Craftsman 917270653 Owner’s Manual

Owner's Manual

CRAFTSMAN"

15.5 HP ELECTRIC START

42" MOWER 6 SPEED TRANSAXLE

LAWN TRACTOR

Model No.

917.270653

• Safety

•Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION: Read and follow all Safety Rules

and Instructionsbefore operat- ingthis equipment.

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat

Seam, Roebuck and Co., Hoffman Estates, II60179

Visit our Craltsman website:w_,w.sears,com/craftsman

Warranty.;............ :........ _......... 2

Safety Rules ._......;...... i......_,.................. 2

Product Specifications _...................... 5

Assembly ;......,....j ...... :........................ 7

Operation _......._............. _......;........... i.... 10

Maintenance . ............... 16

Service and Adjustments............... 20

Storage ............................................... 27

Troubleshooting ................................. 28

Repair Pads ........................................ 32

Pads Ordedng ..................... Back Cover

LIMITED TWO yEAR WARSANTY ON CRAFTSMAN RIDING EQUIPMENT

Fdr two (2)_yearn;from the date of purchase, ifthis Craftsman Riding Equipment is

maintained, lubricated And tuned up according to the instructions in the owner's manual, Sears will (epair or replace, free of charge, any parts found to be defective in

material or workmanship; This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or

accident or the failure to maintain the equipment according to the instructions

contained in the owner's manual.

• Riding equipment used for commemial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the battery Will not hold a charge, Sears will replace the battery at no charge. In-home

warranty service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After30

days from the date of purchase, warranty service is available by taking your Craftsman

riding equipment to your nearest Sears Service Center. (In-home warranty service will

still be available after 30 days from the date of purchase but a standard tripcharge will apply). This warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rightswhich ma_

vary fromstate to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could

result in serious injury or death.

GENERAL OPERATION

• Read, understand, and follow all

instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to

operate the machine.

• Clear the area of objects such as

rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other

people before mowing. Stop machine

if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point it at anyone.

Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set

parking brake, stop engine, and

2 remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while

under the influence of alcohol or drugs.

• Watch for traffic when operating near

or crossing roadways.

• Use extra care when loading or unloading the machine into a trailer or

truck.

• Data indicates that operators, age 60 years and above, are involved in a

large percentage of riding mower- related injuries. These operators

should evaluate their ability to operate the riding mower safely enough to

protect themselves and others from sedous injury.

SLOPE OPERATION

Slopes are a major factor related to loss- of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or ifyou feel uneasy on it, do notmow tt.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the

machine. Tall grass can hide ob- stacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen- dations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades and proceed slowly straight

down the slope.

DO NOT:

• Do not tum on slopes unless neces- sary, and then, turn slowly and

gradually downhill, if possible.

• Do not mow near drop-offs, ditches, o embankments. The mower could

suddenly tum over if a wheel is over the edge of a cliff or ditch, or if an edg

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

CHILDREN Tragic accidents can occur if the operatc

is not alert to the presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that children will remain where

you last saw them.

• Keep children out of the mowing area

and under the watchful care of anoth(

responsible adult.

• Be alert and turn machine off if

children enter the area.

• Before and when backing, look behin_ and down for small children.

• Never carry children. They may fall off and be seriously injured or intedere

with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching

blind corners, shrubs, trees, or other objects that may obscure vision.

SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel

with the engine running. Allow en-

gine to cool before refueling. Do not smoke.

Never refuel the machine indoors.

Never store the machine or fuel

container inside where there is an

open flame, such as a water heat- er.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you strike an ob_'t. Repair, if necessary,

before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioretion,

which could expose moving parts or allow objects to be thrown. Frequently

check components and replace with manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and

use extra caution when servicing

them.

• Check brake operation frequently. Adjust and service as required.

• Be sure the area isclear of other

people before mowing. Stop machine if anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another responsible adult.

• Be alert and turn machine offif chil-

dren enter the area.

