Craftsman 917270513 Owner’s Manual

Owner's Manual
rRIIFTSMIIN +
14.5 HP
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
Safety
Assembly
Operation
Maintenance
Repair Parts
CAUTION:
Read and follow all Safety Rules and Instructions
before operating this equip-
ment.
For answers to your questions
about thisproduct,Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Warranty ................................................. 2
Safety Rules ........................................... 2
Product Specifications ........................... 5
Assembly ................................................ 8
Operation .............................................. 11
Maintenance Schedule ......................... 17
LIMITED TWO YEAR WARRANTYON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main-
tained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repairc)r: replace, free of i:harge, any parts found to be defective in material or
workmanship. .............
This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.
Tire replacemer_t or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, negligence, improper storage or acci- dent or the failure to maintain the equipment according to the instructions contained in
the owner's manual.
Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BA]-I-ERY
For ninety (90) days from date of purchase, if any battery included with this riding equip- ment proves defective in material or workmanship and our testing determines the bat- tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty service on your Craftsman riding equipment is available at no charge for 30 days from
the date of purchase. Please contact your nearest service center. After 30 days from the
date of purchase, warranty service is available by taking your Craftsman riding equip- ment to your nearest Sears Service Center. (In-home warranty service will still be avail-
able after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to
state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
Maintenance ......................................... 17
Service and Adjustments ...................... 21
Storage .............................. :.................. 27
Troubleshooting .................................... 28
Repair Parts ......................................... 32
Parts Ordering ....................... Back Cover
GENERAL OPERATION
Read, understand, and follow all instruc-
tions in the manual and on the machine before starting.
Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
Be sure the area is clear of other people before mowing. Stop machine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless absolute- ly necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge direc-
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine unat-
tended. Always turn off blades, set park-
ing brake, stop engine, and remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while under
the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or unload-
ing the machine into a trailer or truck.
SLOPE OPERATION Slopes are a major factor related to loss-
of-control and tipover accidents, which can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on it, do not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift while on the slope.
Follow the manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
, Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
')0 NOT:
, Do not turn on slopes unless necessary,
and then, turn slowly and gradually downhill, if possible.
. Do not mow near drop-offs, ditches, or
embankments. The mower could sud- denly turn over if a wheel is over the edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced
traction could cause sliding.
Donottrytostabilizethemachineby putting your foot on the ground.
Do not use grass catcher on steep
slopes.
CHILDREN Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last saw them.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind
comers, shrubs, trees, or other objects that may obscure vision.
SERVICE
Use extra care in handling gasoline and
other fuels. They are flammable and vapors are explosive.
Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow en- gine to cool before refueling. Do not
smoke. Never refuel the machine indoors.
Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip-
ment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
3
Never make adjustments or repairs with
the engine running.
Grass catcher components are subject
to wear, damage, and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
Be sure the area is clear of other people
before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolute-
ly necessary. Always look down and
behind before and while backing.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
,_,Look for this symbol to point out impor-
tant safety precautions. It means CAU- TION!!! BECOME AWARE!!! YOUR SAFE-
TY IS INVOLVED.
_,CAUTION: In order to prevent acciden-
tal starting when setting up, transporting,
adjusting or making repairs always discon- nect spark plug wire and place wire where
it cannot contact spark plug.
Mow up and down slopes (15 ° Max), no
across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Unever
terrain could overturn the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
Do notturn on slopes unless necessary,
and then, turn slowly and gradually downhill, if possible.
_,WARNING: The engine exhaust from this product contains chemicals known to
the State of California to cause cancer, birth defects, or other reproductive harm.
4
PRODUCT SPECIFICATIONS IGASOUNE 1.25 GALLONS
3APACITY UNLEADED
_ND TYPE: REGULAR OILTYPE SAE 30 (above 32°F)
API-SF/SG/SH): SAE 5W-30
(below 32°F)
OIL CAPACITY: 3.0 PINTS SPARK PLUG: Champion RC12YC
GAP: .030")
VALVE INTAKE: .003"-.005"
CLEARANCE: EXHAUST: .005"-.007"
Should you experience any problem you cannot easily remedy, please contact your
nearest Sears Authorized Service Center.
We have competent, well-trained techni- cians and the proper tools to service or
repair this tractor. Please read and retain this manual. The
instructions will enable you to assemble and maintain your tractor properly. Always
observe the "SAFETY RULES".
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is avail- able on this product. Contact your nearest
Sears store for details.
