Craftsman 917271823 Owner’s Manual

Owner's Manual
I(RRFT$1VlRH°]
19.5 liP
ELECTRIC START 42" MOWER
AUTOMATIC
LAWN TRACTOR
Model No.
Safety
Assembly
Operation
Maintenance
Repair Parts
CAUTION:
Read and follow all Safety Rules and instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.com/craffsman
Foranswers toyour questions
about thisproduct,Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pro, Mort - Sat
Warranty...............................................2
Safety Rules ......................................... 3
Product Specifications.......................... 6
Assembly .............................................. 8
Operation ............................................ 12
Maintenance Schedule ...................... 19
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipmentis
maintained, lubricated and tuned up according to the instructionsin the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in matedal or workmanship. Warranty service is available free of charge by returningyour Craftsman ddingequipment to your nearest Sears Service Center. In-home warranty service is available but a tdp charge will apply.This warranty applies only while this
productis in the United States.
This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the ridingequipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, includingbut not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructionscon-
tained in the owner's manual,
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
pumhese date.
Riding equipment used for commemial or rental purposes. A productis "used for
commercial purpose" ff is used for any purpose other than single family household dwellingsor in usage where profit is made.
Maintenance ....................................... 19
Service and Adjustments.................... 23
Storage ............................................... 29
Troubleshooting ................................. 30
Repair Parts ........................................ 34
Parts Ordering ..................... Back Cover
LIMITED 90 DAYWARRANTY ON BA'I-FERY For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other dghts which may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoftman Estates, IL 60179
2
IMPORTANT: This cuttng mach nes capab e of amputating hands and feet and
throwing objects. Failure to observe the following safety instructionscould result in
sedous injury or death. I.GENERAL OPERATION I1.SLOPE OPERATION
Read, understand, and follow all instructions in the manual and on the
machine before starting.
Only allow responsible adults, who are
familiar with the instructions,to operate
the machine.
Clear the area of objectssuch as rooks,
toys, wire, etc., which could be picked
up and thrown by the blade.
Be sure the area is clear of other people
belore mowing. Stop manNne if anyone enters the area.
Never carry .pa_engers.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Be aware of the mower discharge
direction and do not point it at anyone.
Do notoperate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine unat- tended. Always turn off blades, set
parking brake, stop engine, and remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while under
the influence of alcohol or drUgs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or unload- ing the machine into a trailer or truck.
Data indicates that operators,age 60 years and above, are involved in a large
pementage of doingmower-related injuries. These operatorSshould evaluate their abilityto operate the dding
mower safely enough to protectthem- selvesand othersfrom serious injury.
Keep machine free of grass, leaves or
Slopes are a major factor related to Ioss- ot-contro| and tipover accidents, which
can result in severe injury or death. All slopes require extra caution. It you cannot back up the slope or if you feel
uneasy on it, do not maw it. DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs, etc. Watch for holes, ruts, or bumps.
Uneven terrain could overturnthe machine. Tall grass can hide obstacles.
Use slow speed. Choose a lowgear so that you will not have to stop or shiff while on the slope.
Follow the manufacturer's recommen-
detians for wheel weights or counter-
weights to improve stability. Use extra care with grass catchers or
other attachments. These can change the stability of the machine.
Keep all movement onthe slopes slow and gradual. Do not make sudden changes in speed or dirsctlen. Avoid staffingor stoppingon a slope. It tires lose traction, disengage the
blades and proceed slowly straight down the slope.
DO NOT;
Do not turn on slopes unless neces- sary, and then, turn slowly and gradu-
ally downhii|, if possible.
Do not mow near dmp-offs, ditches, or embankments. The mower could
suddenly turn over if a wheel isover the edge of a cliff or ditch, or if an edge
caves In.
Do notmow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by
puttingyour foot on the ground.
Do notuse grass catcher on steep
slopes.
other debris build-upwhich can touch hotexhaust / engine parts and I_Jm. Do not allewthe mower deck to plow leaves
or other debriswhich can cause build-up 1ooccur. Clean any d_lor fuel
spillagebefore operating or stodng the machine. Allowmachine to cool before
storage.
