Craftsman 917272040 Owner’s Manual

Owner's Manual

rRRFTXMRN°

18.5 HP ELECTRIC START

46" MOWER AUTOMATIC

LAWN TRACTOR

Model No.

917.272040

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all Safety Rules and Instructions

before operating this equip- ment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pro, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Visit our Craftsman website: www.sears,com/craftsman

Warranty .:...;...._;:...:,_..;;............................. 2

Safety Rules..'......_..-....._ ....................... 2

Product Specifications ..,.:: .................... 5

Assembly ...................... ,......................... 8

Operation .............................................. 12

Maintenance Schedule ......................... 19

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main-

tained, lubricated and tuned up according to the instructions in the owner's manual,

Sears will repair or replace, free of charge, any parts found to be defective in material or

workmanship, This Warranty does not cover:.

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or acci- dent or the failure to maintain the equipment according to the instructions contained in

the owner's manual.

• Riding equipment used for commercial or rental purposes.

Maintenance ......................................... 19

Service and Adjustments...................... 23

Storage ................................................. 30

Troubleshooting.................................... 31

Repair Parts ......................................... 35

Parts Ordering ....................... Back Cover

LIMITED 90 DAY WARRANTY ON BA'n'ERY For ninety (90) days from date of purchase, if any battery included with this tiding equip-

ment proves defective in material or workmanship and our testing determines the bat-

tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty

service on your Craftsman riding equipment is available at no charge for 30 days from

the date of purchase. Please contact your nearest service center. After 30 days from the

date of purchase, warranty service is available by taking your Craftsman ridingequip- ment to your nearest Sears Service Center. (In-home warranty service will still be avail- able after 30 days from the date of purchase but a standard tripcharge willapply). This

warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

GENERAL OPERATION

• Read, understand, and follow all instruc-

tions in the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute-

ly necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge direc-

tion and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in

place.

• Slow down before turning.

• Never leave a running machine unat-

tended. Always turn off blades, set park- ing brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or unload-

ing the machine into a trailer or truck.

SLOPE OPERATION Slopes are a major factor related to loss-

of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot

back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter- weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades and proceed slowly straight down the

slope.

DO NOT:

• Do nottum on slopes unless necessary, and then, turn slowly and gradually

downhill, if possible.

• Do not mow near drep-offs, ditches, or embankments. The mower could sud-

denly turn over if a wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do nottryto stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of Children.

Children are often attracted to the machine and the mowing activity. Never

assume that children will remain where you last saw them.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approachingblind

corners, shrubs, trees, or other objects that may obscure vision.

SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and

vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel

with the engine running. Allow en-

gine to cool before refueling. Do not smoke.

Never refuel the machine indoors. Never store the machine or fuel

container inside where there is an open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equip- ment in good condition.

• Never tamper with safety devices. Check their proper operation regulady.

• Keep machine free of grass, leaves, or other debds build-up. Clean oil or fuel

spillage. Allow machine to cool before stodng.

• Stop and inspect the equipment if you strike an object. Repair, if necessary,

before resta_rting.

• Never make adjustments or repairs with

the engine running.

• Grass catcher components are subject to wear, damage, and deterioration,

which could expose moving parts or allow objects to be thrown. Frequently

check components and replace with manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

@@@@@

• Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute-

ly necessary. Always look down and behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere with

safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind and down for small children.

_,Look for this symbol to point out impor- tant safety precautions. It means CAU-

TION!!! BECOME AWARE!!! YOUR SAFE-

TY IS INVOLVED.

_,CAUTION: In order to prevent acciden-

tal starting when setting up, transporting,

adjusting or making repairs always discon- nect spark plug wire and place wire where it cannot contact spark plug.

• Mow up and down slopes (15 ° Max), not

across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Taft

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the slope.

• Donotturnonslopesunlessnecessary,

and then, turn slowly and gradually downhill, if possible.

_[ILWARNING: The engine exhaust from

this product contains chemicals known to the State of California to cause cancer,

birth defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

GASOLINE 3.5 GALLONS CAPACITY UNLEADED AND TYPE: REGULAR

OILTYPE SAE 30

API-SF/SG/SH): (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: W/FILTER: 3.5 PINTS

W/O FILTER: 3.0 PINTS

_PARK PLUG:

'GAP: .040")

VALVE

;LEARANCE:

GROUND SPEED FORWARD: 0 - 5.5

(MPH): REVERSE: 0 - 2.4

rIRE PRESSURE: FRONT: 14 PSI

CHARGING SYSTEM: 16 AMPS @ 3600 RPM

BATTERY: AMP/HR: 30

BLADE BOLT 27-35 FT. LBS.

