Craftsman 917272021 Owner’s Manual

Owner's Manual

CRflFTSMflN

16.5 HP ELECTRIC START

46" MOWER AUTOMATIC

LAWN TRACTQ_t

Model No:

917.2-72021

L=Z•

• Safety

• Assembly

• Operation

• Maintenance

----*Repair Parts

CAUTION:

Read and follow all Safety Rules and Instructions

before operating this equip- ment.

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am, 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Tum-_offblades when not mowing.

Stop engine before removing grass

catcher or unclogging chute.

Mow only in daylight or good artificial light. Do not operate the machine while under

the influence of alcohol or drugs.

Watch for traffic when operating near or crossing roadways.

Use extra care when loading or unload-

ing the machine into a trailer or truck. SLOPE OPERATION Slopes are a major factor related to loss-

of-control and tipover accidents, which can result in severe injury or death. All

slopes requir_ eXtra caution. If you Cannot back up the slope or if you feel uneasy on

it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overtum the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter-

w_ights to improve stability.

• Use extra care with grass catchers or other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

_Avoidstarting or stoppidg on a slope. If

tires lose traction, disengage the blades and proceed slowly straight o'0Wnthe slope.

DO NOT:

• Do not tum on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop,offs, ditches, or embankments. The mower could sud-

denly turn over if a wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Do_o3'R_worr--Wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

CHILDREN

Tragic accidents can occurifthe operator is not alert to the presence of children.

Children are often attracted to the machine and the mowingactivity.Never

assume that childrenwill remain where you last saw them.

• Keep children out of the mowingarea and underthe watchfulcare of another

responsible adult.

• Be alert and tum machine off if children enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

comers, shrubs, trees, or other objects that may obscure vision.

SERVICE

Use extra care in handlinggasoline and

other fuels. They are flammable and vapors are explosive.

Use only an approvedcontainer. Never remove gas cap oradd fuel withthe engine running.Allow en- gine to cool before refueling.Do not

smoke.

Never refuelthe machine indoors. Never store the machine or fuel

container insidewhere there is an open flame,such as a water heater.

Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip,

ment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debds build-up. Clean oil or fuel spillage. Allow machine to cool before

stodng.

• Stop and inspect the equipment if you stdke an object. Repair, if necessary,

before restarting.

Never make adjustmentsor repairswith

the_qgine_running.

Grass catcher componentsare subject to wear, damage, and deterioration,

whichcould expose moving partsor allow objectsto be thrown. Frequently

check componentsand replace with

- manufacturer'srecommended parts, when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

• Be sure th6arOa is Clear of other people before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute- ly necessary. Always look down and

behind before and while backing.

• Never carry children. They may fail off and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off ifchildren enter the area.

• Before and when-backing, look behind and down for small children.

• lLLookfor this symbol to point out impor-

tant safety precautions. It means CAU- TION!!! BECOME AWAREI!! YOUR SAFE-

IS INVOLVED. _=.

• Mow up and down slopes (15 ° Max), not

across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overtum the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades and proceed slowly straight down the slope.

• Do not tum on slopes unless necessary,

and then, tum slowly and gradually downhill, if possible.

,AWARNING: The engine exhaust from

this product contains chemicals known to the State of Califomia to cause cancer,

birth defects, or other reproductive harm.

ACAUTION: Inorder to preveal,acciden-

tal starling when setting up, transporting,

adjustingormaking repairs always discon- nect spark plug wire and place wire where

itcannot contact spark plug.

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY

ANDTYPE.'-

OILTYPE

API-SF/SG/SH):

DIL CAPACITY: W/FILTER: 4.0 PINTS

3.5 GALLONS UNLEADED REGULAR

SAE 10W-30

(above32°1)

SAE 5W-30

(below 32°1)

W/O FILTER: 3.5 PINTS

MAINTENANCE AGREEMENT

kA Sears Maintenance Agreement is avail-,

able onthis product.Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILmES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructions under =Mainte-

nance" and =Storage" sections of this owner's manual.