Ill.CHILDREN Tragicaccidentscanoccurif the operator
is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where
you last saw them.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind
comers, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable
and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow
engine to cool before refueling. Do notsmoke.
- Never refuel the machine indoors.
-Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oilor fuel spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary, before restarting.
Never make adjustments or repairs
with the engine running.
Grass catcher components are subject
to wear, damage, and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and c_n cut. Wrap the blede(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
Be sure the area isclear of other
people before mowing. Stop machine if anyone enters the area.
Never carry passengers or children even with the blades off.
Do not mow in reverse unless abso- lutely necessary. Always look down
and behind before and while becking.
Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area
and under the watchful care of another responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15 ° Max),
notacross.
Remove obstacles such as rocks, tree
limbs, etc.
Watch forholes, ruts, orbumps.
Uneven terrain could overturn the machine. Tall grass san hide obstacles.
4
Use slow speed. Choose a low gear so that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If tires lose traction, disengage the
blades and proceed slowly straight down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless neces-
sary, and then, tum slowly and gradu-
ally downhill, if possible.
_Look for this symbol to pointout
important safety precautions, if means CAUTIONIII BECOMEALERTlll YOUR
SAFETY IS INVOLVED. _- CAUTION: in orderto prevent
accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where if cannot contact spark plug.
CAUTION: Do not coast down a hill
in neutral, you may lose control of the tractor.
_1_ CAUTION: Tow onlythe attachments that are recommended by and comply
with specifications of the manufacturer of your tractor. Use common sense when
towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with the ground and cause you to lose control
of yourtractor. _,WARNING: Engine exhaust, some of
its constituents, and certain vehicle components contain or emit chemicals
known to the State of California to cause cancer and birth defects or other repro-
ductive harm. _=WARNING: Battery pests, terminals
and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm. Wash hands after handling.
PRODUCT SPECIFICATIONS
GASOLINE 3.5 GALLONS
CAPACITY UNLEADED
AND TYPE: REGULAR
OILTYPE SAE 30
API-SF-SJ): (ABOVE 32°F)
SAE 5W-30 (BELOW 32°F)
DILCAPACITY: 3.OPINTS
3PARK PLUG: CHAMPION
3AP: .030") RJ19LM OR J19LM
GROUND FORWARD: 5.5 SPEED (MPH): REVERSE: 2.4
TIRE FRONT: 14 PSi PRESSURE: REAR: 10 PSI
CHARGING 3AMPS BA'I-I'ERY SYSTEM: 5AMPS HEADLIGHTS
BA'FrERY: AMP/HR: 30
MIN. CCA: 240 CASE SIZE:U1R
BLADE BOLT 27-35 FT, LBS
TORQUE:
CONGRATULATIONS on your purchase ofa new tractor. It has been designed, engineered and manufactured to give
you the best possible dependability and
performance.
Should you expedence any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble
and maintain your tractor properly. Always observe the =SAFETY RULES".
REPAIR AGREEMENT A Repair Agreement is available on this
product, Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety roles.
Follow a regular schedule in maintain*
ing, cadng for and usingyour tractor.
Follow the instructionsunder "Mainte-
nance" and "Storage" sections of this
owner's manual.
_I:_WARNING: This tractor is equipped with an intemal combustionengine and
should not be used on or near any unimproved forest-covered, brush-
covered orgrass-covered land unless the engine's exhaust system is equipped with
a spark arrester meeting applicable local orstate laws (ifany). If a spark arrester is used, it should be maintained in effective
working order by the operator, In the state of Calitomia the above is
required by law (Section 4442 of the Calitomie Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester forthe muffleris available
through your nearest Sears service center (See REPAIR PARTS section of this manual),
6
©
Steering Wheel
Steedng Wheel
Adapter
Steering Sleeve
Insert / Wheel
(1) Hex Bolt
5/16-18 x 1-1/4
Steedng Extension
Shaft
(1) Hex Bolt
3/8-16 x 1
(1) Lock I washer
3/8
@
(1) LargeRat
Washer
_tsher
Video Cassette
(1)
Locknut 5/16-18
Seat
17/32 x 1-3/16 x 12 Gauge
(1) Knob _
Keys
Slope Sheet
For Future Use
7
Your new tractor has been assembled at the factory with exception of those partsleft
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench (1) Pliers (2) 1/2"wrench (1) Utilityknife
(1) Tim pressure
drive ratchet gauge
When dghtor left hand is mentioned in
this manual, if means when you are in the
operating position (seated behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
1. Remove all accessible loose parts and parts cartons from carton.
2. Cut, from topto bottom, along lines on all four comers of carton, and lay
panels flat.