TORQUE:

CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been

designed, engineered and manufactured to give you the best possible dependability

and performance. Should you experience any problem you

cannot easily remedy, please contact your nearest Sears Authorized Service Center.

We have competent, well-trained techni- cians and the proper tools to service or

repair this tractor. Please read and retain this manual. The

instructions will enable you to assemble

Champion RC12YC

INTAKE: .004"-.004" EXHAUST: .004"-.004"

REAR: 10 PSI

MIN. CCA: 240 CASE SIZE: U1R

and maintain your tractor properly.Always observe the =SAFETY RULES".

MAINTENANCE AGREEMENT A Sears Maintenance Agreement is avail-

able on this product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructions under =Mainte- nance" and =Storage" sections of this

owner's manual.

,_.WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unim- proved forest-covered, brush-covered or

grass-covered land unless the engine's exhaust system is equipped with a spark

arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it

should be maintained in effective working

order by the operator. In the state of California the above is

required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal

laws apply on federal lands. A spark

arrester for the muffler is available through your nearest Sears Authorized Service

Center (See REPAIR PARTS section of

this manual).

_eLOJdllll_ _t_ll_'l[oJ l: V_,I-"I JiVAVl,.1r,!_11_/:_LI,J_

Parts Bag contents shown full size

(1) Knob

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(1) Shoulder

Bolt 5/16-18

(2) Washers 3/16 x 3/4 x 16 Gauge

(2) Weld

Nuts #10

(4) Retainer Springs (singleloop)

_#10 x 5/8

(2) Lock Washers #10

(3) Retainer Springs (double loop)

Partspackedseparatelyincarton

Manual

(2) Shoulder

Bolts

Seat

I I ! |

I I I L

Parts Bag

Video

Cassette

I I

Mulcher

Plate

Steering

Wheel

(2) Washers 3/8x 7/8 x 14 Gauge

(2) Gauge Wheels

Parts Bag contents not shown full size

%__, ,,_ _"

(2) Latch Hook (2) Keys

Assemblies

Slope Sheet

Steering

Wheel

Insert

Q(2) CenterlockNuts

(2) Front Link Assemblies

SteedngSleeve

Steering Sleeve

Extension

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor

all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need are listed below.

(1) 3/4" wrench (1) 3/4" Socket w/ (2) 1/2" wrench drive rachet

(1) Utility knife (1) Phillips Screw- (1) Pliers driver (1) Tire pressure gauge

When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi- tion (seated behind the steering wheel).

IMPORTANT: Check for and remove any

staples in skid that may puncture tires where tractor is to roll oft skid.

_:_ _ Steering

--- . Wheel Insert

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and

parts boxes from shipping carton (See page 6).

• Cut, from top to bottom, along lines on

all four comers of shipping carton, and lay panels flat.

• Remove mower and package materials.

• Check for any additional loose parts or

boxes and remove.

BEFORE ROLLING TRACTOR OFF

SKID

ATTACH STEERING WHEEL

• Remove Iocknut and large flat washer

from steering shaft.

• Position front wheels of the tractor so

they are pointing straight forward.

• Slide the steering sleeve over the steer- ing shaft.

• Align tabs and press steering sleeve extension into bottom of steering wheel.

• Position steering wheel so cross bars

are horizontal (left to right) and slide onto adapter.

• Secure steering wheel to steering shaft

with Iocknut and large fiat washer previ- ously removed. Tighten securely.

• Snap steering wheel insert into center

of steering wheel.

• Remove protective materials from trac-

tor hood and grill.

Steering ,, Sleeve ' '

TO ROLL TRACTOR OFF SKID (See. Operation section for location and

function of controls)

• Press lift lever plunger and raise attach- ment lift lever to its highest position.

• Release parking brake by depressing clutch/brake pedal.

• Place freewheel control in freewheeling position to disengage transmission (See "TO TRANSPORT" in the Operation

section of this manual).

• Roll tractor forward off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

• Lift hood to raised position.

