Craftsman 917270721 Owner’s Manual

Owner's Manual

£11AFTSMAII°

17,0 HP ELECTRIC START

42" MOWER AUTOMATIC

LAWN TRACTOR

Model No.

917.270721

,, Safety

= Assembly ,, Operation

,, Maintenance

,, Repair Parts

CAUTION:

Read and followall

Safety Rules and Instructions before operating thisequip-

ment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pro, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Warranty ..................................................... 2

Safety Rules ................................................ 2

Product Specifications ............................ 5

Assembly .................................................. 8

Operation ................................................. 12

Maintenance Schedule ......................... 19

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main-

tained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.

This Warranty does not cover: ° Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts, etc.

, Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

° Repairs necessary because of operator abuse, negligence, improper storage or acci-

dent or the failure to maintain lhe equipment according to the instructions contained in

the owner's manual.

• Riding equipment used for commercial or rental purposes. /.1MITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip-

ment proves defective in material or workmanship and our testing determines the bat-

tery will not hold a charge, Sears wilt replace the battery at no charge° In-home warranty service on your Craftsman riding equipment is available at no charge for 30 days from

the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman riding equip- ment to your nearest Sears Service Center. (In-home warranty service will still be avail-

able after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to

state. Sears, Roebuck and Co,, D/817 WA, Hoffman Estates, 1L 60179

Maintenance ........................................... 19

Service and Adjustments ......................... 23

Storage .................................................. 29

Troubleshooting .................................... 31

Repair Parts ............................................. 34

Paris Ordering ........................ Back Cover

GENERAL OPERATION

• Read, understand, and follow all instruc-

tions in the manual and on the machine before starting.

° Only allow responsible adults, who are

familiar with the instructions, to operate the machine°

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone

enters the area.

* Never carry passengers * Do not mow in reverse unless absolute-

ty necessary. Always took down and behind before and while backing.

o Be aware of the mower discharge direc-

tion and do not point it at anyone.. Do not operate the mower without either

the entire grass catcher or the guard in place.

o Slow down before turning.. . Never leave a running machine unat-

tended Always turn off blades, set park- ing brake, slop engine, and remove

keys before dismounting

o Turn off bladeswhennotmowing. o Stop enginebeforeremovinggrass

catcheror uncloggingchute.

• Mowonly in daylightorgoodartificial

Hght.

o Do not operate the machine while under

the influence of alcohol or drugs.

° Watch for traffic when operating near or

crossing roadways.

o Use extra care when loading or unload-

ing the machine into a trailer or truck.

SLOPE OPERATION Slopes are a major factor related to loss-

of-control and tipover accidents, which can result in severe injury or death. All

slopes require extra caution. If you cannot back up the slope or if you feet uneasy on

it, do not mow iL DO:

• Mow up and down slopes, not across

• Remove obstacles such as rocks, tree limbs, etco

° Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall grass can hide obstacles.

,, Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

o Follow the manufacturer's recommen-

dations for wheel weights or counter- weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change

the stability of the machine°

,, Keep all movement on the slopes slow

and gradual Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades

and proceed slowly straight down the slope.

DO NOT: ° Do not turn on slopes unless necessary,

and then, turn slowly and gradually downhill, if possible.

o Do not mow near drop-offs, ditches, or

embankments° The mower could sud- denly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge caves in.

° Do not mow on wet grass. Reduced

traction could cause sliding.

° Do nottry to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the pre_sence of children.

Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where you last saw them.

o Keep children out of the mowing area

and under the watchful care of another responsible adult.

• Be aled and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

° Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the

machine..

° Use extra care when approaching blind

corners, shrubs, trees, or other objects that may obscure vision.

SERVICE

• Use extra care in handling gasoline and

other fuels. They are flammable and vapors are explosive.

Use only an approved container.

- Never remove gas cap or add fue! with the engine running. Allow en-

gine to cool before refueling. Do not

smoke.

Never refuel the machine indoors. Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed area.

° Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip-

ment in good condition.

° Never tamper with safety devices+

Check their proper operation regularly.

- Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before storing.

° Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

° Never make adjustments or repairs with

the engine running.

° Grass catcher components are subject

to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts, when necessary. Mower blades are sharp and can cut°

Wrap the blade(s) or wear gloves, and use extra caution when servicing them Check brake operation frequently°

Adjust and service as required.

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute-

ly necessary_ Always took down and behind before and while backing.

• Never carry children. They may fal! off and be seriously injured or interfere with

sate machine operation,

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

° Be alert and turn machine off if children

enter the area.

