Craftsman 917270610 Owner’s Manual

8E/AR8

MODEL NUMBER 917.270610 OWNER'SMANUAL

° Assembly oOperation

Customer Responsibilities

oService and Adjustments o Repair Parts

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHIN E IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS..

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT 1NSERIOUS INJURY OR DEATH.

SAFETY RULES

i. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine

• Clear the area of objects such as rocks, toys, wire, etc, which could be picked up and thrown by the blade

• Be sure the area is clear ofother people before mowing Stop machine if anyone enters the area

° Never carry passengers

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing

• Be aware of tile mower discharge direction and do not point it at anyone Do not operate the mower without either the

entire grass catcher or the guard in place.

• Slow down before turning.

• Never Ieave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting

,, Turn off blades when not mowing_

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial light

,, Do not operate the machine while under the influence of

alcohol or drugs

• Watch for traffic when operating near or crossing roadways

• Use extra care when ioading or unloading the machine into

a trailer or truck

il, SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the

slope or' if you feel uneasy on it, do not mow it..

DO:

• Mow up and down slopes, not across,

• Remove obstacles such as rocks, tree limbs, etc_

• Watch for holes, ruts, ot bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you wilt not have to stop or shift while on tile slope.

• Follow the manufacturer's recommendations for wheel • weights or counterweights to improve stability.

• Use extra care with grass catchers or other attachments. . These can change the stability of the machine

• Keep all movement on the slopes slow and gradual.. Do not make sudden changes in speed or direction..

• Avoid starting or stopping on a slope, if tires lose traction, disengage the blades and proceed slowly straight down the slope

DO NOT;

° Donotturnonslopesunlessnecessary, andthen,turnsiowiy

and gradually downhill, if possible..

• Do not mow near drop-errs, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause

sliding.

° Do not try to stabilize the machine by putting your foot on the

ground°

• Do not use grass catcher on steep slopes.

III.CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children Children are often attracted to the machine and the mowing activity., Never assume that children will remain where you last saw them°

° Keep children out of the mowing area and under the watchful

care of another responsible adult

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

° Never allow children to operate the machine

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV.

SERVICE Use extra care inhandling gasoline and other fuels, They are

flammable and vapors are explosive..

Use only an approved container Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do not smoke

Never refuel the machine indoors. Never store the machine or fuel container inside where

there is an open flame, such as a water heater

Never run a machine inside a closed area

Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

Never tamper with safety devices. Check their proper operation regularfy.

Keep machine free of grass, leaves, or other debris build_up.. Clean oil or' fuel spillage. Mow machine to coot before storing.

Stop and inspect the equipment if you strike an object

Repair, if necessary, before restarting.

Never make adjustments or repairs with the engine running Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and

replace with manufacturer's recommended parts, when nec-

essary

Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them

Check brake operation frequentfy. Adjust and service as

required.

portant safety precautions. It means Look for this symbol to point out im-

CAUTION!!! BECOMEALERT!!! YOUR

_ wire and place wire where it cannot contact

SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug

spark plug in order to prevent accidental starting when setting up, transporting,

adjusting or making repairs.

A WARNING A

The engine exhaust from this product con- tains ctiemicals known to the State of Califor-

nia to cause cancer, birth defects, or other reproductive harm.

CONGRATULATIONS on your purchase of a Sears

Tractor° It has been designed, engineered and manufac-

tured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center/Department. We have competent, well-

trained technicians and the proper tools to service or repair this tractor..

Please read and retain this manual° The instructions will

enable you to assemble and maintain your unit properly Always observe the "SAFETY RULES"

MODEL NUMBER 917 270610

SERIAL NUMBER

DATE OF PURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT. YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE,

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod- ucL Contact your nearest Sears store for details.

CUSTOMER RESPONSIBnLIT ES

• Read and observe the safety rules o Follow a regular schedule in maintaining, caring for and

using your tractor..

o Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual

WARNING: This tractor is equipped with an internal

combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped

PRODUCT SPEClfFtCAT ONS

HORSEPOWER: 15.5 GASOLINE CAPACITY 125 Gallons

AND TYPE: UNLEADED REGULAR OIL TYPE (APf-SF/SG/SH): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F) OIL CAPACITY: 3 PINTS SPARK PLUG: CHAMP!ON RJ19LM

(GAP: 030") VALVE CLEARANCE: INTAKE: 005" _,.007"

EXHAUST: 009" - ,011" GROUND SPEED (MPH): FORWARD:

1st 10 2nd 1,3 3rd 2.1

4th 3.1 5th 4 0

6th 51

REVERSE: 1,6 TIRE PRESSURE: FRONT: 14 PSI

REAR: I2 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 25

MIN CCA: t90

CASESIZE: U1R

BLADE BOLT TORQUE: 27-35 FT LBS,

with a spark arrester meeting applicable local or state laws (if any), If a spark arrester is used, it should be maintained

in effective working order by the operator.