• If this battery is put into service after month and year indicated on label (label located between terminals) charge bat-

tery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance

section of this manual for charging instructions).

.--:._," . ......

,,-: ...... ." :._.. /Label

INSTALL SEAT Adjustseat before tightening adjustment

knob.

• Remove cardboard packing on seat

pan.

• Place seat on seat pan and assemble

shoulder bolt.Tighten shoulder bolt securely.

• Assemble adjustment knob and flat

washer loosely.Do not tighten.

• Lower seat into operating positionand

sit on seat.

• Slide seat until a comfortable position is

reached which allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjusted

position.

• Raise seat and tighten adjustment knob

securely.

Seat

Seat Pan

Shoulder Bolt

Rat Washer

Adjustment Knob

CHECK TIRE PRESSURE The tires on your tractor were ovednflated

at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" on

page 5 of this manual.

CHECK BRAKE SYSTEM

After you leam how to operate your trac- tor, check to see that the brake is properly

adjusted. See =TO ADJUST BRAKE" in the Service and Adjustments section of

this manual.

INSTALL MOWER AND DRIVE BELT Be sure tractor is on level surface and

mower suspension arms are raised with attachment lift control. Engage parking brake.

• Cut and remove ties securing anti-sway bar and belts. Swing anti-sway bar to

left side of mower deck.

• Slide mower under tractor with dis-

charge guard to right side of tractor.

IMPORTANT: Check belt for proper rout- ing in all mower pulley grooves. Install

belt into electric clutch pulley groove.

• Install one front link in top hole of the right hand front mower bracket and right hand front suspension bracket. Retain

with two single loop retainer springs as

shown.

• Install second front link in left hand front

suspension bracket only and retain with single loop retainer spring as shown.

•Tum height adjustment knob counter-

clockwise untilit stops.

• Lower mower linkage with_attachment

liftcontrol.

• Place the left hand suspension arm on

outward pointingdeck pin. If necessary, rock and raise front of mower to align deck pin withthe hole in suspension arm. Retain with double loop retainer spring with loops down as shown.

• Slide left side of mower back and install

the unattached front link in top hole of the left hand frontmower brackeL

Retain with single loop retainer spring

as shown.

• Place the righthand suspension arm on

outward pointingdeck pin. If necessary,

rock and raise front of mower to align deck pin with the hole in suspension arm. Retain with double loop retainer spdng with loops down asshown.

• Connect anti-sway bar to chassis brack- et under left footrest and retain with

double loop retainer spring.

• Turn height adjustment knob clockwise

to remove slackfrom mower suspen-

sion.

• Raise mower to highest position. Assemble gauge wheels (See "TO

ADJUST GAUGE WHEELS in the Operation section of this manual).

Double Loop Chassis Retainer Spring Bracket (Outward pointing

Shoulder deck pins) Bolt

CHECK MOWER LEVELNESS

For best cutting results, mower should be

properly leveled. See =TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replac- ing motion, mower drive, and mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed correctly.

Front

Suspension Suspension

Arms Brackets

Front Mower Bracket

3/8-16 Center

Locknut

Double Loop

Use Pliers For

Retainer Springs

Retainer Spring

Anti-Sway Bar

INSTALL MULCHER PLATE

• Install two latchhooks to mulcher plate using screw, washer, lock washer, and

weld nut as shown.

NOTE: Pro-assemble weld nut to latch hook by inserting weld nut from the top

with hook pointingdown. Tighten hard- ware securely.

• Raise and hold deflector shield in up- right position.

'• Place front of mulcher plate over front of

mower deck opening and slide into place, as shown.

• Hook front latch into hole on front=of mower deck.

• Hook rear latch into hole on back of

mower deck.

Retainer Springs

Discharge Guard

Idler Pulley

ACAUTION: Do not remove discharge

guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in

a safe place. Your mower is now ready for

discharging or installation of optional

grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are designed for discharging and bagging also.

Weld

Nut

Latch

Weld Nut

Lock Washer

Deflector Shield

Hook Points

Latch

Lock Washer

Latch

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO

THE FOLLOWING IMPORTANT ITEMS:

,/ Engine oil is at proper level. / Fuel tank is filledwith fresh, clean,

regular unleaded gasoline.

/ Become familiar with all controls - their

locationand function. Operate them before you start the engine.

,/ Be sure brake system is in safe operat-

ing condition.

