Craftsman 917271920 Owner’s Manual

Owner's Manual

ICRAF¥$MAWJ

LAWN TRACTOR

20.0 HP, 42" Mower Electric Start

Automatic Transmission

Model No.

917.271920

differently from previously built engines. Before you start the

I I_ This product has a low emission engine which operates

CAUTION:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.A

Visitour Craftsmanwebsite:www.sears.com/craftsman

engine, read and understand this Owner's Manual.

For answers to your questions aboutthis product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat

Warranty ............................................... 2

Safety Rules ......................................... 3

Product Specifications .......................... 6

Assembly/Pre-Operation ...................... 8

Operation ............................................ 11

Maintenance ....................................... 18

Maintenance Schedule ...................... 18

Service and Adjustments.................... 23

Storage ............................................... 29

Troubleshooting ................................. 30

Repair Parts ........................................ 34

Sears Service ...................... Back Cover

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

Fortwo (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's

manual Sears will repair or replace free of charge any pads that are found to be

defective in material or workmanship according to the guidelines of coverage listed

below. Sears will also provide free labor for these applicable warranted pads for the

two fullyears. During the first 30 days of purchase, there will be no charges to service

the product at your home for issues covered by this warranty. (See exclusions below). For your convenience, IN HOME warranty service will stillbe available after the first 30

days of purchase but a tripcharge will apply. This charge will be waived if the Crafts- man product is dropped off at an authorizadSears Iocat on. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States.

This Warranty does not cover:

• Expendable items which become wom during normal use, including but not limited

• to blades, spark plugs, air cleaners, belts, and oil filters.

Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thoms, stumps, or glass. caused by towing objects beyond the capability of the riding equipment, impacting

i Repairs necessary because of operator abuse, includin_ but not limited to, damage

objects that bend the frame or crankshaft, or over-speedin_ the engine.

Repairs necessary because of operator negligence, includmg but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or failure to maintain the equipment according to the instructionscontained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commemial or rental purposes.

LIMITED WARRANTY ON BA'n'ERY For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. During the

first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be

available but a trip charge will apply. This charge will be waived if the Craftsman product is dropped of at an authorized Sears location. For the nearest authorized

Sears location, please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing, objects. Failure to observe the following safety instructions could result in

serious injury or death. &Look for this symbol to point out • Do not mow in reverse unless absolutely

important safety precautions. It means necessary. Always look down and CAUTIONI!! BECOMEALERT!!I YOUR behind before and while backing.

SAFETY IS INVOLVED.

Be aware of the mower discharge direction and do not point itat anyone.

CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs,

always disconnect spark plug wire and place wire where it cannot contact spark

plug. _, CAUTION: Do not coast down a hill

in neutral, you may lose control of the

tractor.

& CAUTION: Tow only the attachments

that are recommended by and comply with specificationsof the manufacturer of

your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too

heavy of a load, while on a slope, is dangerous. "13rescan lose traction with

the ground and cause you to lose control of your tractor.

_,WARNING: Engine exhaust, some of

its constituents, and certain vehicle components contain or emit chemicals

known to the State of California to cause cancer and birthdefects or other repro-

ductive harm.

Do not operate the mower without either

the entire grass catcher or the guard in

place. Slow down before turning.

Never leave a running machine unattended. Always turn off blades, set

parking brake, stop engine, and remove keys before dismounting.

Turn off blades when not mowing.

Stop engine before removinggrass

catcher or uncloggingchute.

Mow only in daylightor good artificial light.

Do not operate the machine while under the influenceof alcohol or drugs.

Watch for trafficwhen operatingnear or crossing roadways.

Use extra care when loading or unload- ingthe machine into a trailer or truck.