GROUND SPEED (MPH):
TIRE PRESSURE: FRONT: 14 PSI
CHARGING 3 AMPS BATTERY SYSTEM: 5 AMPS HEADLIGHTS
BATI'ERY: AMP/HR: 25
BLADE BOLT 27-35 FT. LBS. TORQUE:
CONGRATULATIONS on your purchase
of a Craftsman Tractor. It has been designed, engineered and manufactured
to give you the best possible dependability
and performance.
FORWARD:
1ST 1.1 2ND 1.4
3RD 2.2 4TM 3.2
5TM 4.4 6TM 5.0
REVERSE: 1.4
REAR: 12 PSI
MIN. CCA: 190 CASE SIZE: U1R
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain- ing, caring for and using your tractor.
Follow the instructions under "Mainte- nance" and "Storage" sections of this
owner's manual.
_.WARNING: This tractor is equipped
with an internal combustion engine and should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working order by the operator.
In the state of California the above is required by law (Section 4442 of the
California Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands. A spark arrester for the muffler is available through
your nearest Sears Authorized Service
Center (See REPAIR PARTS section of
this manual).
5
Parts Bag contents shown full size
(1) Large Flat Washer
(2) Sheet
Metal
Screws
#10-16 x 112
(1) Locknut
3/8-24
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(1) Knob
(1) Shoulder
Bolt 5/16-18
6
Seat
Parts packed separately in carton
Manual
Video
Cassette
Steering
Boot
Parts Bag contents not shown full size
Steering
Wheel
i
PartsBag
Slope Sheet
Steering Bushing
(2) Keys
7
Wheel Steering
Insert
SteeringWheel
, , Adapter
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes you need
are listed below.
(1) 9116" wrench (1) Utility knife (2) 1/2" wrench (1) Pliers (1) Phillips Screwdriver
(1) Tire pressure gauge
When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi- tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
Remove all accessible loose parts and parts boxes from shipping carton (See
page 6).
Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flat.
Check for any additional loose parts or boxes and remove.
Remove protective materials from trac- tor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid.
Insert
I_' _ 3/8-24 Locknut
(C_%( _/ _ Large Flat Washer
Sheet
Steering Metal
Wheel __ _'_ Screw
Steerinr_W_ Steering
g Bushing
Adapter _ Tabs
Steering -- _)1///
Boot _
Steering Shaft _ Tab (Assembly
Position)
BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL
Slide the steering bushing over the
steering shaft.
Raise steering shaft forward until screw
holes in dash line up with steering bush- ing. Install two (2) sheet metal screws and tighten securely.
Position steering boot over steering
shaft.
Place tabs of steering boot over tab
slots in dash and push down to secure.
Slide steering wheel adapter onto upper
steering shaft.
Position front wheels of the tractor so they are pointing straight forward.
Position steering wheel so cross bars are horizontal (left to right) and slide onto adapter..
Assemble large flat washer and 3/8-24 Iocknut and tighten securely.
Snap steering wheel insert into center of steering wheel.
TO ROLL TRACTOR OFF SKID Operation section for location and
function of controls)
Press lift lever plunger and raise attach- ment lift lever to its highest position.
Release parking brake by depressing
clutch/brake pedal.
Place gearshift lever in neutral (N) posi- tion.
Roll tractor forward off skid.
Remove banding holding discharge
guard up against tractor.
8
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
Lift seat pan to raised position and open battery box door.
If this battery is put into service after month and year indicated oil label (label
located between terminals) charge bat- tery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance section of this manual for charging
instructions).
Label
Battery Box Door
Terminal
Terminal
INSTALL SEAT Adjust seat before tightening adjustment
knob.
Remove cardboard packing on seat pan.
Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt securely.
Assemble adjustment knob and flat
washer loosely. Do not tighten.
Lower seat into operating position and
sit on seat.
Slide seat until a comfortable position is
reached which allows you to press clutch/brake pedal all the way down.
Get off seat without moving its adjusted
position.
Raise seat and tighten adjustment knob
securely.
Seat
Seat
Pan F
Shoulder Bolt
- _
//=
Adjustment Knob
i
9
CHECKTIREPRESSURE
Thetiresonyourtractorwereoverinflated atthefactoryforshippingpurposes.
Correcttirepressureisimportantforbest
cuttingperformance.
Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on
page 5 of this manual.
