Craftsman 917270533 Owner’s Manual

Owner's Manual
£RRFTSMRH
14.5 HP
ELECTRIC START
42" MOWER 6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
Safety
Assembly
Operation
Maintenance
Repair Parts
CAUTION: Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions
about this product,Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon- Sat
Seam, Roebuck and Co., Hoffman Estates, U60179
Visit our Craftsman website:www.ssars.com/craftsman
Warranty ............................................... 2
Safety Rules ......................................... 3
Product Specifications .......................... 5
Assembly .............................................. 7
Operation ............................................ 10
Maintenance Schedule ...................... 16
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con-
tained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date.
Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by taking your Craftsman riding equipment to your
nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME
WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rights which
may vary from state to state.
Maintenance ....................................... 16
Service and Adjustments .................... 20
Storage ............................................... 26
Troubleshooting ................................. 27
Repair Parts ........................................ 32
Parts Ordering ..................... Back Cover
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could re- sult in serious injury or death.
GENERAL OPERATION
Read, understand, and follow all in-
structions in the r_anual and on the
machine before starting.
Only allow responsible adults, who are
familiar with the instructions, to oper- ate the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
Be sure the area is clear of other
people before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Be aware of the mower discharge di-
rection and do not point it at anyone. Do not operate the mower without ei-
ther the entire grass catcher or the
guard in place.
Slow down before turning.
Never leave a running machine unat- tended. Always turn off blades, set parking brake, stop engine, and re-
move keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the machine while un- der the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or un-
loading the machine into a trailer or
truck.
Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mower- related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
SLOPE OPERATION Slopes are a major factor related to loss-
of-control and tipover accidents, which can result in severe injury or death. All
slopes require extra caution. If you can-
not back up the slope or if you feel un- easy on it, do not mow it. DO:
Mow up and down slopes, not across.
Remove obstacles such as recks, tree limbs, etc.
Watch for holes, ruts, or bumps. Un-
even terrain could overturn the ma- chine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommen-
dations for wheel weights or counter- weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change the stability of the machine.
Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope. If. tires lose traction, disengage the
blades and proceed slowly straight down the slope.
DO NOT:
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
Do not mow near drop-offs, ditches, or
embankments. The mower could sud-
denly turn over if a wheel is over the edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by putting your foot on the ground.
Do not use grass catcher on steep slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the ma-
chine and the mowing activity. Never as- sume that children will remain where you
last saw them.
3
Keep children out of the mowing area
and under the watchful care of another responsible adult.
Be alert and turn machine off if children enter the area
Before and when backing, look behind
and down for small children.
Never carry children. ]'hey may fall off
and be seriously injured or interfere
with safe machine operation
Never allow children to operate the ma- chine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects that may obscure vision.
SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and va-
pors are explosive.
Use only an approved container.
Never remove gas cap or add fuel
with the engine running. Allow en-
gine to cool before refueling. Do not smoke.
Never refuel the machine indoors. Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade attachment bolts, tight and keep equip-
ment in good condition. Never tamper with safety devices.
Check their proper operation regularly. Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs
with the engine running.
Grass catcher components are subject
to wear, damage, and deterioration, which could expose moving parts or
allow objects to be thrown Frequently check components and replace with
manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
Be sure the area is clear of other * Remove obstacles such as rocks, tree people before mowing. Stop machine
if anyone enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult
Be alert and turn machine off if chil-
dren enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15 ° Max), not across.
limbs, etc.
Watch for holes, ruts, or bumps. Un-
even terrain could overturn the ma- chine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse
and back down slowly.
Do not turn on slopes unless neces- sary, and then, turn slowly and gradu-
ally downhill, if possible.
4
_Look for this symbol to point out impor- tant sarety precautions. It means CAU- TION!!T BECOME AWARE!!! YOUR
SAFETY IS INVOLVED. _CAUTION: In order to prevent acciden-
tal starting when setting up, transporting, adjusting or making repairs always dis- connect spark plug wire and place wire where it cannot contact spark plug.
_CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor.
_CAUTION: Tow only the attachments that are recommendedby and comply with
specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while
on a slope, is dangerous. Tires can lose traction with the ground and cause you to
lose control of your tractor. _WARNING: The enqine exhaust from
this product contains chemicals known to
the State of California to cause cancer, birth defects, or other reproductive harm.