In the state of California the above is required by law

(Section 4442 of the California Public Resources Code) Other states may have similar laws.. Federal laws apply on

federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual)

MMEED TWO YEAR WARRANTY ON CRAFTSMAN RmDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment's maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or

workmanship, This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc o Tire replacement or repair caused by punctures from outside objects, such as naiis, thorns, stumps, or glass. ° Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual,

- Riding equipment used for commercial or rental purposes,,

LiMiTED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER AFTER 30 DAYS FROM

THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS

FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY) THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state

SEARS, ROEBUCK AND CO. D/817 WA, HOFFMAN ESTATES, IL 60179

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TABLE OF CONTENTS

..................... ,, ,u, nnU,' 11 ' =' ,

SAFETY RULES ................ ............................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 17-20

WARRANTY .................................................................. 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY .............................................................. 7-10

OPERATION ........................................................... 11-14

NDEX

Accessories ....................................... 5

Adjustments:

Brake ........................................ 23

Carburetor ..................................... 26

Mower

Front-To-Back ...................... 22

Side-To-Side ......................... 22

Throttle Control Cable ................... 26

Air Filter, Engine .......................... t9-20

Air Screen, Engine .......................... 20

Assembly ......................................... 7-10

Battery:

Charging ............................... 8

Cteaning ................................... 18

installation ..................................................... 8

Levets ...............................................9,18

Preparation .................................. 8

Starting with Weak Battery ............24

Storage ....................................................27

Terminals ...........................................18

Belt:

Motion Drive

Remova!/Replacement .................23

Mower Belt(s)

Removal/Replacement ........... 23

Blade:

Sharpening .........................................t 8

Replacement ................................ 18

Brake Adjustment ......................................23

Carburetor Adjustment ...........................26

Controls, Tractor. .................................. 12

Customer Responsibilities ............. 17,20

Engine:

Air Fiiter ..........................................19

Air Screen ..................................... 20

Cooling Fins ............................... 20

Engine Oil ............................. 14,19

Fuel Filter .........................................20

Spark Plug(s) .......................... 20

Tractor:

Battery .............................................18

Blade .._...................................................18

Lubrication Chart ..................... 17

Maintenance Schedule ............ 17

Tire Care ..............................10,18, 24

Transaxle .........................................19

Cutting Height, Mower ........................... 13

Electrical:

Interlocks and Relays ................. 25

Schematic .................................. 31

Wiring Diagram .............................. 32

Engine:

Air Filter .................................... t9-20

Air Screen .................................... 20

Cooling Fins ......................................20

Oil Change .................................... 19

Oil Level ........................................... !4

Oil Type ..........................................14, 19

Preparation ........................................13

Repair Parts .............................. 32-49

Starting ............................................ I5

Storage ........................................ 27

Filter:

Air Filter.......................................... 19

Fuel ...................................... 20

Fuel:

Type ............................................. 15

Storage ........................................ 27

Fuse .................................................... 25

Hood Removal/installation ................... 25

Leveling Mower Deck .......................... 22

Lubrication:

Chart .............................................. t7

Engine ............................................. 19

Maintenance Schedule ..................... 22

Mower:

Adjustment, Front-to-Back ..............22

Adjustment, Side-to-Side ............ 22

Blade Replacement ..................... 18

Blade Sharpening ......................... 18

Cutting Height .............................. 13

Installation ..........................................21

Operation ..................................... 14

Removal ........................................... 21

Mowing Tips ..............................................15

Muffler .................................................. 20

Spark Arrester. ........................... 3,42

MAINTENANCE SCHEDULE ...................................... 17

SERVICE AND ADJUSTMENTS ..................... ;...... 21-26

STORAGE ....................................... _........................... 27

TROUBLESHOOTING ............................................ 28-29

REPAIR PARTS - TRACTOR ................................. 32-47

REPAIR PARTS - ENGINE .................................... 48-55

PARTS ORDERING/SERVICE ................ BACK COVER

Oil:

Cold Weather Conditions ........ 15,19

Engine ......................................... 19

Storage ............................................ 27

Operation .................................... 1O-14

Operating Mower ................................. 13

Options:

