Craftsman 917270534 Owner’s Manual
Owner's Manual
JCRAFTSMAN"I
14.5 HP
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.270534
• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions
about this product, Call:
1-800-659 -5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
Sears, Roebuck and Co., Hoffman Estates, II60179
Visit our Craftsman website:www, sears.com/craftsman
Warranty ...............................................2
Safety Rules .........................................3
Product Specifications..........................5
Assembly ..............................................7
Operation ............................................10
Maintenance Schedule ......................16
Maintenance .......................................16
Service and Adjustments....................20
Storage ...............................................26
Troubleshooting .................................27
Repair Parts........................................32
Parts Ordering .....................BackCover
LIMITEDTWO YEAR WARRANTYONCRAFTSMANRIDINGEQUIPMENTPARTS
Fortwo (2) yearsfrom the date of purchase, ifthis CraftsmanRiding Equipmentis
maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by taking your
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available but a trip charge will apply. This warranty applies only while this
product is in the United States.
This Warranty does not cover:
• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions con-
tained in the owner's manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
• Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines th_
battery will not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by taking your Craftsman riding equipment to your
nearest Sears Se_,ice Center. In-home warranty service is available but a trip charge
will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME
WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rights whict
may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutting machine is
capable of amputating hands and feet
and throwing objects. Failure to observe
the following safety instructions could re-
sult in serious injury or death.
GENERAL OPERATION
• Read, understand, and follow all in-
slructions in the manual and on the
machine before starting.
• Only allow responsible adults, who are
familiar with the instructions, to oper-
ate the machine.
• Clear the area of objects such as
rocks, toys, wire, etc., which could be
picked up and thrown by the blade.
• Be sure the area is clear of other
people before mowing. Stop machine
if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
• Be aware of the mower discharge di-
rection and do not point it at anyone.
Do not operate the mower without ei-
ther the entire grass catcher or the
guard in place.
• Slow down before turning.
• Never leave a running machine unat-
tended. Always turn off blades, set
parking brake, stop engine, and re-
move keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while un-
der the influence of alcohol or drugs.
• Watch for traffic when operating near
or crossing roadways.
• Use extra care when loading or un-
loading the machine into a trailer or
truck.
• Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mower-
related injuries. These operators
should evaluate their ability to operate
the riding mower safely enough to
protect themselves and others from
serious injury.
SLOPE OPERATION
Slopes are a major factor related to loss-
of-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you can-
not back up the slope or if you feel un-
easy on it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Un-
even terrain could overturn the ma-
chine. Tail grass can hide obstacles.
• Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
• Follow the manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT:
• Do notturn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
• Do not mow near drop-offs, ditches, or
embankments. The mower could sud-
denly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
• Do not mow on wet grass. Reduced
traction could cause sliding.
• Do not try to stabilize the machine by
putting your foot on the ground.
• Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the ma-
chine and the mowing activity. Never as-
sume that children will remain where you
last saw them.
3
• Keep children out of the mowing area •
and under the watchful care of another
responsible adult. •
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind •
and down for small children.
• Never carry children. They may fall off •
and be seriously injured or interfere
with safe machine operation.
• Never allow children to operate the ma-
chine. •
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision. •
SERVICE
• Use extra care in handling gasoline and
other fuels. They are flammable and va-
pors are explosive.
Use only an approved container.
Never remove gas cap or add fuel
with the engine running. Allow en-
gine to cool before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip-
ment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs
with the engine running.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing
them.
Check brake operation frequently.
Adjust and service as required.
• Be sure the area is clear of other • Remove obstacles such as rocks, tree
people before mowing. Stop machine
if anyone enters the area. •
• Never carry passengers or children
even with the blades off.
• Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
• Never carry children. They may fall off •
and be seriously injured or interfere
with safe machine operation.
• Keep children out of the mowing area
and under the watchful care of another •
responsible adult.
• Be alert and turn machine off if chil-
dren enter the area. •
• Before and when backing, look behind
and down for small children.
limbs, etc.
Watch for holes, ruts, or bumps. Un-
even terrain could overturn the ma-
chine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
Do notturn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
• Mow up and down slopes (15 ° Max),
not across. 4
_l_Look for this symbol to point out!mpor-
rant safety precautions. It means L,AU-
TION!!! BECOME AWARE!!! YOUR
SAFETY IS INVOLVED.
,J_CAUTION" In order to prevent acciden-
tal starting when setting up, transporting,
adjusting or making repairs always dis-
connect spark plug wire and place wire
where it cannot contact spark plug.