° Before and when backing, look behind

and down for small children,

_Look for this symbol to point out impor- tant safety precautions. It means CAU- TtONIII BECOME AWAREfll YOUR SAFE- TY iS INVOLVED.

° Mow up and down slopes (15 ° Max), not

across.

° Remove obstacles such as rocks, tree

limbs, etc.

° Watch for holes, ruts, or bumps, Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

o Use slow speed. Choose a low gear so

that yoLJ will not have to stop or shift while on the slope.

° Avoid starting or stopping on a slope. If

tires Jose traction, disengage the blades and proceed slowly straight down the slope.

o Do not turn on slopes unless necessary,

and then, turn slowly and gradually downhill, if possible.

,_kWARNING: The engine exhaust from this product contains chemicals known to

the State of California to cause cancer, birth defects, or other reproductive harm

,_CAUTION: In order to prevent acciden- tal starting when setting up, transporting,

adjusting or making repairs always discon- nect spark plug wire and place wire where

it cannot contact spark plug.

PRODUCT SPECIFICATIONS

G/_SOLiNE 1.25 GALLONS .....

CAPACITY UNLEADED AND TYPE: REGULAR

OILTYPE SAE 3O

API-SFiSG/SH): (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: 3°0 PINTS SPARK PLUG: Champion RC12YC

GAP: .030 °')

iVALVE INTAKE: _003"-,005" CLEARANCE: EXHAUST; ,005"-,,007"

GROUND SPEED FORWARD: 0-5.5

(MPH): REVERSE: O- 2.4

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

,CHARGING 3 AMPS BATTERY ISYSTEM: 5 AMPS HEADLIGHTS

BATTERY: AMP/FIR: 25

MIN CCA:190

CASE SIZE: U1R

BLADE BOLT 27-35 FT. LBS.

TORQUE:

CONGRATULATIONS on your purchase of a Craftsman Tractor, It has been

designed, engineered and manufactured to give you the best possible dependability

and performance. Should you experience any problem you

cannot easily remedy, please contact your nearest Sears Authorized Service Center.

We have competent, well-trained techni- cians and the proper tools to service or

repair this tractor. Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly. Always

observe the "SAFETY RULES".

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is avail-

able on this product, Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, caring for and using your tractor,

° Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

,_WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim- proved forest-covered, brush..covered or

grass-covered land unless the engine's exhaust system is equipped with a spark

arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it should be maintained in effective working

order by the operator.

In the state of California the above is required by law (Section 4442 of the

California Public Resources Code), Other states may have similar laws. Federal

laws apply on federal lands° A spark arrester for the muffler is available through

your nearest Sears Authorized Service

Center (See REPAIR PARTS section of this manual),

,i i r ,i,,i,,,111_ ]

(1) Large Flat Washer

Parts Bag contents shown full size

(1) He× Bolt 5/16-18 x 1-1/4

(1) Hex Bolt

3f8-16 x 1

(1) Lockwasher 3/8

(1) Locknut 5/t6-18

ii inl

(1) Knob

(2) Washers

3116x 3/4 x 16 Gauge

(2) WeldNuts _110

! 7!32 × 1-3/16 x 12 Gauge

(2) Look

Washers #10

II!l P[ III ................ iiii I

(1)Washer

(1) Shouide_

_'J Boil 5116-18

(2) Hex Bolts tt4-20 x 314

(2) Washers 9132 x 5/8 x 16 Gauge

(2) Lock Nu_,s Washers 1/4 1/4,_20

(2) He×

i ................

Parts packed separa_.ely in carton

lu, ii u,, ,, i iiii iii ii,

i ii i hi' iii iiii

i I u'u iii,nUlllll'llll

Manual

(2) Shoulder

Bolts

Seat

Mulcher

Plate

Parts Bag

..... , ,,, ,,, ,,,,,,,.,,,,,,,,,,,,,,,,,,,,,,,

Video

Cassette

1 !

1 } }

}

Steering

Boot

Steering

Wheel

(2) Center _

lock Nuts

Slope Sheet

(2) Washers 3/8 x 7/8 x 14 Gauge

Parts Bag contents not shown full size

iJ i .....................