Accessories ........................................ 5

Spark Arrester ................................ 3

Parking Brake ................................... 12,13

Parts Bag ........................................................6

Parts, Replacement/Repair ...............32-49

F [

Product Specifications ............................... 3

Repair Parts ................................... 32-49

Safety Rules ..................................................2

Seat ................................................................... 8

Service and Adjustments ................ 21-26

Carburetor ................................ 26

Fuse ...........................................................2,5

Hood Removalftnstallation ........... 25

ivtotion Drive Belt

RemovaYReplacement ........... 23

Mower Bell(s)

Removal/Replacement ...............23

Mower Adjustment

Front-to-Back ........................... 22

Side4o-Side ............................... 22

Mower Removal/Installation ......... 21

Tire Care ...................................t0,18,24

Slope Guide Sheet ..................._................. 57

Spark Plug(s) .................................................. 20

Specifications ........................................ 3

Starting the Engine .......................... 14-15

Steering Wheel ................................. 7, 24

Stopping the Tractor ............................... t3

Storage .................................................... 27

Throttle Control Cable Adjustment .........26

Tires ............................................ 10, 18, 24

Trouble Shooting Chart .....................28-29

Transaxle ................................................. 19

Warranty .................................................. 3

Wiring Diagram .................................................32

Wiring Schematic .................................. 31

ACCESSORIES AN ATTACH

,11111 u ,i,,111,,,11,1,,,i,r,,

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased.

Most Sears stores can order these items for you when you provide the model number of your tractor

ENGINE MAINTENANCE

SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor Many of these are listedbelow with brief explanations of how they ean help you This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes may be made inthese attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the

accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching.

AERATOR promotes deep root growth for a healthy lawn Ta _ pered 2 5-inch steel spikes mounted on 10-inch diameter discs

puncture holes in soil at close intervals to let moisture soak in Steel weight tray for increased penetration

BAGGER lets you collect grass clippings and leaves for a healthier, nearer looking fawn Two Permanex containers hold 30-gallon plastic bags.

BUMPER protects front end of tractor from damage CARTS make hauling easy Variety of sizes available, pEus

accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly.

CORING AERATOR takes small plugs out of soil to allow mois- ture and nutrients to reach grass roots. 36-inch swath 24 hardened steel coring tips 150 Ib. capacity weight tray

EASY OIL DRAIN VALVE makes oil changes easier, faster FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of "scalping" on uneven terrain. GANG HITCH lets you tow 2 or 3 pull-behind attachments atonce,

such as sweepers, dethatchers, aerators (not for use with roIlers, carts or other heavy attachments) GAUGE WHEELS on both sides of the mower deck reduce

chances of"scalping" on uneven terrain. For mower decks not so equipped.

MULCH RAKE/DETHATCHER loosens soil and flips thatch and

matted leaves to lawn sudace for easy pickup Twenty spring line teeth Useful to prepare bare areas fo rseeding. Available for front or rear mounting. HIGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper Mounts behind tractor

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you

mulch, discharge or bag clippings (bagger optional) without

changing blades For modeis not equipped as 3-in-1 Convertible

mowers See "MOWER" in the Repair Parts section of this

manual

RAMP TOPS AND FEET let you load and un!oad tractor from a

pickup truck Use with 2 x 8 or 2 x 10 lumber.

ROLLER for smoother lawn surface. 36-inch wide, 18-inch

diameter water-tight drum holds up to 390 Ibs. of weight Rounded

edges prevent harm to turf. Adjustable scraper automatically

cleans drum.

SNOW BLADE for snow removal only. t4-1nch high, 48-inch wide blade clears 42-inch path when angled leftor righL Raises, lowers

with side lever Adjustable skids; replaceable, reversible scraper bar (Use with tire chains and wheel weights and/or rear drawbar weight )

SNOWTHROWER has 40-inch swath Drum-type auger handles powdery and wet/heavy snow Mounts easily with simple pin arrangement Discharge chute adjusts from tractor seat 6-inch diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat. (Use with chains and wheel weights and!or rear drawbar weight .)

SPRAYERS use 12-volt DC electric motor that connecls to the tractor battery or other 12-volt source includes booms for

automatic spraying and hand held wand for spot spraying Wand has adjustable spray pattern For app{ying herbicides, insecti- cides, fungicides and liquid fertilizers.

