Craftsman 917272011 Owner’s Manual

Owner's Manual

rRRFTSMRN

16.5 HP

ELECTRIC START 46" MOWER 6 SPEED TRANSA;Xl]=

LAWN TRACTOR

Model No.

917.272011

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all

Safety Rules and Instructions before operating this equip-

ment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat

:Sears, Hoebuck and Co., Hoffman Estates, IL 60179

Warranty ........................... ,]_.]................ 2

Safety Rules ........................................... 2

Product Specifications ........................... 5

Assembly................................................ 8

Operation .............................................. 12

Maintenance Schedule ......................... 18

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, ifthis Craftsman Riding Equipment is main-

tained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or acci- dent or the failure to maintain the equipment according to the instructions contained in

the owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip-

ment proves defective in material or workmanship and our testing determines the bat- tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty

service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the

date of purchase, warranty service is available by taking your Craftsman riding equip-

ment to your nearest Sears Service Center. (In-home warranty service will still be avail- able after 30 days from the clate of purchase but a standard trip charge will apply). This

warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to

state.

Maintenance ......................................... 18

Service and Adjustments ...................... 22

Storage ................................................. 29

Troubleshooting .................................... 30

Repair Parts ......................................... 34

Parts Ordering ....................... Back Cover

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

GENERAL OPERATION

• Read, understand, and follow all instruc-

tions in the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people befoT_mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute-

ly necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge direc-

tion and do not point it at anyone. Do

not operate the mower without either

the entire grass catcher or the guard in

place.

• Slow down before tuming.

• Never leave a running machine unat-

tended. Always turn off blades, set park- ing brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unload- ing the machine into a trailer or truck.

SLOPE OPERATION Slopes are a major factor related to loss-

of-control and tipover accidents, which can result in severe injury or death. All

slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter- weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden changes in speed or direction.

• Avoid-starting or stopping on a slope. If

tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do notturn on slopes unless necessary,

and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or

embankments. The mower could sud- denly turn over if a wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• DJ_not mow on wet grass. Reduced

traction could cause sliding.

• Do nottry to stabilize the machine by puttingyour foot on the ground.

• Do not use grass catcher on steep slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that children will remain where

you last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects that may obscure vision.

SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow en-

gine to cool before refueling. Do not smoke.

Never refuel the machine indoors.

Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip- ment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration, which could expose moving parts or

allow objects to be thrown. Frequently check components and replace with manufacturer's recommended pads,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required. • Be

sure the area is clear of other people before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute-

ly necessary. Always look down and behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15 ° Max), not

across.

_.Look for this symbol to point out impor- tant safety precautions. It means CAU-

TIONt!! BECOME AWAREtt! YOUR SAFE- TY IS INVOLVED.

A CAgTION: In order to prevent acciden-

tal starting when setting up, transperting, adjusting or making repairs always discon-

nect spark plug wire and place wire where it cannot contact spark plug.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

• Usa slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

• Do nottum on slopes unless necessary, and then, tum slowly and gradually downhill, if possible.

AWARNING: The engine exhaust from

this product contains chemicals known to the State of California to cause cancer,

birth defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

GASOLINE 3.5GALLONS CAPACITY UNLEADED ANDTYPE: REGULAR

OILTYPE SAE10W-30

API-SF/SG/SH): (above32°F)

SAE5W-30 (below32°F)

)IL CAPACITY: W/FILTER: 4.0 PINTS

WiO RLTER: 3.5 RNTS

3PARK PLUG: Champion RC12YC

GAP: .030")

GROUND SPEED FORWARD: (MPH): I sT 1.1

2ND 1.4

3RD 2.3 4TM 3.5 5TM 4.5

6TM 6.0

REVERSE: 1.7

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING

SYSTEM: 15 AMPS @3600 RPM BATTERY: AMP/HR: 30

MIN. CCA:280 CASE SIZE: U1R

BLADE BOLT 27-35 FT. LBS.