,_CAUTION: Do not coast down a hill in
neutral, you may lose control of the tractor.
_CAUTION: Tow only the attachments
that are recommended'by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load, while
on a slope, is dangerous. Tires can lose
traction with the ground and cause you to
lose control of your tractor.
_ILWARNING: The enqine exhaust from
this product contains chemicals known to
the State of California to cause cancer,
birth defects, or other reproductive harm.
PRODUCT SPECIFICATIONS
3ASOLINE
3APACITY
_,ND TYPE:
31LTYPE
API-SF/SG/SH):
OILCAPACITY: 3.0 PINTS
SPARK PLUG: CHAMPION
GAP: .030") RC12YC
VALVE INTAKE: .003"-.005"
CLEARANCE: EXHAUST:.005"-.007"
GROUND SPEEDFORWARD:
(MPH): 1ST
TIRE FRONT: 14 PSI
PRESSURE: REAR: 12 PSI
CHARGING 3 AMPS BATTERY
SYSTEM: 5 AMPS HEADLIGHTS
BA'rrERY: AMP/HR: 25
BLADE BOLT 27-35 FT. LBS
TORQUE:
CONGRATULATIONS on your purchase
of a new Tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
1.25 GALLONS
UNLEADED
REGULAR
SAE 30(ABOVE 32°F)
SAE 5W-30
(Below 32°F)
1.1
2ND
3RD
4TH
5TH
6TH
REVERSE: 1.4
MIN. CCA: 190
CASE SIZE:U1R
1.4
2.2
3.3
4.4
4.9
Should you experience any problem you
cannot easily remedy, please contact
your nearest authorized service center.
We have competent, well-trained
technicians and the proper tools to
service or repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly.
Always observe the "SAFETY RULES".
REPAIR AGREEMENT
A Repair Agreement is available on this
product. Contact your nearest Sears
store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintain-
ing, caring for and using your tractor.
• Follow the instructions under"Mainte-
nance" and "Storage" sections of this
owner's manual.
WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless the
engine's exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (if any). If a spark arrester
is used, it should be maintained in
effective working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest authorized service
center/department (See REPAIR PARTS
section of this manual).
5
Steering Wheel
Steering
Steering t
Adapter
Sleeve
Wheel
Insert
h
I
| _ ",2' washer
k ./ 3/8
(wl)aL_regeFlat _=_._1[[
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16"wrench (1) Pliers
(2) 1/2" wrench (1) Utility knife
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
• Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten
securely.
• Snap steering wheel insert into center
of steering wheel.
• Remove protective materia!s from
tractor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
view, when you are in the operating
position (seated behind the steering
wheel).
TO REMOVETRACTOR FROM
CARTON
• Remove all accessible loose parts
y Steering Wheel
.._-- 3/8-24 Locknut
(_--Large Flat Washer
3/8 Lock/- _ c--_-_---._
Washer" _ ____
Insert
and parts cartons from carton.
• Cut, from top to bottom, along lines on
all four corners of carton, and lay
panels flat.
Steering Whe abs
• Check for any additional loose parts
or cartons and remove.
Steering Boot
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
• Slide extension shaft onto lower
steering shaft. Align mounting holes
in extension and lower shafts and
install 5/16 hex bolt and Iocknut.
Tighten securely.
• Place tabs of steering boot over tab
slots in dash and push down to
secure.
INSTALL STEERING WHEEL
• Position front wheels of the tractor so
they are pointing straight forward.
• Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
• Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
Adapter _ Extension
_ _/ Shaft
Locknut . U-_ _ 5/16 Hex
Lower ._ - -_ ,', Bolt
Steering _ '4_""_-- "',
Shaft _ _t_ "-_, ,
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
Lift seat pan to raised position and
open battery box door.
If this battery is put into service after
month and year indicated on label
(label located between terminals)
charge battery for minimum of one
hour at 6-10 amps. (See "BATTERY" in
Maintenance section of this manual for
charging instructions).
7
Seat
Bale_ Box
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
• Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
• Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
• Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.
• Assemble adjustment knob and flat
washer loosely. Do not tighten.
• Lower seat into operating position and
sit on seat.
• Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
• Get off seat without moving its adjusted
position.
• Raise seat and tighten adjustment
knob securely.
)
lhotulder Seat Pan #_'e_"---.-.-_TM, (
)
Flat Washer
Adjustment
Knob
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
• Press lift lever plunger and raise
attachment lift lever to its highest
position.
• Release parking brake by depressing
clutch/brake pedal.
• Place gearshift lever in neutral (N)
position.