SPREADER/SEEDERS make seeding, fedilizing, and weed kill- ing easy, Broadcast spreaders are also useful for granular de-

icers and sand SWEEPERS let you coltect grass clippings and leaves,

TILLER has 5 hp engine and 36-inch swath to prepare seed beds, cultivate and compost garden residue Tiller has its own built-in

lift and depth :ontrol system and does NOT require a sleeve hitch Fits any law_ yard orgarden tractor, Simply hook up to the tractor drawbar and go! Optional accessories convert unit for dethatching, aerating, hilling...without tools.

TIRE CHAINS are heavy duty; closely spaced extra-large cross

links give smooth ride, outstanding traction

TRACTOR CAB has heavy duty vinyl fabric over tubular steel

frame, ABS plastic top; clear plastic windshield offers 360 degree visibility Hinged metal doors with catch. Keeps operator warm

and dry Remove vinyl sides and windshields for use as sun protector in summer Optional accessories include: tinted/ tempered solid safety glass windshield with hand operated wiper;

12-volt amber caution light for mounting on cab top.

VACS for powerful coflection of heavy grass clippings and leaves. Optional wand attachment to pick up debris in hard-to-reach

places. VAC/CHIPPER includes a chipper-shredder WEIGHT BRACKET for drawbar for snow removal applications

Uses (1) 55 Ib weight

WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials.

....... i ,,11.......

OF HARDWARE PAC

Parts packed separately in carton

(1) La[ge Flat Washer

(1) Knob

(1) Lockwashe_ 3/8

x 1-1/4@(t)

(1) Shoulder Bolt

Locknut

5/16-18

Seat

Steering

Wheel

Steering

Boot

Manual Pa_s Bag

Mulcher

Plate

Video

Cassette

i ,,11

Parts bag contents not shown full size

, , Wheel

Steering Wheel

Adapter

Steering

Extension

Shaft

(2) Latch Hook

Assemblys

Slope Sheet

Steering Insert

(2) Keys

i,, ,,,,,,11,1...... ii , i, ,, ,i ........ ' i

ASSEMBLY

............... i,,i

Your new tractor has been assembled at the factory with exception of those parts left unassembied for shipping purposes.. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use

the correct tools as necessary to insure proper tightness.

TOOLS REQURRED FOR ASSEMBLY

A socket wrench set will make assembly easier_. Standard wrench sizes are listed,

(2) 7/16" wrenches Tire pressure gauge

(2) 1/2" wrench Utility knife

(1) 9/16" wrench (I) phillips screwdriver

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated

behind the steering wheel)..

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

= Remove all accessible loose parts and parts cartons

from carton (See page 6)..

o Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flat.

- Check for any additional loose parts or cartons and remove.

BEFORE ROLLING TRACTOR OFF SKED

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and Iocknut. Tighten securely

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO

18-22 FT. LBS TORQUE

o Place tabs of steering boot over tab slots in dash and

push down to secure

INSTALL STEERING WHEEL

° Position front wheels of the tractor so they are pointing

straight forward.

• Slide steering wheel adapter onto steering shaft exten- sion,

° Position steering wheel so cross bars are horizontal

(left to right) and slide inside boot and onto adapter

o Assemble large flat washer, 3/8 lock washer, 3/8 hex

bolt and tighten securely.

= Snap steering wheel insert into center of steering

wheel

o Remove protective materials from tractor hood and

grill..

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES iN SKID THAT MAY PUNCTURETIRES WHERE TRACTOR

IS TO ROLL OFF SKID

STEERING

WHEEL

ADAPTER

5/16 LOCKNUT "7 - -_ "_" /t ;

LOWER _ / / STEERING " _, _ _ _ I __

SHAFT "" " _-,_ _'_P

_-,_-_ STEERING

_ EXTENSION SHAFT

_,_ I _ 5116 BEX BOLT

BOOT,*'_'-"

FIG. 1

TO ROLL TRACTOR OFF SKID (See Opera-

tion section for location and function of con-

trols)

o Press iift lever plunger and raise attachment lift lever to

its highest position

,, Release parking brake by depressing clutch/brake

pedal..

o Place gearshift lever in neutral (N) position_ o Roll tractor backwards off skid°

- Remove banding holding discharge guard up against tractor.

, , ...... i,iiii

ASSEMBLY

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Figs. 2 and 3)

CAUTION: Do not short battery termi- nals by allowing a wrench or any other

object to contact both terminals at the same time. Before connecting battery,

remove metal bracelets, wristwatch bands, Hngs, etc.

Positive terminal must be connected

first to prevent sparking from acciden- tal grounding.