PRODUCT SPECIFICATIONS
GASOLINE CAPACITY
AND TYPE:
I
OILTYPE
API-SF/SG/SH):
31LCAPACITY: SPARK PLUG:
GAP: .030")
_/ALVE
:LEARANCE:
GROUND SPEED FORWARD:
MPH): 1ST 1.1
TIRE FRONT: 14 PSI
_RESSURE: REAR: 12 PSI 3HARGING 9 AMPS @ 3600 RPI_/
SYSTEM: 3A'FrERY: AMP/HR: 25
BLADE BOLT 27-35 FT. LBS
TORQUE:
CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible dependabil-
ity and performance.
1.25 GALLONS UNLEADED
REGULAR
SAE 30(ABOVE 32°F SAE 5W-30
(Below 32°F)
3.0 PINTS CHAMPION
RC12YC INTAKE: .003"-.005'
EXHAUST:.005"-.007'
2ND 1.4
3RD 2.2 4TH 3.3
5TH 4.3
6TH 5.5
REVERSE: 1.7
MIN. CCA: 190 CASE SIZE:U1R
Should you experience any problem you cannot easily remedy, please contact
your nearest authorized service center. We have competent, well-trained technicians and the proper tools to
service or repair this tractor. Please read and retain this manual. The
instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".
REPAIR AGREEMENT
A Sears Repair Agreement is available
on this product. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain- ing, caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this owner's manual.
WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unimproved forest-covered, brush-
covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester
is used, it should be maintained in effective working order by the operator.
In the state of Califomia the above is
required by law (Section 4442 of the
Califomia Public Resources Code). Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available through your nearest authorizod service
center/department (See REPAIR PARTS section of this manual).
5
Steering Wheel
Steering
Wheel Insert
(1) Hex Bolt 5/16-18 x 1-1/4
[__ Steering Wheel
' I j , Adapter
@
(1) Locknut 5/16-18
Seat
(1) Hex Bolt
3/8-16 x 1
(1) Large Flat Washer
(1) Lockwasher 3/8 =
Steering
Extension
Shaft C
_(t) Knob
Keys
(2) Keys
(1) Washer
17/32 x 1-3/16 x 12 Gauge
Slope Sheet
6
(1) Shoulder
Bolt 5/16-18
Video Cassette
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assem61y easier. Standard wrench sizes you need
are listed below. (1) 9/16" wrench (1) Pliers
(2) 1/2" wrench (1) Utility knife (1) Tire pressure gauge
When right or left hand is mentioned in this manual, it means, from your point of
Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten
securely.
Snap steering wheel insert into center
of steering wheel.
Remove protective materials from
tractor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid.
view, when you are in the operating position (seated behind the steering
wheel).
TO REMOVETRACTOR FROM
CARTON
[_ _ Steering Wheel
Insert
j_---_- 3/8-24 Locknut
/__Large Flat Washer
3/8 Lock "f/_<-_-_-_
Remove all accessible loose parts and parts cartons from carton.
Washe_
Cut, from top to bottom, along lines on
all four corners of carton, and lay
Steering Wheel
Tabs
panels flat.
Check for any additional loose parts
or cartons and remove.
Steering
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
Slide extension shaft onto lower steering shaft. Align mounting holes
in extension and lower shafts and install 5/16 hex bolt and Iocknut.
Tighten securely.
Place tabs of steering boot over tab
slots in dash and push down to
secure.
INSTALL STEERING WHEEL
Position front wheels of the tractor so
they are pointing straight forward.
Remove steering wheel adapter from
steering wheel and slide adapter onto steering shaft extension.
Position steering wheel so cross bars
are horizontal (left to right) and slide inside boot and onto adapter.
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
Lift seat pan to raised position and
open battery box door.
If this battery is put into service after month and year indicated on label
(label located between terminals) charge battery for minimum of one
hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for
charging instructions).
7
Seat
Battery Box Label
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
Remove adjustment knob and flat washer securing seat to cardboard
packing and set aside for assembly of seat to tractor.
Pivot seat upward and remove from
the cardboard packing. Remove the cardboard packing and discard.
Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt securely.
Assemble adjustment knob and flat washer loosely. Do not tighten.
Lower seat into operating position and sit on seat.
Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
Get off seat without moving its adjusted position.
Raise seat and tighten adjustment knob securely.
Shoulder Seat Pan
Flat Washer
Adjustment
Knob
TO ROLL TRACTOR OFF SKID (See Operation section for location and
function of controls)
Press lift lever plunger and raise attachment lift lever to its highest position.
Release parking brake by depressing clutch/brake pedal.
Place gearshift lever in neutral (N) position.
Roll tractor forward off skid.
Remove banding holding discharge guard up against tractor.
TO DRIVE TRACTOR OFF SKID (See Operation section for location
and function of controls)
,A WARNING: Before starting, read,
understand and follow all instructions in
the Operation section of this manual. Be sure tractor is in a well-ventilated area.