/ It is important to purge the transmis-

sion before operating your tractor for the first time.Follow proper starting

and transmission purging instructions (See "TO START ENGINE" and "PURGE TRANSMISSION" in the Op- eration section ofthis manual).

v"CHECKLIST

PLEASE REVIEW THE FOLLOWING CHECKLIST:

v' All assembly instructions have been

completed.

v' No remaining loose parts incarton. v' Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

v' Seat isadjusted comfortably and

tightened securely.

!/ All tires are properly inflated. (For

shipping purposes_the tires were overinflated at the factory).

i,,' Be sure mower deck is propedy leveled

side-to-sideJfront-to-rear for best cutting results. ('Rres must be properly

inflated for leveling).

v' Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

v' Check wiring. See that all connections

are still secure and wires are properly clamped.

v' Before drivingtractor, be sure free-

wheel control is in ddve position.

Thesesymbolsmayappearonyourtractororin literaturesuppliedWiththeproduct.

Learnandunderstandtheirmeaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENG,NEONENG,NEOFFOILFRE=U"E°GNTSCHOV_,?E_P1'

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER UFT

LOCKED

N H L (®)

ATTACHMENT REVERSE NEUTRAL HIGH ' LOW - PARKINGBRAKE

CLUTCH ENGAGED

ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER. KEEP HANDS AND FEET AWAY

FREEWHEEL

(AuiomaticModelsonly)

KNOW YOUR TRACTOR READTHISOWNER'SMANUALANDSAFETYRULESBEFOREOPERATINGYOUR

TRACTOR

Comparetheillustrationswithyourtractortofamiliarizeyourselfwiththelocationsof variouscontrolsandadjustments.Savethismanualforfuturereference.

Ught Switch Position

Ignition

Ammeter

Throttle/Choke

Control

Clutch/Brake

Control

Switch

Attachment

Clutch Switch

Lift Lever Plunger

Attachment Lift Lever

Brake

Freewheel Control

Our tractors conform to the safety standards of the American

National Standards Institute.

ATTACHMENT CLUTCH SWITCH: Used

to engage the mower blades, or other at- tachments mounted to your tractor.

LIGHT SWITCH: Turns the headlights on and off.

THROTTLE/CHOKE CONTROL: Used to control engine speed.

CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and

starting the engine.

FREEWHEEL CONTROL: Disengages transmission for pushing or slowly towing the tractor with the engine off.

HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height.

Motion Control,Lever

Speed 3MPH 1

2MPH

1MPH

MOTION CONTROL LEVER: Selects the speed and direction of the tractor.

ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other

attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its position.

IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging (+) or discharging (-). PARKING BRAKE: Locks clutch/brake into the brake position.

eyes, which can result in severe eye damage. Always wear safety glasses

or eye shields while operating your tractor or performing any adjustments or

!_ he operation of any tractor can result in foreign objects thrown into the

HOW TO USE YOUR TRACTOR NOTE: Failure to move throttle control to Your tractor is equipped with an operator slow position and allowing engine to idle

presence sensing switch. When engine is before stopping may cause engine to running, any attempt by the operator to "backfire". leave the seat without first setting the • Turn ignition key to "OFF" position and

parking brake will shut off the engine, remove key. Always remove key when TO SET PARKING BRAKE use.

• Depress clutch/brake pedal into full • Never use choke to stop engine.

"BRAKE" position and hold. IMPORTANT: Leaving the ignition switch

• Place parking brake lever in "EN- in any position other than "OFF" will cause GAGED" position and release pressure the battery to be discharged, (dead).

from clutch/brake pedal. Pedal should NOTE: Under certain conditions when remain in =BRAKE" position. Make sure

parking brake will hold tractor secure, tractor is standing idle with the engine run-

Throffie/ Push-In to Attachment Clutch cause =browning" of grass. To eliminate Choke Switch Pull Out To this possibility, always stop engine when

"Brake" the operator's position; to empty grass

-Position catcher, etc.

Pedal =Drive" "Disengaged" The direction and speed of movement is Position Position controlled by the motion.control lever.

STOPPING neutral (N) position.