• Before and when backing, look behind and down for small children.

_Look for this symbol .topoint out impor-

tant safety precautions. It means _Au-

TIONI!! BECOME AWAREI!! YOUR SAFETY IS INVOLVED.

_IbCAUTION: In order to prevent acciden-

tal startingwhen setting up, transporting,

adjusting or making repairs always dis- connect spark plug wire and place wire

where it cannot contact spark plug.

_CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor.

• Mow up and down slopes (15° Max),

not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch forholes, ruts,or bumps. Un- even terrain could overturn the ma-

chine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear

so that you will not have to stopor shift while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless neces- sary, and then, turn slowly and gradu-

ally downhill, if possible.

_CAUTION: Tow only the attachments

that are recommended by and comply with specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to

lose control of your tractor.

.._.WARNING: The enaine exhaust from

this product contains chemicals known to the State of Califomia to cause cancer,

birth defects, or other reproductive harm.

PRODUCTSPECIFICA_ONS

3ASOLINE

CAPACITY

AND TYPE: OILTYPE

API-SF/SG/SH):

OILCAPACITY: 3.0 PINTS SPARK PLUG: CHAMPION RC12YC

GAP: .030")

VALVE INTAKE: .003"-.005" CLEARANCE: EXHAUST:.005"-.007"

_ROUND SPEED FORWARD:

MPH): 1sT 1.1

TIRE PRESSURE: FRONT: 14 PSI

_HARGING 3 AMPS BATTERY

YSTEM: 5 AMPS HEADLIGHTS

3ATI'ERY: AMP/HR: 25

3LADE BOLT 27-35 FT. LBS.

rORQUE:

1.25 GALLONS UNLEADED REGULAR

SAE 30 (ABOVE 32°F SAE 5W-30

(below 32°F)

2 ND 1.4

3"0 2.2

4 TM 3,4

5TM 4.3 6TM 5.5

REVERSE: 1.7

REAR: 12 PSi

MIN. CCA: 190 CASE SIZE: Ul R

MAINTENANCE AGREEMENT A Sears Maintenance Agreement is

available on this product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, cedng for and usingyour tractor.

• Follow the instructions under =Mainte-

nance" and =Storage" sections of this owner's manual.

A WARNING: This tractor is equipped

with an intemal combustion engine and

should not be used on or near any unimproved forest-covered, brush-

covered or grass-oovered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable local or state laws (if any). If a spark

attester is used, it should be maintained in effective working order by the opera-

tor.

in the state of California the above is required by law (Section 4442 of the

California Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Canter/Depadment (See REPAIR PARTS section of this manual).

CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been

designed, engineered and manufactured to give you the best possible depend-

ability and performance. Should you expedence any problem you cannot easily remedy, please contact your nearest Sears Authorized Service

Center. We have competent, well-trained

technicians and the prper tools to

service or repair this tractor. Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor propedy. Always observe the =SAFETY RULES".

Steering Wheel

Steering

Wheel Insert

(1) Hex Bolt 5116-18 x 1-1/4

,_ Steedng Wheel

Adapter

(1) Hex Bolt

3/8-16 x 1

(1) Large Flat Washer

(1) Locknut 5/16-1° _ (1) Lockwasher 3/8

Steedng Extension

Seat

Steering Shaft

Boot

(_) 17/32 x 1-3/16 x 12 Gauge

(1) Washer

b(1) Knob

Keys

Slope Sheet

(2) Keys

(1) Shoulder

Bolt 5/16-18

Video Cassette

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need

are listed below. (1) 9/16" wrench (1) Pliers (2) 1/2"wrench (1) Utility knife

(1) Tire pressure gauge

When right or left hand is mentioned in this manual, it means, from your point of

view, when you are in the operating

position (seated behind the steering

wheel).

Adaptc

Shaft

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts

and parts boxes from shipping carton.

• Cut, from top to bottom, along lines on all four corners of shipping carton, and

lay panels flat.