• Roll tractor forward off skid.
• Remove banding holding discharge
guard up against tractor.
TO DRIVE TRACTOR OFF SKID
(See Operation section for location
and function of controls)
WARNING: Before starting, read,
understand and follow all instructions in
the Operation section of this manual. Be
sure tractor is in a well-ventilated area.
Be sure the area in front of tractor is
clear of other people and objects.
• Be sure all the above assembly steps
have been completed.
• Check engine oil level and fill fuel
tank with gasoline.
• Sit on seat in operating position,
depress clutch/brake pedal and set
the parking brake.
• Place gear shift lever in neutral (N)
position.
• Press lift lever plunger and raise
attachment lift lever to its highest
position.
• Start the engine. After engine has
started, move throttle control to idle
position.
• Depress clutch/brake pedal into full
"BRAKE" position and hold. Move
gearshift lever to 1st gear.
• Slowly release clutch/brake pedal and
slowly drive tractor off skid.
• Apply brake to stop tractor, set parking
brake and place gearshift lever in
neutral position.
• Turn ignition key to "OFF" position.
Continue with the instructions that
follow.
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor from
the skid.
8
CHECK TIRE PRESSURE
The tires on your tractor were overin-
flated at the factory for shipping pur-
poses. Correct tire pressure is important
for best cutting performance.
• Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS"
section of this manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments
section of this manual. Verify that the
belts are routed correctly.
CHECK DECKLEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
CHECK BRAKE SYSTEM
After you learn how to operate your
tractor, check to see that the brake is
properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
/'CHECKLIST
BEFORE YOU OPERATE AND ENJOY
YOUR NEW TRACTOR, WE WISH TO
ASSURE THAT YOU RECEIVE THE
BEST PERFORMANCE AND
SATISFACTION FROM THIS QUALITY
PRODUCT.
PLEASE REVIEW THE FOLLOWING
CHECKLIST:
,/All assembly instructions have been
completed.
J' No remaining loose parts in carton.
,/Battery is properly prepared and
charged. (Minimum 1 hour at 6
amps).
,/Seat is adjusted comfortably and
tightened securely.
,/All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
Z' Be sure mower deck is properly
leveled side-to-side/front-to-rear for
best cutting results. (Tires must be
properly inflated for leveling).
,/" Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped.
WHILE LEARNING HOWTO USE YOUR
TRACTOR, PAY EXTRAA'I-IENTION TO
THE FOLLOWING IMPORTANT ITEMS:
#" Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
/ Become familiar with all controls - their
location and function. Operate them
before you start the engine.
,/Be sure brake system is in safe
operating condition.
9
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
E.G,NEONENG,NEOFFO,LPRESSUREL,G.TSONOVE,_Mp T
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
r 'I R N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
,IF
ATTACHMENT
IGNITION
DANGER, KEEP HANDS AND FEET AWAY
CLUTCH DISENGAGED
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
FREE WHEEL
(Automatic Models only)
10
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Attachment
Ammeter Clutch Lever Ignition Switch
iht Switch
Plunger
Throttle/Choke
Attachment
Lift Lever
o
Height
Adjustment
Indicator
Brake Lever
GearshiftLever/
Our tractors conform to the safety standards of the American National Standards
Institute.
ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other
attachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
GEARSHIFT LEVER - Selects the speed
and direction of tractor.
IGNITION SWITCH - Used for starting
and stopping the engine.
LIFT LEVER PLUNGER - Used to
release attachment lift lever when
changing its position.
LIGHT SWITCH - Turns the headlights on
and off.
PARKING BRAKE LEVER - Locks
clutch/brake pedal into the brake
position.
THROTTLE/CHOKE CONTROL - Used
for starting and controlling engine speed.
AMMETER - Indicates battery charging
(+) or discharging (-).
11
The operation of any tractor can result in foreign objects thrown into
the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask
over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
• Depress clutch/brake pedal into full
"BRAKE" position and hold.
• Place parking brake lever in "EN-
GAGED" position and release pres-
sure from clutch/brake pedal. Pedal
should remain in "BRAKE" position.
Make sure parking brake will hold
tractor secure.
Attachment Clutch Lever
"Engaged" Position
Throttle/Choke Ignition
Control \ Switch
Clutch/
Brake Position
Pedal I
Brake
"Engaged"
Position
Gearshift
Lever
"Brake" =Disengaged"
Position Position
STOPPING
MOWER BLADES -
• To stop mower blades,move attach-
ment clutch lever to "DISENGAGED"
position.