TORQUE:

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is avail- able on this product. Contact your nearest

Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructions under "Mainte- nance" and "Storage" sections of this

owner's manual.

,_WARNING: This tractor is equipped with an intemal combustion engine and

should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark

arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the

California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through

your nearest Sears Authorized Service Center (See REPAIR PARTS section of this manual).

CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been

designed, engineered end manufactured to give you the best possible dependability

and performance. Should you experience any problem you canna easily remedy, please contact your

nearest Sears Authorized Service Center. We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor. Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly. Always observe the "SAFETY RULES".

(1) Knob

Parts Bag contents shown fu!l size

(1) Shoulder

Bolt 5/16-18

(1) Washer

17/32 x 1-3116x 12 Gauge

(2) Washers 3/16 x 3/4 x 16 Gauge

(2) Weld _ (2) Lock

Nuts #10

(4) Retainer Springs(singleloop)

_#10 x 5/8

Washers #10

(3) Retainer Spdngs (double loop)

Partspacked separately in carton

[13

Manual

(2) Shoulder

Bolts

Seat

Mulcher

Plate

PartsBag

(2) GaugeWheels

Steering

Boot

Video

Cassette

Steering

Wheel

(2) Washers 3/8x 7/8 x 14 Gauge

Q(2) Center lock Nuts

--0---(2) LatchHock Assemblies

Slope Sheet

Parts Bag contents not shown full size

(2) FrontLinkAssemblies

Steering

Wheel

Insert

Steedng Sleeve

SteeringSleeve

Extension

Your new tractor has been assembled at the factory with exception ofthose parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools

as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY

" A socket wrench set will make assembly

easier. Standard wrench sizes you need are listed below.

(1) 3/4" wrench (1) 3/4" Socket w/ (2) 1/2" wrench drive rachet (1) Pliers (1) Phillips Screw- (1) Utility knife driver (1) Tire pressure gauge

When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi- tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and

parts boxes from shipping carton (See

page 6).

• Cut, from top to bottom, along lines on all four comers of shipping carton, and

lay panels flat.

• Remove mower and package materials.

• Check for any additional loose parts or

boxes and remove.

IMPORTANT: Check forand remove any

staples in skid that may puncture tires where tractor isto roll oftskid.

Wheel Insert

I(_1 J_--'_'J Steering

_. _ ._'_S-'. Steering _teering "__" Wheel

Wheel _Adapter

Tabs i _ Sleeve

Steering

Sleeve

t_---- Lock Nut

_Large Flat

_. Washer

Steering

I Extension

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL

• Remove Iocknut and large flat washer

from steering shaft.

• Position front wheels of the tractor so

they are pointing straight forward.

• Slide the steering sleeve over the steer- ing shaft.

• Align tabs and press steering sleeve extension into bottom of steering wheel.

• Position steering wheel so cross bars

are horizontal (left to right) and slide onto adapter.

• Secure steering wheel to steering shaft with Iocknut and large flat washer previ-

ously removed. "lighten securely.

• Snap steering'wheel insert into center of steering wheel.

• ReEve protective materials from trac- tor hood and grill.

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)

• Press lift lever plunger and raise attach-

ment liftlever toits highest position.

• Release parking brake by depressing

clutch/brake pedal.

• Place gearshift lever in neutral (N) posi-

tion.

• Roll tractorforward off skid.

HOW TO SET UP YOUR TRACTOR CHECK BATrERY

• Lift hood to raised position.

• If this battery is put into service after month and year indicated on label (label located between terminals) charge bat-

tery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions).

_.=::_;_-" •l=.. '_,

,L °•• °•*

Label

INSTALL SEAT Adjust seat before tightening adjustment

knob.

• Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely.

• Assemble adjustment knob and flat washer loosely. Do not tighten.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjusted position.

• Rai_seseat and tighten adjustment knob securely.

Seat

Seat Pan

Shoulder Bolt

Flat Washer

Ad__".stment Knob

CHECK TIRE PRESSURE The tires on your tractor were overinflated

at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" on page 5 of this manual.