• Check for any additional loose parts or boxes and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

• Slide extension shaft onto lower steering shaft. Align mounting holes

in extension and lower shafts and install 5116 hex bolt and Iocknut.

Tighten securely.

• Place tabs of steedng boot over tab slots in dash and push down to

secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing straight forward.

• Remove steerng wheel adapter from steedng wheel and slide adapter onto

steering shaft extension.

• Position steedng wheel so cross bars are hodzontal (left to right) and slide

inside boot and onto adapter.

• Assemble large flat washer, 318 lock

washer, 3/8 hex bolt and tighten securely.

• Snap steedng wheel insert into center

of steedng wheel.

• Remove protective matedals from

tractor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR CHECK BATTERY

• Lift seat pan to raised postJon and

open battery box door.

• If this battery is put into service after

month and year indicated on label (la- bel located between terminals) charge

battery for minimum of one hour at 6-

10 amps. (See =BATTERY" in MAINTE- NANCE section of this manual for

charging stmctions.)

Label

BatteP

Door

INSTALL SEAT Adjust seat before tightening adjustment

knob.

• Remove adjustment knob and flat washer securing seat to cardboard

packing and set aside for assembly of seat to tractor.

• Pivot seat upward and remove from

the cardboard packing. Remove the

cardboard packing and discard,

• Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt

securely.

• Assemble adjustment knob and flat

washer loosely. Do not tighten.

• Lower seat into operating position and

sit on seat.

• Slide seat until a comfortable position

is reached which allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjusted

position.

• Raise seat and tighten adjustment

knob securely.

Seat

Shoulder Seat Pan Bolt

Flat Washer

Adjustment Knob

NOTE: You may now roll or drive your tractor offthe skid. Follow the appropriate

instructionbelow to remove the tractorfrom

the skid.

TO ROLL TRACTOR OFF SKID (See Operation section for location end functlon of controls)

• Press lift lever plunger and raise attachment lifttever to its highest

position.

• Release parking brake by depressing

clutch/brake pedal.

• Place gearshift lever in neutral (N) position.

• Roll tractor forward off Skid.

• Remove banding holding discharge

guard up against tractor.

TO DRIVE TRACTOR OFF SKID (See Operation sectlon for location and

functlon of controls)

_WARNING: Before starting, read,

understand and follow all instructions in the Operation section of this manual. Be

sure tractor is in a well-ventilated area.

Be sure the area in front of tractor is clear of other people and objects.

• Be sure all the above assembly steps

have been completed.

• Check engine oil level and fill fuel tank

with gasoline.

• Sit on seat in operating position,

depress clutch/brake pedal and set the

parking brake.

• Place gear shift lever in neutral (N) position.

• Press lift lever plunger and raise

attachment lift lever to its highest position.

• Start the engine. After engine has

started, move throttle control to idle position.

• Depress clutch/brake pedal into full

"BRAKE" position and hold. Move gearshift lever to 1st gear.

• Slowly release clutch/brake pedal and

slowly drive tractor off skid.

• Apply brake to stop tractor, set parking

brake and place gearshift lever in neutral position.

• Turn ignition key to =OFF" position, Continue with the instructionsthat follow.

INSTALL MULCHER PLATE (if previously removed)

• Re'me and hold deflector shield in

upright position.

• Place front of mulcher plate over front

of mower deck opening and slide into place, as shown.

• Hook front latch into hole on front of

mower deck.

• Hook rear latch into hole on back of

mower deck.

ACAUTION: Do not remove deflector shield from mower. Raise and hold

shield when attaching mulcher plate and allow it to rest on plate while in opera-

tion.

Mulcher

Deflector Plate

Latch

jlr Hooks

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready

for discharging or installation of optional

grass catcher accessory. NOTE: It isnot necessary to change

blades. The mulcher blades are de- signed for discharging and begging also.