= Remove cardboard packing from seat pan and tiffseat

pan to raised position,,

. Open battery box door

° Remove terminal protective caps and discard, . If this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

o First connect RED battery cable to positive (+) terminal

with hex bolt, flat washer, lock washer and hex nut as

shown,, Tighten securely,,

o Connect BLACK grounding cable to negative (-) termi-

na] with remaining hex bolt, flat washer, lock washer and hex nuL Tighten securely

o Close battery box door Open battery box door for:

- Inspection for' secure connections (to tighten hard- ware).

° Inspection for corrosion

o Testing battery. . Jumping (if required).

° Periodic charging ,.

SEAT PAN

BOXDOOR

FIGo 3

INSTALL SEAT (See Fig, 4)

Adjust seat before tightening ._djustment knob, o Remove cardboard pactdng on seat pan.

Place seat on sea[ pan and assemble shoulder bolt.

Tighten shoulder bolt securely.

Assemble adjustment knob and flat washer Ioosely.

Do not tighten, Lower seat into operating position and sit on seat,.

Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way

down,

= Get off seat without moving its adjusted position.

Raise seat and tighten adjustment knob securely

SEAT PAN SEAT

SHOULDER BOLT

POSITIVE (RED} CABLE

DISCARD TERMINAL

PROTECTIVE CAPS

_(BLACK)CABLE

FIG. 2

LOCK HEX WASHER NUT

NEGATIVE

FLAT

WASHER

HE×

BOLT

ADJUSTMENT

KNOB

FLAT WASHER

FIG. 4

INSTALL MULCHER PLATE (See Figs. 5 and 6)

o InstalI two latch hooks to mulcher plate using screw,

washer, lock washer, and weld nut as shown.

NOTE: Pre-assembte weld nut to latch hook by inserting weld nut from the top with hook pointing down..

o Tighten hardware securely. , Raise and hold deflector shield in upright posffion.. = Place front of mulcher plate over front of mower deck

opening and slide into place, as shown.

• Hook front latch into hole on front of mower deck.

• Hook rear latch into hole on back of mower deck

....... ii

guard from mower. Raise and hold CAUTION: Do not remove discharge

guard when attaching mulcher plate and allow it to rest on plate while in operation.

TO CONVERT TO BAGGING OR DISCHARGING

Simply remove muicher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory,

NOTE: It is not necessary to change blades, The mulcher

blades are designed for discharging and bagging also,

WELD NUT FROM THE TOP

LOCK

WELD WASHER

NUT _. SCREW

LATCH

HOOK

WASHER

PLATE

DEFLECTOR SHIELD

FIG. 5

DOWN

LOCK WASHER

HOOK

WELD

NUT

LATCH HOOKS

FIG. 6

, ,i,1,,,111,,, i,,,,,i , ii i,iii i, ,,i,i1,, i,,11.,_1,,,.,_,1111,11,11,,i , ii r ]

ASSEMBLY

I !1

CHECK TIRE PRESSURE

The tires on you r tractor were ovednf!ated at the factory for

shipping purposes_ Correct tire pressure is important for bgst cutting performance.

, Reduce tire pressure to PSi shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

Forbest cutting results, mower housing should be properly leveled See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed correctty_

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual.

,/CHECKLIS T

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM

THIS QUALITY PRODUCT

PLEASE REVIEW THE FOLLOWING CHECKLIST'.

/ All assembly instructions have been completed.

#' No remaining loose parts in carton. v" Battery is properly prepared and charged_ (Minimum

1 hour at 6 amps)o

•/ Seat is adjusted comfortably and tightened securely. _/ Al! tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

,/ Be sure mower deck is properly leveled side-to-side/

front-to-{ear for best cutting results. (Tires must be properly inflated for leveling).

,/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers_

v" Check wiring. See that all connections are still secure

and wires are properly clamped.

WHILE LEA RNING HOW TO USE YOUR TRACTOR, PAY

f EXTRA A TTENTtON TO THE FOLL OWING IMPORTANT

ITEMS:

/ Engine oil is at proper leveI / Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

_" Become familiar with all controls - their location and

function= Operate them before you start the engine.

J Be sure brake system is in safe operating condition.

ii, i , u,,,,n,,,,ll ............................... ,..... , ,,, u,,,,,,,i , ,i ,q

OPERATION

ii ,hi, n,, lu,u, i,,,i , , _ .....

