Craftsman 917270642 Owner’s Manual
Owner's Manual
.0 HP
1
ELECTRIC ;TART
42" MOWER
AUTOMATIC
LAWN TRACTOR
Model No.
917.270642
o Safety
Assembly
o Operation
o Maintenance
o Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip-
ment.
For answers to your questions
about this product, Call:
1=800-659-5917
Sears Craftsman Help Line
5 am - 5 pro, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Warranty ................................................. 2
Safety Rules ........................................... 2
Product Specifications ............................ 5
Assembly ................................................ 6
Operation ............................................... 1t
Maintenance Schedule ......................... 18
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main-
tained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship.
This Warranty does not cover:
o Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts, etco
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
o Repairs necessary because of operator abuse, negligence, improper storage or acci-
dent or the failure to maintain the equipment according to the instructions contained in
the owner's manual.
o Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip-
ment proves defective in material or workmanship and our testing determines the bat-
tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty
service on your Craftsman riding equipment is available at no charge for 30 days from
the date of purchase. Please contact your nearest service center. After 30 days from the
date of purchase, warranty service is available by taking your Craftsman riding equip-
ment to your nearest Sears Service Center. (In-home warranty service will still be avail-
able after 30 days from the date of purchase but a standard trip charge will apply). This
warranty applies only while this product is in the United States. This Warranty gives you
specific legal rights, and you may also have other rights which may vary from state to
state.
Sears, Roebuck and Co, D/817 WA, Hoffman Estates, IL 60179
Maintenance .......................................... 18
Service and Adjustments ...................... 22
Storage .................................................. 28
Troubleshooting .................................... 30
Repair Parts ......................................... 34
Parts Ordering ....................... Back Cover
GENERAL OPERATION
o Read, understand, and follow all instruc-
tions in the manual and on the machine
before starting°
° Only allow responsible adults, who are
familiar with the instructions, to operate
the machine_
o Clear the area of objects such as rocks,
toys, wire, etco, which could be picked
up and thrown by the blade.
- Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
o Never carry passengers.
° Do not mow in reverse unless absolute-
ly necessary. Always look down and
behind before and while backing.
• Be aware of the mower discharge direc-
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
o Slow down before turning.
° Never leave a running machine unat-
tended. Always turn off blades, set park-
ing brake, stop engine, and remove
keys before dismounting.
2
• Turnoffblades when notmowing.
- Stop engine before removinggrass
catcheror uncloggingchute°
o Mowonly in daylightor good artificial
light.
° Do notoperatethe machinewhile under
the influenceof alcoholor drugs.
o Watchfor trafficwhen operating nearor
crossingroadways.
° Useextracare when loading or unload-
ingthemachine into a trailer ortruck.
SLOPE OPERATION
Slopes are a major factor related to loss-
of-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the slope or if you fee! uneasy on
it, do not mow it.
DO:
o Mow up and down slopes, not across_
° Remove obstacles such as rocks, tree
limbs, etc.
° Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
o Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
o Follow the manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability.
o Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
° Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction_
° Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
o Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
o Do not mow near drop-offs, ditches, or
embankments° The mower could sud-
denly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
o Do not mow on wet grass. Reduced
traction could cause sliding_
o Do not try to stabilize the machine by
putting your foot on the ground.
o Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
o Be alert and turn machine off if children
enter the area.
o Before and when backing, look behind
and down for small children_
• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
o Never allow children to operate the
machine_
° Use extra care when approaching blind
corners, shrubs, trees._ or other objects
that may obscure vision.
SERVICE
o Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel
with the engine running. Allow en-
gine to cool before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
° Never run a machine inside a closed
area.
° Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip-
ment in good condition.
° Never tamper with safety devices.
Check their proper operation regularly.
° Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
o Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
3
o
Never make adjustments or repairs with
the engine running.
o
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
o Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently.
Adjust and service as required.
o Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
• Never carry passengers.
o Do not mow in reverse unless absolute-
ly necessary. Always look down and
behind before and while backing.
o Never carry children. They may fall off
and be seriously injured or interfere with
safe machine oRerationo
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
° Be alert and turn machine off if children
enter the area.
° Before and when backing, look behind
and down for small children.
,_Look for this symbol to point out impor-
tant safety precautions. It means CAU-
TION!!! BECOME AWARE!!! YOUR SAFE-
TY IS INVOLVED°
o Mow up and down slopes (t5 ° Max), not
across.