Be sure the area in front of tractor is clear of other people and objects.
Be sure all the above assembly steps
have been completed.
Check engine oil level and fill fuel
tank with gasoline.
Sit on seat in operating position,
depress clutch/brake pedal and set the parking brake.
Place gear shift lever in neutral (N)
position.
Press lift lever plunger and raise
attachment lift lever to its highest position.
Start the engine. After engine has
started, move throttle control to idle
position.
Depress clutch/brake pedal into full =BRAKE" position and hold. Move
gearshift lever to 1st gear.
Slowly release clutch/brake pedal and slowly drive tractor off skid.
Apply brake to stop tractor, set parking
brake and place gearshift lever in neutral position.
Tum ignition key to =OFF" position.
Continue with the instructions that follow,
NOTE: You maLy now roll or drive your tractor off the skid. Follow the appropriate
instruction below to remove the tractor from the skid.
8
CHEGKTIREPRESSURE
The tires on your tractor were ovedn- flated at the factory for shipping pur-
poses. Correct tire pressure is important for best cutting performance.
Reduce tire pressure to PSI shown in
=PRODUCT SPECIFICATIONS" section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replacing motion and mower blade drive
belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.
CHECK DECK LEVELNESS For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is
properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
/ CHECKLIST
BEFORE YOU OPERATE AND ENJOY
YOUR NEW TRACTOR, WE WISH TO
ASSURE THAT YOU RECEIVE THE
BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY
PRODUCT.
PLEASE REVIEW THE FOLLOWING
CHECKLIST:
,/All assembly instructions have been
completed.
/ No remaining loose parts in carton.
#" Battery is propedy prepared and
charged. (Minimum 1 hour at 6 amps).
,I Seat is adjusted comfortably and
tightened securely.
/ All tires are properly inflated. (For
shipping purposes, the tires were overinflated at the factory).
,/Be sure mower deck is properly
leveled side-to-side/front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
/ Check mower and drive belts. Be sure
they are routed propedy around pulleys
and inside all belt keepers.
/ Check wiring. See that all connections
are still secure and wires are properly clamped.
WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRAATTENTION TO
THE FOLLOWING IMPORTANT ITEMS: ,/Engine oil is at proper level.
/ Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
4' Become familiar with all controls - their
location and function. Operate them before you start the engine.
/ Be sure brake system is in safe
operating condition.
9
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP '_
LIGHT
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
H L
ATTACHMENT REVERSE
CLUTCH ENGAGED
ATTACHMENT
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
NEUTRAL HIGH LOW PARKING BRAKE
KEEP AREA CLEAR SLOPE HAZARDS
DANGER, KEEP HANDS AND FEET AWAY
FREE WHEEL
(AutomaticModelsonly)
10
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Attachment
Ammeter
Throttle/Choke Control
Clutch Lever Ignition Switch
Plunger
- Attachment Lift Lever
o Height
Pedal
g Brake Lever
Gearshift Levc
Indicator
\
Our tractors conform to the safety standards of the American National Standards
Institute.
ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other
attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or other attachments mounted to your
tractor.
CLUTCWBRAKE PEDAL - Used for
declutching and braking the tractor and starting the engine.
GEARSHIFT LEVER - Selects the speed and direction of tractor.
IGNITION SWITCH - Used for starting and stopping the engine.
LIFT LEVER PLUNGER - Used to
release attachment lift lever when
changing its position.
LIGHT SWITCH - Turns the headlights on
and off.
PARKING BRAKE LEVER - Locks
clutch/brake pedal into the brake
position. THROTTLE/CHOKE CONTROL - Used
for starting and controlling engine speed. AMMETER - Indicates battery charging (+) or discharging (-).
11
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask
over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sensing switch. When engine
is running, any attempt by the operator to leave the seat without first setting the
parking brake will shut off the engine.
Depress clutch/brake pedal into full "BRAKE" position and hold.
Place parking brake lever in "EN- GAGED" position and release pres- sure from clutch/brake pedal. Pedal
should remain in "BRAKE" position. Make sure parking brake will hold
tractor secure.
Attachment Clutch Lever "Engaged" Position
Throttle/Choke Ignition Control \ Switch
/
"Disengaged"
Brake Position Pedal
Brake
=Engaged"
Position
Gearshift
Lever
"Brake" "Disengaged"
Position Position STOPPING
MOWER BLADES -
To stop mower blades,move attach- ment clutch lever to "DISENGAGED"
position.
GROUND DRIVE -
To stop ground drive, depress clutch/ brake pedal into full =BRAKE" position.