CHECKTIRE PRESSURE

The tires on your tractor were ovefin- flated at the'factory for shipping pur-

poses. Correct tire pressure is important

for best cutting performance.

• Reduce tire pressure to PSI shown in =PRODUCT SPECIFICATIONS"

section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for

replacing motion and mower blade drive

belts in the Service and Adjustments

section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM After you leam how to operate your

tractor, check to see that the brake is properly adjusted. See =TOADJUST

BRAKE" in the Service and Adjustments

section of this manual.

/CHECKUST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO

ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND

SATISFACTION FROM THIS QUALITY

PRODUCT. PLEASE REVIEWTHE FOLLOWING

CHECKLIST:

,/All assembly instructions have been

completed. ,/No remaining loose parts in carton. / Battery is propedy prepared and

charged. (Minimum 1 hour at 6

amps). / Seat is adjusted comfortably and

tightened securely; ,/All tires are properly inflated. (For

shipping purposes, the tires were

ovefinflated at the factory).

,/Be sure mower deck is propedy

leveled side-to-side/front-to-rear for best cutting results. (Tires must be

properly inflated for leveling).

,/Check mower and drive belts. Be sure

they are routed.propertyaround pulleys and inside all belt keepers.

/ Check wiring. See that all connections

are still secure and wires are propedy clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRAATFENTION TO

THE FOLLOWING IMPORTANT ITEMS: / Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

•/ Become familiar with all controls - their

location and function. Operate them before you start theengine.

/ Be sure brake system is in safe

operating condition.

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENG,NEONENG,NEOFFO,'PRESSOREL,ONTSONOV_,_T_.P_=

FUEL CHOKE MOWER HEIGHT PARKINGBRAKE UNLOCKED MOWERLIFT

LOCKED

R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW

CLUTCH ENGAGED PARKING BRAKE

_(_) ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER; KEEP HANDS AND FELT AWAY

FREE WHEEL

(Automa_Moth o,_y)

KNOWYOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrationswith your tractor to familiarize yourself with the locations of vadous controls and adjustments. Save this manuel for future reference.

Attachment Clutch

Amme_r

ThrottleControl

Clutch/Brake Height

Pedal "- ...... °

GearshiftLever

Ignition Switch

Lift

..... "- Lever

.... "-"" Plunger

Attachment Li_ Lever

Parking Brake Lever

Our tractors conform to the safety standards of the American

National Standards Institute.

AMMETER - Indicates charging (+) or discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other

attachments mounted toyour tractor. ATTACHMENT LIFT LEVER - Usedto

raise, lower, and adjust the mower deck or other attachments mounted to your

tractor. CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and starting the engine.

GEARSHIFT LEVER - Selects the speed and direction of tractor.

IGNITION SWITCH - Used for starting and stopping the engine,

LIFT LEVER PLUNGER - Used to release attachment lift lever when

changing its position.

LIGHT SWITCH -Tums the headlights or

and off.

PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake

position. THROTTLE/CHOKE CONTROL - Used

for starting and controlling engine speed.

The operation of any tractor can result in foreign objects thrown into

the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any

adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOWTO USE YOUR TRACTOR

TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator to

leave the seat without first setting the parking brake will shut off the engine.

• Depress clutch/brake pedal into full

=BRAKE" position and hold.

• Place parking brake lever in =EN-

GAGED" position and release pres- sure from clutch/brake pedal. Pedal

should remain in =BRAKE" position. Make sure parking brake will hold tractor secure. AttachmentClutch Lever

=Engaged", Position

_gniUon Key

__//'Disengaged"

Thro.ttl.e_f.-:_5_ PositJon Contro_ \, _K /Parking Brake

-, ._ ',,_,, \_'_)/ =Engaged"

_iutch/ -_.:.________S.--._ Position

STOPPING

MOWER BLADES -

• To stop mower blades,move attach- ment clutch lever to =DISENGAGED"

position.