....-..... -.,. Wheel

(2) Keys

' \ lnserl

(' I

Steering Wheel

Adapter

Assembtys

, ii lUlIM II III'H

i ii ii

s,oor,oo

Steering Extension

Shaft

i,,11

Your new tractor has been assembled at the factory with exception of those parts teft unassembled for shipping purposes. To ensure safe and proper operation of your tractor

atl parts and hardware you assemble must be tightened securely. Use the correct tools

as necessary to insure proper tightness. Review the video cassette before you begin,

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set wellmake assembly

easier. Standard wrench sizes you need are listed below.

(1) 9/16" wrench (2) 7/t 6" wrenches

(2) 1/2" wrench

(1) 3/4" wrench (1) Utility knife (1)Pliers

(1) 3/4" Socket w! drive rachet

(1) Phillips Screw- driver

(1) Tire pressure

gauge

When right or left hand is mentioned in

o Assemble large fiat washer, 3/8 lock

washer, 3/8 hex bolt and tighten securely.

• Snap steering wheel insert Into center of steering wheel.

• Remove protective materials from trac- tor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid.

lnseri

, ""_', i.,3/8 Hex Bolt

this manual, it means, from your point of view, when you are in the operating posi-

tion (seated behind the steedng whee0. TO REMOVE TRACTOR FROM

,'," "?,i " '

c.......

_._ 3/8 Lockwasher

_'_ Lar e Fat

.o_Z&_...... g

.-_:::_._c-F'--:'_:., Washe r

CARTON UNPACK CARTON

• Remove all accessible loose parts and parts boxes from shipping carton (See

page 6).

Steering ........ _ ' Steering

Wheel _Boot

Extension

. Cut, from top to bottom, arong lines on

all four corners of shipping carton, and lay panels flat.

° Check for any additional loose parts or

boxes and remove.

Shaft _'_-_._ _ 5!16Hex

_"-,-_ Bolt

51t6 Loc knut-...,.__//

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

° Slide extension shaft onto lower steer-

ing shaft. Afign mounting holes in exten- sion and lower shafts and install 5/16

hex bolt and tocknuL Tighten securely, IMPORTANT: Tighten boit and nut secure- ly to 18-22 ft. lbs. torque,

• Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

° Position front wheels of the tractor so

they are pointing straight forward.

° Slide steering whee_ adapter onto steer-

ing shaft extension.

• Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

Lower Steering _' ",'_.... ,,

sha. , ; j

I " , ¢ # I{

TO ROLL TRACTOR OFF SKID (See Operation section for location and

function of controls)

° Press lift lever plunger and raise attach-

ment lift lever to its highest position,

,, Release parking brake by depressing

clutch/brake pedal

o Place freewheel control in freewheeling

position to disengage transmission (See "TO TRANSPORT" in the Operation

section of this manual).

• Roll tractor forward off skid. ° Remove banding holding discharge

guard up against tractor_

HOW TO SET UP YOUR TRACTOH CONNECT BATTERY

,_I_CAUTION: Do not short battery termi-

nals by allowing a wrench or any other object to contact both terminals at the same time Before connecting battery, re- move metal bracelets, wristwatch bands,

rings, etc_ Positive terminal must be con- nected first to prevent sparking from acci-

dental grounding.

• Remove cardboard packing from seat pan and lift seat pan to raised position.

. Open battery box door arid remove pro-

tective plastic

,, Remove terminal protective caps and

discard.

• If this battery is put into service after

month and year indicated en label (iabel located between terminals) charge bat-

tery for minimum of one tlour at 6-10 amp&

• First connect RED battery cable to posi- tive (+) terminal with hex bok, fiat wash- er, lock washer and hex nut as shown°

Tighten securely.

o Connect BLACK grounding cable to

negative (-) terminal with remaining hex bolt, flat washer, lock washer and hex

nut. Tighten securely

,, Close battery box door Open battery

box door for:

• inspection for secure connections (to tighten hardware).

° Inspection for corrosion ° Testing battery

° Jumping (if required),

• Periodic charging,

Positive Discard Terminal (Red) Cabte Proctective Caps

Lock Washer

Flal Washer

Hex Bott

Negative

(Black) Cable

Seat

Batten Door

IN_ tALL _EAt

Adjust seat before tightening adjustment knob.

o Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble shoulder bolt, Tighten shoulder boll

securely,

• Assemble adjustment knob and flat washer loosely, Do not tighten.

° Lower seat into operating position and

sit on seat.

° Slide seat until a comfortable position is

reached which allows you to press

clutch/brake pedal all the way down.

• Get off seat without moving its adjusted

position.

• Raise seat and tighten adjustment knob securely.

Seat

Seat Pan

Shoulder Bolt

= _ Flat Washer

Adjustment Knob

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes.