SPARK PLUG: Champion RC12YC (GAP: .040")

GROUND SPEED FORWARD: 0- 4.5 (MPH): REVERSE: 0- 2.0

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING SYSTEM: 15AMPS @ 3600 RPM

BA'I-I'ERY: AMP/HR: 30

MIN. CCA: 240

CASE SIZE: UlR

BLADE BOLT 27-35 FT. LBS.

TORQUE:

CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been

designed, engineered and manufactured to give you the best possibledependability

and performance. Shouldyou experience any problemyou cannoteasily remedy,please contactyour

nearest Sears AuthorizedService Center. We have competent, well-trainedtechni-

cians and the propertoolsto service or

repairthis tractor. Please read and retainthismanual. The

---instructionswill enable you to assemble

and maintain yourtractorproperly.Always observethe "SAFETY RULES=_

,AWARNING: This tractor is equipped

with an intemal combustion engine and

should not be used on or near any unim- proved forest-covered, brush-covered or

grass-covered land unless the engine's exhaust system is equipped with a spark

arrester meeting applicable local or state laws (if any). If a spark arrester is used, it

should be maintained in effective working order by the operator.

In the state of Califomia the above is required by law (Section 4442 of the

California Public Resources Code). Other states may have similar laws. Federal

laws apply on federal lands. A spark

arrester for the muffler is available through your nearest Sears Authorized Service

Center (See REPAIR PARTS section of

this manual).

(1) Knob

Parts Bag contents shown full size

(

(1) Shoulder

Bolt 5/16-18

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(2) Washers

3/16 x 3/4 x 16 Gauge

(2) Weld

Nuts #10

(4) Retainer Springs (single loop)

(2) Screws #10 x 5/8

(2) Lock Washers #10

(3) Retainer Spdngs (double loop)

Seat

Parts packed separately in carton

• Mulcher

Plate

Video

Cassette

Manual

(2) Shoulder

- Bolts

Hook (2) Keys

Assemblies

Parts Bag

(2) Washers 3/8x 7/8 x 14 Gauge

(2) Gauge Wheels

Q(2) Center lock Nuts

Parts Bag. contents not shown full size

(2) ront Unk Assemblies

Steering

Wheel

'Slope Sheet

Steedng

wheel

Insert

Stsedng Sleeve

Extension _:

Steering Sleeve

' , .i"

You_newtractor has been assembledat thefactory with exceptionof those parts left unassembledfor shipping purposes.Toensure safe and proper operationofyourtractor

all parts and hardware you assemble mustbe tightened securely.Use the correct tools as necessaryto insure proper tightness.Reviewthe video cassette before you begin.

TOOLS REQUIRED FOR

ASSEMBLY

" A socket wrench set will make assembly

easier. Standard wrench sizes you need are listed below.

(1) 3/4" wrench (2) 1/2" wrench

(1) Utility knife (1) Pliers

(1) Tire pressure gauge

(1) 314" Socket w/

drive rachet

(1) Phillips Screw-

driver

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid.

_ Wheel Insert

--..-----Lock Nut

_j..__ Large Flat

_. Washer

When right or-left hand is mentioned in this manual, it means, from your point of

view, when you are in the operating posi- tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts boxes from shipping carton (See

page 6).

• Cut, from top to bottom, along lines on all four comers of shipping carton, and

lay panels flat.

• Remove mower and package materials.

• Check for anyadditional loose parts or boxes and remove.

BEFORE ROLLING TRACTOR OFF SKID ATTACH STEERING WHEEL

• Remove Iocknut and large flat washer

from steedng shaft.

"" • Position front whee_'0f the tractor so

they are pointing straight forward.

• Slide the steering sleeve o-V'erthe steer-

ing shaft.

• Align tabs and press steedng sleeve

extension into bottom of steering wheel.

• Position steering wheel so cross bars

are horizontal (left to dght) and slide onto adapter.

• Secure steedng wheel to steedng shaft

with Iocknut and large flat washer previ- ously removetl. Tighten securely.

• Snap steedng wheel insert into center of st,61_ng wheel.

• Remove protectivematedals from trac- tor hood and grill.