• Remove obstacles such as rocks, tree
limbs, etc.
o Watch for holes, ruts, or bumps_ Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
o Use slow speed. Choose a low gear so
that you wilt not have to stop or shift
while on the stope_
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
o Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
,_WARNING: The engine exhaust from
this product contains chemicals known to
the State of California to cause cancer,
birth defects, or other reproductive harm.
,_CAUTION: In order to prevent acciden-
tal starting when setting up, transporting,
adjusting or making repairs always discon-
nect spark plug wire and place wire where
it cannot contact spark plug.
PRODUCT SPECIFICATIONS
GASOLINE 1.25 GALLONS
CAPACITY UNLEADED
AND TYPE: REGULAR
O!L TYPE SAE 30
(API-SF!SG/SH): (above 32°F)
SAE 5W-30
(below 32°F)
OIL CAPACITY: 3,0 PINTS
SPARK PLUG: Champion RC12YC
(GAP: .030")
VALVE INTAKE: o003"-_005"
;LEARANCE: EXHAUST: .005"-.007"
'GROUND SPEED FORWARD: 0-5.7
MPH): REVERSE: 0- 2.7
TIRE PRESSURE: FRONT: 14PSI
REAR: 12 PSt
;HARGING 3 AMPS BATTERY
;YSTEM: 5 AMPS HEADLIGHTS
BATTERY: AMP/HR: 25
MIN. CCA:190
CASE SIZE: UtR
BLADE BOLT 27-35 FT.LBS.
TORQUE:
CONGRATULATIONS on your purchase
of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible dependability
and performance.
Should you experience any problem you
cannot easily remedy, please contact your
nearest Sears Authorized Service Center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is avail-
able on this product. Contact your nearest
Sears store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
o Follow a regular schedule in maintain-
ing, caring for and using your tractor.
• Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual°
_kWARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grassocovered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any)° If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code), Other
states may have similar laws. Federal
laws apply on federal lands. A spark
arrester for the muffler is available through
your nearest Sears Authorized Service
Center (See REPAIR PARTS section of
this manual).
PARTS BAG CONTENTS SHOWN FULL SIZIE
(t) Large Flat Washer
(1) Hex Bolt
3/8-16 x 1
©
(1) Large Flat Washer
(1) Lockwasher 3/8
@
(1) Hex Bolt 5/16-t8 x 1-1/4 (I) Locknut 516-18
(1) Shoulder Bolt 5/16-18
O
(1) Knob
(1) Washer 17/32 x 1-3/16 x 12 Gauge
6
PARTS BAG CONTENTS SHOWN FULL SiZE
(2) Screws #10 x 5/8 (2) Lock Washers #10
(2) Washers 3/16 x 3/4 x 16 Gauge
Parts packet separately in carton
........................... ,.4_L .............•u ,J_............. ,.Ju ............
F-]
Video
Cassette
Steering
Wheel
Manual
Steering Mulcher
Boot Plate
I I
ii t
il
I t
Parts Bag
Parts Bag contents not shown full size
(2) Latch Hook
Assemblies
Steering
Wheel
Insert
Steering Wheel ,c_
Adapter (2) Keys
Steering
Extension
Shaft =
_i
Slope Sheet
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier.Standard wrench sizes you need
are listed below.
(1) 9/16" wrench
(1)Pliers
(2) 1/2" wrench
(1) 3/4" wrench
(1) Utility knife
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating posi-
tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
= Remove all accessible loose parts and
parts boxes from shipping carton (See
page 6).
• Cut, from top to bottom, along lines on
all four corners of shipping carton, and
lay panels flaL
o Check for any additional loose parts or
boxes and remove.
(1) 3/4" Socket w/
drive rachet
(1) Phillips Screw-
driver
(1) Tire pressure
gauge
° Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten securely.
° Snap steering wheel insert into center
of steering wheel.
o Remove protective rfiaterials from trac-
tor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
Insert
318 Hex Bolt
318 Lockwasher
Large Flat
Washer
BEFORE ROLLING TRACTOR OFF
SKiD
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
o Slide extension shaft onto lower steer-
ing shaft. Align mounting holes in exten-
sion and lower shafts and install 5/16
hex bolt and iocknut. Tighten securely.
IMPORTANT: Tighten bolt and nut secure-
ly to 18-22 ft. Ibs. torque.
o Place tabs of steering boot over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
- Position front wheels of the tractor so
they are pointing straight forward.
o Slide steering wheel adapter onto steer-
ing shaft extension.
• Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
o Press lift lever plunger and raise attach-
ment lift lever to its highest position.
° Release parking brake by depressing
clutch/brake pedal.
° Place freewheel control in freewheeling
position to disengage transmission (See
"TO TRANSPORT" in the Operation
section of this manual).
• Roll tractor forward off skid.
• Remove banding holding discharge
guard up against tractor.
8
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
o Lift seat pan to raised postion and open
battery box door,
° If this battery is put into service after
month and year indicated on label (label
located between terminals) charge bat-
tery for minimum of one hour at 6-10
amps. (See "BATTERY" in MAINTE-
NANCE section of this manual for charg-
ing structions.)
Seat
Battery
Door
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
o Remove cardboard packing on seat pan.
o Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.
• Assemble adjustment knob and flat
washer loosely. Do not tighten.
• Lower seat into operating position and
sit on seat°
° Slide seat until a comfortable position is
reached which allows you to press
clutch/brake pedal all the way down.
° Get off seat without moving its adjusted
position.
• Raise seat and tighten adjustment knob
securely.
Seat
Shoulder
Bolt
Seat Pan _!
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
• Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" on page
5 of this manual°
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts in
the Service and Adjustments sectoin of
this manual. Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor,
check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in the
Service and Adjustments section of this
manual.
INSTALL MULCHER PLATE
• Install two latch hooks to mulcher plate
using screw, washer, lock washer, and
weld nut as shown.
NOTE: Pre-assemble weld nut to latch
hook by inserting weld nut from the top
with hook pointing down.
, Tighten hardware securely.
o Raise and hold deflector shield in up,-
right position.
o Place front of mulcher plate over front of
mower deck opening and slide into
place, as shown.
° Hook front latch into hole on front of
mower deck.
° Hook rear latch into hole on back of
_kmower deck.
CAUTION: Do not remove discharge
guard from mower_ Raise and hold guard
when attaching mulcher plate and allow it
to rest on plate while in operation.
Adjustment Knob
Flat Washer
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE; It is not necessary to change
blades. The mulcher blades are designed
for discharging and bagging also.
Weld Nut From Hook Points
The Top ,,_
Lock
Weld Washer
Screw
Latch Latch
Washer
Washer
Mulcher "_I-- Screw
Plate
Deflector
Shield
Down
Hook
Nut
Lock Washer
Latch
Hooks
_/CHECKLIS T
PLEASE REVIEW THE FOLLOWING
CHECKLIST:
_" All assembly instructions have been
completed.
v" No remaining loose parts in carton.
Battery is properly prepared and
charged. (Minimum I hour at 6 amps).
v' Seat is adjusted comfortably and
tightened securely°
v' All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
Be sure mower deck is properly leveled
side-to-side/front-to-rear for best
cutting results. (Tires must be properly
inflated for leveling).
v' Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
v" Check wiring. See that all connections
are still secure and wires are properly
clamped.
v' Before driving tractor, be sure free-
wheel control is in drive position.
WHILE LEARNING HOW TO USE YOUR
TRACTOR, PAY EXTRA ATTENTION TO
THE FOLLOWING IMPORTANT ITEMS:
#" Engine oil is at proper level.
J' Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/ Become familiar with all controls - their
location and function. Operate them
before you start the engine,
,/ Be sure brake system is in safe operat-
ing condition_
,/ It is important to purge the transmis-
sion before operating your tractor for
the first time. Follow proper starting
and transmission purging instructions
(See "TO START ENGINE" and
"PURGE TRANSMISSION" in the Op-
eration section of this manual).
10
These symbols may appearon yourtractor or in literature suppliedwith the product.
Learnand understandtheir meaning,
BATTERY
ENGINE ON
FUEL
ATTACHMENT
CLUTCH ENGAGED
CAUTION OR REVERSE FORWARD SLOW
WARNING
ENGINE OFF OIL PRESSURE LIGHTS ON "_
FAST
OVER TEMP
LIGHT
$
Xl-@ 0
CHOKE MOWER HEIGHT PARKING BRAKE
LOCKED
REVERSE NEUTRAL HIGH
UNLOCKED MOWER LIFT
L
LOW PARKING BRAKE
ATTACHMENT
IGNITION
DANGER_ KEEP HANDS AND FEET AWAY
CLUTCH DISENGAGED
@@@
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
FREE WHEEL
(Automatic Models only)
11
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments Save this manual for future reference.
