Craftsman 917272055 Owner’s Manual

Owner's Manual
16.0 HP ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.272055
Assembly
Operation
Maintenance
Repair Parts
CAUTION:
Read and follow all Safety Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.comlcraftsman
For answerstoyour questions
aboutthis product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pro, Mc_ - Set
Warranty ............................................... 2
Safety Rules ......................................... 3
Product Specifications.......................... 6
Assembly .............................................. 8
Operation ............................................ 11
Maintenance Schedule ...................... 17
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubdcatod and tuned up according to the instructionsin the owner's manual, Sears will repair or replace, free of charge, any partsfound to be defective in
material or workmanship. Warranty service is available flee of charge byreturning your Craftsman ridingequipment to your nearest Sears Service Center. In-home warranty service is available but a tdp charge will apply. This warranty applies only while this product is in the United States.
ThisWarranty does not cover:
Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
Tire replacement or repaircaused by punctures from outside objects, such as nails,
tbems, stumps,or glass.
Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the dding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, including but not limitedto, electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable debds, or the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel shOUldbe used within thirty(30) days of its purchase date.
Riding equipment used for commercial or rental purposes. A product is =used for commercial purpose" if is used for any purpose other than single family household dwellings or in usage where profit is made.
Maintenance ....................................... 17
Service and Adjustments.................... 21
Storage ............................................... 27
Troubleshooting ................................. 28
Repair Parts ........................................ 32
Parts Ordedng ..................... Back Cover
LIMITED 90 DAYWARRANTY ON BA'F]'ERY
For ninety (90) days from date of purchase, if any battery included with this dding equipment proves defective in metedal or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. War- ranty service is available free of charge by returning your Craftsman ridingequipment to your nearest Sears Service Center, In-home warranty service Is available but a trip
charge will apply. This warranty applies only while this product is in the United States. TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-
HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal dghts, and you may also have other dghts which may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoftman Estates, IL 60179
2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the follewing safety instructions couldresult in serious injury or death.
I.GENERAL OPERATION
Read, understand, and follow all instructionsin the manual and on the
machine before starting.
Only allow responsible adults, who are familiarwith the instructions,to operate
the machine.
Clear the area of objects such as rocks,toys, wire, etc., which could be
picked up and thrown by the blade.
Be sure the area is clear of other
#_anPlebefore mowing. Stop machine
yone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Be aware of the mower discharge
directionand do not point it at anyone. Do notoperate the mower without
either the entire grass catcher or the guard in place. Slow down before turning.
Never leave a running machine unattended. Always turn off blades, set
parking brake, stop engine, and remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while
under the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or
unloading the machine into a trailer or truck.
Data indicates that operators, age 60
years and above, are involved in a large percentage of dding mower- related injudas. These o!_era_rs
should evaluate their abihty to operate the dding mower safely enough to
protect themselves and others from sedous injury.
Keep machinefree of gress, leaves or other debris build-up whichcan touch
hotexhaust/ engine partsand bum. Do
not allowthe mower deck to plow leaves
or other debds which can cause build-. up to occur. Clean any oil or fuel
spillagebeforeopera_ngorstoringthe
machine. Allow machine to cool before storage.
II. SLOPE OPERATION Slopes are a major factor related to loss-of÷
control and Upover accidents, which can result in severe injury or death. All slopes require extra caution. Ifyou cannotback up the slope or if you feel uneasy on it, do not
mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs, etc. Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Ta/I grass can hide obstacles.
Use slow speed. Choose a low gear so
that you willnot have to stop or shth
while on the slope. Follow the manufacturer's recommen-
dationsfor wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or other attachments. These can change the stabilityof the machine. Keep all movement on the slopes slew
and gradual. Do not make sudden changes in speed or direction, Avoid starting or stepping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
DO NOT:
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu- ally downhill, if possible.
Do notmow near drop-offs, ditches, or
embankments. The mower could
suddenly tam over if a wheel is over the
edge ofa cliffor ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.
3
IlL CHILDREN Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last saw them.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Never carry children. They may falloff and be sadously injured or interfere with safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners,shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
-Usa only an approved container.
-Never remove gas cap or add fuel with the engine running. Allow
engine to cool before refueling. Do notsmoke.
-Never refuel the machine indoors.
-Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade attachment bolts,tight and keep
equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free ofgrass, leaves, or other debds build-up. Clean oilor fuel
spillage. Allow machine to cool before stodng.
Stop and inspect the equipment if you stdke an object. Repair, ifnecessary, before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject
to wear, damage, and detedoretion, which could expose moving parts or
allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and use extra caution when servicingthem.
Check brake operation frequently.
Adjust and service as required.
Be sure the area isclear of other
people before mowing. Stop machine if anyone enters the area.
Never carry passengers or children
even with the blades off.
Do notmow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15° Max),
notacross.
Remove obstacles such as rocks, tree
limbs,etc.
Watch for holes, ruts,or bumps.
Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Useslowspeed.Choosealowgearso thatyouwillnothavetostoporshift
whileontheslope.
Avoid staring or stoppingon a slope. If tiros lose traction, disengage the blades and proceed slowly straight
down the slope.
If machine stops while going uphill, disengage blades, shiftinto reverse and back down slowly.
Do not turnon slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible,
,_Loak for this symbol to point out importantsafety precautions. It means
CAUTIONll! BECOME ALERTIl! YOUR SAFETY IS INVOLVED.
,_ CAUTION: In order to prevent accidental starting when setting up,
transpo_ng, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contactspark plug.
,_ CAUTION: Do not coast down a hill
in neutral, you may lose controlof the tractor.
,_ CAUTION: Tow only the attachments that are recommended by and comply
with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest
possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires san lose tractionwith
the ground and cause you to lose control
of yourtractor.
.,_WARNING: Engine exhaust, some of its constituents, and certain vehicle
components contain or emit chemicals known to the State of California to cause
cancer and birthdefects or other repro- ductive harm.
_I, WARNING: Battery posts,terminals and related accassehes contain lead and
lead compounds, chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm. Wash hands after handling.
5
PRODUCTSPECIFICATIONS
GASOLINE 1.25 GALLONS
CAPACITY UNLEADED
ANDTYPE: REGULAR OILTYPE SAE 10W30 (ABOVE
32°F)
(API-SF-SJ): SAE 5W-30
(BELOW 32°F)
OIL CAPACITY: W/FILTER: 4.0 PINTS
W/OFILTER:3.5 PINTS
SPARK PLUG: CHAMPION RC12YC
GAP: .040")
GROUND SPEED FORWARD: (MPH): I sT 1.2
2 1.5 3 2.4
4TM 3.5 5TM 4.8
6TM 5.3
REVERSE: 1.5
TIRE PRESSURE:FRONT: 14 PSI
REAR: 10 PSI
CHARGING 3 AMPS BATTERY SYSTEM: 5AMPS HEADLIGHTS
BATTERY: AMP/HR: 30
MIN. CCA: 240 CASE SIZE: U 1R
BLADEBOLT 27-35 FT. LSS.
TORQUE:
REPAIR AGREEMENT
A Repair Agreement is available on this product. Contact your nearest Sears
store for details. CUSTOMER RESPONSIBILITIES
Read and observe the safety roles.
Follow a regular schedule in maintain- ing, cadng for and usingyour tractor.
Follow the instructionsunder "Mainte- nance" and °Storage" sections of this
owner's manual.
_LWARNING: This tractor is equipped with an internal combustion engine and
should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless the engine's exhaust system is equipped with a spark an'ester meeting applicable local
or state laws (ifany). If a spark an'ester is used, it should be maintained in effective
working order by the operator.
Jnthe state of California the above is required by law (Section 4442 of the
California Public Resoumes Code). Other states may have similarlaws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service
center (See REPAIR PARTS section of this manual).
CONGRATULATIONS on your purchase of a newtracton Ithas been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or
repair this tractor.
Please read and retain thismanual. The
instructionswill enable you to assemble and maintain your tractor properly.
Always observe the =SAFETY RULES".
6
Steering
WheelInsert
C2
Steering Wheel
(1) Large Flat Washer
Steering
Boot
(1) Hex Bolt
3/8-16 x 1
\
-_,_(1) Lockwasher 3/8
1) Locknut
5/16-16
_ Steering
Wheel Adapter
Seat
(_Washer
_-_ 17132x 1-3/16 x 12
Gauge
_(1) Knob
(1) Hex Bolt
5/16-18 x 1-1/4
Shaft
Slope Sheet
For Future Use
Keys
tl
(2) Keys
Video Cassette
Your now tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the correct toolsas necessary to insure proper tightness. Review the video cassette before
you begin. TOOLS REQUIRED FOR
ASSEMBLY A socketwrench set will make assembly
easier. Standard wrench sizes you need are listed below.