MOWER BLADES - • Release parking brake and clutch/brake

• To stop mower blades, move attach- ° Slowly move motion control lever to merit clutch switch to "DISENGAGED" desired position.

position. NOTE: The effort to move the motion con-

GROUND DRIVE - trol lever will reduce after the first few

• To stop ground drive, depress hours of use. This is normal. clutch/brake pedal into full "BRAKE" TO ADJUST MOWER CUTTING HEIGHT position. The cutting height is controlled by turning

• Move motion control lever to neutral (N) the height adjustment knob in desired position.

IMPORTANT: The motion control lever •Tum knob clockwise (G) to raise cutting

does not return to neutral (N) position •Tum knob counterclQckwise (O) to when the clutch/brake pedal is depressed, tower cutting height.

ENGINE - _ The cutting height range is approximately

• Move throttle control to slow position, from the ground to the b{ade tip with the

repairs. We recommend a wide vision safety mask over spectacles, or stan- dard safety glasses.

leaving tractor to prevent unauthorized

ning, hot engine exhaust gases may

"Engage" stopping tractor on grass areas.

A, CAUTION: Always stop tractor com-

pletely, as described above, before leaving

THRO'n'LE CONTROL Always operate engine at full throttle.

• Operating engine at less than full throt-

tle reduces the battery charging rate.

• Full throttle offers the best bagging and

"Engaged" Position mower performance.

TO MOVE FORWARD AND BACKWARD

• Start tractor with motion control lever in

pedal.

direction.

height.

1-1/2" to 4". The heights are measured

engine not running. These heights are ap- proximate and may vary depending upon soil conditions, height of grass and types

of grass being mowed.

• The average lawn should be cut to approximately 2-112 inches during the cool season and to over 3 inches during

hot months. For healthier and better looking lawns, mow often and after

moderate growth.

• For best cutting performance, grass

over 6 inches in height shouldbe mowed twice. Make the first cut rela-

tively high; the second to desired height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted

when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then

keep the dock in proper position to help

prevent scalping in most terrain condi- tions.

• Adjust gauge wheels with tractor on a

flat level surface.

• Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING HEIGHF in the Operation section of this manual).

• With mower in desired height of cut po- sition, gauge wheels should be assem- bled so they are slightly off the ground.

Install gauge wheel in appropriate hole

with shoulder bolt, 3/8 washer, and 3/8-

16 Iocknut and tighten securely.

• Repeat for opposite side installing gauge wheel in same adjustment hole.

Mounting. Bracket

3/8-16

Locknut Shoulder Bolt

3/8 Washer ._augeWheel

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachment lift con-

trol.

• Start mower blades by engaging attach-

ment clutch control.

• TO STOP MOWER BLADES - disen-

g_gce attachment clutch control.

AUTION: Do not operate the

mower without either the entire grass

catcher, on mowers so equipped, or the

discharge guard in place.

Attachment Clutch Attachment Lift Lever

Switch PullOut To High Position

.;::_'Position

=Enga_ Low

- "\ Discharge _/ Guard

=Disengage" .._ ,_'

Push InTo _-._"_ _._

TO OPERATE ON HILLS

_,CAUTION: Do not drive up or down

hills with slopes greater than 15 ° and do

not drive across any slope. Use the slope

guide provided at the back of this manual.

• Choose the slowest speed before start-

ing up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to brake position and engage parking brake.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever does not retum to neutral (N) position when the clutch/brak_pedal is depressed.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position.

Freewheel control is located at the rear

drawbar of tractor.

• Raise attachment lift to highest position with attachment lift control.

• Pull freewheel control knob out and hold

in position by inserting retainer spring into forward hole of Control rod.

• Do not push or tow tractor at more than two (2) MPH. -

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of

tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recom-

mendedby and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already filled

with summer weight oil.

• Check engine oil with tractor on level ground.

• Unthread and remove oil fill cap/dip- stick; wipe oil off. Reinsert the dipstick

into the tube and rest oil fill cap on the

tube. Do not thread the cap onto the

tube. Remove and read oil level. If nec- essary, add oil until =FULL" mark on

dipstick is reached. D_enot overfill.

• For cold weather operation you should change oil for easier starting (See =OIL

VISCOSITY CHART* in the Customer

Responsibilities section of this manual).

• To change engine oil, see the Customer

Responsibilities section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87

octane. (Use of leaded gasoline will

increase carbon and lead oxide

deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: When operating in tempera- tures below 32°F(0°C), use fresh, clean

winter grade gasoline to Ipelp insure good cold weather starting. .