Light Switch
Attachment Ignition
Clutch Lever Switch
Ammeter
ThrottletChoke
Control
Position
Lift Lever
Plunger
Attachment
Lift Lever
©
Clutch/Brake
Control
Freewheel
Control
Approx.
Speed
3 MPH
2 MPH
1 MPH
Jt,lll,l ......... , ................ '[[_.LJ L ........... , ........................................
Our tractors conform to the safety standards of the American
National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to
engage the mower blades, or other attach-
ments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on
and off.
THROTTLE/CHOKE CONTROL: Used to
control engine speed.
CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and
starting the engine.
FREEWHEEL CONTROL: Disengages
transmission for pushing or slowly towing
the tractor with the engine off.
MOTION CONTROL LEVER: Selects the
speed and direction of the tractor.
ATTACHMENT LIFT LEVER: Used to
raise and lower the mower deck or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its
position.
IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER: indicates battery charging (+)
or discharging (-).
PARKING BRAKE: Locks clutch/brake
into the brake position°
Height
Adjustment
Indicator
Parking Brake
Motion
Control Lever
12
The operationof any tractorcan result in foreignobjects throwninto the
eyes,which can resultin severe eye damagerAlwayswear safetyglasses
or eye shieldswhile operatingyourtractoror performing any adjustmentsor
repairs.We recommenda wide visionsafety maskover thespectacles,or
standardsafetyglasses
HOW TO USE YOUR TRACTOR
Your tractor is equipped with an operator
presence sensing switch_ When engine is
running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
TO SET PARKING BRAKE
• Depress clutch/brake pedal into full
"BRAKE" position and hold_
o Place parking brake lever in "EN-
GAGED" position and release pressure
from clutch/brake pedal. Pedal should
remain in "BRAKE" position. Make sure
parking brake will hold tractor secure.
Attachment Clutch
Throttle/Choke Lever "Engaged"
Control
_ Position
_ "Disengaged"
Position
"Brake ,_ Parkin Brake
., g
Pos_t_on u
• _....... osition
Peda! "Drive" "Disengaged" Control
Position Position Lever
STOPPING
MOWER BLADES -
o To stop mower blades, move attach-
ment clutch Lever to "DISENGAGED"
position.
GROUND DRIVE
o To stop ground drive, depress
clutch/brake pedal into full "BRAKE" po-
sition.
o Move motion control lever to neutral (N)
position.
IMPORTANT." The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is depressed_
ENGINE -
o Move throttle control to slow position.
nga-ed"
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
o Turn ignitionkey to "OFF" position and
remove key Always remove key when
leaving tractor to prevent unauthorized use_
° Never use choke to stop engine.
NOTE: Under certain conditions when
tractor is standing idle with the engine run-
ning, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
_pping tractor on grass areas.
CAUTION: Always stop tractor com-
pletely, as described above, before leaving
the operator's position, to empty grass
catcher, etco
THROTTLE CONTROL
Always operate engine at full throttle.
o Operating engine at tess than futl throt-
tle reduces the battery charging rate.
o Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the motion control lever.
° Start tractor with motion control lever in
neutral (N) position.
o Release parking brake and clutch/brake
pedal.
o Slowly move motion control lever to
desired position°
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting heighL
° Grasp lift lever.
o Press plunger with thumb and move
lever to desired position.
The cutting height range is approximately
1-I/2 to 4". The heights are measured
from the ground to the blade tip with the
engine not running_ These heights are
approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.
° The average lawn should be cut to
approximately 2-1/2 inches during the
coot season and to over 3 inches during
13
hot months. For healthier and better
looking lawns,mow often and after
moderategrowth.
o For bestcutting performance,grass
over 6 inches in heightshouldbe
mowedtwice. Make the first cut relative-
ly high; the second to desiredheight.
TO OPERATE ON HILLS
•_kCAUTION: Do not drive up or down
hills with slopes greater than t5 ° and do
not drive across any slope. Use the slope
guide provided at the back of this manual.
• Choose the slowest speed before start-
ing up or down hills.
,, Avoid stopping or changing speed on
hills.
= If slowing is necessary, move throttle
control lever to slower position.
o If stopping is absolutely necessary, push
clutch!brake pedal quickly to brake posi-
tion and engage parking brake.
- Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is depressed.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
o Slowly move motion control lever to
slowest setting.
o Make all turns slowly.