(1) 9/16"wrench (1) Pliers (2) 1/2"wrench (1) Utility knife
(1) Tire pressure gauge When dght or left hand is mentioned in
this manual, it means, from your point of view, when you are in the operating position (seated behind the steedng wheel).
TO REMOVETRACTOR FROM
CARTON UNPACK CARTON
1. Remove all accessible loose parts
and parts cartons from carton.
2. Cut, from top to bottom, along lines on all four comers of carton, and lay panels fiat.
3. Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
ATTACHSTEERINGWHEEL
ASSEMBLE EXTENSION SHAFT AND BOOT
1. Slide extension shaft onto lower steedng shaft. Align mounting holes
in extension and lower shafts and install 5/16 hex bolt and Iocknut.
Tighten securely.
2. Place tabs of steedng boot over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
3. Positionfront wheels of the tractor so they are pointing straightforward.
4. Remove steedng wheel adapter from steedng wheel and slide adapter onto steedng shaft extension.
5. Position steedng wheel so cross bars are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large fiat washer, 3/8 lock washer, 3/8 hex belt and tighten securely.
7. Snap steedng wheel insert into center of steedng wheel.
8. Remove protective matedals from tractor hood and gdll.
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor isto roll off skid. HOWTO SET UPYOURTRACTOR
CHECK BATTERY
1. Lift seat pan to raised position and
open battery box door.
NOTE: If this battery isput into service
after month and year indicated on label (label located between terminals) charge
battery far minimumof one hourat 6-10 amps. (See "BATTERY" in Maintenance
section of this manual for charging instructions).
Seat
Label
Batter Door
INSTALL SEAT Adjust seat before tighteningadjustment
knob.
1. Remove adjustment knob and fiat
washer securing seat to cardboard packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.
4. Push down on seat to et'_:Jage shoulder belt in slotand pull scot
towards rear of tractor.
5. Pivot seat and pan forward and assemble adjustment knob and fiat washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
7, Slide seat until a comfortable position
is reached which allows you to press clutch/brake pedal ell the way down.
8. Get off seat withoutmoving its adjusted position,
8. Raise seat and tighten adjustment knob securely.
SeatPan_ulder
Flat W_h_r _
NOTE: You may now rollor driveyour
tractor off the skid. Followthe appropriate
instructionbelow to remove the tractor
from the skid.
TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise attachment lift lever to its highest
position.
2. Release parking brake by depressing clutch/brake pedal,
3. Place gearshift lever in neutral (N)
position.
4. Roll tractor forward offskid.
5. Remove banding holding deflector shield up against tractor.
TO DRIVETRACTOR OFF SK/D (See Operation section for location and
function of controls) =_I_WARNING: Before starting, read,
understand and follow all instructionsin the Operation section of this manual. Be
sure tractor is in a weil-ventilated area.
Be sure the area in front of tractor is clear
of other people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Sit on seat in operating position,
depress clutch/brake pedal and set the parking brake.
4. Place gear shift lever in neutral (N) position.
5. Press liftlever plunger and raise attachment rift lever to its highest position.
6. Start the engine, After engine has started, move throttle controltoidle
position.
7. Depress clutch/brake pedal into full "BRAKE" position and hold, Move gearshift lever to 1st gear.
8. Slowly release elutch/brake pedal and slowlyddve tractor off skid.
9. Apply brake to stop tractor, set parking brake and place gearshift lever in
neutral position.
10.Turn ignition key to "OFF" position.
Continue with the instructionsthat follow.
Adjustmen_tKiob OIm
INSTALL MULCHER PLATE (If previously removed)
1. Raise and hold deflector shield in upright position.
2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown.
3. Hook front latch intohole on front of mower deck.
4. Hook rear latch into hole on back of
mower deck.
_CAUTION: Do not remove deflector
shield from mower. Raise and hold shieM when attaching mulcher plate and allow it
to rest on plate while in operation.
Mulcher Plate
Shield
Latch
Hooks
TO CONVERTTO BAGGING OR DISCHARGING
Simply remove mulcher plate and store in a safe place. Yourmower is now ready for
discharging or installation of optional grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are de- signed for discharging and bagging also.