Data indicates that operators,age 60

years and above, are involvedin a large

percentage of riding mower-related injuries. These operators should

evaluate their abilityto operate the riding mower safely enough to protectthem-

selves and othersfrom serious injury. Keep machine free of grass, leaves or

other debris build-up which can touch

_,WARNING: Battery posts, terminals and related accessodes contain lead

and lead compounds, chemicals known to the State of Califomia to cause cancer

and birth defects or other reproductive

harm.Wash hands after handling. I. GENERAL OPERATION

hot exhaust / engine parts and bum. Do

not allow the mower deck to plow leaves

or other debris which can cause build-

upto occur. Clean any oil or fuel spillagebefore operating or storing the

machine. Allow machine to cool before storage.

• Read, understand, and follow all instructionsin the manual and on the

machine before starting.

• Only allow responsible adults,who are

familiar with the instructions,to operate

the machine.

• Clear the area of objectssuch as rocks,

toys, wire, etc., which couldbe picked

II. SLOPE OPERATION

Slopes are a major factor related to loss-of- control and tipover accidents, which can re- sult in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not

mow it.

up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs,etc.

• Watch for holes, ruts,or bumps. Uneven

terrain could overtum the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommenda-

tionsfor wheel weights or counter- weights to improve stability.

• Usa extra care with grass catchers or

other attachments. These can change

the stabilityof the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stoppingon a slope, if tires lose traction, disengage the blades

and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless necessary,

and then, tum slowly and gradually downhill, if possible.

• Do not mow near drop-offs,ditches,or

embankments. The mower could

suddenly tum over if a wheel is over the

edge of a cliffor ditch,or if an edge caves in.

• Do not mow on wet grass. Reduced tractioncould cause sliding.

• Do not tryto stabilizethe machine by puttingyour foot on the ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children.

Children are often attracted to the machine and the mowing activity. Never

assume that children will remain where you last saw them.

• Keep children out of the mowing area

and under the watchful care of another responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind comers, shrubs, trees, or other objects

that may obscure vision.

IV, SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable

and vapors are explosive.

-Use only an approved container.

- Never remove gas cap or add fuel

with the engine running.Allow

engine to cool before refueling. Do not smoke.

-Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an

open flame, such as a water heater.

• Never run a machine insidea closed

area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs

with the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration, which could expose moving parts or

allow objects to be thrown. Frequently check components and replace with

manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

• Be sure the area is clear of other

people before mowing. Stop machine if anyone enters the area.

• Never carry passengers or children

even with the blades off.

• DO not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max), not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts,or bumps.

Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Avoid starting or stoppingon a slope. If

tires lose traction, disengage the

blades and proceed slowly straight down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu- ally downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline 3.5 Gallons Capacity Unleaded and Type: Regular

OilType SAE 30 (Above 32°F)

API-SF-SJ): SAE 5W-30

(Below 32°F) Oil Capacity: 3.75 Pints Spark Plug: Champion RC12YC

GAP: .030")

Ground Speed Forward: 5.5

(MPH): Reverse: 2.4

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging 3 Amps Battery

System: 5 Amps Headlights Battery: Amp/Hr. 28

Min. CCA: 230

Case Size: UIR

Blade Bolt 27-35 Ft. Lbs.

Torque:

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give

you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact a

Sears or other qualified service center. We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The instructionswill enable you to assemble

and maintain your tractor properly. Always observe the "SAFETY RULES".

REPAIR AGREEMENT A Repair Agreement is available on this

product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructions under _Mainte-

nanca" and "Storage* sections of this

owner's manual.

_IWARNING: This tractor is equipped with an intemal combustion engine and

should not be used on or near any unimproved forest-covered, brush-

covered or grass-covered land unless the engine's exhaust system is equipped with

a spark arrestar meeting applicable local or state laws (if any). If a spark arrester is

used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the

California Public Resources Code). Other states may have similar taws.

Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service

center (See REPAIR PARTS section of this manual).