Move gearshift lever to neutral (N)
position.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle before stopping may cause engine to
"backfire".
Turn ignition key to "OFF" position and remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
IMPORTANT; Leaving the ignition switch in any position other than "OFF"
will cause the battery to be discharged,
(dead). NOTE: Under certain condidons when
tractor is standing idle with the engine
running, hot engine exhaust gases may cause "browning" of grass. To eliminate
this possibility, always stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor
completely, as described above, before leaving the operator's position; to empty
grass catcher, etc. TO USE THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best bagging and mower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is controlled by the gearshift lever.
Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position.
Move gearshift lever to desired position.
Slowly release clutch/brake pedal to start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life of your transaxle.
12
TO ADJUST MOWER CUI-I'ING
HEIGHT
The position of the attachment lift lever determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move lever to desired position.
The cutting height range is approxi- mately 1-1/2 to 4". The heights are
measured from the ground to the blade
tip with the engine not running. These
heights are approximate and may vary depending upon soil conditions, height
of.grass and types of grass being mowed.
The average lawn should be cut to approximately 2-1/2 inches during the
cool season and to over 3 inches
during hot months. For healthier and better looking lawns, mow often and
after moderate growth.
For best cutting performance, grass
over 6 inches in height should be mowed twice. Make the first cut
relatively high; the second to desired
height.
TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.
Select desired height of cut.
Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES - disen-
gage attachment clutch control.
AqkCAUTION: Do not operate the mower without either the entire grass catcher, on
mowers so equipped, or the discharge guard in place. Attachment Clutch Lever
=Engaged" Position
Attachemnt Uft Lever
High Position
TO OPERATE ON HILLS
CAUTION: Do not drive up or down
hills with slopes greater than 15° and do not drive across any slope.
Choose the slowest speed before
starting up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle control lever to slower position.
If stopping is absolutely necessary,
push clutch/brake pedal quickly to brake position and engage parking
brake.
Move gearshift lever to lstgear. Be
sure you have allowed room for tractor to roll slightly as you restart movement.
To restart movement, slowly release parking brake and clutch/brake pedal.
Make all tums slowly.
TOTRANSPORT
Raise attachment lift to highest
position with attachment lift control.
When pushing or towing your tractor,
be sure gearshift lever is in neutral (N) position.
Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
TOWINGCARTSANDOTHER ATI'ACHMENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
Low
:: Po_don
Guard 13
BEFORE STARTING THE ENIGNE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
Check engine oil with tractor on level ground.
Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If neces-
sary, add oil until "FULL" mark on
dipstick is reached. Do not overfill.
For cold weather operation you should change oil for easier starting (See "OIL
VISCOSITY CHART" in the Mainte- nance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADDGASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline
will increase carbon and lead oxide deposits and reduce valve life). Do
not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel fresh-
ness.
IMPORTANT: When operating in
temperatures below 32°F(0°C), use
fresh, clean winter grade gasoline to help insure good cold weather starting.
WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and
formation of acids during storage. Acidic gas can damage the fuel system of an
engine while in storage. To avoid engine problems, the fuel system should be
emptied before storage of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for additional information. Never use
engine or carburetor cleaner products in the fuel tank or permanent damage may
occur.
_k,CAUTION" Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel
from the tank to the engine.
Sit on seat in operating position,
depress clutch/brake pedal and set parking brake.
Place gear shift lever in neutral (N) position.
Move attachment clutch to "DISEN- GAGED" position.
Move throttle control to choke position.
NOTE: Before starting, read the warm and cold starting procedures below.
Insert key into ignition and turn key clockwise to "START" position and
release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute.
If the engine does not start after
several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start,
move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50 ° F and above)
When engine starts, move the throttle control to the fast position.
The attachments and ground drive oan now be used. If the engine does not accept the load, restart the engine and
allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING ( 50 ° F and below)
When engine starts, allow engine to run with the throttle control in the
choke position until the engine runs
roughly, then move throttle control to
fast position. This may require an engine warm-up period from several
seconds to several minutes, depend-
ing on the temperature.
The attachments can also be used during the engine warm-up period.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32
F) the carburetor fuel mixture may need to be adjusted for best engine perfor-
mance. See "TO ADJUST CARBURE- TOR" in the Service and Adjustments
section of this manual.
14
MOWING TIPS
Tire chains cannot be used when the mower housing is attached to tractor.
Mower should be properly leveled for
best mowing performance. See "TO LEVEL MOWER HOUSING in the
Service and Adjustments section of
this manual.
The left hand side of mower should be
used for trimming.
Dnve so that clippings are discharged onto the area that has been cut. Have
the cut area to the right of the tractor. This will result in a more even distribu-
tion of clippings and more uniform cutting.