Steering Wheel Adapter

Tabs _ Steering

I Extension

I " - ,,.,_,. -- t_ I':l I

Steering------'-"TK,, ;1___-2;.-' . : ,',

Steering

Sleeve

s,eev / ','! ,:

\ "_._, - ..,, / \

TO ROLL TRACTOR OFF SKID (See Operation section for location and

function of controls)

• Press lift lever plunger and raise attach- ment lift lever to its highest position.

• -Release parking brake by depressing

clutch/brake pedal.

• Place freewheel control in freewheeling

position to disengage transmission (See "TO TRANSPORT" in the Operation section of this manual).

• Roll tractor forward off skid.

HOW TO SET UP YOUR TRACTOR CHECK BATTERY

• Lift hoodto raisedposition.

• If-IW=sbatteryis put into serviceafter month andyear indicatedon label (label

locatedbetweenterminals)charge bat- teryfor minimumof one hourat 6-10

amps.(See "BATTERY"in Maintenance section ofthis manualfor charging instructions).

.,'_ $==,=B •

"" Label

oo $

INSTALL SEAT Adjust seat before tightening adjustment

knob.

• Remove cardboard packing on seat

pan.

• Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely.

• Assemble adjustment knob and flat washer loosely. Do not tighten.

• Lower seat into operating position and

-.-siton seat.

• Slide seat untiPa comfortable position is

reached which allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjusted

Ix)sition.

• Raise seat and tighten adjustment knob

SeC_urely. _,.

Seat

Seat Pan

Shoulder

Bolt

Flat Washer

Adjustment Knob

CHECK TIRE PRESSURE The tires on your tractor were ovednflated

at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on

page 5 of this manual.

CHECK BRAKE SYSTEM

After you leam how to operate your trac- tor, check to see that the brake is properly

adjusted. See =TO ADJUST BRAKE" in the Service and Adjustments section of

this manual. INSTALL MOWER AND DRIVE BELT

Be sure tractor is on level surface and mower suspension arms are raised with

attachment liftcontrol. Engage parking

brake.

• Cut and remove ties securing anti-sway

bar and belts. Swing anti-sway bar to left side of mower deck.

• Slide mower under tractor with dis-

charge guard to right side of tractor.

IMPORTANT: Check belt for proper rout- ing in all mower pulley grooves. Install belt into electric clutch pulley groove.

• Install one front link in top hole of the right hand front mower bracket and right

hand front suspension bracket. Retain with two single loop retainer springs as

shown.

• Install second front link in left hand front suspension bracket only and retain with

single loop retainer spnng as shown.

• Tum height adjustment knob counter-

clockwise until it stops.

• Lower mower linkage with attachment

lift control.

• Place the left hand suspension arm on outward pointing deck pin. If necessary,

rock and raise front of mower to align deck pin with the hole in suspension

arm. Retain with double loop retainer spdng with loops down as shown.

• Slide left side of mower back and install the unattached front link in top hole of

the left hand front mower bracket.

Retain with single loop retainer spring

as shown.

• Place the righthand suspensionarm on

outward pointing deck pin. if necess.,ary, rockand raise front of mower toauign

deck pin with the hole in suspension arm. Retain with double loop retainer

spring with loops down as shown.

• Gonnect anti-sway bar to chassis brack-

et under leftfootrestand retain with double loop retainerspring.

•Tum heightadjustmentknobclockwise t_remove slack from mower suspen-

sion.

• Raise mower to highest position.

• Assemble gauge wheels (See "TO

ADJUST GAUGE WHEELS = in the Operation section of this manual).

Double Loop

Chassis Retainer Spring

Bracket (Outwardpointing

Shoulder deck pins)

Boat ÷ --- --_ .-- --

Gauge

Wheel

CHECK MOWER LEVELNESS

For best cutting results, mower should be properly leveled. See "TO LEVEL

MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER PosmoN OF

ALL BELTS See the figures that are shown for replac-

ing motion, mower drive, and mower blade

drive belts in the Service and Adjustments section of this manual. Vedfy that the

belts are routed correctly.

Front

sus_ suspen_on

Arms Brackets

Front Mower Electric Bracket Clutch

Front

3/8 Washer

3/8-16 Center

Locknut

Double Loop

Use Pliers For

Retainer Springs

Retainer Spring

Anti-Sway

Bar

INSTALL MULCHER PLATE

• Install two latch hooks to mulcher plate using screw, washer, lock washer, and

.... weld nut as shown. _:-

NOTE: Pre-assemble weld nut to latch hook byinserting weld nut from'the top

with hook pointing down. Tighten hard- ware securely.

• Raise and hold deflector shield in up- right position.

• Place front of mulcher plate over front of

mower deck opening and slide into

•place, as shown.

• _Hook front latch into hole on front of

mower deck. _

• Hook rear latch into hole on back of

mo__-

Single Loop Retainer Springs

Discharge Guard

Idler Pulley

ACAUTION: Do not remove discharge

guard from mower. Raise and hold guard when attaching mulcher plate and allow it

to rest on plate while in operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional

grass catcher accessory. NOTE: It is not necessary to change

blades. The mulcher blades are designed for discharging and bagging also.

Weld Nut from the Top_

Lock

Washer

Neld Screw Nut

Mulcher Plate

Deflector Shield

Hook Points

Latch

Hook

Nut

Lock

Washer

Latch

Hooks

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO

THE FOLLOWING IMPORTANT ITEMS: ,/ Engine oil is at proper level.

,/ Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/ Become familiar with all controls - their

location and function. Operate them before you start the engine.

,/ Be sure brake system is insafe operat-

ing condition.

,/ It is important to purge the transmis-

sion before operating your tractor for the first time. Follow proper starting

and transmission purging instructions (See "TO START ENGINE" and =PURGE TRANSMISSION" in the Op- eration section of this manual).

I/CHECKLIST

PLEASE REVIEW THE FOLLOWING

CHECKLIST: V' All assembly instructionshave been

completed.

v' No remaining loose parts in carton. v' Battery is properlyprepared and

charged. (Minimum 1 hourat 6 amps).

v' Seat is adjusted ocmfortably and

tightened securely.

v' All tires are properly inflated.(For

shippingpurposes, the tires were

overinflatedat the factory).

i," Be sure mower deck is propedyleveled

... side-t_side/front-to-re_r for best

cutting results.(Tires mustbe properly inflatedfor leveling).

v' Check mower and drive belts. Be sure

they are routed properlyaround pulleys

and inside all belt keepers.

v' Check wiring.See that all connections

are still secure and wires are properly clamped.

v' Before drivingtractor,be sure free-

wheel control is in driveposition.

These-symbolsmay appearon your tractor or in literature supplied with the product.

Leam and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

WARNING

LIGHT

LOCKED

N H L c®) I

ATTACHMENT REVERSE

CLUTCH ENGAGED

NEUTRAL HIGH LOW

PARKING BRAKE

ATTACHMENT

IGNmON

DANGER, KEEP HANDS AND FEET AWAY

CLUTCH DISENGAGED

KEEPAREACLEAR SLOPEHAZARDS

(SEE SAFETYRULESSECTION)

FREE WHEEL

(AutomaticModelsonly)

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR-

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Light Switch Position

Ignition Switch

Attachment Clutch Switch

Throttle/Choke Control

Clutch/Brake Control_

Height

Attachment

Lift Lever

Lift Lever Plunger

Adjustment

Knob

Brake

Freewheel

Control

Our tractorsconformto the safety standardsof theAmerican

National Standards Institute.

ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades, e_,other at-

tachments mounted to your tractor.

LIGHT SWITCH: Tums the headlights on

and off. THROTTLE/CHOKE CONTROL: Used to control engine speed.

CLUTCH/BRAKE PEDAL: Used for

declutching and braking the tractor and starting the engine.

FREEWHEEL CONTROL: Disengages

transmission for pushing or slowly towing the _ae_l_wi -tb_tbeengine off.

HEIGHT'ADJUSTMENT KNOB: Used to

adjust the mower cutting height.

Motion Control Lever

Speed

2MPH

1MPH

MOTION CONTROL LEVER: Selects the speed and direction of the tractor.

ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other

attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its position.

IGNITION SWITCH: Used for starting and stopping the engine.

AMMETER: Indicates battery charging (+) ordischarging (-). PARKING BRAKE: Locks clutch/brake

into the brake position.

The operationof any tractorcan result in foreignobjectsthrown into the

yes, whichcan result in severe eye damage.Alwayswear safety glasses

reye shields while operating your tractor or performing any adjustments or

repaers. We recommend a wide vision safety mask over spectacles, or stan- dard safety glasses.

HOW TO USE YOUR TRACTOR Yourtractoris equippedwith an operator

presence sensingswitch.When engine is

running,any attempt by the operator to leave the seat withoutfirst settingthe

parking brake will shutoffthe engine.

TO SET PARKING BRAKE

• Depress clutch/brake pedal into full

=BRAKE" position and hold.

• Place parking brake lever in =EN-

GAGED" position and release pressure

from clutch/brake-pedal. Pedal should

remain in =BRAKE" position. Make sure parking brake will hold tractor secure.

Throttle/ Push-In to Attachment Clutch Choke =Disen< Switch Pull Out To

=Engage"

=Brake"

"Engaged"Pos_on

Pedal =Ddve" =Disengaged" Position Position

STOPPING

=MOWER .BLADES -

• To stop mower blades, move attach-

ment clutch switch to "DIS_AGED" position.

.z:.

GROUND DRIVE -

• To stop grounddrive, depress clutch/brake pedal intofull =BRAKE"

position.

• Move motioncontrol lever to neutral (N) position.

IMPORTANT: The motioncontrol lever does not retum to neutral (N) position

when the clutch/brakepedal is depressed.

ENG1NE_. • -_-=_"

• Move throttle control to slow position.

NOTE: Failureto move throttlecontrolto

slow positionand allowingengine to idle before stoppingmay cause engine to

=backfire".

•Tum ignition key to =OFF" position and remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than =OFF" will cause

the battery to be discharged, (dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine run-

ning, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when

stopping tractor on grass areas.

A, CAUTION: Always stop tractor com-

pletely, as described above, before leaving

the operator's position; to empty grass catcher, etc. THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throt- tle reduces the battery charging rate.

• Full throttle offers the best bagging and mower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the motion control lever.

• Start tractor with motion control lever in

neutral (N) position.

• Release parkin_ brake and clutch/brake pedal.

• Slowly move motion control lever to desired position.

NOTE: The effort to move the motion con- trol lever will reduce after the first few

hours of use. This is normal.

TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by tuming

the height adjustment knob in desired direction.

• Tum knob clockwise ((_) to raise cutting height.

• Turn knob counterclockwise (,b) to lower cutting height. "

The cutting height range is approximately

1-1/2" to 4". The heights are measured

from the ground to the blade tip with the

proximateand mayvary dependingupon soilconditions, height of grass andtypes

of grass being mowed.

• The average lawn should be cut to ap-pr-oxir_ately2-1/2 inches during the cool season and to over 3 inches during

hot months. For healthier and better looking lawns, mow often and after

moderate growth.

• For best cutting performance, grass over 6 inches in height should be

mowed twice. Make the first cut rela- tively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cuffing height in operating position. Gauge wheels then keep the deck in proper position to help prevents-c_rpi_g in-most terrain (_ondi-

tions.

• Adjust gauge wheels with tractor on a

flat level surface.

• Adjust mower to desired cutting height

(See =TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual).

• With mower in desired height of cut po-

sition, gauge wheels should be assem- bled so they are slightly off the ground.

Install gauge wheel in appropriate hole

with shoulder bolt, 318 washer, and 3/8-

16 Iocknut and tighten securely.

• Repeat for opposite side installing

_gauge wheel insame adjustment hole.

Mounting ,, Bracket

3/8-16

Locknut

3/SWasher

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch

engaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachment liftcon-

trol. __

- St_wew=blades by engaging attach- ment' clutch control.

Shoulder Bolt

Gaug'_"Wheel

g_ge attachment clutch control.

AUTION: Do not operate the

mower without either the entire grass catcher, on mowers so equipped, or the discharge guard in place.

Attachment Clutch Switch Pull Out To

"Engage"

Push inTo "Disengage"

TO OPERATE ON HILLS

ACAUTION: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope. Use the slope guide provided at the back of this manual.

• Choose the slowest speed before start-

ing up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to brake position and engage parking brake.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever does not retum to neutral (N) position

when the clutch/brake pedal is depressed.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly.

Attachment Lift Lever High PosiJJon

Discharge

Guard

TO TRANSPORT

When pushingor towingyour tractor, be sure to disengagetransmissionby placing freewheel controlin freewheeling position.

Freewheel controlis locatedat the rear

drawbar of tractor.

• Raise attachment liftto highest position withattachmentliftcontrol.

• Pull freewheel controlknobout and hold in position by insertingretainerspring

intoforward hole of controlrod.

• Do not'pushor tow tractor at morethan two (2) MPH.

• IO reengage transmission, reverse

above procedure. "-

NOTE: To protect hood from damage when

transporting your tractor on a truck or a trai[_7,_,besure hood is closed and secured

to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH- MENTS

Tow only the attachments that are recom- mended by-and comply with specifications

of the manufacturer of your tractor. Use common sense when towing. Too heavy of

a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already filled

with summer weight oil.

• Check engine oil with tractor on level ground.

• Unthread and remove oil filicap/dip- stick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the

-tube. Do not thread the cap onto the tube. Remove and read oil level. If nec-

essary, add oil until =FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See =OIL

VISCOSITY CHART" in the Customer

Responsibilitiessectionof this manual).

o To change engine oil,-:seethe Customer

Responsibilitiessectioninthismanual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide

deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in

quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: When operating in tempera-

tures bel_ow 32°F(0°C), use fresh, clean winter g_'_e g_o|ine to help insUre good

cold weather starting.

_WARNING: Experience indicatesthat alcoholblended fuels (called gasohol or usingethanol or methanol) can attract

moisturewhichleads to separation and formation of acidsduringstorage. Acidic gas can damage the fuel system of an engine while instorage. To avoid engine problems, the fuel system shouldbe emp- tied before storage of 30 days or longer.

Drainthe gas tank, start the engine and let it run untilthe fuel linesand carburetor are

empty. Use fresh fuel next season. See

Storage Instructionsfor additional informa-

tion. Never use engine or carburetor

cleaner productsinthe fuel tank or perma- nentdamage may occur.

_CAUT!ON: Fillto bottom of gas tank

filler neck. Do notoverfill.Wipe off any

spilledoilorfuel. Do notstore, spill or use gasoline near an open flame.

TO START ENGINE When startingthe engine for the first time

or ifthe engine has run out of fuel, itwill take extra crankingtime to move fuel from the tank to the engine.

• Be sure freewheel controlis in the

transmission engaged position.

• Sit on seat in operating position, depress clutch/brake pedal and set

parkingbrake.

• Placemotion controllever inneutral(N) position.

• Move attachment clutchto =DISEN- GAGED" position.

• Move throttlecontrol to choke position.

NOTE: Before starting,read the warm and cold startingproceduresbelow.

• Insert key intoignitionand turn key clockwiseto =START"positionand

release key as soon as engine starts. Do not runstartercontinuouslyfor more

thanfifteen s.econdsper minute. If the engine does not start after several attempts,movethrottlecontrolto fast position,wait a few minutes and try again. If engine stilldoes notstart,

move the throttlecontrol back to the choke positionand retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts,movethe throttle controlto the fast position.

• The attachmentsand ground drivecan nowbe used, If theenginedoes not

acceptthe load, restart the engine and allow itto.warm upfor one minute using

the choke as describedabove.

UULU VVI"AI HI-FI _ IAI'I I IN(_ (, ,,_Uv F ana

below)

• When engine starts, allow engine to run with the throttle control in the choke

positiop_until the engine runs roughly,

then move throttle control to fast posi- tion. This may require an engine warm-

up period from several seconds to sev- eral minutes, depending on the temper-

ature.

AUOTMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the transmission should be warmed up

as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neutral.

Release the parking brake and let the

clutch/brake slowly retum to operating position.

• Allow one minute for transmission to warmup: This can be done during the

engine warm up period.

• The attachments can also be used dur- ing the engine warm-up period after the

transmission has been warmed up.

NOTE: At a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance.

See =TO ADJUST CARBURETOR" in the Service and Adjustments section of this

manual.

PURGE TRANSMISSION

,ACAUTION: Never engage or disen-

gage freewheel lever while the engine is

rGnning. °_

To ensure proper operation and perfor- mance, it is recommended that the trans-

mission be purgedbefore operatingtractor for the first time. This procedure will

remove any trapped air inside the trans- missionwhichmay have developed during shippingof your tractor.'

IMI_OHTANT: _Srlould your transmission

require removal for service or replace- ment, it should be purged after reinstalla-

tion before operating the tractor.

• Place tractor safely on level surface with

engine off and parking brake set.

• Disengage transmission by placing free- wheel control in freewheeling position (See =TO TRANSPORT" in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throt- tle control to slow position. With motion

control lever in neutral (N) position, slowly disengage clutch/brake pedal.

• Move motion control lever to full forward

position and hold for five (5) seconds.

Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is

being removed from hydraulic drive sys- tem.

• Move motion control lever to neutral (N) position. Shut off engine and set parking

brake.

• Engage transmission by placing free-

wheel control in driving position (See

=TO TRANSPORT" in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throt- tle control to half (1/2) speed. With motion control lever in neutral IN) posi- tion, slowly disengage clutch/brake pedal.

• Slowly move motion control lever for- ward; after the tractor moves approxi- mately five (5) feet, slowly move motion control lever to reverse position. After

the tractor moves approximately five (5) feet retum the motion control lever to

the neutral (N) position. Repeat this pro- cedure with the motion control lever

three (3) times.

• Your tractor is now purged and ready for

normal operation.

MOWING TIPS

• Tirechainscannot be usedwhenthe mower housingis attachedto tractor.

• Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has been cut. Have

the cut area to the right of the tractor. This will result in a more even distribu-

lion of clippings and more uniform cut- ling.

• When mowing large areas, start by turn-

ing to the right so that clippings will dis- charge away from shrubs, fences, drive-

ways, et_. After one or two rour_ds,mow

in the opposite direction making left hand turns until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and possi- ble fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave unde- sirable clumps. Allow grass to dry

before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing performance and proper discharge of

material. Regulate ground speed by se-

lecting a low enough gear to give the

mower the best cutting performance as

well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain

and give best performance of the at-

tachment being used.='.

MULCHING MOWING TIPS

IMPORTANT: For best performance, keep

mower housing free of built-up grass and

trash. Clean after each use.

• The special mulching blade will recur

the grass clippings many times and

reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always

mulch with your highest engine (blade) speed as this will provide the best recut- ting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes w'dhthe mulching action. The

best lime to mow your lawn is the early aftemoon. At this lime the grass has dried and the newly cut area will not be exposed to the direct sun.

• For best results, adjust the mower cut- ting height so that the mower cuts off

only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.

• Certain types of grass and grass condi-

tions may require that an area be

mulched a second time to completely hide the clippings. When doing a sec-

ond cut, mow across or perpendicular to the first cut path.

• Change your cutting pattern from week

to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and

graining of the lawn.

, ,." n Max 1/3

I_AiNTENANCE SCHEDULE . ,,_/._//__ _/"_,,___._"

AS YOU COMPLETE

checkB,_e op_a_on V' t/

Check Tire Pressure _ I1_

Check Operator Presence and

T IntedockSystem= !_

Check for Loose Fasteners V'

cA Sharpen/Replace Mower Blades

T Lubrication Chart

0 Check Battery Level

R clean Battery and Terminals/Recharge

Check Transaxle Cooling Adjust Blade Belt(s) Tension

Adjust Motion Drive Belt(s) Tension

V', v' v' v', v' v'

checkF_,._neO,Level V' V'

Change Engine Oil

E Clean Air Filter

N Clean Air Screen

e Inspect Muffler/Spark Arrester

Replace Oil Filter (If equipped)

NE Clean Engine Cooling Fins

Replace Spark Plug Replace Air Filter Paper Cartridge

Replace Fuel Filter

1 - Change more often when operRting undm" a heavy load or ln high ambient tmnperatuT_. 5-ffequlppedwithadjustablelystmm.

2 - Sendce more often when operating in dkty or dusty co.Ink)hi. 6 - Not required If equipped wilh _rlce-free bettm3 3 - If equipped wire oil rdter, change oil eve_ 50 bourn. 7 - Tk;hten front a.,de pivot bon to 3S IL4bL mmdnun. 4 - Replace blades more orion when mowing In sandy soil. Do not ovmbghton.

V'_., V'

V',

I/,

V', v'

v',

V',

V" V'

V',

GENERAL RECOMMENDATIONS

The-warranty on thistractor does notcover

items that have been subjectedto operator abuse or negligence.To receive full value

from the warranty,operatormust maintain tractoras instructedin this manual. Some

adjustmentswill need to be made periodi- callyto properlymaintain yourtractor.

Alladjustmentsin the Service and

-Adjustmentssectionof this manual should

be checked at least once each season.

• Once a year you shouldreplacethe spark plug,clean or replace air filter,and

check blades and belts for wear.A new O spark plugand clean air filter assure Clutch

properair-fuel mixture and help your Pivot(s) engine run betterand last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and interlock syst_or l_j_per operation.

• Ch'eck for I()ose fasteners.

IMPORTANT: Do not oil or grease the.

ear-rags. Viscous lubricants will attract

dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they

must be lubricated, use only a dry, pow- dered graphite type lubricant sparingly.

LUBRICATION CHART

• Spindle

Zerk Zerk

Front

• Front Wheel Beadng

• Engine

O SAE 30 or 10w30 Motor OIL O General Purpose Grease . "

@ Refer to Maintenance "Engine" Sectio n

ivet points which have special nylon _

Wheel Beadng

Zerk

TRACTOR

Alwaysobservesafetyruleswhen per- forrningany maintenance.

BRAKE-OPERATION Iftractor requiresmorethansix (6) feet

stopping distanceat high speed in highest gear,then brakemustbe adjusted.(See

=TO ADJUST BRAKE" in the Service and

Adjustments section of this manual). TIRES

• Maintain proper air pressure in all tires

(See =PRODUCT SPECIFICATIONS" on page 3 of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rub-

ber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To _;e-aitire punctures and prevent flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion. OPERATOR PRESENCE SYSTEM

Be sure that operator presence and inter- lock systems are working properly. Ifyour

tractor does not function as described below, repair the problem immediately.

• The engine should not start unless the clutch/brake pedal is fully depressed

and attachment clutch control is in the

disengaged position.

• When the engine is running,any attempt by the operatorto leave the

s_-atwithoutfirstsettingthe parking brake should shutoff the engine.

• When the engine is running and the attachment clutch is engaged, any

attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never

_operate unless the operator is in the

seat.

BLADE CARE --, For best results mower blades must be

kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

• Raise mower to highest position to allow access to blades.

• Remove hex bolt, lock washer and fiat washer securing blade.

• Install new or resharpened blade with trailing edge up towards deck as shown.

IMPORTANT: To _nsure proper assembly,

cente[J:ljlk_ in !_ade must align with star on ihanclrel _embly. •

• Reassemble hex bolt, lock washer and flat washer in exact order as shown.

• Tkji'lten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8 heat

treated.

Trailing Up Mandrel

Star

Rat Washer Center

Lock Hole Washer .-'_

_...... Hex Bolt

(Grade 8)*

*A Grade 8 heat treated bolt can be identified by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpening blade,-but if you do, be sure the blade is

balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual damage

to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt to sharpen while it is on the mower.

• To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer,

follow the instructions supplied with bal-

ancer). NOTE: Do not use a nail for balancing blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade onto an unthreaded portion

of the steel bolt or pin and hold the bolt

or pin parallel with the ground. If blade

is•balanced, it should remain in a hori-

zontal position. If either end of the blade

moves downward, sharpen the heavy

end until the blade is balanced.

• Baede

5/8 Bolt ----_ orPin

BATTERY

Your tractor has a battery charging system which is sufficient for normal use.

However, pedodic charging of the battery with an automotive charger will extend its

life.

• Keep battery and terminals clean.

• Keep battery bolts tighL

• Keep small vent holes open.

• Recharge at 6-10 amperes for I hour.•

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