Steering Wheel

(1) Large Flat

Washer

Steering Wheel

Adapter

Steering Sleeve

Steedng Wheel

insert

(1) Hex Bolt 1/4-28 x 1-1/4

(1) Locknut 1/2-20

Steering Extension

Shaft

(1) Locknut 1/4-28

Video Cassette

Seat

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(1) Knob

Keys

Slope Sheet

<__ (2) Keys

_) Oil Drain Tube

or Future Use

Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR Insert

ASSEMBLY _ _/_/2 Hex Nut

A socket wrench set will make assembly

easier. Standard wrench sizes you need _ _._..... Large

are listed below. _asher

(1) 3/4"wrench (1) Pliers (2) 7/16"wrench (1) Utilityknife

(1) Tire pressure gauge

Steering _...._'_ / /

Wh.f

Sf_.\', _\

Whenrightor lefthandismentionedin

Flat

Steedng

thismanual,it means,from your point of

view, when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

1. Remove all accessible loose parts

and parts boxes from carton.

2. Cut, from top to bottom, along lines on all four comers of carton, and lay

panels flat.

3. Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steering shaft. Align mounting holes

in extension and lower shafts and install 1/4 hex bolt and Iocknut.

Tighten securely.

IMPORTANT: Tighten boltand nut securely to 10-12 ft. Ibstorque.

2. Place tabs of steering boot over tab slots in dash and push down to

secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so

they are pointing straight forward.

4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.

5. Position steering wheel so cross bars are horizontal (left to right) and slide

inside boot and onto adapter.

Adapter Extension

114 Locknut _ _" 114Hex

Lower , Steedng _'-. _ \" ]

Shaft _.. ---_'2_-"

"':,:_ _' Slots

6. Assemble large fiat washer, 112 hex

nut and tighten securely.

7. Snap steering wheel insert into center of steedng wheel.

8. Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid.

CHECK BATTERY I. Liftseat pan to raised position.

NOTE: If this battery is put intoservice after month and year indicated on label (label located between terminals) charge

battery for minimum of one hourat 6-10 amps. (See 'BATTERY" in Maintenance

section of this manual for charging

instructions).

Tabs

/Shaft

. 1,,_'_Tab

..- ,- •- Label

.• --?;:

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat washer securing seat to cardboard

packing and set aside for assembly of seat to tractor.

2. Pivot seat upward and remove from

the cardboard packing• Remove the cardboard packing and discard.

3. Place seat on seat pan so head of

shoulder bolls are positioned over the large slotted holes in pan.

4. Push down on seat to engage

shoulder bolts in slots and pull seat towards rear of tractor•

5, Pivot seat and pan forward and

assemble adjustment knob and flat washer loosely• Do not tighten•

6. Lower seat into operating position and

sit in seat.

7• Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

8. Get off seat without moving its

adjusted position•

9. Raise seat and tighten adjustment

knob securely.

Seat

Seat Pan

Shoulder Bolts

Adjustment Knol

NOTE: You may now roll or drive your tractor off the skid. Followthe appropriate

instructionbelow to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest

position.

2• Release parking brake by depressing

clutch/brake pedal.

3. Place freewheel control in =transmis- sion disengaged" position (See "TO

TRANSPORT" in the Operation section of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding deflector shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)

WARNING: Before starting, read,

understand and follow all instructions in the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of

other people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Place freewheel control in "transmis- sion engaged" position. (See "TO

TRANSPORT" in the Operation section of this manual)•

4. Sit on seat in operating position, depress clutch/brake pedal and set

the parking brake.

5. Place motion control lever in neutral

(N) position•

6. Press lift lever plunger and raise attachment lift lever to its highest

position.

7. Start the engine• After engine has started, move throttle control to idle

position.

8. Release parking brake.

9. Slowly move the motion control lever forward and slowly drive tractor off

skid•

10.Apply brake to stop tractor, set parking brake and place motion control lever

in neutral position.

11 .Turn ignition key to "STOP" position.

Continue with the instructions that follow.

INSTALL MULCHER PLATE (If prevlously removed)

1. Raise and hold deflector shield in upright position.

2. Place front of mulcher plate over front of mower deck opening and slide into

place, as shown.