GROUND DRIVE -

• "io stop ground drive, depress clutch/ brake pedal into full "BRAKE" position.

• Move gearshift lever to neutral (N)

position.

ENGINE -

• Move throttle control to slow position, NOTE: Failure to move throttle control to

slow position and allowing engine to idle before stopping may cause engine to

=backfire'.

• Tum ignition key to =OFF" position and

remove key. Always remove key when leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "OFF"

will cause the battery to be discharged,

(dead). NOTE: Under certain conditionswhen

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause =browning" of grass. To eliminate this possibility,always stop engine when

stopping tractor on grass areas,

A CAUTION: Always stoptractor completely, as dascribed above, before

leaving the operators position;to empty grass catcher, etc.

TO USE THROTrLE CONTROL Always operate engine at full throttle.

• Operating engine at lessthan full

throttle reduces the battery charging

rate.

• Full throttle offers the bast bagging

and mower performance. TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the gearshift lever.

• Start tractor with clutch/brake pedal

depressed and gearshift lever in

neutral (N) position.

• Move gearshift lever to desired

position.

• Slowly release clutch/brake pedal to

start movement.

IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.

Failure to do so will shorten the useful life of your transaxle.

TO ADJUST MOWER CU'I-rlNG

HEIGHT

The position of the attachment liftlever

determines the cutting height.

• Grasp lilt lever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi-

mately %1/2 to 4". The heightsare measured from the ground to the blade

tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being

12 mowed.

• The average lawn should be cut to approximately 2-1/2 inches dudng the

cool season and to over 3 inches

dudng hot months. For healthier and better lookinglawns, mow often and

after moderate growth.

, For best cutting pedormance, grass

over 6 inches in height should be mowed twice. Make the first cut

relatively high; the second to desired height.

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Start mower blades by engaging

attachment clutch control.

• TO STOP MOWER BLADES - disen-

gage attachment dutch control.

_1_CAUTION: Do not operate the

mower without either the entire grass catcher, on mowers so equipped, or the deflector shield In place.

Attachment Clutch Lever

Podtk)n

Attachemnt

High

._ Position

Low

PosiUon

Pos_on

Deflector Shield

TO OPERATE ON HILLS A CAUTION: Do not ddve up or down

hills with slopes greater than 15° and do not drive across any slope.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to brake position and engage parking

brake.

• Move gearshift lever to 1st gear. Be sure you have allowed room for tractor

to roll slightly as you restart movement.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Make all turns slowly.

TOTRANSPORT

• Raise attachment liftto highest

position with attachment liftcontrol.

• When pushing or towing your tractor,

be sure gearshift lever is in neutral (N)

position.

• Do not push or tow tractor at more than

five (5) MPH.

NOTE: To protecthood from damage when transporting your tractor on a truck

or a trailer, be sure hood is closed and secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER

ATrACHMENTS Tow only the attachments that are

recommended by and comply with specifications of the manufacturer of your

tractor. Use common sense when towing. Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with the ground and cause you to lose control

of yourtractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already filled

with summer weight oil.

• Check engine oil with tractor on level

ground.

• Remove oil fill cap/dipstick and wipe clean, ralnsert the dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If neces-

sary, add oiluntil "FULL" mark on

dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainte-

nance section of this manual),

• To change engine oil, see the Mainte-

nance section in this manual.

Oil Fill Cap/

_ Dipstick N/

ADD GASOLINE

• Fillfuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will Increase carbon and lead oxide

deposits and reduce valve life). Do

not mix oil with gasoline. Purchase

fuel in quantities that can be used within 30 days to assure fuel fresh-

ness.

IMPORTANT: When operating in

temperatures below 32°F(0°C), use

fresh, clean winter grade gasoline to help insure good cold weather starting.