3. Check for any additional loose parts or cartons and remove.
7. Snap steering wheel insert into center of steering wheel.
8. Remove protective mataitals from tractor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tire
where tractor is to roll off skid.
__ _ Steedng
_ Wheel Insert
FlexBolt
_::_ L_k Washer
F'/'_,_I _ _ Large Flat
Steedng_ Washer
_ Sleedng Boot
5/16 Lockn__ 5/16 HexBolt
BEFORE REMOVING TRACTOR FROM SKID
ATFACHSTEERINGWHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower steedng shaft. Align mounting holes
in extension and lower shafts and
install5/16 hex bolt and Iocknut.
Tighten securely.
IMPORTANT: Tighten bolt and nut securelyto 19-22 ft. Ibs torque.
2. Place tabs of steering boot over tab
slotsin dash and push down to secure.
iNSTALL STEERING WHEEL
3. Positionfront wheels of the tractor so
they are pointing straight forward.
4. Remove steedng wheel adapter from
steedng wheel and slide adapter onto steering shaft extension.
5. Position steedng wheel so cross bars
are horizontal (left to dght) and slide inside boot and onto adapter.
6. Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten
securely.
Lowersteering_ _i Tab Shaft ,_"-_. _ Slot
HOWTO SET UPYOUR TRACTOR CHECK BATTERY
1. Lift hood to raised position.
NOTE: If this battery isput intoservice after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hourat 6-10 amps. (See =BA'I-I'ERY"in Maintenance section of this manual for charging instructions).
_=_.=_-.'....--:_-_
Label
8
INSTALLSEAT Adjustseatbeforetighteningadjustment
knob.
1. Removeadjustmentknobandfiat washersecuringseattocardboard packingandsetasidefor assembly of
seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of shoulder boll is positioned over large
slotted hole in pan.
4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.
5. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten.
6. Lower seat into operating positionand sit in seat.
7. Slide seat until a comfortable position is reached whichallows you to press clutch/breke pedal all the way down.
8. Get off seat without movingits
adjusted position.
9. Raise seat and tighten adjustment knob securely.
SeatPan_ulder
FlatWash__
NOTE: You may now roll or ddve your tractor off the skid. Followthe appropriate
instructionbelow to remove the tractor from the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1, Press lift lever plunger and raise
attachment llftlever to its highest
position.
2. Release parking brake by depressing clutch/brake pedal.
3. Place freewheel control infreewheel-
ing position to disengage transmis- sion(See "TO TRANSPORT" inthe Operation section of this manual).
4. Rolltractor forward off skid.
5. Remove banding holding deflector shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See Operation section for location and
function of controls) _I=WARNING: Before starting, read,
understand and follow all instructionsin the Operation section ofthis manual. Be
sure tractor is in a welI-ventitated area.
Be surethe area in front of tractor is
clear of other people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Place freewheel control in "transmis- sion engaged" position.
4. Sit on seat in operating position, depress clutch/brake pedal and sat the parking brake.
5. Place motion control lever in neutral
(N) position.
6. Press liftlever plungerend raise attachment liftlever to its highest
position.
7. Start the engine. After engine has
started, move throttle controlto idle position.
8. Release paddng brake.
9. Slowly move the motion control lever forward and slowly drive tractor off
skid.
10.Apply brake to stoptractor, set
parking brake and place motion control lever in neutral position.
11.Turn ignitionkay to=OFF_position.
Continue with the instructionsthat follow.
9
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factoryfor shipping purposes. Correct tire pressure is important forbest cutting performance.