Correct tire pressure is important for best cutting performance.

,, Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" on page 5 of this manual

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replac- ing motion and mower blade drive belts in

the Sewice and Adjustments sectoin of this manual, Verify that the belts are routed

correctly

Afteryou learnhowto operateyourtrac-

tor,checkto see thatthebrakeisproperly

adjusted See"TOADJUSTBRAKE"in

theServiceandAdjustmentssectionof

thismanual. INSTALLMULCHER PLATE

• Install two latch hooks to mulcher prate using screw, washer, lock washer, and

weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting we_d nut from the top

with hook pointing down.

• Tighten hardware securely.

• Raise and hold deflector shield }n up- right position.

• Place front of mulcher plate over front of

mower deck opening and slide into place, as shown.

• Hook front latch into hole on front of mower deck.

• Hook rear latch into hole on back of

Weld Nut From The Top

Lock

Weid Washer

Nut.

Latch'_,

Washer

Mulcher Plate

Deflector Shield

Latch Hook

Weld Nut

Lock Washer

Washer

Screw

mower deck.

._CAUTION. Do not remove discharge guard from mower, Raise and hold guard when attaching mulcher plate and allow it

to rest on plate while in operation. TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for

discharging or installation of optional grass catcher accessory.

NOTE: It is not necessary to change blades. The mulcher blades are designed

for discharging and bagging also.

Latch

Hooks

ASSEMBLE GAUGE WHEELS TO MOWER DECK

The gauge wheels are designed to keep

the mower deck in proper position when

operating mower. Be sure they are proper- ly adjusted to ensure optimum mower per-

formance.

- Assemble gauge wheels with tractor on a flat level surface.

° Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING

HEIGHT" in the Operation section of this manual).

, With mower in desired height of cut po-

sition, gauge wheels should be assem- bled So they are slightly off the ground. Install gauge wheel in appropriate hole

with shoulder bolt, 3/8 washer, and 3/8-

16 locknut and tighten securely.

, Repeat for opposite side installing

gauge wheel in same adjustment hole.

Gauge Wheef Mountin Bracket

3/8_16

=lderBolt

G _/heel

GI"iE.GKLlb"!

PLEASE REVIEW THE FOLLOWING CHECKLtST_

v' All assembly instructions have been

completed, No remaining loose parts in carton,

v' Battery is properly prepared and

charged. (Minimum 1hour at 6 amps),

v' Seat is adjusted comfortably and

tightened securely°

v' All tires are properly inflated. (For

shipping purposes, the tires were overinflated at the factory),

v' Be sure mower deck is properly leveled

sideqo-side/front-to.,rear for best cutting

results., (Tires must be properly inflated

for leveling),

v' Check mower and drive belts. Be sure

they are routed properly around pulleys and inside alt belt keepers,

IV' Check wiring. See that all connections

are still secure and wires are properly clamped.

v' Before driving tractor; be sure free-

wheel control is in drive position,

WHILE LEARNING HOW TO USE YOUR

TRACTOR, PAY EXTRAATTENTtON TO

THE FOLLOWING IMPORTANT ITEMS: ,/ Engine oil is at proper level.,

,/ Fuel tank ts filled with fresh, Clean,

regular unleaded gasoline°

,/ Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,/ Be sure brake system is in safe operat-

ing condition°

,/" it is important _o purge the transmission

before operating your tractor for the first

time. Follow proper starling and transmission purging instructions (See

"TO START ENGINE" and "PURGE TRANSMISSION" in the Operation

section of this manual).

These symbols may appear on your tractor or In literature supplied wfth the prDduct. Learn and understand their meaning,

BATT+ERY

ENGINE ON

FUEL CHOKE MOWER HEIGHT MOWER LIFT

CAUTION OR

WARNING

ENGINE OFF OtL PRESSURE t

REVERSE

FORWARD FAST

LIGHTS ON OVER TEMP

LIGHT

PARKING BRAKE UNLOCKED

LOCKED

H L

ATTACHMENT

CLUTCH ENGAGED

REVERSE NEUTRAL

HIGH LOW PARKING BRAKE

SLOW

ATTACHMENT

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

CLUTCH DISENGAGED

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

HYDROSTATIC FREE WHEEL

(Hydro Models only)

'12

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to tamiliarize yourself with the locations of various controls and adjustrnents_ Save this manual for future reference,

Light Switch

Attachment Ignition Clutch Lever Switch

Position

Ammeter .,-" ........