WARNING: Experience indicates that

aTcoholblended fuels (called gasohol or using ethanol or methanol) can attract

moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an

engine while in storage. To avoid engine problems, the fuel system should be

emptied before storage of 30 days or

longer. Drain the gas tank, start the engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel next season. See Storage Instructions

for additional information. Never use engine or carburetor cleaner products in

the fuel tank or permanent damage may

occur. _IbeCAUTION: Fillto bottom of gas tank

r neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, itwill take extra crankingtime to move fuel from the tank to the engine.

• Sit on seat in operating position, depress clutch/breke pedal and set parking brake.

• Place gear shift lever in neutral (N) position.

• Move attachment clutch to "DISEN-

GAGED" poe_Qn.

• Move throttle €ontrettochoke pnsition, NOTE: Before sty, read the warm • and cold starting,procedures belOw_

• Insert key into ignition and turn key clockwise to =START" position and

release key as soon as engine starts. Do not run starter continuously for

more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and

try again. If engine still does notstart, move the throttle control back to the

choke position and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and

allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING ( 50° F and below)

• When engine starts, allow engine to

run with the throttle control in the choke position untilthe engine runs

roughly,then move throttle controlto

fast position. This may require an

engine warm-up pedod from several

seconds to several minutes, depend-

ing on the temperature.

• The attachments can also be used

dudng the engine warm-up pedod.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32

F) the carburetor fuel mixture may need

to be adjusted for best engine perfor-

mance. See =TO ADJUST CARBURE-

TOR" in the Service and Adjustments

section of this manual.

MOWING TIPS

• Mower should be properly leveled for

best mowing performance. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

• The left hand side Of mower should be

used for trimming.

• Ddve so that clippings are discharged

onto the area that has been cut. Have the cut area to the dght of the tractor.

This will result in a more even distribu- tion of clippings and more uniform

cutting.

• When mowing large areas, start by

tuming to the right so that clippings will discharge away from shrubs, fences,

ddveways, etc. After one or two rounds, mow in the opposite direction

making left hand tums until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and

possible fire h_ard from dried clippings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to

dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by

selecting a low enough gear to give the mower cutting performance as well

as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain

and give best performance of the

attachment being used.

[

MULCHING MOWING TIPS

IMPORTANT: For best performance, keep mower housing free of built-up

grass and trash. Clean after each use.

• The special mulching blade will recut

the grass clippings many times and reduce them in size so that as they fall

onto the lawn they will disperse into the grass and not be noticed. Also, the

mulched grass will biodegrade quickly to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed as this will

provide the best recutting action of the blades.

• Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and interferes with the mulching action.

The best time to mow your lawn is the eaHy aftemoon. At this time the gi'ass

has dried and the newly cut area will not be exposed to the direct sun.

• For bast results, adjust the mower

cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching,

reduce your width of cut on each pass and mow slowly.

• Certain types of grass and grass

conditions may require that an area be mulched a second time to completely

hide the clippings. When doing a second cut, mow across or perpen-

dicular to the first cut path.

• Change your cutting pattern from week

to week. Mow north to south one week then change to east to west the next week. This will help prevent matting

and graining of the lawn.

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GENERAL RECOMMENDATIONS

The warranty on thistractor does not cover items that have been subjected to

operator abuse or negligence. To receive fullvalue from the warranty, operator must maintain tractor as

instructed in this manual. Some adjustments will need to be made

periodically to properly maintain your tractor.

All adjustments in the Service and Adjustments section of this manual

should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A new spark plug and clean air filter

a_sure proper air-fuel mixture and help your engine run better and last

longer.

BEFORE EACH USE

: Check engine oil level.

Check brake operation.

• Check tire pressure.

• Check operator presence and interlock systems for proper operation.

• Check for loose fasteners.

LUBRICATION CHART

_) Spindle

Zerk _"_-'

_Front Wheel

Bearing Zerk

I I I

I I I i I I

I i

0 I

i T- • i shift

' i 1. J Pivots

(_)SAE 30 or 10w30 MOTOR OIL _3ENERAL PURPOSE GREASE

_)REFER TO Maintenance =ENGINE" SECTION

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.

Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricat-

ing bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.

- _ Spindle

Zerk

Wheel

Bearing Zerk

TRACTOR

Always observe safety rules when performing any maintenance.

BRAKE OPERATION iftractor requires more than six (6) feet

stopping distance at high speed in highest gear, then brake must be

adjusted. (See =TOADJUST BRAKE" in the Service and Adjustments sectJonof this manual).

TIRES

• Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual).

• Keep tiresfree of gasoline, oil, or

insect control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire

sealant may be purchased from your local parts dealer. "l]re sealant also

prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock

systems are working property. If your tractor does not function as dascdbed,

repair the problem immediately.

• The engine should not start unless the

clutch/brake pedal is fully depressed and attachement clutch control is in

the disengaged position.

• When the engine is running, any attempt by the operator to leave the seat withoutfirst setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the seat.

BLADE CARE For best results mower blades must be

kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

• Raise mower to highest positionto allow access to blades.

• Remove hex bolt, lock washer and flat washer securing blade.

• Install new or resharpaned blade with trailing edge up towards deck ,as

shown.

IMPORTANT: To ensure proper assem- bly, center hole in blade must align with

star on mandrel assembly.

• Reassemble hex bolt, lock washer and

flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8 heat

treated.

Trailing Edge Up Mandrel A,ssembly

Blade Center # b,_q_

Flat Washer\'._._ _)

Hex Bolt (Grade)

*A Grade 8 heat treated boltcan be identified

by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen- ing blade - but ifyou do, be sure the

blade is balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a

file or on a grindingwheel. Do not

attempt to sharpen while on the mower.

• To check blade balance, you will need

a 5/8' diameter steel bolt, pin, or a cone balancer. (When using a (>one

balancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded

portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a hodzontal position. If either end of

the blade moves downward, sharpen the heavy end until the blade is

balanced.

Ce_erH_e

BAI"rERY

Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend

its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not

attempt to open or remove caps or covers. Adding or checking level of

electrolyte is not necessary. TO CLEAN BA'I-rERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to =leak"

power,

• Open battery box door.

• Disconnect BLACK battery cable first

then RED battery cable and remove battery from tractor.

• Rinse the battery with plain water and

dry.

• Clean terminals and battery cable

ends with wire brush until bright.

• Coat terminals with grease or petro- leum jelly.

• Reinstall battery (See =REPLACING BATTERY _ in the SERVICE AND

ADJUSTMENTS section of this manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace

if necessary, The belts are not adjustable.

Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING

Keeptransaxlefree frombuild-upofdirt and chaffwhichcan restrictcooling.

ENGINE

LUBRICATION Only use high quality detergent oil rated

with API service classification SF, SG or

SH. Select the oil's SAE viscosity grade according to your expected operating

temperature.

NOTE: Although multi-viscosityoils

(5W30, 10W30 etc.) improve starting in

cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your en-

gine oil level more frequently to avoid possible engine damage from running

low on oil.

Change the oil after every 25 hours of operation or at least once a year if the

tractor is not used for 25 hours in one

year. Check the crankcase oil level before

starting the engine and after each eight (8) hours of operation. Tighten oil flit cap/ dipstick securely each time you check

the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API

service classification SF, SG or SH.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine when changing oil.

° Remove drain plug.

• After oil has drained completely, re-

place oil drain plug and tighten se- curely.

• Refill engine with oil through oil fill dip-

stick tube. Pour slowly. Do not overfill.

For approximate capacity see =PROD- UCT SPECIFICATIONS" section of this

manual.

• Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate read-

ing. Keep oil at =FULL" line on dipstick.

Oil FillCap/

Dipstick

Oil Drain

Plug

CLEAN AIR SCREEN

Air screen must be keptfrse of dirt and chaff to prevent engine:damage from

overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dded gum fibers.

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