When mowing large areas, start by turning to the right so that clippings will
discharge away from shrubs, fences, driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns until finished.
If grass is extremely tall, it should be
mowed twice to reduce load and
possible fire hazard from dried clippings. Make first cut relatively
high; the second to the desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle
when mowing to assure better mowing performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the mower cutting performance as well
as the quality of cut desired.
When operatingattachments, select a
ground speed that will suit the terrain and give best performance of the
attachment being used,
91
(
15
FIL,-,,OATES
AS OOM LE
REGULAR SERVICE
cC_e_ BTi::; eOPess_:etiOn _
Check Operator Presence and
T InterlockSystems I1_
R Check for Lcose Fasteners _ I_, I_
T Lubdcation Chart I_
0 Check BatteryLevel
cA SharpervReptaceMower Blades _
R Clean Battery and Terminals
Check Transa)deCooling AdjustBladeBelt(s) Tension I_s
Adjust Motion Drive Belt(s) Tension Ks
Check EngineC_ILevel l// , I_ Change Engine Oil I_l,=r3
E clean AirFilter _,: "
a Clean AirScreen
I Inspect Muffler/Sperk Arrester I_
Replace O_1Filter(If equipped) =_
N Clean Engine CoolingFins
Replace Spark Ptug _ I_ Replace AirFilter Paper Cartridge 14/2
Replace Fuel Filter
I -Changlmofeoftenwhenoporldingund4_lLhelp4yloldoritlh_ghamblerdtemper_re=. 5.1flKluipped_thad_st_$yltern, 2- Se_ moreoftonwhenopereqngIndittyo_dumly¢ond_on=. 6 -Not requiredifequipped*tth rnamtenlnce-freobattery.
3° tl equipf)edwith0tlfillot,changeoil ever/50 hour=. 7 °Tightenfiordaxlepivotboltto35It 4hi, rn_imu_. 4° Replacebladesrno_ooften_on mowingin=_mdyioiL Donotovertlghton.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain tractor as
instructed in this manual. Some adjustments will need to be made
periodically to properly maintain your tractor.
All adjustments in the Service and Adjustments section of this manual
should be checked at least once each season.
Once a year you should replace the
spark plug, clean or replace air filter, and check blades and belts for wear.
A new spark plug and clean air filter assure proper air-fuel mixture and
help your engine run better and last longer.
BEFORE EACH USE
Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and interlock systems for proper operation.
Check for loose fasteners.
LUBRICATION CHART
Spindle--
Zerk Zerk
•Fmnt Wheel
Zerk (
Bearing i
1
SAE OR 10W30 MOTOR OIL
(_REFER TO MAINTENANCE =ENGINE"
SECTION
IMPORTANT: DO not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the serf-lubricating] bearings. If you feel
they must be lubncated, use only a dry, powdered graphite type lubricant
16 sparingly.
....... ng Zerk
_'" _ _Engine
, _
Wheel
TRACTOR
Always observe safety rules when performing any maintenance.
BRAKEOPERA_ON
If tractor requires more than six (6) feet stopping distance at high speed in
highest gear, then brake must be
adjusted. (See =TO ADJUST BRAKE" in the Service and Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or insect control chemicals which can
harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your
local parts dealer. "lire sealant also prevents tire dry rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your tractor does not function as described,
repair the problem immediately.
The engine should not start unless the clutch/brake pedal is fully depressed
and attachement clutch control is in the disengaged position.
When the engine is running, any
attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
The attachment clutch should never operate unless the operator is in the
seat.
BLADECARE For best results mower blades must be
kept sharp. Replace bent or damaged blades.
BLADE REMOVAL
Install new or resharpened blade with
trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assem- bly, center hole in blade must align with
star on mandrel assembly.
Reassemble hex bolt, lock washer and flat washer in exact order as shown.
Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is Grade 8 heat treated. TrailingEdge Up
Blade Center
Mandrel Assembly
lat
Lock Washer "_ .'>_ "_ \Star
_---Hex Bolt (Grade
*A Grade 8 heat treated boltcan be identified
by six linesonthe bolt head.
TO SHARPEN BLADE NOTE: We do not recommend sharpen-
ing blade - but if you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
The blade can be sharpened with a
file or on a grinding wheel. Do not attempt to sharpen while on the
mower.
To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone
balancer, follow the instructions
supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
Slide blade on to an unthreaded
portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen
the heavy end until the blade is
balanced.
Raise mower to highest position to allow access to blades.
Remove hex bolt, lock washer and flat
washer securing blade.
17
5/8_ e
Center Hole
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