Reduce tire pressure to PSi shown in
=PRODUCT SPECIFICATIONS" section of this manual
CHECK DECK LEVELNESS For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" inthe Service and Adjustments section of this
manual. CHECK FOR PROPER POSITION OF ALL BELTS
See the figuresthat are shownfor replacing motion and mower blade ddve belts in the Service and Adjustments section of this manual, Verify that the belts are routedcorrectly, CHECK BRAKE SYSTEM
After you learn how to operate your tractor,check to see thatthe brake is propady adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual,
INSTALL MULCHER PLATE (If previously removed)
1. Raise and hold deflector shield in
upright position.
2. Place front of roulcher plate over front
of mower deck opening and slide into place, as shown.
3. Hook front latch into hole on front of mower deck.
4. Hook rear latch into hole on back of
mower deck.
CAUTION: Do not remove deflector shield from mower. Raise and hold shield
when attaching muioherplate and allow it to rest on plate while in operation.
Deflector
Mulcher Plate
Hooks
TO CONVERTTO BAGGING OR
DISCHARGING Simply remove mulcher plate and store in
a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change
blades. The mulcher blades are de- signed for discharging and bagging also.
10
I/CHECKLIST
BEFORE YOU OPERATE AND ENJOY
YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST
PERFORMANCE AND SATISFACTION
FROM THIS QUALITY PRODUCT. PLEASE REVIEWTHE FOLLOWING
CHECKLIST:
,/ All assembly instructions have been
completed. ,/No remaining loose parts in carton. ,/Battery is proporly prepared and
charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and
tightened securely.
/ All tires are propedy inflated. (For
shipping purposes, the tires were ovednltated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/frent-to-rear for best cutting
results. (Tires must be propedy inflated
for leveling).
,I Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,! Check wiring. See that all connections
are still secure and wires are properly clamped.
J Before drivingtractor, be sure free-
wheel control is in drive position.
WHILE LEARNING HOWTO USE YOUR TRACTOR, PAYEXTRAA'I-rENTION TO
THE FOLLOWING IMPORTANT ITEMS:
,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
J" Become familiar with all controls - their
locationand function. Operate them beforeyou startthe engine.
J Be sure brake system is in safe
operating condition.
,/" It is important to purge the transmission
before operating your tractor for the first time. Follow proper starting and
transmission purging instructions (See
"TO START ENGINE _and =PURGE TRANSMISSION" in the Operation
section of this manual).
11
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
BA'FrERY CAUTION OR REVERSE FORWARD FAST SLOW
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED
WARNING
LtGHT
MOWER LIFT
LOCKED
H L
ATFACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
KEEP AREA CLEAR SLOPE HAZARDS
IGNITION
ATFACHMENT
CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY
FREEWHEEL
(AutomaticModelsonly)
12
KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR Compare the illustrationswith your tractor to familiadze yourself with the locationsof
vadous controls and adjustments. Save this manual for future reference.
"itSwitch
Attachment Ignilion Clutch Lever Switch
Ammeter
Lever
Choke Contro_x PILmger
Throttle Control-..... Lift Lever
Clutch/
Brake Pedal
Free Wheel
Control Brake Lever
Height Adjustment Indicator
Motion
:ontml
Lever
Ourtractorsconformto thesafetystandardsoftheAmedcanNationalStandards
Institute.
AMMETER - Indicates charging (+) or discharging (-) of battery.
A'I'FACHMENT CLUTCH LEVER - Used to engage the mower blades, or other
attachments mounted toyour tractor. ATTACHMENT LIFT LEVER. Used to
raise, lower, and adjust the mower deck
or other attachments mounted toyour tractor.
CHOKE CONTROL - Used when starting a cold engine.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and starting the engine.
MOTION CONTROL LEVER - Selects the speed and direction of tractor.
FREEWHEEL CONTROL - Disengages transmissionfor pushing or slowly towing the tractor with the engine off. IGNDON SWITCH - Used for starting and stopping the engine.
LIFT LEVER PLUNGER - Usedto
release attachment liftlever when changing its position.
LIGHT SWITCH - Turns the headlightson and off.
PARKING BRAKE LEVER - Locks
clutch/brake pedal intothe brake
position. THRO'I-rLE CONTROL- Usedto control
engine speed.