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning_

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON OVER TEMP

LIGHT

FUEL

MOWER LIFT ATTACHMENT

CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

REVERSE

CLUTCH ENGAGED

NEUTRAL HIGH LOW

LOCK LOCKED

ATTACHMENT

CLUTCH DISENGAGED

PARKING BRAKE

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

HYDROSTATIC FREE WHEEL

(Hydro Models only)

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourseff with the locations of various controis and adj ustments Save this manual for future reference°

IGNITION

SWITCH LIGHT

CLUTCH{

BRAKE PEDAL

SWITCH

LIF1 LEVER PLUNGER

ATTACHMENT LIFT LEVER

o MOWER DECK

HEIGHT ADJUSTMENT POSITIONS

GEARSHIFT

LEVER "_

Our tractors conform to the safety standards of the American National Standards Institute,,

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your

tractor,

LIGHT SWITCH: Turns the headlights on and offl

THROTTLE/CHOKE CONTROL: Used for starting and controlling engine speed,

CLUTCHIBRAKE PEDAL: Used for declutching and brak- ing the tractor and starting the engine,

PARKING BRAKE: Locks clutch/brake pedal into the brake position_

PARKING BRAKE

FIG. 7

GEARSHIFT LEVER: Selects the speed and direction of

tractor° ATTACHMENT LIFT LEVER: Used to raise, lower, and

adjust the mower deck or other attachments mounted to your tractor',.

LIFT LEVER PLUNGER: Used to release attachment lift lever' when changing its position

IGNITION SWITCH: Used for starting and stopping the engine,,

AMMETER: indicates battery charging (+) or discharging

i, i

OPERATION

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The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while

operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses.

, , i,iii ..... i,,i,ir,l,,i,,i ........... ' ........... "_ .............

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

Your tractor isequipped with an operator presence sensing

switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking

brake will shut off the engine. = Depress clutch/brake pedal into full "BRAKE" position

and hold

= Place parking brake lever in "ENGAGED" position and

refease pressure from clutch/brake pedaL Pedalshoutd remain in "BRAKE" position, Make sure parking brake

will hold tractor secure,.

ATTACHMENT CLUTGH LEVER

THROTTLFJCHOKE

CONTROL LEVER

POSITION

CLUTCH/BRAKE PEDAL

"DRIVE" POSITION

STOPPING (See Fig. 8)

MOWER BLADES -

= Move attachment clutch lever to "DISENGAGED" po-

sition.

GROUND DRIVE - o Depress clutch/brake pedal into full "BRAKE" position,

- Move gearshift lever to neutral (N) position ENGINE -

• Move throttle control to slow position., NOTE: Failure to move throttle control to slow position and

allowing engine to idle before stopping may cause engine to "backfire"

. Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use,

• Never use choke to stop engine

"ENGAGED" POSITION

IGNITION

_,_GAGED"

POSITION

*PARKING BRAKE

"ENGAGED"

POSITION

GEARSHIFT

LEVER

PARKtNC

"DISENGAGED" POSITION

FIG. 8

NOTE: Under cedain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas_

CAUTIdN;Aiways top ractorcom-

pletely;asdescribed above, before leav-

ing the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle.. = Operating engine at less than full throttle reduces the

battery charging rate

o Full throttle offers the best bagging and mower perfor-

mance

TO MOVE FORWARD AND BACKWARD

(See Fig. 8)

The direction and speed of movement is controlled by the gearshift lever..

o Start tractor with clutch!brake pedal depressed and

gearshift lever in neutral (N) position

= Move gearshift lever to desired position, = Slowly release clutch!brake pedal to start movement

IMPORTANT: BRING TRACTOR TOA COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE

TO ADJUST MOWER CUTTING HEIIGHT

(See Fig. 8)

The position of the attachment lift lever determines the cutting height,.

• Grasp lift lever Press plunger with thumb and move lever to desired

position

The cutting height range is approximately 1_1/2to 4". The

heights are measured from the ground to the blade tip with

the engine not running These heights are approximate

and may vary depending upon soil conditions, height of grass and types of grass being mowed,

o The average fawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches during hot months For healthier and better looking lawns, mow often and after moderate growth.

o For best cutting performance, grass over 6 inches in

height should be mowed twice Make the first cut

relatively high; the second to desired height

TO OPERATE MOWER (See Fig. 9)

Your tractor is equipped with an operator presence sens-

ing switch_ Any attempt by the operator to leave the seat withtheengine running and the attachment clutch engaged

will shut off the engine_ = Select desired height of cut.

= Start mower blades by engaging attachment clutch

control

• TO STOP MOWER BLADES - disengage attachment clutch control.

CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the dis-

charge guard in place,

,, ,,,,,

ATTACHMENT CLUTCH LEVER "DISENGAGED" POSITION

"ENGAGED" POSITION

ATTACHMENT LIFT LEVER HIGH POSITION

TO OPERATE ON HILLS

,_ CAUTION: DO not drive up or d0wn

I _ hills with slopes greater than 15° and | I _ do not drive across any slope. I

• Choose the slowest speed before starting up Drdown hNIs_

= Avoid stopping or changing speed on hills°

• If slowing is necessary, move throttle control lever to slower position.

, If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking brake

° Move gearshift lever to 1st gear. Be sure you have

allowed room for tractor to roll slightly as you resta_

movement.

• Torestart movement, slowly release parking brake and clutch/brake pedal.

° Make all turns slowly

TO TRANSPORT

, Raise attachment lift to highest position with attach-

r merit lift control

• When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position°

° Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting

your' tractor on a truck or a trailer, be sure hood is closed and secured to tractor'.. Use an appropriate means of tyirig

hood to tractor (rope, cord, etc.).

FIG. 9

DISCHARGE GUARD

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 14)

The engine in your tractor' has been shipped, from the factory, already filled with summer" we!ght oito i

o Check engine oil with tractor on level ground,

• Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill.

, For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual),

• To change engine oil, see the Customer Responsibili- ties section in this manual

OPERATUON

ADD GASOLINE

o Fill fuel tank. Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane_ (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life).. Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30

days to assure fuel freshness..

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of acids during storage., Acidic gas can damage the fuel

system of an engine while in storage To avoid engine problems, the fuel system should be emptied before stor- age of 30 days or longer.1 Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are empty, Use fresh fuel next season,, See Storage Instruc-

tions for additional information. Never use .engine or

carburetor cleaner products in the fuel tank or permanent damage may occur.

, i i ,,, ,, ,, i, i1,_,,_,_,, ,,

CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

, , i ........ i, i,u,,i

TO START ENGINE (See Fig. 8)

When starting the engine for the first time or if the engine

has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine

. Sit on seat in operating position, depress clutch/brake

pedal and set parking brake,

. Place gear shift lever in neutral (N) position

- Move attachment clutch to "DISENGAGED" position

= Move throttle controt to choke position,

Note: Before starting, read the warm and cold starting procedures below.,

. Insert key into ignition and turn key clockwise to"START"

position and release key as soon as engine starts. Do not run starter continuously for more than fifteen sec- onds per minute tf the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again, If engine still does not

start, move the throttle control back to the choke position and retry_

WARM WEATHER STARTING (50° F and above) ° When engine starts, move the throttle control to the fast

position.,

° The attachments and ground drive can now be used. If

the engine does not accept the load, restart the engine

and allow it to warm up for one minute using the choke as described above

COLD WEATHER STARTING ( 50'* F and below) o When engine starts, allow engine to runwith the throttle

control in the choke position until the engine runs roughly, then move throttle control to fast position This

may require an engine warm-up period from several seconds to several minutes, depending on the tem-

perature.

o The attachments can also be used during the engine

warm-up period..

NOTE: if at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO

ADJUST CARBURETOR" in the Service and Adjustments

section of this manual

MOWtNG TiPS

o Tire chains cannot be used when the mower housing is

attached to tractor

o Mower should be properly leveled for best mowing

performance See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual

o Tile left hand side of mower should be used for trim-

ming

o Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of

clippings and more uniform cutting.

o When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs, fences, driveways, etc After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig t0)

o tf grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip- pings.. Make first cut relatively high; the second to the desired height

o Do not mow grass when it is wet.. Wet grass will plug

mower and leave undesirable clumps. Allow grass to

dry before mowing.

. Always 3perate engine at full throttle when mowing to

assure better mowing performance and proper dis-

charge of material Regulate ground speed by select-

ing a low enough gear to give the mower cutting performance as well as the quality of cut desired

o When operating attachments, select a ground speed

that will suit the terrain and give best performance of the attachment being used.

FIG. 10

=............. i ii, i I_I,rI,,r=HU,U,I,,=, ! =

OPERATIO

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH CLEAN AFTER EACHUSE_ = The special mulching blade will recut the grass clip-

pings many times and reduce them in size so that as

they fall onto the lawn they will dlsperse intothe grass

and not be noticed_ Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mufch with your highest engine (blade) speed as this will provide the best recutting action of the

blade&

o Avoid cutting your lawn when itiswet, Wet grass tends

to form clumps and interferes with the mulching action.

The best time to mow your fawn is the early afternoon_

At this time the grass has dried and the newly cut area will not be exposed to the direct sun_

o For best results, adjust the mowercutting height so that

the mower cuts off only the top one-third of the grass blades (See Fig° 11 ). For extremely heavy mulching,

reduce your width of cut on each pass and mow slowly°

= Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to completely hide the clippings. When doing a second

cut, mow across or perpendicular to the first cut path.

o Change your cutting pattern from week to week, Mow

north to south one week then change to east to west the nextweek, This wilt help prevent matting and graining

of the lawn.