Attachment Lift
Attachment Clutch
Lever "Engaged"
Position
Position
Lever High Position
,,:_ Low
Position
Guard
'ge
TO TRANSPORT
When pushing or towing your tractor, be
sure to disengage transmission by placing
freewheel control in freewheeling position.
Freewheel control is located at the rear
drawbar of tractor°
o Raise attachment lift to highest position
with attachment lift control..
o Pull freewheel control knob out and hold
in position by inserting retainer spring
into forward hole of control rod.
= Do not push or tow tractor at more than
two (2) MPH.
• To reengage transmission, reverse
above procedure.
NOTE: To protect hood from damage when
transporting your tractor on a truck or a
trailer, be sure hood is closed and secured
to tractor. Use an appropriate means of
tying hood to tractor (rope, cord, etc,).
TOWING CARTS AND OTHER
ATTACHMENTS
Tow only the attachments that are recom-
mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing_ Too heavy of
a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
• The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
° Check engine oil with tractor on level
ground.
° Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil level. If necessary,
add oil until "FULL" mark on dipstick is
reached. Do not overfill
14
• Forcold Weather operation you should
change oil for easier starting (See "OIL
VISCOSITY CHART" in the Mainte-
nance section of this manual).
° To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
° Fill fuel tank° Use fresh, clean, regular
unleaded gasoline with a minimum of 87
octane. (Use of leaded gasoline will
increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in tempera-
tures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
dAweather starting,
RNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be emp-
tied before storage of 30 days or longer.
Drain the gas tank, start the engine and let
it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See
Storage Instructions for additional informa-
tion. Never use engine or carburetor
cleaner products in the fuel tank or perma-
,_nt damage may occur°
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill° Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
o Be sure freewheel control is in the
transmission engaged position.
= Sit on seat in operating position, depress
dutch/brake pedal and set parking brake.
o Place motion control lever in neutral (N)
position.
, Move attachment clutch to "DISEN-
GAGED" position.
o Move throttle control to choke position.
NOTE: Before starting, read the warm and
cold starting procedures below.
o Insert key into ignition and turn key
clockwise to "START" position and
release key as soon as engine starts_
Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50 ° F and
above)
o When engine starts, move the throttle
control to the fast position.
o The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING ( 50 ° F and
below)
o When engine starts, allow engine to run
with the throttle control in the choke
position until the engine runs roughly,
then move throttle control to fast posi-
tion. This may require an engine warm-
up period from several seconds to sev-
eral minutes, depending on the temper-
ature_
AUTOMATIC TRANSMISSION WARM UP
= Before driving the unit in cold weather,
the transmission should be warmed up
as follows:
o Be sure the tractor is on level ground.
o Place the motion control lever in neutral.
Release the parking brake and let the
clutch/brake slowly return to operating
position.
o Allow one minute for transmission to
warm upo This can be done during the
engine warm up period.
o The attachments can also be used dur-
ing the engine warm-up period after the
transmission has been warmed up.
NOTE" At a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to be
adjusted for best engine performance.
See 'q"O ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
15
,_kURGETRANSMISSION
CAUTION: Never engage or disen-
gage freewheel lever while the engine is
running.
To ensure proper operation and perfor-
mance, it is recommended that the trans-
mission be purged before operating tractor
for the first time. This procedure will
remove any trapped air inside the trans-
mission which may have developed during
shipping of your tractor.
iMPORTANT: Should your transmission
require removal for service or replace-
ment, it should be purged after reinstalla-
tion before operating the tractor.
o Place tractor safely on level surface with
engine off and parking brake set.
, Disengage transmission by placing free-
wheel control in freewheeling position
(See "TO TRANSPORT" in this section
of manual).
o Sitting in the tractor seat, start engine.
After the engine is running, move throt-
tle control to slow position. With motion
control lever in neutral (N) position,
slowly disengage clutch/brake pedal.
o Move motion control lever to full forward
position and hold for five (5) seconds.
Move lever to full reverse position and
hold for five (5) seconds° Repeat this
procedure three (3) times_
NOTE: During this procedure there will be
no movement of drive wheels. The air is
being removed from hydraulic drive sys-
tem.
o Move motion control lever to neutral (N)
position. Shut off engine and set parking
brake.
• Engage transmission by placing free-
wheel control in driving position (See
"TO TRANSPORT" in this section of
manual).
° Sitting in the tractor seat, start engine.