Throttle/Choke Control

Ck_tch/Brake Control

Height

Adjustment

Indicator

Attachment Lift Lever

Parking Brake

Lift Lever Plunger

Freewheel

Control

Our tractors conform to the safety standards of the American

National Standards Institute,

................... E! I !!l'tl!l'J'll'! I Ul, , • ,i _

ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or ether attach-

ments mounted to your tractor,

LIGHT SWITCH: Turns the headlights on and off, THROTTLE/CHOKE CONTROL: Used to

control engine speed, CLUTCHIBRAKE PEDAL: Used for

declutching and braking the tractor and starling the engine.

FREEWHEEL CONTROL: Disengages

transmission for pushing or slowly towing

the tractor with the engine off,

HEIGHT ADJUSTMENT KNOB: Used to

MOTION CONTROL LEVER: Selects the

speed and direction of the tractor.

ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other

attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release

attachment liftlever when changing its positlon,

IGNITION SWITCH: Used for starting and stopping the engine,

AMMETER: Indicates battery charging (+) or discharging (-).

PARKING BRAKE: Locks clutch/brake Into the brake position.

adjust the mower cutting height_

Motion Control Lever

eyes, which can result in severe eye damage. Always wear safety glasses

The operation of any tractor can result in foreign objects thrown into the

or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or

standard safety glasses,

HOW TO USE YOUR TRACTOR Yourtractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator to leave

the seat without first setting the parking brake

will shut offthe engine,

TO SET PARKING BRAKE

• Depress clutch!brake pedal into full "BRAKE" position and hold,

o Placeparldngbrakeleverin"EN-GAGED"

position and release pressure from clutchJbrake pedal Pedal should remain in

"BRAKE" position. Make sure parking brake will hold tractor secure.

Attachment Clutch

Throttle/Choke [.ever "Engaged"

Control _._-.... =osWon

-.- "_ "'__,t" "D senQaged"

.--post,on

Eiral,e. - -.. ---q,,,.._, .....

" "\ - '. \_,_x,;" HarKing _raKe

Position %/' ; \ ';_:' ..- ,,En.a,_ed.

/ \ Position

L_ '. -' " % "

ClutclVBrake . [ Motion Pedal "Drive" "Disengaged" Control

Position Position Lever

STOPPING MOWER BLADES -

• To stop mower blades, move attachment clutch lever to "DISENGAGED" position.

GROUND DRIVE-

= "Tostop ground drive, depress clutch/brake

pedal into full "BRAKE" position.

° Move motion control lever to neutral (N)

position.

IMPORTANT; The motion control lever does not return to neutral (N) position when the cl_dch!brakepedal is depressed.

ENGINE -

• Move throttle control to slow position,

NOTE: Failure to move throttle control to slow position and allowing engine to idIe

before stopping may cause engine to "back- fire",

. Turn ignition key to "OFF" position and

remove key. Always remove key when leaving tractor to prevent unaulhorized use.

° Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "O FF" will cause the

battery to be discharged, (dead).

NOTE: Under certain conditions when tractor

is standing idle with the engine running, hot engine exhaust gases may cause "browning" of gras& To eliminate this possibilily, always stop engine when stopping tractor on grass

areas. ,_k CAUTION: Always stop tractor complete-

Iy, as described above, before leaving the

operator's position; to empty grass catcher,

etc.

THROTTLE CONIrROL Always operate engine at full throttle

o Operating engine at less than full throttle

reduces the battery charging rate.

o Full throttle offers the best bagging and

mower performance,

TO MOVE FORWARD AND BACKWARD 'The direction and speed of movement is con*

trolted by the motion control lever.

• Start tractor with motion control lever in neutral (N) position.

o Release parking brake and clutchJbrake

pedal

. Slowly move motion control lever to desired

position.,

NOTE: The efforttomove the motioncontrol

lever will reduce after the first few hours of use. This is normal.

TO ADJUST MOWER CUTTING HEIGHT The cutting height is cont_o!led by turning the

height adjustment knob in desired direction. . Turn knob clockwise (©) to raise cutting

height.

° Turn knob counterclockwise (,.b)to lower

cutting height.

The cutting height range is approximately 1-

1/2" to 4", The heights are measured from the ground to the bladetip with the engine not rtmning. These heights are approximate and

may vary depending upon soil conditions, height of grass and types of grass being

mowed.