13
The operation of any tractor can result in foreign objects thrown intothe eyes, which con result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performingany adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE Your tractor is equipped with an operator
presence sensing switch. When engine is running,any attempt bythe operator to leave the seat withoutfirst settingthe parking brake will shut off the engine.
1. Depress clutch/brake pedal intofull "BRAKE" position and hold.
2. Place parking brake lever in =EN- GAGED" position and release
pressure from clutch/brake pedal. Pedal should remain in "BRAKE"
position. Make sure parking brake will hold tractor secure.
Choke Control_,
%
Control
Thmttle_
Clutch/__, Brake
=Disengaged"
Position
AttachmentClutchLever
IgnitionKey
_=Disengaged"
Position
Engaged"Position
MotionControl
"Brake" "Engaged"
Position Position
STOPPING
MOWER BLADES -
To stop mower blades,move attach- ment clutch lever to "DISENGAGED"
position.
GROUND DRIVE.
To stop ground drive, depress clutch/ brake pedal intofull "BRAKE" position.
Move motion control laver to neutral (N)
position.
IMPORTANT: The motion control lever does not returnto neutral (N) position
when the clutch/brake pedal is de- pressed.
ENGINE.
Move throttle control to slow position.
NOTE: Failure to move throttle controlto slow position and allowing engine to idle
=beforestopping may cause engine to
backfire".
Turn ignitionkey to "OFF" positionand
remove key. Always remove key when leaving tractor to prevent unauthorized
use.
Never use choke to stop engine. IMPORTANT: Leaving the ignitionswitch
in any position other than "OFF" will cause the battery to be discharged,
(dead). NOTE: Under certain conditionswhen
tractor is standing idle with the engine
running,hot engine exhaust gases may
cause "browning"of grass. To eliminate this possibility,always stop engine when
stoppingtractor on grass areas.
_CAUTION: Always stop tractor completely, as descdbed above, before
leaving the operator's position;to empty grass catcher, etc.
TO USE TH ROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full throttle reduces the battery charging
rate.
Full throttle offers the best bagging and mower performance.
TO USE CHOKE CONTROL
Usa choke control whenever you are startinga coldengine. Do not use to start a warm engine.
To engage choke control, pull knob out. Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
controlledby the motion control lever.
1. Start tractor with motion control lever in
neutral (N) position.
2. Release parking brake and clutch/ brake pedal.
3. Slowly move motion control lever to desired position.
TO ADJUST MOWER cU'nlNG HEIGHT The position of the attachment liftlever
determines the cuffing height.
Grasp liftlever.
Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi- mately 1-1/2 to 4". The heightsare measured from the ground to the blade tip with the engine not running.
14
These heights are approximate and may vary depending upon soil conditions,
height of grass and typosof grass being mowed.
The average lawn should be cut to approximately 2-1/2 inches during the
cool season and to over 3 inches dudng hot months. For healthier and
better looking lawns, mow often and after moderate gmwth.
For best cutting performance, grass
over 6 inches in height should be mowed twice. Make the firstcut
relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS Gauge wheels are pmpody adjusted
when they are slightlyoff the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most
terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CU'I-FING HEIGHT in the Operation section of
this manual).
2. With mower in desired heightof cut
position, gauge wheals should be
assembled so they are slightly off the ground. Install gauge wheel in apprepdate hole with shoulder belt, 3/8 washer, and 3/8-16 Iooknutand
tighten securely.
3. Repeat for opposite side installing
gauge wheel in same adjustment
hole.
3/8-16 _ ._"
Loc nu,\. (
Gauge
W e,
Mounting _t_l" _(==::_ ' Bracket--_---------_.Y= _
3/8 Washer--'="_"_"p-)_ ;
GaugeWheel_*_/
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the
engine running and the attachment clutchengaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging attachment clutch control.
;houfder
Boll
TO STOP MOWER BLADES -
disengage attachment clutch control. _,CAUTION: Do notoperate the mower
withouteither the entire grass catcher, on mowers so equipped, or the deflector shield in place.
TO OPERATE ON HILLS 4qLCAUTION: Do not drive up or down
hills with slopes greater than 15° and do not ddve across any slope.
Choose the slowest speed before starting up or down hills.
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to slower position.
If stoppingis absolutelynecessary, push clutch/brake pedal quickJyto
brake position and engage parking brake.