GROUND DRIVE -
* To stop ground drive, depress clutch/
brake pedal into full "BRAKE" position.
• Move gearshift lever to neutral (N)
position.
ENGINE -
* Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
• Turn ignition key to "OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
• Never use choke to stop engine.
IMPORTANT: Leaving the ignition
switch in any position other than "OFF"
will cause the battery to be discharged,
(dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
CAUTION: Always stop tractor
completely, as described above, before
leaving the operator's position; to empty
grass catcher, etc.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charging
rate.
• Full throttle offers the best bagging
and mower performance.
TO MOVE FORWARD AND
BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
• Start tractor with clutch/brake pedal
depressed and gearshift lever in
neutral (N) position.
• Move gearshift lever to desired
position.
• Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful
life of your transaxle.
12
TO ADJUST MOWER CUTTING
HEIGHT
The position of the attachment lift lever
determines the cutting height.
• Grasp lift lever.
• Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are
measured from the ground to the blade
tip with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height
of grass and types of grass being
mowed.
• The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches
during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
• For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired
height.
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment
clutch engaged will shut off the engine.
• Select desired height of cut.
• Start mower blades by engaging
attachment clutch control.
• TO STOP MOWER BLADES - disen-
gage attachment clutch control.
A(_CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the discharge
guard in place. Attachment Clutch Lever
"Engaged" Position
Lift Lever
High Position
TO OPERATE ON HILLS
CAUTION: Do not drive up or down
hills with slopes greater than 15 ° and do
not drive across any slope.
• Choose the slowest speed before
starting up or down hills.
• Avoid stopping or changing speed on
hills.
• If slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking
brake.
• Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor
to roll slightly as you restart movement.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Make all turns slowly.
TOTRANSPORT
• Raise attachment lift to highest
position with attachment lift control.
• When pushing or towing your tractor,
be sure gearshift lever is in neutral (N)
position.
• Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope,
cord, etc.).
TOWING CARTS AND OTHER
ATTACHMENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
Position
Position
Guard 13
BEFORE STARTING THE ENIGNE
CHECK ENGINE OIL LEVEL
• The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
• Check engine oil with tractor on level
ground.
• Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil level. If neces-
sary, add oil until "FULL" mark on
dipstick is reached. Do not overfill.
• For cold weather operation you should
change oil for easier starting (See "OIL
VISCOSITY CHART" in the Mainte-
nance section of this manual).
• To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life). Do
not mix oil with gasoline. Purchase
fuel in quantities that can be used
within 30 days to assure fuel fresh-
ness.
IMPORTANT: When operating in
temperatures below 32°F(0°C), use
fresh, clean winter grade gasoline to
help insure good cold weather starting.
WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions
for additional information. Never use
engine or carburetor cleaner products in
the fuel tank or permanent damage may
Occur.
_,CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE
When starting the engine for the first ti
or if the engine has run out of fuel, it wi
take extra cranking time to move fuel
from the tank to the engine.
• Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
• Place gear shift lever in neutral (N)
position.
• Move attachment clutch to "DISEN-
GAGED" position.
• Move throttle control to choke positio
NOTE: Before starting, read the warm
and cold starting procedures below.
• Insert key into ignition and turn key
clockwise to "START" position and
release key as soon as engine starts
Do not run starter continuously for
more than fifteen seconds per minub
If the engine does not start after
several attempts, move throttle contr.
to fast position, wait a few minutes ar
try again. If engine still does not start
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50° F a=
above)
• When engine starts, move the throttl_
control to the fast position.
• The attachments and ground drive c_
now be used. If the engine does not
accept the load, restart the engine ar
allow it to warm up for one minute
using the choke as described above.
COLD WEATHER STARTING ( 50 ° Far
below)
• When engine starts, allow engine to
run with the throttle control in the
choke position until the engine runs
roughly, then move throttle control to
fast position. This may require an
engine warm-up period from several
seconds to several minutes, depend-
ing on the temperature.
• The attachments can also be used
during the engine warm-up period.
NOTE: If at a high altitude (above 300C
feet) or in cold temperatures (below 32
F) the carburetor fuel mixture may neec
to be adjusted for best engine perfor-
mance. See "TO ADJUST CARBURE-
TOR" in the Service and Adjustments
section of this manual.
14
MOWING TIPS
• Tire chains cannot be used when the
mower housing is attached to tractor.
• Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of
this manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the tractor.
This will result in a more even distribu-
tion of clippings and more uniform
cutting.
• When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns until finished.
• If grass is extremely tall, it should be
mowed twice to reduce load and
possible fire hazard from dried
clippings. Make first cut relatively
high; the second to the desired height.