CHECKTIRE PRESSURE
The tires on your tractor were ovedn- flated at the factory for shipping pur-
poses. Correct tire pressure is important
for best cutting performance.
Reduce tire pressure to PSI shown in =PRODUCT SPECIFICATIONS"
section of this manual.
CHECK DECK LEVELNESS For best cutting results, mower housing
should be pmpedy leveled. See =TO LEVEL MOWER HOUSING" in the
Service and Adjustments section ofthis manual.
CHECK FOR PROPER POSITION OF ALL BELTS
Bee the figures that are shown for replacing motion and mower blade drive
belts in the Service and Adjustments sectionof this manual. Verify that the belts are muted correctly.
CHECK BRAKE SYSTEM After you learn how to operate your
tractor,check to see that the brakeis propedy adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this manual.
,/CHECKLIST
BEFORE YOU OPERATE AND ENJOY
YOUR NEW TRACTOR, WE WISH TO ASSURE THATYOU RECEIVE THE
BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.
PLEASE REVIEWTHE FOLLOWING CHECKLIST:
,/All assembly instructionshave been
completed.
,/No remaining loose parts in carton. ,/Battery is propedy prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortablyand
tightened securely.
,/All tires are propedy inflated. (For
shipping purposes, the tires were ovednflated at the factory).
J Be sure mower deck is propedy
leveled side-to-side/fmnt-to-rear for
bestcutting results. (Tires must be propedy inflated for leveling).
,/Check mower and ddve belts. Be sure
they am muted propedy around pulleys and inside all belt keepers.
/ Check widng. See that all connections
are still secure and wires are propedy clamped.
WHILE LEARNING HOWTO USEYOUR TRACTOR, PAYEXTRA ATTENTION TO
THE FOLLOWING IMPORTANT ITEMS:
/ Engine oil is at properlevel. 4" Fuel tank isfilled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls- their
locationand function. Operate them
before you start the engine.
4" Be sure brake system is in safe
operating condition.
10
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
SATFERY CAUTION OR REVERSE FORWARD FAST SLOW
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED
WARNING
LIGHT
MOWER LIFT
LOCKED
r_'t R N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS
IGNITION CLUTCH DISENGAGED
(SEE SAFETY RULES SECTION)
!
DANGER. KEEP HANDS AND FEETAWAY
FREE WHEEL
(AutomaticMode_sonly)
11
KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the tilusb'ations with yourtractor to famtiiadze yourself with the locationsof
vadous controls and adjustments. Save this manual for future reference.
Throttle/Choke
Control
Clutch/Brake Pedal
Light Switch
Uft
Plunger
Attachment Lift Lever
Height Adjustment
Indicator
parking Brake Lever
Ammeter
Attachment
Clutch
Ignition Switch
Gearshift Lever
Our tractorsconformtothe safety standards oftha American
NationarStandardsInstitute.
AMMETER - Indicates charging (+) or
discharging(-) of battery.
ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other
attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or other attachments mounted to your
tractor. CLUTCWBRAKE PEDAL - Used for
dectutchingand braking the tractor and starting the engine.
GEARSHIFT LEVER - Selects the speed and directionof tractor.
IGNITION SWITCH ÷Used for starting and stopping the engine.
LIFT LEVER PLUNGER - Used to release attachment liftlever when
changing its position. LIGHT SWITCH - Turnsthe headlightson
and off. PARKING BRAKE LEVER - Locks
clutch/brake pedal into the brake
position. THROTTLEICHOKE CONTROL- Used
for starting and controllingengine speed.
12
The operation of any tractorcan result in foreign objects throwninto the eyes, whichcan result in severe eye damage. Always wear safety
glasses or eye shieldswhile operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask
over spectacles or standard safety glasses.
HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator to
leave the seat without firstsetting the parking brake will shut off the engine.
1. Depress clutch/brake pedal intofull =BRAKE"position and hold.
2. Place parking brake lever in "EN- GAGED" pesitio_ and release
pressure from clutch/brake pedal.
Pedal should remain in "BRAKE"
position. Make sure parking brake will
hold tractor secure.