Move motion control lever to neutral (N) position.
IMPORTANT: The motion controllever
does not return to neutral (N) position when the clutch/brake pedal is de-
pressed.
To restart movement, slowly release
parking brake and clutch/brake pedal.
Slowly move motion control lever to
slowest setting.
Make all turns slowly.
TO TRANSPORT When pushing or towing your tractor, be
sure to disengage transmission by
placing freewheel control in freewheeling position. Free wheel control is located at
the rear drawbar of tractor.
1. Raise attachment liftto highest position with attachment liftcontrol.
2. Poll freewheel control out and down
into the slot and release so it is held in the disengaged position.
AttachmentClutchLever
=Engaged"Position
J _ Attachen_tLitt
(( _J!_ Lever High
/_' Position
15
Do not pushor towtractor at more than two (2) MPH.
To reengage transmission, reverse above procedure.
NOTE: Toprotect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER A'FrACHMENTS
Tow only the attachmants that are
recommended by and comply with
specifications of the manufacturer of your tractor.Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. "Rrescan lose traction with
the ground and cause you to lose control of yourtractor.
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with summer weigh oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsertthe dipstick and screw cap tight, waif for a few seconds,
remove and read oil level. If neces-
sary, add oil until "FULL" mark on dipstick is reached. Do not overfill.
For coldweather operaitonyou should
change oil foreasier starting (See "OIL VISCOSITY CHART" inthe Mainte-
nance sectionof this manual).
To change engine oil,see the Mainte-
nance sectionin this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantitiesthat can be used within 30 days to assure fuel freshness.
IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. AWARNING: Experience indicatesthat
alcohol blended fuels (called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids during storage. Acidic
gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or
Iong.er. Drain the gas tank, start the engine and let it run untilthe fuel lines
and carburetor are empty. Use fresh fuel next season. See Storage Instructionsfor
additional information. Never use engine or carburetor cleaner products in the fuel
_nk or permanent damage may occur.
CAUTION: Fillto bottom of gas tank
fillerneck. Do not overfill. Wipe offany spilled oil or fuel. Do notstore, spillor
use gasoline near an open flame. TO START ENGINE
Whenstaringtheer_ne forthefirst_meorif theangine hss mn out offuel,it wil take
extra crankingtime tomovefuel from1he tankto the engine.
1. Be sure freewheel controlis in the transmission engaged position.
2. Sit on seat inoperating position, depress clutchJbrakepedal and set parking brake.
3. Place motioncontrol lever in neutral (N) position.
4. Move attachment clutchto "DISEN- GAGED" position.
5. Move throttle controlto fast position
6. Pull choke controlout for a cold engine start attempt. For a warm
engine start attempt the choke control may not he needed.
NOTE: BeforestaC,Jng,readthe warmand coldstaring proosdarssbelow.
7. Insert key into ignitionand turn key clockwiseto =START" positionand release key as soon as engine starts. Do not run starter continuouslyfor more than fifteen seconds per minute. Ifthe engine does not start after
several attempts, push choke control
in, wait a few minutes and try again. If
engine stilldoes notstart, pull the choke control out and retry.
16
WARMWEATHER STARTING(50° Fend above)
8. When engine starts, slowly push choke control in until the engine
begins to run smoothly. If the engine starts to run roughly,pull the choke control out slightlyfor a few seconds
and then continue to push the control in slowly.
The attashrnents end gmond ditvecen now he used. If the enginedcos not accept
the Icad, restartthe engineend allow itto warm upfor one minuteusing the choke
as _ abova.
COLD WEATHER STARTING (50° F and below)
8. When engine starts, slowly push
choke control in until the engine begins to run smoothly. Continue to push the choke control in smell steps
allowing the engine to accept small changes in speed and load, until the
choke control is fully in. If the engine starts to run roughly, pull the choke
control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds
to several minutes, depending on the
temperature.
AUTOMATICTRANSMISSION WARM UP
Before driving the unitin coldweather,
the transmission should be warmed up as follows:
1. Be sure the tractor is on level ground.
2. Place the motioncontrol lever in
neutral. Release the parking brake
and let the clutclVbrake slowly return to operating position.