MAX 1/3

lit

FIG. !1

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OUSTOME ESPONSIB L qrBES

,lu........... i ' ' ........................

AS YOU COMPLETE

REGULAR SERVlCE ... J__4__SERV!CEDATES

Check BrakeOperation 6#4 _ ........... ] [

CheckTire Pressure

f Check for LooseFasteners

a Sharpen/ReplaceMower Blades

_ Lubrication Chart

T ,C heck Battery LeveVRecharge

0 CleanBattery andTerminals

a CheckTransaxle Cooling

Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s)Tension

Check EngineOil Level

Change Engine Oil

E Clean Air Filter .......

N Clean,Air Screen

G ! InspectMuffler/SparkArrester

[ ReplaceOil Filter (if equipped)

N cleaoEng oeCoo ingFins

Replace Spark Plug

Replace Air FilterPaper Cartridge

ReptaceFuel Filter

1 - Change more often when operating under a heavy toad or in high ambient temperatures 2 - Service more often when operating in dirty or dusty conditions 3 - tf equipped with o{1_ilter. change oit eve_ 50 hours 4 - Replace blades more often when mewing in sandy soil

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence To receive full value from the warranty, operator must maintain

tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor°

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

o Once a year you should replace the spark pIug, clean

or replace air filter, and check blades and belts for wear.. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better and last longer..

...................... n iii

, _#'2 t , ,

.............. ,,,, ,,

_5 .......

5 - It equipped wilt_ adiustable syslem

6 - Not requfed il equipped with maintenance-free battery

7 - Tighten float axle pivot bolt to 35 ft-Ibs maximum

DO eel overlighten

LUBRICATION CHART

(_)SPINDI _)

(_) FRON]

SEARING ZERK

(_ ATTACHMENT _

CLUTCH

PIVOT(S)

_FRONT WHEEL (_)

BEARING ZERK

BEFORE EACH USE

= Check engine oil level = Check brake operation

o Check tire pressure. . Check for loose fasteners..

PIVOTS

(_SAE 30 OR 10W30 MOTOR OIL (_)GENERAL PURPOSE GREASE

(_)REFER TO CUSTOMER RESPONSIBILITIES "ENGINE"

IMPORTANT; DO NOT OtL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI- CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. _F YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY. POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY

SECTION

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual).

TIRES

o Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

• Keep tires free of gasoline, oil, or'insect control chemi- cals which can harm rubber.

o Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage,

NOTE: To seal tire punctures and prevent fiat tires due to stow leaks, tire sealant may be purchased from your' local parts dealer. Tire sealant also prevents tire dry rot and

corrosion° BLADE CARE

For best results mower btades must be kept sharp. Re- place bent or damaged blades,

TO SHARPEN BLADE (See Fig. 13)

Care should be taken to keep the blade balanced, An

unbalanced blade will cause excessive vibration and even-

tuat damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

o To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bal- ancer).

o Slide blade on to an unthreaded portion of the steel bolt

or' pinand hold the bolt or pin parallel with the ground,

If blade is balanced, it should remain in ahorizontal

position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced°

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

CENTER HOLE

518" BOLT OR PiN

BLADE

BLADE REMOVAL (See Fig. 12)

o Raise mower to highest position to allow access to

blades..

• Remove hex bolt, lock washer' and flat washer secur- ing blade.

. Install new or resharpened blade with trailing edge up

towards deck as shown.

= Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

° Tighten bolt securely (27-35 FL Lbs. torque). IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.

NOTE: We do not recommend sharpening blade - but if

rou do, be sure the blade is balanced.

BLADE ASSEMBLY

LOCK WASHER

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD,

,_ MANDREL

TRAILING

EDGE UP

"HEX BOLT (GRADE S)*

FIG. 13

BATTERY

Your tractor has a battery charging system which is suffi- cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its life,

• Keep battery and terminals clean. = Keep battery bolts tight.

• Keep small vent holes open. = Recharge at 6-10 amperes for 1 hour. TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to "leak" power°

- Open battery box door. ° Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

= Rinse the battery with plain water and dry. o Clean terminals and battery cable ends with wire brush

until bright.

° Coat terminals with grease or petroleum jelly.

• Reinstall battery (See "CONNECT BATTERY" in the Assembly section of this manual).

FIG. 12

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