• The average lawn should be cut to approxi-

mately2-1/2inchesduringthecoolseason andtoover3inchesduringhotmonths,

Forhealthierandbetterlookinglawns, mowoftenandaftermoderategrowth.

o Forbestcuttingperformance,grassover6

inchesinheightshouldbemowedtwice_ Makethefirstcutrelativelyhigh;thesec-

ondtodesiredheight.

TOOPERATEMOWER Yourtractorisequippedwithanoperator

presence sensing switch. Any attempt by the operator to leave the seat with the engine run,-

ning and the attachment clutch engaged will shut off the engine.

• Select desired height of cut,

• Lower mower with attachment lift control,

• Start mower blades by engaging attach- ment clutch control

° TO STOP MOWER BLADES - disengage

attachment clutch control.

TO OPERATE ON HILLS

Atlachme nt Clutch Lever "Engaged"

Posit

"Disengaged" Po_

Attachment Lift Lever High Position

Low Posilion

ing brake and clutch/brake pedal.

• Slowly move motion control lever to slow- est setting.

, Make all turns slowly. TO TRANSPORT

When pushing or towing your tractor,be sure to disengage transmission by placing free-

wheel control in freewheeling position.

Freewheel control is located at the rear draw-

bar of tractor. o Raise attachment liftto highest position

with attachment liftcontrol.

° Pullfreewheel control knob out and hold in

position by inserting retainer spring into for- ward hole of control rod.

° Do not push or tow tractor at more than two

(2) MPH.

° Toreengage transmission, reverse above

procedure.

NOTE: To protect hood from damage when

transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor.

Use an appropriate means of tying hood to

tractor (rope, cord, etc.).

,_CAUTION: Do not drive up or down hills

with slopes greater than 15° and do not drive across any slope. Use the slope guide pro-

vided at the back of this manual.

• Choose the slowest speed before starting up or down hills.

° Avoid stopping or changing speed on hills. . If slowing is necessary, move throttle con-

trol lever to slower position.

• If stopping is absolutely necessary', push

clutch/brake pedal quickly to brake position and engage parking brake.

, Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever does not return to neutral (N) position when the

clutcDJbrakepedal is depressed.

° To restart movement, slowly release park-

TOWING CARTS ANDOTHER ATTACHMENTS ,_i

low only the attachments thatare recom- mendedby and comply with specifications of the manufacturer of your tractor. Use com- mon sense when towing. Too heavy of a load,

while on a slope, is dangerous. 3ires can lose

traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine inyourtracter has been shipped, from the factory, already filied with

summer weight oil.

° Check engine oil with tractor on level

ground.

° Remove oil fill cap/dipstick and wipe clean,

reinserl the dipstick and screw cap tight, wait for a few seconds, remove and read oil

level. Ifnecessary, add oil until "FULL" mark on dipstick Is reached.Do not overfill.

l+, r*t!l I+Ju|tl WilIIiIIlUlIIIIll Up t,l+lCltlvll _vu ,,lflvui+,+,l

change oil for easier starting (See "OIL

VISCOSITY CHART' in the Mainte- nance section of this manual):

,' To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87

octane. (Use el leaded gasoline will

increase carbon and lead oxide

deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in quantities that can be used within 30

days to assure fuel freshness,

IMPORTANT_ When operating in tempera-

tures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good

,_d weather starting.

WARNING: Experience Indicates that

alcohol blended fuels (called gasohol or using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic gas can damage the fuel system of an

engine while in storage° To avoid engine problems, the fuel system should be emp-

tied before storage of 30 days or longer.

Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instructions for additional informa-

tion. Never use engine or carburetor cleaner products in the fuel tank or perma-

nent damage may occur.

_I]_CAUTION-" Fill to bottom of gas tank filler neck, Do not oveffillo Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from

the tank to the engine.

• Be sure freewheel control is in the

transmission engaged position.

o Sit on seat in operating position,

depress clutch/brake pedal and set parking brake.

, Place motion control lever in neutral (N)

position.

° Move attachment clutch to "DISEN-

GAGED" position.

° Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below.

clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute, tf the

engine does not start after several attempts, move throttle control to fast

position, wait a few minutes and try again. If engine still does not start,

move the throttle control back to the choke position and retry.

WARM WEATHER S'fARTtNG (50° F and

above)

• When engine starts, move the throttle control to the fast position.

- The attachments and ground ddve can now be used. If the engine does not

accept the load, restart the engine and allow itto warm up for one minute using

the choke as described above.