3. Hook front latch into hole on front of

mower deck.

4. Hook rear latch into hole on back of

mower deck.

Deflector

Shield

Mulcher Plate

Latch

CAUTION: Do not remove deflector

shield from mower. Raise and hold shield when attaching mulcher plate and allow it

to rest on plate while in operation. TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for

discharging or installation of optional grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulching blades are designed for discharging and bagging

also. CHECK TIRE PRESSURE The tires on your tractor were overinflated

at the factory for shipping purposes. Correct tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS For best cutting results, mower housing

should be properly leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the

belts are routed correctly.

CHECK BRAKE SYSTEM After you learn how to operate your

tractor, check to see that the brake is propody adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

_CHECKMST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this quality product.

Please review the following checklist: ,/ All assembly instructions have been

completed.

/ No remaining loose parts in carton. / Battery is propedy prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and

tightened securely.

/ All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory).

,/Be sure mower deck is propedy leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated

for leveling).

,/Check mower and ddve belts. Be sure

they are routed propedy around pulleys and inside all belt keepers.

/ Check wiring. See that all connections

are still secure and wires are properly clamped.

•/ Before drivingtractor, be sure free-

wheel control is in =transmission engaged* position (see "TO TRANS-

PORT" in the Operation section of this

manual).

While learning how to use your tractor, pay extra attention to the following

important items:

•/ Engine oil is at proper level. ,/Fuel tank Isfilled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls- their

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe

operating condition.

•/ It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and transmission purging instructions(See

"TO START ENGINE" and =PURGE TRANSMISSION" In the Operation

section of this manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

= I

BATI'ERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

@ @ @i k___--

ENGINE ON ENGINE OFF OIL PRESSURE UGHTS ON OVE_.MP I

FUEL CHOKE MOWERHEIGHT PARKINGBRAKE UNLOCKED MOWERLIFT

LOCKED

R N H L

A'FI"ACHMENT REVERSE NEUTRAL HIGH LOW PARKINGBRAKE

CLUTCHENGAGED

ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

KNOWYOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Switch

Attachment Ignition

Clutch Lever Switch

Ammeter ""- -. Lift

Choke Control Plunger

Throttle Control Lift Lever

Position

•Attachment

Clutch/

Brake Pedal

FmeWheel Control

-F"

Approx. Speed:

3MPH-" 2MPH_

1MPH

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates charging (+) or discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other

attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or other attachments mounted to your

tractor. CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and starting the engine. MOTION CONTROL LEVER - Selects the

speed and direction of tractor. IGNITION SWITCH - Used for starting and stopping the engine.

Height

t Adjustment

Indicator

g Brake Lever

_ °ti_rn,

Lever

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its

position, LIGHT SWITCH POSITION - Turns the

headlights on and off. PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position• CHOKE CONTROL - Used when starting

a cold engine. THROTTLE CONTROL - Used to control

engine speed. FREEWHEEL CONTROL -

Disengagages transmission for pushing or slowly towing the tractor with the

engine off.

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a

wide vision safety mask worn over spectacles.

HOW TO USEYOUR TRACTOR

TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way down and hold.

2. Pull lever up and

Throttle Control Control

Clutch/ Pedal

"Disengaged" =Brake" =Engaged"

Position Position Position

STOPPING

MOWER BLADES -

• To stop mower blades, move attach-

GROUND DRIVE -

• To stop ground drive, depress clutch/

• Move motion control lever to neutral (N)

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is de- pressed.

ENGINE -

• Move throttle control to slow position. NOTE: Failure to move throttle control to

slow position to allow engine to idle before stopping may cause engine to

"backfire".

• Turn ignition key to =STOP" position

parking brake

release pressure from clutch/brake pedal. Pedal should remain in brake

_ooSition. Make sure parking brake will

Id tractor secure.