3. Allow one minute for transmission to
warm up. This can be done during the engine warm up period.
The attachments can be used during the engine warm-up period after the
transmission has been warmed up and may require the choke controlbe
pulled out slightly.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to
be adjusted for best engine performance. See =TOADJUST CARBURETOR" in the
Service and Adjustments section of this manual.
PURGE TRANSMISSION _kCAUTION: Never engage or disengage
freewheel lever while the engine is
running. Toensure proper operation and pedor-
manse, If is recommended thatthe transmissionbe purged before operating tractorfor thefirst time. This procedurewill remove any trapped air insidethe trans.
mission which may have developed during shippingof your tractor.
IMPORTANT: Shouldyour transmission require removal for service or replacement, it should be purged after reinstallation before operatingthe tractor.
1. Place tractor safely on level surface with engine oft and parking brake set.
2. Disengage transmission by placing
freewheel control in freewheeling
position(See "TO TRANSPORT" in
this section of manual).
3. Sittingin the tractor seat, start engine. After the engine is running, move
throttle controlto slow position. With
motioncontrol lever in neutral (N) position, slowly disengage clutch/
brake pedal.
4. Move motion control lever to full
forward position and hold for five (5)
seconds. Move lever to full reverse positionand holdfor five (5) seconds.
Repeat this procedure three (3) times.
NOTE: During this procedurethere will be no movement ofdrivewheels. The air is
being removed from hydraulicdrive
system.
5. Move motion control lever to neutral
(N) position. Shut- offengine and set parking brake.
6. Engage transmission by plecin_
freewheel control in driving position (See "TO TRANSPORT" inthis section
of manual).
7. Sitting in the tractor seat, start engine. After the engine is running, move throttle controlto half (1/2) speed. With motion control lever in neutral (N)
position, slowly disengage clutch/ brake pedal.
8. Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly
move motion control lever to reverse position. After the tractormoves approximately five (5) feet returnthe motion control leverto the neutral (N)
position. Repeat this procedure with the motion control lever three (3)
times.
Your tractor is now purged and now ready for normal operation.
17
MOWINGTIPS
Mowershouldbepropedyleveledfor bestmewingperformance.See"TO
LEVELMOWERHOUSING"inthe
ServiceandAdjustmentssectionofthis manual.
Thelefthandsideofmowershouldbe
usedfor tdmming.
Drive so that clippings are discharged
onto the area that has been cut. Have the cut area to the rightof the tractor.
This will result in a more even distribu- tion of clippingsand more uniform
cutting.
When mowing large areas, start by turning to the dght sothat clippings will
discharge away from shrubs, fences, ddveways, etc. After one or two
rounds, mow in the opposite direction making left hand turns untilfinished.
If grass is extremely tall, it should be mowed twice to reduce load and
possiblefire hazard from dded clip- pings. Make first cut relatively high; the
second to the desired height•
Do not mow grass when itis wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.
When operating attachments, select a groundspeed that will suit the terrain
and give best performance of the attachment being used.
MULCHING MOWING TIPS IMPORTANT: For best performance,
keep mower housing free of built-up grass and trash. Clean after each use.
The special mulching blade will recut
the grass clippingsmany times and
reduce them in size so that as they fall
onto the lawn they will disperse into the grass and not be noticed. Also,the
mulched grass will biodegrade quickly
to provide nutdentsfor the lawn.
Always mulch with your highest engine (blade) speed as this will provide the best recuttlngaction of the blades.
Avoid cutting your lawn when it is wet.
Wet grass tends to form clumpsand
interfereswith the mulching action.
The best time to mow your lawn isthe
eedy afternoon. At this time the grass has dded and the newly cut area will notbe exposedto the directsun.
For bestresults, adjust the mower
cuttingheight so that the mower cuts off onlythe topone-third of the grass blades. For extremely heavy mulching,
reduce your width of cut on each pass and mow slowly.
Certain types of grass and grass conditionsmay require that an area be mulched a second time to completely
hide the clippings. When doing a second cut, mow across or perpendicu-
lar to the firstcut path.
Change your cutting pattern from week
to week. Mew north to south one week then change to east towest the next
week. This will help prevent matting and graining of the lawn.
18
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