_,WARNING: Experience indicates that

alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and

formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel system should be emp-

tied before storage of 30 days or longer.

Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instructions for additional informa- tion. Never use engine or carburetor

cleaner products in the fuel tank or perma-

nent damage may occur. ,_CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

• Be sure freewheel control is in the

transmission engaged position.

• Sit on seat in operating position,

depress clutch/brake pedal and set parking brake.

• Place motion control lever in neutral (N)

position.

• Move attachment clutch to "DISEN-

GAGED" position.

• Move throttle control to choke position.

NOTE: Before starting, read the warm and

cold starting procedures below.

• Insert key into ignition and turn key clockwise to =START* position and

release key as soon as engine starts. Do not run starter continuously for more

than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast

position, wait a few minutes and try again. If engine still does not start,

move the throttle control back to the

choke position and retry.

WARM WEATHER STARTING (50 ° F and

above)

• When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and

allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING ( 50 ° F and below)

• When engine starts, allow engine to run with the throttle control in the choke

position until the engine runs roughly,

then move throttle control to fast posi-

tion. This may require an engine warm- up pedod from several seconds to sev- eral minutes, depending on the temper-

ature.

AUOTMATIC TRANSMISSION WARM UP

• Before ddving the unit in cold weather, the transmission should be warmed up

as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neutral. Release the parking brake and let the

clutch/brake slowly return to operating position.

• Allow one minute for transmission to warm up. This can be done dudng the

engine warm up pedod.

• The attachments can also be used dur-

ing the engine warm-up period after the transmission has been warmed up.

NOTE: At a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be

adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual.

PURGE TRANSMISSION

,_CAUTION: Never engage or disen-

gage freewheel lever while the engine is

running.

To ensure proper operation and perfor-

mance, it is recommended that the trans- mission be purged before operating tractor

for the first time. This procedure will

remove any trapped air inside the trans- mission which may have developed during shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replace- ment, it should be purged after reinstalla-

tion before operating the tractor.

• Place tractor safely on level surface with

engine off and parking brake set.

• Disengage transmission by placing free- wheel control in freewheeling position

(See "TO TRANSPORT" in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throt-

tle control to slow position. With motion control lever in neutral (N) position,

slowly disengage clutch/brake pedal.

• Move motion control lever to full forward position and hold for five (5) seconds.

Move lever to full reverse position and hold for five (5) seconds. Repeat this

procedure three (3) times.

NOTE: During this procedure there will be no movement of ddve wheels. The air is

being removed from hydraulic drive sys- tem.

• Move motion control lever to neutral (N)

position. Shut off engine and set parking brake.

• Engage transmission by placing free-

wheel control in driving position (See

"TO TRANSPORT" in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throt-

tle control to half (1/2) speed. With motion c:ontrol lever in neutral (N) posi- tion, slowly disengage clutch/brake

pedal.

• Slowly move motion control lever for-

ward; after the tractor moves approxi-

mately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to

the neutral (N) position. Repeat this pro-

cedure with the motion control lever

three (3) times.

• Your tractor is now purged and ready for

normal operation.

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have

the cut area to the dght of the tractor. This will result in a more even distribu-

tion of clippings and more uniform cut- ting.

• When mowing large areas, start by turn- ing to the dght so that clippings will dis- charge away from shrubs, fences, drive-

ways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and possi- ble fire hazard from dried clippings. Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave unde- sirable clumps. Allow grass to dry

before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by se- lecting a low enough gear to give the mower the best cutting performance as

well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain

and give best performance of the at- tachment being used.

MULCHING MOWING TIPS IMPORTANT: For best performance, keep

mower housing free of built-up grass and trash. Clean after each use.

• The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall onto the lawn they will disperse into the

grass and not be noticed. Also, the mulched grass will biodegrade quickly

to provide nutdents for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recut- ting action of the blades.

• Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be

exposed to the direct sun.

• For best results, adjust the mower cut-

ting height so that the mower cuts off only the top one-third of the grass

blades. For extremely heavy mulching, reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass condi- tions may require that an area be mulched a second time to completely hide the clippings. When doing a sec-

ond cut, mow across or perpendicular to the first cut path.

• Change your cutting pattem from week

to week. Mow north to south one week then change to east to west the next

week. This will help prevent matting and graining of the lawn.