Choke

ment clutch lever to disengaged position.

brake pedal all the way down.

position.

and remove key. Always remove key when leaving tractor to prevent

unauthorized use.

Attachment Clutch Lever

Position

Motion Control

Brake

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than =STOP" will

cause the battery to discharge and go

dead. NOTE: Under certain conditionswhen

tractor is standing idle with the engine

running, hot engine exhaust gases may cause _browning" of grass. To eliminate

this possibility,always stop engine when stoppingtractor on grass areas.

ACAUTION: Always stop tractor completely, as described above, before

leaving the operator's position. TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and

mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are

starting a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACK- WARD

The direction and speed of movement is controlled by the motion control lever.

1. Start tractor with motion control lever in neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are measured from the ground to the blade tip

with the engine not running. These heights are approximate and may vary

depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches dudng the

cool season and to over 3 inches during hot months. For healthier and

better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be

mowed twice. Make the first cut relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting

height in operating position. Gauge wheels then keep the deck in proper

position to help prevent scalping in most terrain conditions.

NOTE: Adjust gauge wheels with tractor

on a flat level surface.

1. Adjust mower to desired cutting height

(See =TOADJUST MOWER CUTTING HEIGHT" in this section of manual).

2. With mower in desired height of cut position, gauge wheels should be

assembled so they are slightly off the ground. Install gauge wheel in

appropriate hole with shoulder bolt, 3/ 8 washer, and 3/8-16 Iocknut and

tighten securely.

3. Repeat for opposite side, installing

gauge wheel in same adjustment hole.

Gauge _ "_,_ _

Whee,

Mounting.-_ ( _=_i_" - Bracket_._ __

3/8-16_--------_) _/\\ Locknut _'_T,_:_ _ _J

_-_--_-v,'_'_ _-J Shoulder

3/8 Washer/ ._,_JBolt

Gauge Wheel TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging

attachment clutch control.

TO STOP MOWER BLADES -

disengage attachment clutch control.

_CAUTION: Do not operate the mower without either the entire grass catcher, on

mowers so equipped, or the deflector shield in place.

Attachment Attachemnt

Clutch =Engaged" _ High

Position Position

Deflector

TO OPERATE ON HILLS

hA...CAt_TIQN: Do not.drive uo or down

ills with slopes greater tharl 15 ° and do

not drive across any slope. Use the slope

guide at the back of this manual.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to brake position and engage parking

brake.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position when the clutch/brake pedal is de-

pressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.

TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by placing freewheel control in freewheeling

position. Freewheel control is located at the rear drawbar of tractor.

1. Raise attachment lift to highest

position with attachment lift control.

2. Pull freewheel control out and down

into the slot and release so it is held in

the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse above procedure.

Transmission Engaged

Transmission Disengaged

NOTE: To protect hoodfrom damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord,

etc.).

TOWING CARTS AND OTHER ATrACH-

MENTS

Tow only the attachments that are

recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is dangerous. Tires can losetraction with the

ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw

cap tight, wait for a few seconds, remove and read oil level. If neces-

sary, add oil until =FULL" mark on dipstickis reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting((See the oil viscositychartin the Maintenance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler

neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a

minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead

oxide deposits and reduce valve life).

Do not mix oil with gasoline. Purchase

fuel in quantities that can be used within 30 days to assure fuel freshness.

_,CAUTION: Wipe offany spilled oil or fuel. Do not store, spill or use gasoline

near an open flame. IMPORTANT: When operating in tem-

peratures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.

ACAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage, Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run untilthe fuel

lines and carburetor are empty. Use fresh

fuel next season. See Storage Instruc- tions for additional information.

Never use engine or carburetor cleaner products in the fuel tank or permanent

damage may occur. TO START ENGINE When startingthe engineforthe firsttimeorif

the enginehas runoutoffuel,itwilltakeextra crankin_timeto movefuelfrom thetankto

the engine.

1. Be sure freewheel control is in the

transmission engaged position.