AttachmentClutch Lever =Engaged"Position
Thro_el
Choke
Brake
Lever
"Disengaged' Postiion Position
STOPPING
MOWER BLADES -
To stop mower blades.move attach- ment clutch lever to "DISENGAGED"
position.
GROUND DRIVE -
To stop ground ddve, depress clutch/ brake Pedal into full "BRAKE"position.
Move gearshift lever to neutral (N)
position.
ENGINE-
Move throttle control to slow position.
NOTE: Failure to move throttle controlto slow position and allowing engine to idle before stoppingmay cause engine to
"backfire".
Turn ignition key to "OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
Never use choke to stop engine. 13
IMPORTANT: Leaving the ignitionswitch in any positionother than "OFF" will
cause the battery to be discharged,
(dead).
NOTE: Under certain conditionswhen
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility, always stop engine when _cpping tractor on grass areas.
AUTION: Alwaysstop tractor
completely, as described above, before leaving the operator's position;to empty
grass catcher, etc,
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging rate.
Full throttleoffers the best baggingand
mower performance,
TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
controlledby the gearshift lever,
1. Start tractor with dutch/brake pedal
depressed and gearshift lever in neutral (N) position.
2. Move gearshift lever to desired
position.
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bdngtractor to a complete stop before shiftingor changing gears.
Failure to do so will shorten the useful life ofyour transaxle.
TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever
determines the cutting height.
. Grasp lift lever.
Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi- mately 1-112to 4". The heights are measured from the ground to the blade tip with the engine not running. These
heightsare approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
Theaveragelawnshouldbecut to
approximately 2-112 inches dudng the cool season and to over 3 inches
duringhot months. For healthier and better looking lawns, mew often and after moderate growth.
For best cutting performance, grass
over 6 inches in height should be
mowedtwice. Make the first cut
relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted
when they are slightlyoff the ground when mower isat the desired cutting height in operating position. Gauge wheels then keep the deck in proper
positionto help prevent scalping in most terrain conditions.
NOTE: Adjustgauge wheels with tractor on a fiat level surface.
1. Adjust mower to desired cutting height (See "TO ADJUST MOWER cUTTING HEIGH'P" in the Operation section of
this manual.
2. With mower n desired height of cut position, gauge wheels should be
assembled so they are slightlyoff the ground. Install gauge wheel in appropdata hole with shoulder belt, 3/
8 washer, and 3/8-16 lesknut and tighten securely.
3. Repeat for opposite side installing
gauge wheel in same adjustment hole.
Gaug .\,,.
Wheel _--_-__-_ "_ _\
MOUnting__""_l_i_
3/8"t6_=_*'vl .%-_ /\\ /<'-/
Locknut "_;4 F'-=_---'_ _ "J
3/8 Washer_ _ ,_Bolt
TO OPERATE MOWER Yourtractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment
clutchengaged willshut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control.
rY/_ ,,f'_, _J" Shoulder
GaugeWheel
_CAUTION: Do not operate the mower without either the entire grass catcher, on
mowers so equipped, or the deflector shield in place.
Attachment ClutchLever Attachemnt
"Engaged" High
Position Position
PosilJon
PosilJon
Shield
TO OPERATE ON HILLS _kCAUTION: Do not drive up or down
hills with slopes greater than 15" and do not drive across any slope.
Cheese the slowest speed before
starting up or down hills.
* Avoid stoppingor changing speed on
hills,
o If slowing is necessary, move throttle
control lever to slower position.
If stoppingis absolutely necessary,
push clutch/brake pedal quicklyto brake position and engage parking
brake.
Move gearshift lever to 1st gear. Be sure you have allowed room for tractor
to roll slightlyas you restart movement.
To restart movemenL slowlyrelease parking brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment liftto highest position with attachment liftcontrol.
When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.
Oo not push or tow tractor at more than five (5) MPH.
NOTE: To protect hoodfrom damage when transporting your tractor on a truck
or a trailer, be sure hoed is closed and secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord, etc.).
14
TOWING CARTS AND OTHER ATTACHMENTS
Tow only the attachments that are recommended by and comply with
specificationsof the manufacturer of your
tractor. Use common sense when towing.
Tooheavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you tolose control of
yourtractor.
BEFORE STARTINGTHE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground,
2. Unthread and remove oilfill cap/
dipstick;wipe oil off.Reinsert the dipstickinto the tube and rest oil fill
cap on the tube. Do not thread the cap onto the tube. Remove and read
oil level. If necessary, add oil until "FULL" mark on dipstickis reached.