{__;_i_'_"_ Max 1/3

MA..TE.ANCESC.EDULE "

REGULAR SERVICE i,__._'/_._,,_,_'_ '' SERVICE DATES

Check Brake Operation _

Check Tire Pressure

Check Operator Presence and

T Interlock Systems If R Check for Loose Fasteners V' 11_7 I tl_

CA SharperdReplace Mower Blades _4

T Lubrication Chart

0 Check Battery Level

R Clean Battery and Terminals ;If V'

Check Transaxle Cooling Adjust Blade BaR(S) Tenslan V'_

Adjust Motion Drive Balt(s) Tension _s

Check Engine Oil Level V p

Change Engine Oil _.; V'

E Clean Air Filter

N CleanAir Screen

IG Inspect MuffierlSpark Attester V _

Replace Oil Filter (If equipped) _:

N Clean Engine Cooling Fins

Replace Spark Ping _ ;

Replace Air Filter Paper Cartridge 1_2

Replace Fuel Filter V _

I * Change more often when opemling under a he_ load or in high ambient temperatures. 5 - If equipped with ad_taMe systarn. 2 - Se_,ice more often when operating in dirty or dusty coc'_rdiorm. 6 ° Not required if equipped with maintenance4ree ban_ 3 - If equip_ with oil liifer, change oil _ery 50 hours. 7 - Tightwn Iront axte pivo( bo/t to 35 ft,-Ib=, maximum. 4 ° Replace Medes more often when _ in sandy soil. DO not overl_ten.

GENERAL RECOMMENDATIONS The warranty on this tractor does not cover

items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain

tractor as instructed in this manual. Some

adjustments will need to be made periodi-

cally to properly maintain your tractor.

All adjustments in the Service and

Adjustments section of this manual should

be checked at least once each season.

• Once a year you should replace the

spark plug, clean or replace air filter, and check blades and belts for wear. A new

spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and interlock

systems for proper operation.

• Check for loose fasteners.

LUBRICATION CHART

Q ,indle

Zerk Zerk

O Front Wheel

Beadnq Bearing

Wheel

Zerk

O Engine

C, tch i i

Pivot(s) : : ,'. j

O SAE 30 or 10w30 Motor OIL

@ General Purpose Grease O Refer to Maintenance "Engine_Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bear-ings. Viscous lubricants will attract

dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they

must be lubricated, use only a dry, pow- dered graphite type lubricant sparingly.

=ront

TRACTOR

Alwaysobservesafetyruleswhenper- forminganymaintenance.

BRAKEOPERATION

Iftractorrequiresmorethansix(6)feet stoppingdistanceat highspeedin highest gear,thenbrakemustbeadjusted.(See

=TO ADJUST BRAKE" in the Service and

Adjustments section of this manual). TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS" on page 3 of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rub-

ber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure that operator presence and inter- lock systems are working properly. Ifyour

tractor does not function as described below, repair the problem immediately.

• The engine should not start unless the

clutch/brake pedal is fully depressed and attachment clutch control is in the

disengaged position.

• When the engine is running, any attempt by the operator to leave the

seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any

attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the

seat.

BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged

blades. BLADE REMOVAL

• Raise mower to highest position to allow

access to blades.

• Remove hex bolt, lock washer and flat

washer securing blade.

• Install new or resharpened blade with

trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star on mandrel assembly.

• Reassemble hex bolt, lock washer and flat washer in exact order as shown.

• TIghten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8 heat treated.

Trailing E Up Mandrel

Star

Flat Washer Center

Hole

Lock "_ _ Washer _F_._ Hex Bolt

(Grade 8)*

*A Grade 8 heat treated bolt can be

identifiedby six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpening blade, but if you do, be sure the blade is

balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.

• The blade canbe sharpened with a file

or on a grinding wheel. Do not attempt to sharpen while it is on the mower.

• To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bal-

ancer).

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade onto an unthreaded portion

of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade

is balanced, it should remain in a hori- zontal position. If either end of the blade

moves downward, sharpen the heavy end until the blade is balahced.

Center Hole

Blade

5/8" Bolt or Pin

BATTERY Your tractor has a battery charging system

which is sufficient for normal use.

However periodic charging of the battery

with an automotive charger will extend ts

life.

• Keep battery and terminals clean.

Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperds for I hour.

+ 44 hidden pages

Craftsman 917272040 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual