Craftsman 917272030 Owner’s Manual

Owner's Manual
CRRFTXMRN
18.5 HP ELECTRIC START 46" MOWER 6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
Safety
Assembly
Operation
Maintenance
Repair Parts
CAUTION:
Read and follow all Safety Rules and Instructions
before operating this equip- ment.
For answersto yourquestions
aboutthis product,Call:
1-800-659-5917
Sears Craftsman Help Line 5am 5 pro, Mon Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.com/craftsman
Warranty ................................................. 2
Safety Rules ........................................... 2
Product Specifications ........................... 5
Assembly ................................................ 8
Operation .............................................. 12
Maintenance Schedule ......................... 18
Maintenance......_ .................................. 18
Service and Adjustments...................... 22
Storage.................... _........................... 29
Troubleshooting.................................... 30
Repair Parts ......................................... 34
Parts Ordering ....................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
Fortwo (2) years from the date of purchase, if this Craftsman Riding Equipment is main-
tained, lubricated and tuned up according to the instructionsinthe owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover:
Expendable items which become wom during normal use, such as blades, spark plugs, air cleaners, belts, etc.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, negligence, improper storage or acci- dent or the failure to maintain the equipment according to the instructions contained in
the owner's manual.
Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this ridingequip- ment proves defective in material or workmanship and our testing determines the bat-
tery will not holda charge, Sears will replace the battery at no charge. In-home warranty service on your Craftsman ridingequipment is available at no charge for 30 days from
the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman riding equip- ment to your nearest Sears Service Center. (In-home warranty service willstill be avail- able after 30 days from the date of purchase but a standard trip charge will apply). This
warranty applies only while this product isin the United States. This Warranty gives you specific legal rights, and you may also have other dghtswhich may vary from state to
state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
GENERAL OPERATION
Read, understand, and follow all instruc-
tions in the manual and on the machine
before starting.
Only allow responsible adults, who are
familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks,
toys, wire, etc., which could be picked up and thrown by the blade.
Be sure the area is clear of other people
before mowing. Stop machine if anyone enters the area.
Nevercarry passengem.
Do not mow in reverse unless absolute-
ly necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge direc-
tion and do not point it at anyone. Do not operate the mower without either
the entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine unat- tended. Always turn off blades, set park-
ing brake, stop engine, and remove keys before dismounting.
2
Tum off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or unload-
ing the machine into a trailer or truck.
SLOPE OPERATION
Slopes are a major factor related to loss- of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift while on the slope.
Follow the manufacturer's recommen-
dations for wheel weights or counter- weights to improve stability.
Use extra care with grass catchers or other attachments. These can change the stability of the machine.
Keep all movement on the slopes slow and gradual. Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades
and proceed slowly straight down the slope.
DO NOT:
Do nottum on slopes unless necessary,
and then, turn slowly and gradually downhill, if possible.
Do not mow near drop-otis, ditches, or
embankments. The mower could sud- denly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced
traction could cause sliding.
Do not try to stabilize the machine by putting your foot o'n the ground.
Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
isnot alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never assume that childrenwill remain where
you last saw them.
Keep children out of the mowing area
and under the watchfulcare of another
responsibleadult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down forsmall children.
Never carry children.They may fall off and be seriously injured or interfere with
safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind
comers, shrubs,trees, or other objects that may obscure vision.
SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow en- gine to cool before refueling. Do not
smoke. Never refuel the machine indoors.
Never store the machine or fuel
container inside where there is an open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade attachment bolts, tight and keep equip
ment in good condition.
Never tamper with safety devices.
Check their proper operation regulady.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel spillage. Allow machine to cool before
storing.
Stop and inspectthe equipment if you
strike an object. Repair, if necessary,
before restarting.
3
Never make adjustments or repairs with the engine running.
Grass catcher components are subject
towear, damage, and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operat=on frequently. Adjust and service as required. Be sure the area is clear of other people
before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolute-
ly necessary. Always look down and behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind
and down for small children.
Mow up and down slopes (15 ° Max), not
across.
_,Look for this symbol to point out impor-
tant safety precautions. It means CAU- TION!It BECOME AWARE!H YOUR SAFE-
TY IS INVOLVED.
_,CAUTION: In order to prevent acciden-
tal starting when setting up, transporting,
adjustingor making repairs always discon- nect spark plug wire and place wire where
itcannot contact spark plug.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the slope.
Donotturn on slopes unless necessary,
and then, turn slowly and gradually downhill, if possible.
AWARNING: The engine exhaust from this product contains chemicals known to
the State of Califomia to cause cancer, birth defects, or other reproductive harm,
4
PRODUCT SPECIFICATIONS
GASOLINE 3.5 GALLONS CAPACITY UNLEADED
AND TYPE: REGULAR
OIL TYPE SAE 30
API-SF/SG/SH): (above 32°F)
SAE 5W-30
(below 32°F)
OIL CAPACITY: W/FILTER: 3.5 PINTS
W/O FILTER: 3.0 PINTS
SPARK PLUG: Champion RC12YC
GAP: .030")
GROUND SPEED FORWARD: (MPH): 1ST t .2
2ND 1.5
3RD 2.4 4TM 3.5
5TM 4.8
6TM 5.4
REVERSE: 1.5
TIRE PRESSURE: FRONT: 14PSI
REAR: 10 PSI
i
CHARGING SYSTEM: 16 AMPS @3600 RPM
E3A'I-I'ERY: AMP/HR: 30
MIN. CCA:240 CASE SIZE: U1R
BLADE BOLT 27--35 FT. LBS.
TORQUE:
MAINTENANCE AGREEMENT A Sears Maintenance Agreement is avail-
able on this product. Contact your nearest Sears store for aetails.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain- ing, caring for and using your tractor.
Follow the instructions under "Mainte- nance" and "Storage" sections of this
owner's manual.
_,WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark
arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the state of California the above is required by law (Section 4442 of the
California Public Resources Code). Other
states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center (See REPAIR PARTS section of this manual).
CONGRATULATIONS on your purchase
of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible dependability
and performance. Should you experience any problem you cannot easily remedy, please contact your
nearest Sears Authorized Service Center. We have competent, well-trained techni-
cians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble
and maintain your tractor properly. Always observe the "SAFETY RULES".
5
(1) Knob
PartsBagcontentsshownfullsize
(1) Shoulder
Bolt 5/16-18
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(2) Washers 3/16 x 3/4 x 16 Gauge
(2) Weld
Nuts #10
(4) Retainer Springs(single loop)
(2) Lock
Washers #10
(3) Retainer Springs (doubleloop)
6
Parts packed separately in carton
!__
Manual
(2) Shoulder
Bolts
Seat
Video
Mulcher
Plate
iii
, I
Pads Bag
Cassette
Steedng
Steering
Boot
Wheel
©
(2) Washers 3/8x7/8 x 14 Gauge
(2) Gauge Wheels
Q(2) Center lock Nuts
LatchHook
Assemblies
Slope Sheet
Parts Bag contents not shown full size
(2) Front Unk Assemblies
Steering Wheel
Insert
7
i
SteeringSleeve
Steering Sleeve
Extension
Your new tractor has been assembled at the factory with exception of those parts left
unassemb_ed for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tigl_tened securely. Use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR
ASSEMBLY A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listedbelow. (1) 3/4" wrench (1) 3/4" Socket w/
(2) 1/2" wrench drive rachet (1) Pliers (1) PhillipsScrew-
(1) Utilityknife driver (1) T_repressure gauge When rightor left hand is mentioned in
this manual, it means, from your point of view, when you are in the operating posi-
tion (seated behind the steering wheel). TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
Remove all accessible loose parts and parts boxes from shipping carton (See
page 6).
Cut, from top to bottom, along lines on
all four corners of shipping carton, and lay panels flat.
Remove mower and package materials.
Check for any additional loose parts or
boxes and remove.
BEFORE ROLLING TRACTOR OFF SKID ATTACH STEERING WHEEL
Remove Iocknut and large flat washer
from steering shaft.
Position front wheels of the tractor so
they are pointing straight forward.
Slide the steering sleeve over the steer-
ing shaft.
Align tabs and press steedng sleeve
extension into bottom of steering wheel.
Position steering wheel so cross bars are horizontal (left to right) and slide
onto adapter.
Secure steering wheel to steering shaft with Iocknut and large flat washer previ-
ously removed. "13ghtensecurely.
Snap steedng wheel insert into center
of steering wheel.
Remove protective materials from trac-
tor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor isto roll offskid.
Wheel Insert
_.-_ Lock Nut
ii iI t.n
Steering
Wheel
Tabs _.._.._._ Sleeve
Steering . _., /
TO ROLL TRACTOR OFF SKID (See Operation section for location
and function of controls)
Press liftlever plunger and raise attach-
ment lift lever to its highest position.
Release parking brake by depressing
clutch/brake pedal.
Place gearshift lever in neutral (N) posi-
tion.
Rolltractor forward off skid.
_j..__._ Large Flat
_r. Washer
Steering
Adapter
Steering
/ Extension
I _ J t|
8
HOW TO SET UP YOUR TRACTOR CHECKBATTERY
Lifthoodto raised position.
If this battery is put into service after month and year indicated on label (label located between terminals) charge bat-
tery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions).
= .- ' _.....
o; Label
_w p
INSTALL SEAT Adjust seat before tightening adjustment
knob.
Remove cardboard packing on seat pan.
Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely.
Assemble adjustment knob and flat washer loosely. Do not tighten.
Lower seat into operating position and sit on seat.
Slide seat until a comfortable position is
reached which allows you to press
clutch/brake pedal all the way down.
Get off seat without moving its adjusted
position.
Raise seat and tighten adjustment knob
securely.
Seat
Seat Pan
Shoulder Bolt
Flat Washer
Adjustment Knob
CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes.
Correct tire pre.,_sureis important for best
cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" on page 5 of this manual.
CHECK BRAKE SYSTEM After you learn how to operate your trac-
tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of this manual.
INSTALL MOWER AND DRIVE BELT Be sure tractor is on level surface and mower suspension arms are raised with
attachment lift control. Engage parking brake.
Cut and remove ties securing anti-sway
bar and belts. Swing anti-sway bar to left side of mower deck.
Slide mower under tractor with dis- charge guard to right side of tractor.
IMPORTANT: Check belt for proper rout- ing in all mower pulley grooves. Install belt into electric clutch pulley groove.
Install one front link in top hole of the right hand front mower bracket and right
hand front suspension bracket. Retain with two single loop retainer springs as
shown.
Install second front link in left hand front suspension bracket only and retain with
single loop retainer spring as shown.
Turn height adjustment knob counter-
clockwise until it stops.
Lower mower linkage with attachment
lift control.
Place the left hand suspension arm on
outward pointing deck pin. if necessary, rock and raise front of mower to align deck pin with the hole in suspension arm. Retain with double loop retainer spring with loops down as shown.
Slide left side of mower back and install the unattached front link in top hole of
the left hand front mower bracket.
Retain with single loop retainer spring
as shown.
Place the right hand suspension arm on outward pointing deck pin. If necessary,
rock and raise front of mower to align deck pin with the hole in suspension
arm. Retain with double loop retainer
spring with loops down as shown.
9
Connect anti-sway bar to chassis bracket under left footrest and retain
with double loop retainer spring.
Turn height adjustment knob clockwise
to remove slack from mower suspen-
sion.
Raise mower to highest position.
Assemble gauge wheels (See "TO
ADJUST GAUGE WHEELS in the Operation section of this manual).
Double Loop
Chassis Retainer Spring
Shoulder
Bolt
Bracket (Outward pointing
deck pins)
(.;Hb(,;R MUWP-I1 Lr.Vr.L.£Oo
For best cutting results, mower should be
properly leveled. See "TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual.
CHECK FOR PROPI_R POSITION OF
ALL BELTS
See the figures that are shown for replac- ing motion, mower drive, and mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are muted correctly.
Front
Suspension Suspension
Arms Brackets
Front Mower Bracket
3/8 Washel
3/8-16
Center Locknut
Double Loop
Use PliersFor
Retainer Spdng
Retainer Springs
Anti-Sway
Bar
Idler Pulley
INSTALL MULCHER PLATE Weld Nut
Install two latch hooks to mulcher plate
using screw, washer, lock washer, and Lock weld nut as shown. Washer
NOTE: Pre-assemble weld nut to latch Weld hook by inserting weld nut from the top Nut
with hook pointing down. Tighten hard- ware securely. Latch_
Raise and hold deflector shield in up- Hook
right position.
Place front of mulcher plate over front of
mower deck opening and slide into place, as shown. Mulcher _,-----Screw
Hook front latch into hole on front of Plate
mower deck.
Hook rear latch into hole on back of
mower deck.
Single Loop Retainer Spdngs
Discharge Guard
Hook Points
Latch
Lock
Washer
10
_i_',._ _>_--_<,,,I_L Latch
_ Hooks
_CAUTION: Do not remove discharge
guard from mower. Raise and hold guard when attaching mulcher plate and allow it
to rest on plate while in operation.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place. Your mower is now ready for
discharging or installationof optional grass catcher accessory.