Do not overfill.
For cold weather operation you should change oil foreasier startlng(Sea "OIL
VISCOSITY CHART' in the Mainte- nance section of this manual).
To change engine oil,see the Mainte- nance section in this manual.
Oll Fill Cap/
Dipstick
ADD GASOLINE
Fillfuel tank. Use fresh, clean, regular unleaded gasoline with a minimumof
87 octane. (Use of leaded gasoline will increase carbon and lead oxide
deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.
IMPORTANT: When operating in
temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.
,_WARNING: Experience indicates that
alcohol blended fuels (called gasehol or using ethanol or methanol) can attract moisturewhich leads to separation and formation of acids dudng storage. Acidic gas can damage the fuel system of an engine while in storage. Toavoid engine problems, the fuel system should be
emptied before storage of 30 daysor longer. Drain the gas tank, start the engine
and let it run untilthe fuel lines and
carburetorare empty. Use flesh fuel next
season. See Storage Instructionsfor
additional information. Never use engine or carburetor cleaner products in the fuel
tank or permanent damage may occur. _ CAUTION: Fill to bottomef gas tank
filler neck. Do not overfill. Wipe off any
spilledoil or fuel. Do not store, spillor use gasoline near an open flame.
TO START ENGINE Whenstadingtheengineforthefirst lime or if
enginehas mn outef fual, itwill take extra
clankingtimeto moveft_ fromthetankto the engine.
1. Sit on seat in operating position,
depress clutch/brake pedal and set parking brake.
2. Place gear shift lever in neutral (N)
position.
3. Move attachment clutchto =DISEN-
GAGED" position.
4. Move throttle control tochoke position. NOTE'. Beforestarting,read the warm and coldsta_ng proceduresbelow.
5. Insert key intoignition and tam key clockwise to "START" positionand
release key as soon as engine starts. Do notrun starter continuously for more than fifteen seconds per minute. If
the engine does not start after several attempts, move throttle controltofast position, wait a few minutesand try
again. If engine still does not start, move the throttle control back to the
choke position and retry.
WARMWEATHER STARTING (50"F and above)
6. When engine starts, move the throttle
control to the fast position.
The attachments and ground ddve can
now be used, If the engine does not accept the load, restart the engine and allow it to warm up for one minute using
the choke as descdbed above.
15
COLDWEATHER STARTING( 50° F and below)
6. When engine starts, allow engine to run with the throttlecontrol in the
choke position untilthe engine runs roughly,then move throttle control to fast position.This may require an engine warm-up pedod from several seconds to several minutes, depend- ing on the temperature.
The attachments can also be used
dudng the engine warm-up pedod.
NOTE: Ifata highal_tude(above 3000 feet) or incoldtemperotures(below32 F) the cad0uretorfuelmixturemay need to be a_usted forbest engineperfommnce.See
"TO ADJUST CARBURETOR" in the Sewice and Ac_ustmeetsse_on of this manual.
MOWINGTIPS
Mower should be propedy leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
The left hand side of mower should be
used for trimming.
Ddve so that clippings are discharged
onto the area that has been cut, Have the cutarea to the dght of the tractor.
This will result in a more even distdbu- tion of clippingsand more uniform
cutting.
When mowing large areas, start by tuming to the dght so that clippingswill discharge away from shrubs, fences, ddveways, etc. After one or two
rounds, mow in the opposite direction making left hand turns until finished.
If grass is extremely tall, it should be
mowed twice to reduce load and
possible fire hazard from dded clippings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of matedal. Regulate ground speed by selecting a low enough gear to give the mower cuttingperformance as well as
the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain and give best performance of the attachment being used.
MULCHING MOWlNGTIPS IMPORTANT: For best performance,
keep mower housingfree of built-up grass and trash. Clean after each use.
The special mulchingblade will recut the grass clippingsmany times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutdentsfor the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recurringaction ofthe
blades.
Avoid cuffingyour lawn when it is wet. Wet grasstends to form clumps and
interferes with the mulching action. The best time to mow your lawn is the
eady aftemoon. At this time the grass has dded and the newly cut area will not be exposed to the direct sun.