CHECK BRAKE SYSTEM After you learn how tooperate your trac-

tor,check to see that the brake is properly adjusted. See =TOADJUST BRAKE" in

the Service and Adjustments section of this manual.

INSTALL MOWER AND DRIVE BELT Be sure tractor is on level surface and

mower suspension arms are raised with attachment lift control. Engage parking

brake.

• Cut and remove ties securing anti-sway

bar and belts. Swing anti-sway bar to left side of mower deck.

• Slide mower under tractor with dis-

charge guard to right side of tractor. IMPORTANT: Check belt for proper rout- ing in all mower pulley grooves. Install belt into electric clutch pulley groove.

• Install one front link in top hole of the

right hand front mower bracket and right

hand front suspension bracket. Retain

with two single loop retainer springs as

shown.

• Install second front link in left hand front

suspension bracket only and retain with

single loop retainer spring as shown.

•Tum height adjustment knob counter°

clockwise until it stops.

• Lower mower linkage with attachment

lift control.

• Place the left hand suspension arm on

outward pointing deck pin. If necessary,

rock and raise front of mower to align

deck pin with the hole in suspension

arm. Retain with double loop retainer

spring with loops down as shown.

• Slide left side of mower back and install

the unattached front link in top hole of

the left hand front mower bracket.

Retain with single loop retainer spring as shown.

• Place the right hand suspension arm on outward pointing deck pin. If necessary,

rock and raise front of mower to align deck pin with the hole in suspension

arm. Retain with double loop retainer spring with loops down as shown.

• Connect anti-sway bar to chassis bracket under left footrest and retain

with double loop retainer spring.

• Turn height adjustment knob clockwise

to remove slack from mower suspen- sion.

• Raise mower to highest position.

• Assemble gauge wheels (See "TO

ADJUST GAUGE WHEELS in the Operation section of this manual).

Double Loop

Chassis Retainer Spring

Bracket (Outward pointing Front Mower

Shoulder deck pins) Bracket Bolt

CHECK MOWER LEVELNESS For best cutting results, mower should be

properly leveled. See "TO LEVEL

MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF

ALL BELTS See the figures that are shown for replac-

ing motion, mower drive, and mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed correctly.

Suspension Suspension

Arms Brackets

Front

3/8 Washel

3/8-16

Center Locknut

Double Loop

Use Pliers For

Retainer Springs

Retainer Spring

Anti-Sway Bar

Idler Pulley

INSTALL MULCHER PLATE WeldNut

• Install two latch hooks to mulcher plate

using _screw,washer, lock washer, and Lock

weld nut-as shown. Washer NOTE: Pre-assemble weld nut to latch Weld hook by inserting weld nut from the top Nut

with hook pointing down. Tighten hard- ware securely. Latch

• Raise and hold deflector shield in up- dght position.

• Place front of mulcher plate over front of mower deck opening and slide into

place, as shown. Mulcher "_-_-Screw

• Hook front latch into hole on front of Plate

mower deck.

• Hook roar latch into hole on back of

mo_"_ deck.

Single Loop

Retainer Springs

Discharge Guard

Hook Points

Latch Hook

Nut

Lock

Washer

_,CAUTION: Do not remove discharge guard from mower. Raise and hold guard

when attaching mulcher plate and allow it

to rest on plate while in operation. TO CONVERT TO BAGGING OR

DISCHARGING Simply remove mulcher plate and store in

a safe place. Your mower is now ready for discharging or installation of optional

grass catcher accessory. NOTE: It is not necessary to change

blades. The mulcher blades are designed for discharging and bagging also.

CHECKLIST

Please review the following checklist: ,/ All assembly instructions have been

completed.

,/No remaining loose parts in carton.

/ Battery is propedy prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and tight-

ened securely.

,/All tires are propedy inflated. (For ship-

ping purposes, the tires were overinflat- ed at the factory).

/ Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

/ Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are propedy clamped.

While learning how to use your tractor,

pay extra attention to the following impor-

tant items:

,/" Engine oil is at proper level.

/ Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them before you start the engine.

4" Be sure brake system is in safe operat-

ing condition.

Thesesymbolsmayappearonyour tractor or in literature supplied with the product.

Learn and understand their meaning.

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF

REVERSE FORWARD FAST SLOW

OIL PRESSURE

LIGHTS ON OVER TEMP '_

LIGHT

n' n

FUEL CHOKE MOWER HEIGHT

AI-rACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

H L

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

ATTACHMENT

DANGER, KEEP HANDS AND FEET AWAY

KEEP AREA CLEAR SLOPE HAZARDS

FREE WHEEL

(Automatic Models only)

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

LightSwitch

Ignition Switch

Throttle/Choke

Clutch/Brake '\f'_t_

Height ' Adjustment . , .

Position

Clutch Switch

Plunger

Attachment

LiftLever

Gear Shift Lever

Our tractors conform to the safety standards of the American

National Standards Institute.

A'II"._Cl-IMENT CLUTCH SWITCH: Used to engage the mower blades, or other at-

tachments mounted to yotJr tractor. LIGHT SWITCH: Turns the headlights on

and off. THROTTLE/CHOKE CONTROL: Used to

control engine speed.

CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and

starting the engine. HEIGHT ADJUSTMENT KNOB: Used to

adjust the mower cutting height.

Brake

GEAR SHIFT LEVER : Selects the speed and direction of the tractor.

ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other

attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its position.

IGNITION SWITCH: Used for starting and

stopping the engine.

AMMETER: Indicates battery charging (+) or discharging (-),

PARKING BRAKE: Locks clutch/brake into the brake position.

I I1_ Theoperationofanytractorcanresultinforeignobjectsthrownintothe I

[ ---I =- ] eyes, which can result in severe eye damage. Always wear safety glasses |

W or eye shields while operating your tractor or performing any adjustments or |

HOW TO USE YOUR TRACTOR Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator to

leave the seat without first setting the parking brake will shut off the engine. TO SET PARKING BRAKE

• Depress clutch/brake pedal into full

"BRAKE" position and hold.

• Place parking brake lever in =EN-

GAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure.

Throttle/ Push-In to AttachmentClutch

Choke

"Brake"

-Position

Pedal "Ddve" Position Position

STOPPING

MOWER BLADES

• To stop mower blades, move attach- ment clutch switch to "DISENGAGED"

position.

GROUND DRIVE

• To stop ground drive, depress

clutch/brake pedal into full "BRAKE" po-

sition.

• Move gearshift lever to neutral (N) posi-

tion.

ENGINE

• Move throttle control to slow position.

NOTE: Failure to move throttle controlto slow position and allowing engine to idle

before stopping may cause engine to '%ackfire'.

• Turn ignition key to "OFF" position and remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

repairs. We recommend a wide vision safety mask over spectacles, or stan- |

dard safety glasses. I

IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause

the battery to be discharged (dead). NOTE: Under certain conditions when

tractor is standing idle with the engine run- ning, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

_, CAUTION: Always stop tractor com- pletely, as described above, before leaving

the operator's position; to empty grass catcher, etc. THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throt-

tle reduces the battery charging rate.

• Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the gearshift lever.

• Start tractor with clutch/brake pedal

HarKing_raKe

=Engaged" Position

depressed and gearshift lever in neutral (N) position.

• Move gearshift lever to desired posi-

tion.

• Slowly release clutch/brake pedal to

start movement.

IMPORTANT: Bring tractor to a complete

stop before shifting or changing gears.

Failure to do so will shorten the useful life of your transaxle.

TO ADJUST MOWER CU'I-FING HEIGHT The cutting height is controlled by turning

the height adjustment knob in desired

direction.

• Turn knob clockwise ((3) to raise cutting

height.

• Tum knob counterclockwise (_)to

lower cutting height.

The cutting height range is approximately

1-1/2" to 4". The heights are measured

from the ground to the blade tip with the engine not running. These heights are ap-

proximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the

cool season and to over 3 inches during

hot months. For healthier and better looking lawns, mow often and after

moderate growth.

• For best cutting performance, grass

over 6 inches in height should be mowed twice. Make the first cut rela-

tively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are propedy adjusted when they are slightly off the ground when

mower is at the desired cutting height in

operating position. Gauge wheels then

keep the deck in proper position to help prevent scalping in most terrain condi-

tions.

• Adjust gauge wheels with tractor on a flat level surface.

• Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUFFING

HEIGHT" in the Operation section of

this manual).

• With mower in desired height of cut po-

sition, gauge wheels should be assem- bled so they are slightly off the ground.

install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-

16 Iocknut and tighten securely.

• Repeat for opposite side installing gauge wheel in same adjustment hole.

Mounting

Bracket

3/8-16

Locknut Shoulder Bolt

. __ _ 3/8 Washer Gauge Wheel

TO OPERATE MOWER Your tractor is equipped witll an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachment lift con-

trol.

• Start mower blades by engaging attach- ment clutch control.

• TO STOP MOWER BLADES - disen- gag_ attachment clutch control.

,_,CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the discharge guard in place.

Attachment Clutch Attachment Uft Lever

Switch PullOut To High Position

._Positien

"Enga_ ....,•_, ._.L°w

- -7_\

Discharge

_" Guard

Push InTo <'-_ I. Y-/_/','_/

ngage"

=Disengage" _____

TO OPERATE ON HILLS

_CAUTION: Do not drive up or down hills with slopes greater than 15° and do

not drive across any slope. Use the slope guide provided at the back of this manual.

• Choose the slowest speed before start-

ing up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi- tion and engage parking brake.

• Move gearshift leverto 1st gear. Be sure you have allowed room for tractor

to roll slightly as you restart movement.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Make all turns slowly. TO TRANSPORT

• Raise attachment lift to highest position

with attachment lift control.

• When pushing or towing your tractor, be

sure gearshift lever is in neutral (N)

position.

• Do not push or tow tractor at more than

five (5) MPH.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER

ATTACHMENTS Towonlytheattachmentsthatarerecom-

mendedbyandcomplywithspecifications ofthemanufacturerofyourtractor.Use commonsensewhentowing.Tooheavyof aload,whileonaslope,isdangerous. Tiroscanlosetractionwiththe groundand causeyouto losecontrolofyourtractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

• Check engine oil with tractor on level ground.

• Unthread and remove oil fill cap/dip- stick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the

tube. Remove and road oil level. If nec- essary, add oil until =FULL" mark on

dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See =OIL

VISCOSITY CHART" in the

Maintenance section of this manual).

• To change engine oil, see the Customer

Responsibilities section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: When operating in tempera- turos below 32°F(0°C), use fresh, clean

• winter grade gasoline to help insure good cold weather starting.

_WARNING: Experience indicates that alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emp-

tied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instructions for additional informa- tion. bleuer use engine or carburetor cleaner products in the fuel tank or perma- nent damage may occur.

_,CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

• Sit on seat in operating position,

depress clutch/brake pedal and set parking brake.

• Place gear shift lever in neutral (N) posi-

tion.

• Move attachment clutch to =DISEN- GAGED" position.

• Move throttle control to choke position.

NOTE: Before starting, road the warm and cold starting procedures below.

• Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start,

move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50 ° F AND ABOVE)

• When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING ( 50 ° F AND BELOW)

• When engine starts, allow engine to run

with the throttle control in the choke

position until the engine runs roughly,

then move throttle control to fast posi-

tion. This may require an engine warm- up period from several seconds to sev- eral minutes, depending on the temper-

ature.

• The attachments can also be used dur-

ing the engine warm-up period.

NOTE: A high altitude (above 3000 feet)

or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be

adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this manual.

MOWING TIPS

• Tire chains cannot be used when the

mower housing is attached to tractor.

• Mower should be propedy leveled for best mowing performance. See =TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has been cut. Have the cut area to the right of the tractor.

This will result in a more even distribu- tion of clippings and more uniform cut-

ting.

• When mowing large areas, start by tum- ing to the right so that clippings will dis-

charge away from shrubs, fences, drive- ways, etc. After one or two rounds, mow in the opposite direction making left

hand turns until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and possi- ble fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave unde- sirable clumps. Allow grass to dry

before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing performance and proper discharge of

material. Regulate ground speed by se-

lecting a low enough gear to give the mower the best cutting performance as

well as the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the at- taohment being used.

MULCHING MOWING TIPS IMPORTANT: For best performance, keep

mower housing free of built-up grass and

trash. Clean after each use.

• The special mulching blade will recut the grass clippings many times and

reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn. Always

mulch with your highest engine (blade) speed as this will provide the best recut-

ting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and

interferes with the mulching action. The best time to mow your lawn is the early

aftemoon. At this time the grass has dried and the newly cut area will not be

exposed to the direct sun.

• For best results, adjust the mower cut-

ting height so that the mower cuts off

only the top one-third of the grass blades. For extremely heavy mulching,

reduce your width of cut on each pass and mow slowly.

• Certain types of grass and grass condi- tions may require that an area be

mulched a second time to completely

hide the clippings. When doing a sec-

ond cut, mow across or perpendicular to the first cut path.

• Change your cutting pattem from week to week. Mow north to south one week

then change to east to west the next week. This will help prevent matting and graining of the lawn.

', i

CUSTOMER RESPONSIBILITIES

FILL IN DATES

AS.OOCO- . ....

: Check Brake Operation _

Check Tim Pm_um

Interlock Systems

Check for Loose Fasteners I_7 If

A i ShsrperdReplace M°wer Blades _"

Lubdcation Chart

oT Check Battery Level _s

R ! Clmm Battery and Ten_inaL_lecl'_r_ _

Check T.m_ C_,ng II,/'

Adjust Blade Belt(s) Tension fl_s

v'0Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level V' I_ Change Engine Oil _1.2_3 V _

E Clean Air Filter

N Clean Air Screen

Inspect Muffler/Spark Attester If

Replace Oil Filter (If equipped) 1_1.2

N Clean Engine C°°ting Fins _=

Replace Spark Plug If

Replace Air Filter Paper Cartridge V'_ Replace Fuel Filter If

1 - Change mole often when opet'abng under a heavy load or in h4gh ambient temperatures. $ - If ecFdpped with i_ustltble system.

2 - Serv;ce more often when openltJng in dir_ or d4,mty con_tk)ns. 3 - If equlpped wi_1 oU fli1_r, change oil evm'y 50 hours.

4 - Replace b4ade4more oftqmwhen mowlng in =andy =o_.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator

abuse or negligence. To receive full value from the warranty, operator must maintain

tractor as instructed in this manual. Some adjustments will need to be made periodi-

cally to properly maintain your tractor. All adjustments in the Service and Adjustmeats section of this manual should

be checked at least once each season.

• Once ayear you should replace the spark plug, clean or replace air filter, and

check blades and belts for wear. A new spark plug and clean air filter assure

proper air-fuel mixture end help your engine run better and last longer.

BEFOREEACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and interlock

systen_ for proper operation.

• Check for loose fasteners.

• Spindle-- Zerk _7,

eFmnt

Wheel -'.

Zerk ,'_

eAttachment . Clutch

Pivot(s)

O SAE 30 or 10W30 Motor Oil

• General Purpose Grease

• Refer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease the

pivot points which have special nylon bear-

gs. V'kscous lubricants will attract dust

and dirt that will shorten the life of the self-

lubricating beadngs. If you feel they must be lubricated, use only a dn/, powdered

graphite type lubricant spanngly.