• Do not mow grass when it is wet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to
dry before mowing.
• Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give
the mower cutting performance as well
as the quality of cut desired.
• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.
(
F ]=
C_-_.-._ __ -_-
: J
15
MAINTENANCE SCHEDULE _"_ ,_n_._o_ _" c'_"
AS YOU COMPLETE _ _ _9; _ _ ,_,_'. _._
c::B::;o::ion
Check Operator Presence and
T Interlock Systems
R Check for Loose Fasteners _ 1_7 " I_
A Sharpen/Replace Mower Blades _VW,:
Lubrication Chart V f
T I Check Battery Level I_s
R Clean Battery and Terminals If _1
Check Transaxle Cooling i/
; Adjust Blade Bait(s) Tension Ks
Adjust Motion Ddve Belt(s) Tension ¥#s
Check Engine Oil Level If I_
Change Engine Oil I_ta,3
E= Clean Air Firier _:
N Clean Air Screen
G Inspect Muffler/SparkArrester I##
N_ Replace Oil Filter (If equipped) I_1._
E Clean Engine Cooling Fins I#$2
Replace Spark Plug ¥1 I 14/
Replace Air Filter Paper Cartridge I_2
Replace Fuel Filter
1 - Change ¢r_te often when operating under • he• W load or in high ambient lemperatums. 5 -ff equipped with luJjustable Syltem.
2 - Ser_e mote often when operating in d_ly or dusty condrtions. 6 - Not requited if equipped with rnaintenance4ree bakery.
3 - If equipped with oil riffle, change oil every 50 h_Jr=. 7 - T_hten fm_t aide pNo_ bolt to 35 S,-IDs. maxm_rn.
4 - Repkme blades more oSen when mowing in =andy _oiL Do no_ oved_ghton.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To
receive full value from the warranty,
operator must maintain tractor as
instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
All adjustments in the Service and
Adjustments section of this manual
should be checked at least once each
season.
• Once a year you should replace the
spark plug, clean or replace air filter,
and check blades and belts for wear.
A new spark plug and clean air filter
assure proper air-fuel mixture and
help your engine run better and last
longer.
BEFORE EACH USE
• Check engine oil level.
• Check brake operation.
• Check tire pressure.
• Check operator presence and
interlock systems for proper operation,
• Check for loose fasteners.
LUBRICATION CHART
Zerk Zerk
(_Front Wheel ,-
Bearing
Bearing Zerk
Zerk
_SAE OR 10W30 MOTOR OIL
_REFER TO MAINTENANCE "ENGINE"
SECTION
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of
the self-lubricatinQ bearings. If you feel
they must be lubncated, use only a dry,
powdered graphite type lubricant
16 sparingly.
(_ Spindle
TRACTOR
Always observe safety rules when
performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be
adjusted. (See "TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual).
TIRES
• Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
• Keep tires free of gasoline, oil, or
insect control chemicals which can
harm rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and
prevent flat tires due to slow leaks, tire
sealant may be purchased from your
local parts dealer. Tire sealant also
prevents tire dry rot and corrosion.
OPERATOR PRESENCESYSTEM
Be sure operator presence and interlock
systems are working properly. If your
tractor does not function as described,
repair the problem immediately.
• The engine should not start unless the
clutch/brake pedal is fully depressed
and attachement clutch control is in
the disengaged position.
• When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
• The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
• Install new or resharpened blade with
trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assem-
bly, center hole in blade must align with
star on mandrel assembly.
• Reassemble hex bolt, lock washer and
flat washer in exact order as shown.
• Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is Grade 8 heat
treated.
Trailing Edge Up
\ Blade Center
Flat Washer,
Lock Washer
_f----Hex Bolt (Grade)
*A Grade 8 heat treated bolt can be identified
by six lines on the bolt head.
TO SHARPEN BLADE
NOTE: We do not recommend sharpen-
ing blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
• The blade can be sharpened with a
file or on a grinding wheel. Do not
attempt to sharpen while on the
mower.
• To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a
cone balancer. (When using a cone
balancer, follow the instructions
supplied with balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade on to an unthreaded
portion of the steel bolt or pin and hold
the bolt or pin parallel with the ground.
If blade is balanced, it should remain
in a horizontal position. If either end of
the blade moves downward, sharpen
the heavy end until the blade is
balanced.
Mandrel Assembly
Hole
• Raise mower to highest position to
allow access to blades.
• Remove hex bolt, lock washer and flat
washer securing blade.
17
518" e
Center Hole
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