COLD WEATHER STARTING ( 50° F and below)

o When engine starts, allow engine to run

with the throttle control in the choke position until the engine runs roughly,

then move throttle control to fast posi- tion. This may require an engine warm-

up period from several seconds to sev- eralminutes, depending on the temper ,-

ature.

HYDROSTATIC TRANSMISSION WARM UP

- Before ddving the unit in cold weather, the transmission should be warmed up

as follows:

• Be sure the tractor is on Ievel ground.

° Place the motion control lever in neutral.

Release the parking brake and iet the clutchlbrake slowly return to operating

position.

° Allow one minute for transmission to

warm up. This can be done during the engine warm up period.

° The attachments can also be used dur.-

ing the engine warm-up period after the transmission has been warmed up.

NOTE: At a high altitude (above 3000 feel) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to be adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this

manual.

_'u_= =N_a_,_,_v_ _CAUTION; Never engage or disen-

gage freewheel lever while the engine is

running.

To ensure proper operation and perfor- mance, it is recommended lhat the trans-

mission be purged befor e operating tractor for the first time. 'This procedure will remove any trapped air inside the trans-

mission which may have developed during shipping of your tractor,

IMPORTANT; Should your transmission require removal for service or replace-

ment, it should be purged after reinstalla-

lion before operating the tractor. = Place tractor safely on level surface with

engine off and parking brake set.

• Disengage transmission by placing free- wheel control in freewheeling position

(See "TO TRANSPORT" in this section of manual).

• Sitting in the tractor seat, start engine.

After the engine is running, move throt- tle control to slow position. With motion

control lever in neutral (N) position, slowly disengage clutch/brake pedal.

• Move motion control lever to full forward position and hold for five (5) seconds.

Move lever to full reverse position and hold for five (5) seconds. Repeat this

procedure three (3) times.

NOTE; During this procedure there will be no movement of drive wheels. The air is

being removed from hydraulic drive sys.- tem.

• Move motion control lever to neutral (N)

position. Shut off engine and set parking brake.

o Engage transmission by placing free-

wheel control in driving position (See "TO TRANSPORT" in this section of

manual).

° Sitting in the tractor seat, start engine.

After the engine is running, move throt- tle control to half (1/2) speed. With

motion control lever tn neutral (N) posi- tion, slowly disengage clutch/brake

pedal.

o Slowly move motion control lever for-

ward; after the tractor moves approxi..

mutely five (5) feet, slowly move motion

control lever to reverse position. After the tractor moves approximately five (5)

feet return the motion control lever to the neutral (N) position. Repeat this pro-

cedure with the motion control lever three (3) times.

normal operation.

MOWING TIPS

• Tire chains cannot be used when the

mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have

the cut area to the right of the tractor,

This will result in a more even distrfbu- tion of clippings and more uniform cut-

ting.

° When mowing large areas, start by turin

ing to the right so that clippings will dis. charge away from shrubs, fences, drive- ways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until finished.

L --_

• If grass is extremely tall, it should be mowed twice to reduce load and possi-

ble fire hazard from dried €lippings. Make first cut relatively high; the second

to the desired height.

° Do not mow grass when it is wet. Wet

grass will plug mower and leave unde-

sirable clumps° Allow grass to dry before mowing

• Always operate engine at full throttle when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by se-

lecting a low enough gear to give the mower the best cutting performance as

well as the quality of cut desired.

• When operating attachments, select a ground speed that wilt suit the terrain and give best performance of the at-

tachment being used.

IMPORTANT: For best performance, keep mower houstng free of bultt_up grass and

trash, Clean after each use.

o "Thespecial mulching blade will recur

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into the

grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn_ Always mulch with your highest engine (blade)

speed as this will provide the best recut- ling action of the blades.

o Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and interferes with the mulching action. The best time te mow your lawn is the early

aflernoon. At this time the grass has dried and the newly cut area will not be

exposed to the direct sun.

Max 1/3

° For best results, adjust the mower cut-

ting height so that the mower cuts off only the top one4hird of the grass blades_ For extremely heavy mulching,

reduce your width of cut on each pass and mow slowly.

• Certain types of grass and grass condi- tions may require that an area be

mulched a second time to completely hide the clippings. When doing a sec-

ond cut, mow across or perpendicular to the first cut path.

, Change your cutting pattern from week

to week. Mow north to south one week then change to east to west the next

week. '1"hiswill help prevent matting and graining of the lawn.

