Craftsman 917272059 Owner’s Manual

Owner's Manual

ICRIlFT.TMRWI

LAWN TRACTOR

16 HP, 42" Mower

Electric Start

6 Speed Transaxle

Model No.

917.272059

differently from previously built engines. Before you start the en-

This product has a low emission engine which operates

gine, read and understand this Owner's Manual.

CAUTION:

Read and follow all Safety Rules and Instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.A.

Visit our Craftsman website:www.sears.corn/craftsman

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pro,Mon - Sat

Warranty ................................................ 2

Safety Rules .......................................... 3

Product Specifications ........................... 6

Assembly/P re-Operation ....................... 8

Operation ............................................. 11

Maintenance Schedule ....................... 17

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Crafts- man product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States.

This Warranty does not cover;

• Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, includin_ but not limited to, damage caused by towing objects beyond the capability of the nding equipment, impacting

objects that bend the frame or crankshaft, or over-speedin_ the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in

the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its

purchase date.

• Normal deterioration and wear of the extedor finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BAI-FERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the

first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply. This charge will be waived if the Craftsman

product is dropped of at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.

Maintenance ........................................ 17

Service and Adjustments ..................... 21

Storage ................................................ 27

Troubleshooting .................................. 28

Repair Parts ......................................... 32

Sears Service ....................... Back Cover

This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in

serious injury or death.

Look for this symbol to point out

important safety precautions. It means CAUTION!!! BECOMEALERT!!! YOUR

SAFETY IS INVOLVED.

CAUTION: In order to prevent

accidental starting when setting up, transporting, adjusting or making repairs,

always disconnect spark plug wire and place wire where it cannot contact spark plug.

_ CAUTION: Do not coast down a hill in neutral, you may lose control of the

tractor.

CAUTION: Tow only the attachments

that are recommended by and comply

with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest

possible speed when on a slope. Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with the ground and cause you to lose control

of your tractor.

_I, WARNING: Engine exhaust, some of

its constituents, and certain vehicle

components contain or emit chemicals known to the State of California to cause

cancer and birth defects or other repro-

ductive harm.

WARNING: Battery posts, terminals

and related accessories contain lead

and lead compounds, chemicals known to the State of California to cause cancer

and birth defects or other reproductive harm. Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and

behind before and while backing.

• Be aware of the mower discharge

direction and do not point it at anyone. Do not operate the mower without either

the entire grass catcher or the guard in

place.

• Slow down before turning.

• Never leave a running machine

unattended. Always tum off blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or unload-

ing the machine into a trailer or truck.

• Data indicates that operators, age 60 years and above, are involved in a large

percentage of riding mower-related injudes. These operators should evaluate their ability to operate the riding

mower safely enough to protect them-

selves and others from serious injury.

• Keep machine free of grass, leaves or

other debds build-up which can touch hot exhaust / engine parts and bum. Do

not allow the mower deck to plow leaves or other debris which can cause build-

up to occur. Clean any oil or fuel spillage before operating or storing the

machine. Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of- control and tipover accidents, which can re-

sult in severe injury or death. All slopes require extra caution. If you cannot back up

the slope or if you feel uneasy on it, do not

mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Follow the manufacturer's recommenda-

tions for wheel weights or counter- weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow

and gradual Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT"

• Do not turn on slopes unless necessary, and then, turn slowly and gradually

downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could

suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable

and vapors are explosive.

-Use only an approved container.

- Never remove gas cap or add fuel

with the engine running. Allow engine to cool before refueling. Do

not smoke.

-Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration,

which could expose moving parts or allow objects to be thrown. Frequently

check components and replace with manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

• Be sure the area is clear of other people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the

blades and proceed slowly straight down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible.

PRODUCT SPECIFICATIONS Gasoline 1.25

Capacity and Unleaded and Type: Regular

Oil Type SAE 10W30

(above 32°F)

API-SF-SJ): SAE 5W-30

(below 32°F)

Oil Capacity: 4.0 Pints Spark Plug: Champion RC12YC

(Gap: .040") Ground Speed (MPH):

Forward: 1st 1.2

2nd 1.5 3rd 2.4

4th 3.5 5th 4.8 6th 5.3

Reverse: 1.5

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging 3 Amps Battery System: 5 Amps Headlights

Battery: Amp/Hr: 28

Min. CCA: 230

Case Size: UIR

Blade Bolt Torque: 27-35 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance. Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble

and maintain your tractor properly. Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this product. Contact your nearest Sears

store for details. CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this owner's manual.

_WARNING." This tractor is equipped with an internal combustion engine and

should not be used on or near any unimproved forest-covered, brush-

covered or grass-covered land unless the engine's exhaust system is equipped with

a spark arrester meeting applicable local or state laws (if any). If a spark arrester is

used, it should be maintained in effective

working order by the operator.

In the state of California the above is

required by law (Section 4442 of the California Public Resources Code).

Other states may have similar laws. Federal laws apply on federal lands. A

spark arrester for the muffler is available

through your nearest Sears service

center (See REPAIR PARTS section of

this manual).

Steering

Wheel Insert

(1) Hex Bolt 1/4-28 x 1-1/4

(1) Locknut 1/4-28

_ Steering Wheel

Adapter

Steering Wheel

(1) Locknut 1/2-20

(1) Large Flat Washer

Steenng Extension

Steedng

Boot

Shaft

Keys

Seat

17/32 x 1-3/16 x 12 Gauge

_(1) Knob

For Future Use

Slope Sheet

(1) Washer

Video Cassette

(2) Keys

Your new tractor has been assembled at the factory with the exception of those parts

left unassernbled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly

easier. Standard wrench sizes you need are listed below.

(1) 3/4" wrench (1) Pliers (2) 7/16"wrench (1) Utilityknife (1) Tire pressure gauge

When right or left hand is mentioned in this manual, it means when you are in the

operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON UNPACK CARTON

1. Remove all accessible loose parts and parts boxes from carton.

2. Cut, from top to bottom, along lines on all four corners of carton, and lay

panels flat.

3. Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR

7. Snap steering wheel insert into center

of steering wheel.

8. Remove protective materials from tractor hood and gdll.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires where tractor is to roll off skid.

.Tabs

Extension

FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steering shaft. Align mounting holes

in extension and lower shafts and

install 1/4 hex bolt and Iocknut.

Tighten securely.

IMPORTANT: Tighten bolt and nut securely to 10-12 ft. Ibs torque.

2. Place tabs of steering boot over tab slots in dash and push down to

secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so they are pointing straight forward.

4. Remove steering wheel adapter from steering wheel and slide adapter onto

steering shaft extension.

5. Position steering wheel so cross bars are horizontal (left to right) and slide

inside boot and onto adapter.

6. Assemble large flat washer, 1/2 hex nut and tighten securely.

114 Locknut 1/4 Hex

CHECK BATTERY

1. Lift seat pan to raised position. NOTE: If this battery is put into service

after month and year indicated on label (label located between terminals) charge

battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance

section of this manual for charging

instructions).

Terminal

INSTALL SEAT

Adjust seat before tightening adjustment knob.

1. Remove adjustment knob and flat washer securing seat to cardboard

packing and set aside for assembly of seat to tractor.

2. Pivot seat upward and remove from the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of shoulder bolts are positioned over the

large slotted holes in pan.

4. Push down on seat to engage shoulder bolts in slots and pull seat

towards rear of tractor.

5. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten.

6. Lower seat into operating position and sit in seat.

7. Slide seat until a comfortable position is reached which allows you to press

clutch/brake pedal all the way down.

8. Get off seat without moving its

adjusted position.

9. Raise seat and tighten adjustment knob securely.

Seat

Seat Pan

der

Bolts

Flat Washer (

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate

instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See Operation section for location and

function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest

position.

2. Release parking brake by depressing clutch/brake pedal.

3. Place gearshift lever in neutral (N) position.

4. Roll tractor forward off skid.

5. Remove banding holding deflector shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)

• ,LWARNING: Before starting, read

understand and fo low all instructions in

the Operation section of this manual. Be sure tractor is in a well-ventilated area.

Be sure the area in front of tractor is clear

of other people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Sit on seat in operating position,

depress clutch/brake pedal and set

the parking brake.

4. Place gear shift lever in neutral (N) position.

5. Press lift lever plunger and raise attachment lift lever to its highest

position.

6. Start the engine. After engine has started, move throttle control to idle

position.

7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear.

8. Slowly release clutch/brake pedal and slowly drive tractor off skid.

9. Apply brake to stop tractor, set parking

brake and place gearshift lever in neutral position.

10.Turn ignition key to "STOP" position.

Continue with the instructions that follow.

Adjustment Knob

INSTALL MULCHER PLATE

(If previously removed)

1. Raise and hold deflector shield in upright position.

2. Place front of mulcher plate over front

of mower deck opening and slide into place, as shown.

3. Hook front latch into hole on front of mower deck.

4. Hook rear latch into hole on back of mower deck.

Mulcher

Deflector

_CAUTION: Do not remove deflector

shield from mower. Raise and hold shield when attaching mulcher plate and

allow it to rest on plate while in opera-

tion.

TO CONVERTTO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready

for discharging or installation of optional

grass catcher accessory. NOTE: It is not necessary to change

blades. The mulcher blades are de- signed for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overin- flated at the factory for shipping pur-

poses. Correct tire pressure is important

for best cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

Plate

Latch Hooks

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive

belts in the Service and Adjustments section of this manual. Verify that the

belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is

properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments

section of this manual.

/ CHECKLIST

Before you operate and enjoy your new

tractor, we wish to assure that you receive the best performance and satisfaction from

this Quality Product.

Please review the following checklist: #"All assembly instructions have been

completed. ,/No remaining loose parts in carton. ,I Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and

tightened securely.

,/All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,I Check wiring. See that all connections

are still secure and wires are properly

clamped. While learning how to use your tractor, pay extra attention to the following important

items:

/" Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them

before you start the engine. ,/Be sure brake system is in safe operat-

ing condition.

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

I- ;I

BATTERY CAUTION OR REVERSE FORWARD

WARNING

FAST SLOW

Ol k

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON

OVEL_MPI

FUEL CHOKE MOWER HEIGHT PARKING BRAKE

LOCKED

R N H L (® 31

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

UNLOCKED MOWER LIFT

ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Attachment

Clutch

Ammeter Lever

ThrotUe/Choke Control Attachment

Clutch/Brake

Pedal

Ignition Switch

Ught Switch

Uft

Plunger

Parking Brake Lever

Lift Lever

Height

Jstment

Indicator

Gearshift Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates charging (+) or discharging (-) of battery.

AI-I'ACHMENT CLUTCH LEVER - Used to engage the mower blades, or other

attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or other attachments mounted to your

tractor. CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and

starting the engine. GEARSHIFT LEVER - Selects the speed

and direction of tractor.

IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its position.

LIGHT SWITCH POSITION - Turns the headlights on and off.

PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position.

THROTTLE/CHOKE CONTROL- Used

for starting and controlling engine speed.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOWTO USEYOURTRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine

is running, any attempt by the operator to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way down and hold.

2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake

position. Make sure parking brake will hold tractor secure.

Attachment Clutch Lever "Engaged'_ Position

_ Ignition Key

Throttle/_l _ :--_ /Position Choke

^ oke_..._ \_'_-_"_, ,Parking Brake L;ontro, . . .

Clutch/ r

"Disengaged' Position

STOPPING MOWER BLADES -

• To stop mower blades, move attach-

ment clutch lever to "DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress clutch/ brake pedal all the way down.

• Move gearshift lever to neutral (N) position.

ENGINE -

• Move throttle control to slow position.

NOTE; Failure to move throttle control to

slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

• Turn ignition key to "STOP" position and remove key. Always remove key

when leaving tractor to prevent

unauthorized use.

• Never use choke to stop engine.

_ /,,"Disengaged"

"._'_ ","_. Engaged

_, ,>....... _ Position

"Bray

Position

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will

cause the battery to discharge and go dead. NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

_CAUTION: Always stop tractor

completely, as described above, before

leaving the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the gearshift lever.

1. Start tractor with clutch/brake pedal

depressed and gearshift lever in neutral (N) position.

2. Move gearshift lever to desired position.

3. Slowly release clutch/brake pedal to start movement.

IMPORTANT: Bdng tractor to a complete stop before shifting or changing gears.

Failure to do so will shorten the useful life

of your transaxle. TO ADJUST MOWER cu'n'ING HEIGHT

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position. The cutting height range is approxi- mately 1-1/2 to 4". The heights are

measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary

depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to

approximately 2-1/2 inches during the cool season and to over 3 inches

during hot months. For healthier and better looking lawns, mow often and

after moderate growth.

• For best cutting performance, grass over 6 inches in height should be

mowed twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting

height in operating position. Gauge

wheels then keep the deck in proper

position to help prevent scalping in most terrain conditions.

NOTE: Adjust gauge wheels with tractor on a flat level surface.

1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUI-I-ING

HEIGHT" in this section of manual).

2. With mower in desired height of cut position, gauge wheels should be

assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/

8 washer, and 3/8-16 Iocknut and

tighten securely.

3. Repeat for opposite side, installing

gauge wheel in same adjustment hole.

Gauge Wheel Mounting

Bracket

3/8-16

318 _ Bolt

Gauge WP

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging

attachment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control.

_CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector

shield in place.

Attachment Attachemnt Clutch Lever High

"Engaged" Position

Position

Low Position

"Disen Position

Deflector

Shield

TO OPERATE ON HILLS

_IbCAUTION: Do not drive up or down hills with slopes greater than 15 ° and do

not drive across any slope, Use the slope guide at the back of this manual.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to

brake position and engage parking brake.

• Move gearshift leverto 1st gear. Be

sure you have allowed room for tractor

to roll slightly as you restart movement.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest position with attachment lift control.

• When pushing or towing your tractor,

be sure gearshift lever is in neutral (N) position.

• Do not push or tow tractor at more than

five (5) MPH.

NOTE: To protect hood from damage when transporting your tractor on a truck

or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS Tow only the attachments that are

recommended by and comply with specifications of the manufacturer of your

tractor. Use common sense when towing. Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with

the ground and cause you to lose control

14of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL The engine in your tractor has been

shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the

dipstick into the tube and rest oil fill

cap on the tube. Do not thread the cap onto the tube. Remove and read

oil level. If necessary, add oil until "FULL" mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should

change oil for easier starting (See the oil viscosity chart in the Maintenance

section of this manual).

• To change engine oil, see the Mainte- nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline

will increase carbon and lead oxide deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in quantities that can be used within 30

days to assure fuel freshness.

,_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline

near an open flame. IMPORTANT: When operating in

temperatures below32°F(0°C), use fresh, clean winter grade gasoline to help

insure good cold weather starting.

_I, CAUTION: Alcohol blended fuels

(called gasohol or using ethanol or methanol) can attract moisture which

leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine

while in storage. To avoid engine

problems, the fuel system should be emptied before storage of 30 days or

longer. Drain the gas tank, start the engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel next season. See Storage Instructions for

additional information. Never use engine or carburetor cleaner products in the fuel

tank or permanent damage may occur.

TO START ENGINE When starlingthe engine for the first time or if

the engine has run out of fuel, itwilltake extra cranking time to move fuel from the tank to

the engine.

1. Sit on seat in operating position,

depress clutch/brake pedal and set parking brake.

2. Place gear shift lever in neutral (N) position.

3. Move attachment clutch to disen-

gaged position.

4. Move throttle control to choke position.

NOTE: Before starting, read the warm and

cold starling procedures below.

5. Insert key into ignition and turn key clockwise to start position and release

key as soon as engine starts. Do not run starter continuously for more than

fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast

position, wait a few minutes and try again. If engine still does not start,

move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50° F and above)

6. When engine starts, move the throttle

control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and

allow it to warm up for one minute

using the choke as described above.

COLD WEATHER STARTING ( 50° F and below)

6. When engine starts, leave throttle control in choke position until engine

warms up and begins to run roughly.

Once rough running begins, immedi- ately move the throttle control to the

fast position. Engine warm-up may take from several seconds to several

minutes (the colder the temperature,

the longer the warm-up).

• The attachments can also be used

during the engine warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the

carburetor fuel mixture may need to be adjusted for best engine performance (see

"TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual).

MOWING TIPS

• Mower should be properly leveled for

best mowing performance. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has already been cut. Have the cut area to the right of the

tractor. This will result in a more even distribution of clippings and more

uniform cutting.

• When mowing large areas, start by

turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two

rounds, mow in the opposite direction making left hand turns until finished.

MULCHING MOWING TIPS IMPORTANT: For best performance,

keep mower housing free of built-up

grass and trash. Clean after each use.

• The special mulching blade will recut the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into the grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn. Always mulch with your highest engine

(blade) speed as this will provide the

best recutting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and

interferes with the mulching action. The best time to mow your lawn is the

early afternoon. At this time the grass has dried and the newly cut area will

not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy grass, reduce your width of cut on each pass

and mow slowly.