2. Sit on seat in operating position, depress clutch/brake pedal and set

parking brake.

3. Place motion control lever in neutral (N) position.

4. Move attachment clutch to disen- gaged position.

5. Move throttle controlto fast position

6. Pull choke control out for a cold

engine start attempt. For a warm engine start attempt the choke control

may not be needed.

NOTE: Beforestarting,readthe warm and coldstartingproceduresbelow.

7. Insert key into ignitionand turn key

clockwise to start position and release

key as soon as engine starts. Do not run starter continuouslyfor more than

fifteen seconds per minute. If the

engine does not start after several attempts, push choke control in, wait a

few minutes and try again. If engine still does not start, pull the choke

control out and retry.

WARMWEATHERSTARTING(50°Fand

above)

8. Whenenginestarts,slowlypush chokecontrolin untilthe engine

beginsto runsmoothly.Iftheengine startsto runroughly,pullthechoke

controloutslightlyfor a few seconds

and then continue to push the control in slowly.

• The attachmentsandgrounddrive can

now be used. Ifthe enginedoesnotaccept

theload, restartthe engineand allowitto warm upforone minuteusingthechoke

as describedabove.

COLD WEATHER STARTING(50° F and

below)

8. When engine starts, slowly push

choke control in until the engine begins to run smoothly. Continue to

push the choke control in small steps allowing the engine to accept small

changes in speed and load, until the choke control is fully in. If the engine

starts to run roughly, pull the choke control out slightly for a few seconds

and then continue to push the control in slowly. This may require an engine

warm-up period from several seconds to several minutes, depending on the

temperature.

AUTOMATICTRANSMISSION WARM UP

Before driving the unit in cold weather,

the transmission should be warmed up as

follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in neutral. Release the parking brake

and let the clutch/brake slowly return to operating position.

3. Allow one minute for transmission to warm up. This can be done during the

engine warm up period.

• The attachments can be used during

the engine warm-up period after the transm=ss!onhas been warmed up and

may raqu=rathe choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance

(see "TO ADJUST CARBURETOR" in the Service and Adjustments section of this

manual).

PURGE TRANSMISSION

r_eCA.UTION: Never engage or disengage

ewneel lever while the engine is

running.

To ensure proper operation and perfor-

mance, itis recommended that the

transmission be purged before operating tractorfor the firsttime.This procedure will

remove any trapped air inside the trans- mission which may have developed during shippingof your tractor.

IMPORTANT: Should your transmission require removal for service or replacement,

it should be purged after ralnstallation before operating the tractor.

1. Place tractor safely on level surface with engine off and parking brake set.

2. Disengage transmission by placing

freewheel control in =transmission disengaged* position (See =TO

TRANSPORT'* in this section of manual).

3. Sitting in the tractor seat, start engine. After the engine is running, move

throttle control to slow position.With motion control lever inneutral (N)

position, slowly disengage clutch/ brake pedal.

4. Move motion control lever to full forward position and hold for five (5)

seconds. Move lever to full reverse position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE: During this step there will be no movement of drive wheels. The air is being removed from hydraulicdrivesystem.

5. Move motion control lever to neutral (N) position. Shutoff engine and set

parking brake.

6. Engage transmission by placing freewheel control in =transmission

engaged* position (See =TOTRANS- PORT* in this section of manual).

7. Sitting in the tractor seat, start engine. After the engine is running, move

throttle control to half (1/2) speed. With motion control lever in neutral (N)

position, slowly disengage clutch/ brake pedal.

8. Slowly move motion control lever forward, after the tractor moves

approximately five (5) feet, slowly move motion control lever to reverse

position.After the tractor moves

approximately five (5) feet returnthe

motion control lever to the neutral (N) position. Repeat this procedure with

the motion control lever three (3) times.

Your transmission is now purged and ready for normal operation.