6 - Not required if equipped with rnalntenar_e-fTse batter/. 7 o TH_hten front axle pivot bolt to 35 ft,-Ibs, maximum.

DO not overUg_ton,

LUBRICATION CHART

r'_J-"ewF_e_t

m_=_ --e_ pindle

_-5 eEngine

- - - = = = _--,._ I I

_'_'m'vm'w_-- "r -- ';' I '

I ,_ OGearshif

DATES

I_a_ng

,t Pivots

TRACTOR Alwaysobservesafetyruleswhenper-

forming any maintenance.

BRAKE OPERATION If tractor requires more than six (6) feet

stopping distance at high speed in highest gear, then brake must be adjusted. (See

"TO ADJUST BRAKE" in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS" on page 3 of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rub-

ber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure that operator presence and inter- lock systems are working properly. If your

tractor does not function as described below, repair the problem immediately.

• The engine should not start unless the clutch/brake pedal is fully depressed and attachment clutch control is in the

disengaged position.

• When the engine is running, any attempt by the operator to leave the

seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any

attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the

seat.

BLADE-CARE For best results mower blades must be

kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

• Raise mower to highest position to allow access to blades.

• Remove hex bolt, lock washer and flat washer securing blade.

• Install new or resharpened blade with trailing edge up towards deck as shown.

NOTE: Make sure center hole in blade aligns with star on mandrel assembly.

• Reassemble hex bolt, lock washer and flaLwasher in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8 heat

treated.

Trailing Mandrel Assembly

Edge Up Blade

Hex Bolt

(GTde 8;_._ _,at Washe, Star

_*A GradL_ke_t_:lred bolt can bi

identified by six lines on the bolt head.

TO SHARPEN BLADE

NOTE" We do not recommend sharpening

blade, but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will cause

excessive vibration and eventual damage to mower and engine.

• The blade canbe sharpened with a tile

or on a grinding wheel. Do not attempt to sharpen while it is on the mower.

• To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bal- ancer).

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade onto an unthreaded portion

of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade

is balanced, it should remain in a hori-

zontal position. If either end of the blade

moves downward, sharpen the heavy

end until the blade is balanced.

Center Hole

Blade

5/8" Bolt or Pin

BATTERY

Your tractor has a battery charging system which is sufficient for normal use.

However, periodic charging of the battery

with an automotive charger will extend its

life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for I hour.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See =REPLACING

BATTERY" in the SERVICE AND ADJUSTMENTS section of this

manual).

V-BELTS Check V-belts for deterioration and wear

after 100 hours of operation and replace if

- necessary. The belts are not adjustable. Replace belts if they begin to slip from

wear. TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

ENGINE

LUBRICATION Only use high quality detergent oil rated Air I

with API service classification SF, SG, or Paper SH. Select the oil's SAE viscosity grade Cartridge according to your expected operating tem-

perature.

• Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at =FULL _line on dipstick. Tighten cap onto the tube securely when finished.

AirCleaner . Cover Knob Cover Nut

Foam _Rubber Pre-Cleanel Grommet

Base

Oil Fill

Change the oil after every 50 hours of operation or at least once a year if the

tractor is not used for 50 hours in one (_ear.

heck the crankcase oil level before start-

ing the engine and after each eight (8)

hours of operation. Tighten oil fill cap/dip-

stick securely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API servic-e'i:ldssification SF, SG, or SH.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

• Remove drain plug.

- After oil has drained completely, replace oil drain plug and tighten securely.

• Refill engine with oil through oil fill dip-

stick tube. P_ur slowly. Do not overfill. For approximate capacity see =PROD- UC.T.._PECIFICATIONS" on page 5 of

this manual.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from over-

heating. Clean with a wire brush or com- pressed air to remove dirt and stubborn

dried gum fibers. CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other extemal surfaces of the engine are kept

clean at all times. Every 100 hours of operation (more often

under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and extemal surfaces as necessary. Make

sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a

blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds re-

moved will cause engine damage due to overheating.

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