NOTE: It is not necessary to change blades. The mulcher blades are designed
for discharging and bagging also.
v' CHECKLIST
Please review the following checklist:
,/ All assembly instructions have been
completed.
/ No remaining loose parts in carton. / Battery is propedy prel_ared and
charged. (Minimum 1 hour at 6 amps).
/ Seat is adjusted comfortably and tight-
ened securely.
/ All tires are propedy inflated. (For ship-
ping purposes, the tires were overinflat- ed at the factory).
,/Be sure mower deck is property leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).
/ Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly clamped.
While learning how to use your tractor,
pay extra attention to the following impor- tant items:
,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
4' Become familiar with all controls - their
location and function. Operate them before you start the engine.
,/Be sure brake system is in safe operat-
ing condition.
11
Thesesymbolsmay appear on your tractor or in literature suppliecl with the product.
Learn and understand their meaning.
BATrERY CAUTION OR
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP '_
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
REVERSE FORWARD FAST SLOW
LIGHT
LOCKED
R N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS
IGNITION CLUTCH DISENGAGED (SEE ,_a=FETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY
12
FREEWHEEL
(A_omat_Mode_on_)
KNOW YOUR TRACTOR READTHISOWNER'SMANUALANDSAFETYRULESBEFOREOPERATINGYOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Ignition Light Switch
Ammeter Switch Position
Attachment
Switch
Throttle Control
\
Clutch/Brake Control
Choke Control
Height Adjustment Gear Shift
Knob Lever
Our tractors conform to the safety standards of the American
National Standards Institute;
Plunger
Lift Lever
Parking Brake
ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other at-
tachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on
and off. THROTTLE CONTROL: Used to control
engine speed. CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and starting the engine.
HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height,
CHOKE CONTROL: Used when starting a cold engine,
GEAR SHIFT LEVER : Selects the speed and direction of the tractor.
ATTACHMENT LIFT LEVER: Used to raise and lower the mower dock or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its position.
IGNITION SWITCH: Used for starting and stopping the engine.
AMMETER: Indicates battery charging (+) or discharging (-).
PARKING BRAKE: Locks clutch/brake into the brake position.
13
[ -"-_'_- ] eyes, which can result in severe eye damage. Always wear safety glasses
_or eye shields while operating your tractor or performing any adjustments or
II1_ Theoperationof anytractorcanresultinforeignobjectsthrownintothe I
HOW TO USE YOUR TRACTOR
Your tractor is equipped with an operator presence sensing switch. When engine is
running, any attempt by the operator to
leave the seat without first setting the parking brake will shut off the engine.
TO SET PARKING BRAKE
Depress clutch/brake pedal into full
=BRAKE" position and hold.
Place parking brake lever in =EN-
GAGED" position and release pressure from clutch/brake pedal. Pedal should
remain in "BRAKE" position. Make sure parking brake will hold tractor secure.
Choke "Disen Switch Pull Out To Control
Tt_rottls/
Choke
Control
.Br--_a s _
Position
Pedal =Drive" Knob Position Position
STOPPING MOWER BLADES
To stop mower blades, move attach-
ment clutch switch to =DISENGAGED" position.
GROUND DRIVE
To stop ground drive, depress
clutch/brake pedal into full "BRAKE" po- sition.
Move gearshift lever to neutral (N) posi- tion.
ENGINE
Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle
before stopping may cause engine to
=backfire".
Turn ignition key to "OFF" position and
remove key. Always remove key when leaving tractor to prevent unauthorized
use.
repairs. We recommend a wide vision safety mask over spectacles, or stan-
dard safety glasses.
Never use choke to stop engine. IMPORTANT: Leaving the ignition switch
in any position other than "OFF" will cause the battery to be discharged (dead).
NOTE: Under certain conditions when tractor is standing idle with the engine run-
ning, hot engine exhaust gases may cause "browning" of grass. To eliminate
this possibility, always stop engine when stopping tractor on grass areas.
_, CAUTION: Always stop tractor com- pletely, as described above, before leaving the operator's position; to empty grass
catcher, etc.
Push-In to Attachment Clutch
Position
THROTTLE CONTROL Always operate engine at full throttle.
Operating engine at less than full throt-
tle reduces the battery charging rate.
Full throttle offers the best bagging and
mower performance.
TO USE CHOKE CONTROL
Use choke control whenever you are start-
ing a cold engine. Do not use to start a warm engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral (N) position.
Move gearshift lever to desired posi-
tion.
Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT
The cutting height is controlled by turning
the height adjustment knob in desired
direction.
Turn knob clockwise ((3) to raise cutting
height.
Turn knob counterclockwise (_) to
lower cutting height.
The cutting height range is approximately
1-1/2" to 4". The heights are measured
from the ground to the blade tip with the
engine not running.
14
I
Theseheightsareapproximateandmay varydependinguponsoil conditions, heightofgrassandtypesof grassbeing
mowed.
The average lawn should be cut to approximately 2-1/2 inches during the
cool season and to over 3 inches during hot months. For healthier and better
looking lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches in height should be
mowed twice. Make the first cut rela-
tively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in
operating position. Gauge wheels then keep the deck in proper position to help
prevent scalping in most terrain condi-
tions.
Adjust gauge wheels with tractor on a fiat level surface.
Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of
this manual).
With mower in desired height of cut po- sition, gauge wheels should be assem-
bled so they are slightly off the ground.
install gauge wheel in appropriate hole
with shoulder bolt, 3/8 washer, and 3/8-
16 Iocknut and tighten securely.
Repeat for opposite side installing gauge wheel in same adjustment hole.
Mounting _,
Bracket
3/8-16
Locknut Shoulder Bolt
3/8 Washer Gauge Wheel
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the engine running and the attachment clutch
engaged will shut off the engine.
Select desired height of cut.
Lower mower with attachment lift con- trol.
Start mower blades by engaging attach-
ment clutch control.
TO STOP MOWER BLADES - disen-
gage attachment clutch control.
_,CAUTION: Do not operate the mower
without either the entire grass catcher, on mowers so equipped, or the discharge
guard in place.
Attachment Clutch
Switch Pull Out To
"Enga_
Push InTo"- _>_-_-- ? !
=Disengage" _._d
TO OPERATE ON HILLS
_CAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope
guide provided at the back of this manual.
Choose the slowest speed before start- ing up or down hills.
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to slower position.
If stopping is absolutely necessary, push clutch/breke pedal quickly to brake posi- tion and engage parking brake.
Move gearshift lever to 1st gear. Be sure you have allowed room for tractor
to roll slightly as you restart movement.
To restart movement, slowly release
parking brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest position
with attachment lift control.
When pushing or towing your tractor, be
sure gearshift lever is in neutral (N) position.
Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage when transporting your tractor on a truck
or a trailer, be sure hood is closed and secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
15
Atta_:hment Lift Lever
High Position
_/ Low
;:_PosiUon
H
_:_ Discharge
I_J Guard
TOWING CARTS AND OTHER
A'rrACHMENTS Towonlytheattachmentsthatarerecom-
mendedbyand complywithspecifications ofthemanufacturerofyourtractor.Use
commonsensewhentowing.Tooheavyof aload,whileona slope,isdangerous.
Tirescanlosetractionwiththegroundand causeyouto losecontrolof yourtractor.
BEFORE STARTING THE ENGINE CHECKENGINEOIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled
with summer weight oil.
Check engine oil with tractor on level ground.
Unthread and remove oil fill cap/dip- stick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the
tube. Do not thread the cap onto the tube. Remove and read oil level. If nec-
essary, add oil until "FULL" mark on
dipstick is reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See "OIL VISCOSITY CHAR'I" in the
Maintenance section of this manual).
To change engine oil, see the Customer Responsibilities section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87
octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in quantities that can be used within 30
days to assure fuel freshness,
IMPORTANT: When operating in tempera- tures below 32°F(00C), use fresh, clean
winter grade gasoline to help insure good _/_/weather starting.
ARNING: Experience indicates that
alcohol blended fuels (called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids during storage. Acidic
gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emp-
tied before storage of 30 days or longer. Drain the gas tank, start the engine and let
it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See
Storage Instructions for additional informa-
tion. Never use engine or carburetor cleaner products in the fuel tank or perma-
nent damage may occur.
,_CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
TO START ENGINE When starting the engine_for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
Sit on seat in operating position,
depress clutch/brake pedal and set parking brake,
Place gear shift lever in neutral (N) posi-
tion.
Move attachment clutch to =DISEN-
GAGED" position.
Move throttle control to choke position. NOTE: Before starting, read the warm
and cold starting procedures below.
Insert key into ignition and turn key clockwise to =START" position and
release key as soon as engine starts.
Do not run starter continuously for more
than fifteen seconds per minute. If the engine does not start after several
attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50 ° F AND ABOVE)
When engine starts, move the throttle
control to the fast position.
The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and
allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING ( 50 ° F AND
BELOW)
When engine starts, allow engine to run
with the throttle control in the choke position until the engine runs roughly,
then move throttle control to fast posi- tion. This may require an engine warm-
up period from several seconds to sev- eral minutes, depending on the temper-
ature.
The attachments can also be used dur- ing the engine warm-up period.
NOTE: A high altitude (above 3000 feet) or in cold temperatures (below 32 F) the
carburetor fuel mixture may need to be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this
manual.
16
MOWING TIPS
Tirechainscannotbe usedwhenthe mowerhousingisattachedto tractor.
Mower should be properly leveled for
best mowing performance. See _T'O
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has been cut. Have the cut area to the right of the tractor.
This will result in a more even distribu- tion of clippings and more uniform cut-
ting.
When mowing large areas, start by turn- ing to the right so that clippings will dis-
charge away from shrubs, fences, drive- ways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until finished.
If grass is extremely tall, it should be mowed twice to reduce load and possi-
ble fire hazard from dried clippings. Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave unde- sirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle
when mowing to assure better mowing performance and proper discharge of
material. Regulate ground speed by se- lecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain and give best performance of the at-
tachment being used.
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. Clean after'each use.
The special mulchin.q blade will recut
the grass clippings many times and
reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the
mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recut-
ting action of the blades.
Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The best time to mow your lawn is the early
afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.
For best results, adjust the mower cut-
ting height so that the mower cuts off only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
Certain types of grass and grass condi-
tions may require that an area be
mulched a second time to completely hide the clippings. When doing a sec-
ond cut, mow across or perpendicular to the first cut path.
Change your cutting pattem from week
to week. Mow north to south one week
then change to east to west the next week. This will help prevent matting and
graining of the lawn.
17
CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULE .,,,,_J_..._,_'./,d_/.._*"
AS YOU COMPLETE
Check Brake Operalion _
Check Tire Pressure
Check Operator Presence and
T Interlock Systems V'
R Check forLoose Fasteners I_ . I1_'7 I_
T Lubrication Chart I1_
She e neplece.owe,Blades
0 Check Battery Level
R Clean Battery and Terrnln_ds I_ e
Check Transaxle Coolk_g Adjust Blade Belt(s) Tension I_s
Adjust Motion Drive Belt(s) Tension
Che_k Engine Oil Level I_ I_
Change Engine Oil _t.=r_
E Clean Air Filter
N Clean Air Screen
Inspect Muffler/Sped< Attester (l##
Replace Oil Filter (If equipped) I1_1,_
S Clean Engine Cooling Fins I_2
Replace Spark Plug I_ , I_
v',Replace Air Filter Paper Carbidge
Replace Fuel Filter V'
$ - _ rnom o_lm wh4m _per_ u_ i h_ told or In hq_h a_rd_ent to_i_, 5 - if equipped with adjust able Ir/stm_.
2 - Semite rnmeoften when c_ers6_l In dlrtyor dusty con41_on=. 3 - ttoquIpp_l with ell filtm, chang* ell every 50 hmx=.
4 - Replace _do_ more o_MI wherl mowk19In lindy soil.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual. Some adjustments will need to be made periodi-
cally to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should
be checked at least once each season.
Once a year you should replace the
spark plug, clean or replace air filter, and check blades and belts for wear. A new
spark plug and clean air fitter assure
proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
Check engine oil level
Check brake operation.
Check tire pressure.
Check operator presence and interlock
systems for proper operation.
Check for loose fasteners.
Spindle _ F-_eSpindle
.Front "_'_ ........ _eFront
Wheel -" 1 _ Wheel Beadng ,.===:_ Bearing
Zerk Zerk
@Attachment
Clutch _"
Pivot(s) '_ ,_ '_ _
O SAE 30 or 10W30 Motor Oil
General Purpose Grease @Refer to Maintenance =ENGINE" Section
IMPORTANT: Do not oil or grease the pivot points which have special nylon bear-
rags. Viscous lubricants will attract dust and dirt that will shorten the life of the self-
lubricating bearings. If you feel they must be lubricated, use only a dry, powdered
graphite type lubricant sparingly.
18
6 - Not required if equipped wi_ _free bstte_ 7 * T'_gf-,tml fror=t axle p_ot bolt to 35 IL-Ibs. maximum.
DO not over6_hten.
LUBRICATION CHART
' OGearshif
I r-" If
I I I
Pivots
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