For best results, adjust the mower cutting heightso that the mowercuts
off only the top one-third of the grass blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
Certain types of grass and grass
conditionsmay require that an area be mulched a second time to completely
hide the clippings. When doing a second cut, mow across or perpen- dicular tothe firstcut path.
Change your cutting pattern from week
to week. Mow north to south one week then change to east to west the next week. This will help prevent matting
and graining of the lawn.
' Max 113"
16
2. _A_km rr_o c_ _ _ In _V ar _'f condl_r4. 6 I_t r_ ed ff _ _ rrmln_m_ce_ tmem'].
GENERAL RECOMMENDATIONS The warranty onthis b'ectordoesnot cover
items that have been subjectedto operator abuse or negligence. To receive full value
fromthe warranty,operator must maintain tractoras instructedin this manual.
Soma adjustments willneed to be made periodically to properly maintain your
tractor. All adjustments in the Service and
Adjustmentssec_on of this manual should be checked at leastonce each season.
Once a year you should replace the
spark plug,clean or replace air filter, and check _adas and belts forwear. A new
spark plug and clean air filter assure proper air-fuel mixtureand help your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and intedock systems for proper operation.
5, Check for loose fasteners.
LUBRICATION CHART
(_ Spindle--
Zerk Zerk
(_Front Wheel
Bearing Beating Zerk
Zerk
(_SAE30 or 10w30MOTOR OIL _ENERJ_L PURPOSE GREASE
_REFER TO Ma_terta_ce "ENGINE"SECTION IMPORTANT: Do notoil or grease the pivot
points which have special nylonbearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricat-
ing beadngs. If you feel they must be
lubdcated, use only a dry, powdered
graphite type lubricant sparingly.
17
TRACTOR Always observe safety rules when
performing any maintenance. BRAKE OPERATION
If tractor requires more than six (6) feet stoppingdistance at high speed in highestgear, then brake must be ad- justed. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES
Maintain proper air pressure in ell tires
(See =PRODUCT SPECIFICATIONS" section of this manual).
Keep tires free of gasoline, oil,or insect
control chemicals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent
fiat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rotand corrosion. OPERATOR PRESENCE SYSTEM
Be sure operator presence and intedock systemsare working propedy. If your
tractor does not function as described, repair the problem immediately.
The engine should oct start unlessthe
brake pedal is fully depressed and attachment clutch control is in the
disengaged position.
When the engine is running, any attempt by the operator to leave the
seat without firstsetting the parking brake should shut offthe engine.
When the engine is running and the attachment dutch is engaged, any attempt by the operatorto leave the seat should shut off the engine.
The attachment clutch should never
operate unless the operator is in the seat.
BLADE CARE For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
1. Raise mower to highest positionto
allow access to blades.
2. Remove hex bolt, lockwasher and fiat
washer secudng blade.
3. Install new or resharpenad blade with
trailingedge up towards deck as shown,
IMPORTANT: To ensure proper assembly, center hole in blade must align with star
on mandrel assembly.
4. Reassemble bex bolt, lock washer
and fiat washer in exact order as shown.
5. Tighten belt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade boltisgrade 8 heat
treated.
Star
Center
FlatWasher
Lock Mandrel
"_ Assembly
Hex Bolt
*AGrade8 heat t_eatedboltcanbeidentJ_ed
by sixlinesonthebolt head.
TO SHARPEN BLADE NOTE: We do not recommend sharpen-
ing blade - but if you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An unbalanced blade will
cause excessive vibrationand eventual damage to mower and engine.
The blade can be sharpened with a file
or on a grindingwheel. Do not attempt to sharpen while on the mower.
To check blade balance, you will need a 5/8" diameter steel bolt,pin, or a cone
balancor. (When using a cone bal- ancer, follow the instructionssupplied
with balancer.)
NOTE: Do not usa a nailfor balancing blade. The lobes of the center hole may appear to be centered, but are not.
Slide blade on to an unthreaded portion of the steel boltor pin and hold
the bolt or pin parallel with the ground.
If blade is balanced, itshould remain in a horizontal position. If either end of
the blade moves downward, sharpen the heavy end untilthe blade is
balanced.
CenterHole
5/8" Bolt or Pin
BATTERY
Your tractor has a battery chargingsystem which is sufficientfor normal use. How-
ever, periodic chargingof the battery with
an automotive charger will extend its life.
18
Loading...
+ 42 hidden pages