MOWING TIPS

• Mower should be properly leveled for

best mowing performance. See =TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has already been cut. Have the cut area to the right of

the tractor. This will result in a more

even distribution of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will

discharge away from shrubs, fences, driveways, etc. Atter one or two rounds, mow in the opposite direction

making left hand turns until finished.

• If grass is extreme]y tall, it should be

mowed twice to reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave undesirable clumps. Allow grass to dry

before mowing.

• Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of

material. Regulate ground speed by selecting a low enough gear to give the

mower cutting performance as welt as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain

and give best performance of the attachment being used.

MULCHING MOWING TIPS IMPORTANT: For best performance,

keep mower housing free of built-up grass and trash. Clean after each use.

• The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall onto the lawn they will disperse into the

grass and not be noticed. Also, the mulched grass will biodegrade quickly

to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed as this will provide the

best recutting action of the blades.

• Avoid cuttingyour lawn when it is wet. Wet grass tends to form clumps and

interferes with the mulching action.

The best time to mow your lawn isthe early afternoon. At this time the grass

has dried and the newly cut area will not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that the mower cuts off

only the top one-third of the grass blades. For extremely heavy grass,

reduce your width of cut on each pass and mow slowly.

ax 1/3_

• Certain types of grass and grass

conditions may require that an area be mulched a second time to completely

hide the clippings. When doing a second cut, mow across or perpendicu-

lar to the first cut path.

• Change your cutting pattern from week

to week. Mow north to south one week then change to east to west the next

week. This will help prevent matting and graining of the lawn.

.A. rE.ANCSSC.SOU.E

AS YOU COMPLETE _ _ ""

l/l/ira

CheckOperator Preserve and

T InterlockSystern8

R CheckforLooseFastenere I/'5 k/

Sharpen/Replace Mower Blades I_.

0 CheckBatter/Level

LubricaUonChad _ I_

R C_=nBe_wandT_na_ I/

Chad( Tmn_ode Coolle,g I1_ CheckV-Belts _#r

c._ E,_ o=_,_ V" V"

NE C_een_K_xChangeF'_neO"(w"h_°an_er) _!

G Clean Ak Soreen

NI Inspect Muffler/Spark Attester iV'

E Be_. o,.h, (,.q._ _.,

I - Change mo_ orion,.Vnenopera,rig under a heavy load or

kt h_ m_blent tempe_stuma.

2 - Sei_lce morn often when operating In dldy or dustycor,di_on_

_ OR (_ Oil _ I_'_ _

Replace Spark Plug , V" Replace Air Rlter Paper Cartridge V'2

Replace Fuel Rlter

GENERALRECOMMENDATIONS

The warranty on thistractordoes not

cover items that have been subjectedto operator abuse or negligence. To receive

full value from the warranty, operator must maintaintractoras instructedin this

manual. Some adjustments will need to be made

periodicallyto propedy maintain your

tractor.

All adjustments in the Service and Adjustmentssection of this manual should

be checked at least once each season. ° Once a year youshould replace the

spark plug, clean or replace air filter, and check blades and beltsfor wear. A

new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and intedock systems for proper opera-

tion.

5. Check for loose fasteners.

3 - Replace I;_des mo_ olten v,t.m _ _ sandy solt. 4 - Not requbed Ifequ_oped.wlich_hoe battery.

5. Tlghten fro_ rode phiotboltto 35 _.-Ibs. maxlmum.

DOnot ovemghten.

LUBRICATION CHART

Spindle

Zerk t';'_

(_FrontWheel ,-

Beadng _

Zerk

_Engme

/ l- _ ntwhoo,

(_ pindle

Ze_

•-i-i°

I. ~ _"

(D General Purpose Grease (_)REFER TO Maintenance "ENGINE"SECTION

IMPORTANT: Do not oil or grease the _ivot points which have special nylon

eadngs. Viscous lubricantswill attract

dust and dirt that willshorten the life of

the self-lubricatin_ bearings. If you feel they must be lubncated, use only a dry,

powdered graphite type lubricant sparingly.

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