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE S_n o _d_.?_ _

F_LL IN DATES

sERvicE..... DATES

Check Brake Operation V _

Check Tlre Pressure tf t_

Check Operaler Presence and

T Interlock Systems V _

R CheekforLooseF..taoer_ V" i ..... V', V_-

A SharperVRepisce Mower Blades .... V'4

T Lub[icatlon Chart _#' V _

Clean Battery end Termtna!slRecharge

Check Ttaneaxie Cooling Adios! Blade Be_i(s) Tension

Adius! Motion Ddve Belt(s) Tensh:tn

Ch&ck Engine Oil Level Change Engine Oil

Clean Air Filter

Clean Air"Screen

Inspect Mufl|edSpark Attester Replace Oil Fitter (if equipped)

Clean Englne Cooling Fins

Replace Spark Plug Repiace Air Fitter Paper Cartridge

Replace Fuel Filter

m, = m u i H

v" v'

v,,.._ . v"

i/,

V'_

2, Sa_Jce mote often wh_,n opert_t_ng fn rJ_ttyor dully t:on_on_ 3 - If o_lUippod With oI$ lillat, changg oif _vew 50 hours 4 , Rop]t, ce b_deo _r_ _tiBtt whon rTR;,wlngin s_nd_ oO_l

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator abuse or negligence. To receive fullvalue

from the warranty, operator must maintain

tractor as instructed in this manual Some adjustments will need to be made periodi-

cally to properly maintain your tractor.. Al! adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

, Once a year you should replace the

spark plug, clean or replace air filler, and check blades and belts for wear. A new

spark plug and clean air fitter assure proper air-fuel mixture and help your

engine run better and last longer.

BEFORE EACH USE

. Check engine oi! level,

• Check brake operation.

° Check tire pressure.

- Check operator presence and interlock systems for proper operation

• Check for loose fasteners.

Front

t_ Front Wheel Wheel

Bearin( Bearing

Zerk

_) Engtne

Clutch i

Pivot(s) _ I l .,,

0 SAE 30 or !0w30 Motor OIL t) General Purpose Grease .

{) Refer to Maintenance:,Engine Section

IMPORTANT: Do not oil or grease the pivot

points which have special nylon bear-ings. Viscous lubricants will attract dust and dirt

that will shorten the life of the self-lubricating bearings. If you feet they must be lubricated,

use only a dry, powdered graphite type lubri-

cant spaflngly.

TRACTOR Alwaysobservesafetyruleswhenper-

formingany maintenance. BRAKEOPERATION

Iftractorrequiresmorethansix (6)feet

stoppingdistanceathighspeedin highest gear,thenbrakemustbe adjusted.(See

"TOADJUSTBRAKE"in theServiceand Adjustmentssectionofthismanual).

TIRES

• Maintainproperairpressurein alltires

(See "PRODUCT SPECIFICATIONS" on page 5 of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rub-

ber,

, Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion. BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

• Raise mower to highest position to allow access to blades.

• Remove hex bolt, lock washer and fiat washer securing blade.

° Install new or resharpened blade with

trailing edge up towards deck as shown.

• Reassemble hex bolt, lock washer and

fiat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8 heat

treated

Blade _ Mandrel

X _._" Assemb,y

F,at Washerb%_l ''_'_ Trailing

........x,_-._._... Edge Up

LOck Washer .__.

Hex Bolt (Grade 8)L._ -'-h_._

"A Grade 8 heat treated bolt can be identified by six lines on the bolt head

TO _IIAIIHI:N _LAUI:,

NOTE: We do not recommend sharpening

blade, but if you do, be sure the blade ls balanced_

Care should be taken to keep the blade balanced. An unbalanced blade will cause

excessive vibration and eventual damage

to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not altempt

to sharpen while it is on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone bafancer. (When using a cone balancer,

follow the instructions suppt#ed with bal- ancer).

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade onto an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If b{ade is balanced, it should remain in a hori-

zontal position° If either end of the blade

moves downward, sharpen the heavy end until the blade is balanced.

Center Hole

Blade

5/8""Bolt

or Pin

BATTERY Your tractor has a battery charging system

which is sufficient for normal use, Howev-

er, periodic charging of the batlery with an automotive charger will extend its lifeo

• Keep battery and terminals clean. , Keep battery bolts tighl.

, Keep small vent holes open.

• Recharge at 6-10 amperes lor 1 hour. NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers. Adding or checking/evet of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and ter-

minals can cause the battery to "leak" power.

. Open battery box door.

• Disconnect BLACK battery cable first then RED batter/cable and remove battery from tractor.

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