After the engine is running, move throt-
tle control to half (1/2) speed. With
motion control lever in neutral (N) posi-
tion, slowly disengage clutch!brake
pedal.
o Slowly move motion control lever for-
ward; after the tractor moves approxi-
mately five (5) feet, slowly move motion
control lever to reverse position. After
the tractor moves approximately five (5)
feet return the motion control lever to
the neutral (N) position. Repeat this pro-
cedure with the motion control lever
three (3) times.
° Your tractor is now purged and ready for
normal operation.
MOWING TIPS
o Tire chains cannot be used when the
mower housing is attached to tractor.
o Mower should be properly leveled for
best mowing performance. See '%0
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
o The left hand side of mower should be
used for trimming.
o Drive so that clippings are discharged onto
the area that has been cut. Have the cut area
to the right of the tractor.This will result ina
more even distribution of clippings and more
un'rformct_ng.
o When mowing large areas, start by turn-
ing to the right so that clippings will dis-
charge away from shrubs, fences, drive-
ways, etc. After one or two rounds, mow
in the opposite direction making left
hand turns until finished.
• If grass is extremely tall, it should be
mowed twice to reduce load and possi-
ble fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
o Do not mow grass when it is weL Wet
grass wilt plug mower and leave unde-
sirable clumps° Allow grass to dry
before mowing.
o Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by se-
lecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
= When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at-
tachment being used.
f
1
16
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. Clean after each use.
o The special mulching blade will recut
_thegrass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the best recut-
ting action of the blades.
,, Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.
° For best results, adjust the mower cut,..
ting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
° Certain types of grass and grass condi-
tions may require that an area be
mulched a second time to completely
hide the clippings. When doing a sec-
ond cut, mow across or perpendicular to
the first cut path.
• Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting and
graining of the lawn.
Maxl_
17
CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULE
FtLL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
Check Brake Operation
Check Tire Pressure
Check Operator Presence and ......
T Interlock Systems
R Check for Loose 'F'_steners
cA Sharpen!Repia'ce'"M'ower Blades
le,, _,
_ex
v',
SERVICE DATES
T Lubrication Chart
O Check Battery Level
a C!ean Battery and Ten'nin,_ls/R,echarge
Chec k Transaxle Cooling ............
Adjust Blade Belt(s) Tension
' Adjust Motion DriVe Belt(s) Tension
Check Engine Oil Level I _ 6##
Change Engine Oil
Clean Air Filter
" C ean A{r Screen .........................................
v' v'o , , , ,
•i ,, ,,
I
_5
G ,nspo=Mu.le_Spa;"Arre;te,.............
Replace Oil Filter (if equipped)
Replace Spark Plug
Replace Air Fif_er Paper Cartridge
Replace Fuel Filter
1 - Change rno[e often when operating under a heavy load or in highambient temperatures 5 - ff equipped with adjustable system
2 - Service more often when operating in dirty or dusty conditions,
3 - _!equipped with ot__tet, change ollevery 50 hours
4 - Rep_ce blsdes mere often when mowing In sandy soll
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual. Some
O Front Wheel,
adjustments will need to be made periodi-
cally to properly maintain your tractor.
All adjustments in the Service and
Bearing _
Adjustments section of this manual should
be checked at least once each season.
• Once a year you should replace the
spark plug, clean or replace air filter, and
check blades and belts for wear. A new
spark plug and clean air filter assure
@ Attachment I
cJutch I I
Pivot(s) L_.__L
proper air-fuel mixture and help your
engine run better and last longer.
BEFORE EACH USE
= Check engine oil level
o Check brake operation,
° Check tire pressure,
° Check operator presence and interlock
systems for proper operation,
° Check for loose fasteners,
@ SAE 30 or 10w30 Motor OIL
_) Refer to Maintenance Engine" Section
IMPORTANT: Do not oil or grease the pivot
points which have special nylon bear-ings.
Viscous lubricants will attract dust and dirt
that will shorten the life of the self-lubricating
bearings. If you feel they must be lubricated,
use only a dry, powdered graphite type lubri-
cant sparingly.
18
, _1,2!
e,'2
v"
6 - Not required If equipped with maintenance-free ba_.ely,
7 - Tighten front axle plv_t bolt to 35 ft -Ibs max}mum
Do not over!}ghten
LUBRICATION CHART
Spindle-- ._____.._. _ Spindle
Zerk
O Engine_
General Purpose Grease
ENGINE
rk
Front
Wheel
Zerk
f Bearing
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