MAX 1/3

• If grass is extremely tall, it should be mowed twice to reduce load and

possible fire hazard from dried clippings. Make first cut relatively high;

the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to

dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing performance and proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give the mower cutting performance as well

as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain

and give best performance of the attachment being used.

• Certain types of grass and grass conditions may require that an area be

mulched a second time to completely hide the clippings. When doing a

second cut, mow across or perpendicu-

lar to the first cut path.

• Change your cutting pattern from week to week. Mow north to south one week

then change to east to west the next week. This will help prevent matting

and graining of the lawn.

FILL IN DATES

"SYOOCOMP ETE

REGULARSERVICE #_"_'_JC_'_'->"C_'_'_'_f"f SERVICE.... DATES

Check Brake Operation _ I_

Check Tire Pressure

Check Operator Presence and

T Interlock Systems V # R Check for Loose Fasteners V p Vrs

Sharpen/Replace Mower Blades V_3

T Lubrication Chart

0 Check Battery Level

R Clean Battery and Terminals _ If

Check Transaxie Cooting I

Check V-Belts

Check Engine Oil Level V _ V' Change Engine Oil (with oll filter) V'l,_ V*

E Change Engine Oil (without oil filter) I_1_ V /

N ctean Air Filter _2 G cleanAkScreen ibm/=

i Ir_pect MuffledSpark Arrester

Replace Oil Filter (If equipped) I_t.= Clean Engine Cooling Fins ik/2

Replace Spark Plug _V'2 I_

Replace Air Filter Paper Cartridge

Replace Fuel Filter If

1 - Change more often when operating under a heavy load or

in high ambient temperetures.

2 - SePAce more often when operating In ftlr_ or dusty cOndition,s,

3 - Replace blades more often when rr_wing in _ncly _il. 4 - Not required ifequipped with maintenance*free batten/,

5 - Tighten front axle pivotboltto 35 PL-Ibs,maximum.

Do not ove_gt_ten,

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator abuse or negligence. To receive full value

from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your

tractor. All adjustments in the Service and

Adjustments section of this manual should be checked at least once each season.

• Once a year you should replace the

spark plug, clean or replace air filter, and check blades and belts for wear. A new

spark plug and clean air filter assure proper air-fuel mixture and help your

engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and interlock systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

_) Spindle -(_ Spindle

Zerk Zerk

(_Front Wheel

Bearing Bearing Zerk

Zerk

@Engine .

I I

i I

-- -r'-' shift

"--" "--_ Pivots (DSAE 30 or 10w30 MOTOR OIL _)GENERAL PURPOSE GREASE

(_REFER TO Maintenance "ENGINE" SECTION

IMPORTANT: Do not oil or grease the pivot points which have special nylon

bearings. Viscous lubricants will attract dust and dirt that will shorten the life of

the self-lubricating bearings. If you feel they must be lubricated, use only a dry,

powdered graphite type lubricant

17sparingly •

TRACTOR

Always observe safety rules when

performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in highest gear, then brake must be ad- justed. (See "TO ADJUST BRAKE" in the

Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS" section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm

rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant may be purchased from your local parts

dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock

systems are working properly. If your

tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the clutch/brake pedal is fully depressed

and attachement clutch control is in the disengaged position.

• When the engine is running, any attempt by the operator to leave the

seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any

attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the seat.

BLADE CARE For best results mower blades must be

kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

1. Raise mower to highest position to

allow access to blades.

2. Remove blade bolt, lock washer and

flat washer securing blade.

3. Install new or resharpened blade with trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star on mandrel assembly.

4. Reassemble blade bolt, lock washer

and flat washer in exact order as shown.

5. Tighten blade bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: Blade bolt is grade 8 heat treated.

Trailing Edge Up Mandrel Assembly

Flat Washer/'_ jBlade

Leek

Was

_/ad_ B _t,,..._ ._'_-_HC_St ar

*A Grade 8 Heat Treated BoltCan Be

Identified By Six Lines On The Bolt Head

TO SHARPEN BLADE NOTE: We do not recommend sharpen-

ing blade - but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will

cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone bal- ancer, follow the instructions supplied

with balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground. If blade is balanced, it should remain in

a horizontal position. If either end of

the blade moves downward, sharpen the heavy end until the blade is

balanced.

5/8" "_ / , - Pin _ _.'_ _laoe

BATrERY Your tractor has a battery charging system

which is sufficient for normal use. How- ever, periodic charging of the battery with

an automotive charger will extend its life,

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