CHECK DECK LEVELNESS For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual. CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replac- ing motion and mower blade drive belts in
the Service and Adjustments section of this manual. Verify that the belts are rout-
ed correctly. CHECK BRAKE SYSTEM
After you learn how to operate your trac- tor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of this manual.
/ CHECKLIST
PLEASE REVIEW THE FOLLOWING
CHECKLIST:
/ All assembly instructions have been
completed.
/ No remaining loose parts in carton.
/ Battery is properly prepared and charged. (Minimum 1 hour at 6 amps).
/ Seat is adjusted comfortably and
tightened securely.
,/ All tires are properly inflated. (For
shipping purposes, the tires were overinflated at the factory).
,/ Be suremower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly
inflated for leveling).
,/ Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/ Check wiring. See that all connections
are still secure and wires are properly
clamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO
THE FOLLOWING IMPORTANT ITEMS:
/ Engine oil is at proper level. ,/ Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/ Become familiar with all controls - their
location and function. Operate them before you start the engine.
,/ Be sure brake system is in safe
operating condition.
10
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
,-;, A ,=
BA'I-rERY CAUTION OR REVERSE FORWARD FAST SLOW
ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH
FUEL
MOWER LIFT
WARNING
CHOKE MOWER HEIGHT DIFFERENTIAL
LOCK
R N H
REVERSE NEUTRAL HIGH
LIGHTS ON OVER TEMP
LIGHT
PARKING BRAKE UNLOCKED
LOCKED
L
LOW PARKING BRAKE
ATTACHMENT
CLUTCH ENGAGED CLUTCH DISENGAGED
DANGER, KEEP HANDS AND FEET AWAY
ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
IGNITION FREE WHEEL
(Automatic Models only)
11
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUF
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Attachment
Clutch Lever
Ammeter Ignition
Switch
ThrotUeChoke
Control
Light
LiftLever
Plunger
\
Attachment Lift
Clutch/Brake
Pedal
Lever
Height
Adjustment
Postions
Gearshift
Lever
Our tractors conform to the safety standards of the American
National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other
attachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on and off.
THROTTLE/CHOKE CONTROL: Used
for starting and controlling engine speed. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine.
PARKING BRAKE: Locks clutch/brake pedal into the brake position.
Parking Brake
GEARSHIFT LEVER: Selects the speed and direction of tractor.
ATTACHMENT LIFT LEVER: Used to raise, lower, and adjust the mower deck (
other attachments mounted to your tractc
LIFT LEVER PLUNGER: Used to releas
attachment lift lever when changing its position.
IGNITION SWITCH: Used for starting an stopping the engine.
AMMETER: Indicates battery charging (. or discharging (-).
12
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glass- es or eye shields while operating your tractor or performing any adjust- ments or repairs. We recommend a wide vision safety mask over the spectacles, or standard safety glasses.
HOW TO USE YOUR TRACTOR
Yourtractorisequippedwithanoperator presencesensing switch. Whenengine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine. TO SET PARKING BRAKE
Depress clutch/broke pedal into full
"BRAKE" position and hold.
Place parking broke lever in "ENGAGED" position and release pres-
sure from clutch/brake pedal. Pedal should remain in =BRAKE" position.
Make sure parking brake will hold trac-
tor secure.
Attachment Clutch Lever
Throttle/Choke 'Engaged" Position
Control lever
"Disengaged"
Clutch/Brake Pedal "Drive"
Position
STOPPING
MOWER BLADES -
To stop mower blades, move attach-
ment clutch lever to "DISENGAGED" position.
3ROUND DRIVE - , To stop ground drive, depress
clutch/brake pedal into full "BRAKE" position.
Move gearshift lever to neutral (N) posi- tion.
._NGINE -
, Move throttle control to slow position.
_IOTE: Failure to move throttle control to
;low position and allowing engine to idle
)efore stopping may cause engine to backfire".
Turn ignition key to "OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized use.
Never use choke to stop engine.
"Brake" IbositJon
Parking Brake
"Engaged" Position
Gearshift Lever
IMPORTANT: Leaving the ignition switch in any position other than "OFF' will cause
the battery to be discharged (dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine run-
ning, hot engine exhaust gases may cause "browning" of grass. To eliminate
this possibility, always stop engine when
,_pping tractor on grass areas.
CAUTION: Always stop tractor com- pletely, as described above, before leaving the operator's position; to empty grass
catcher, etc. THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full throt-
tle reduces the battery charging rate.
Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever.
Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral (N) position.
Move gearshift lever to desired posi-
tion.
Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position. The cutting height range is approximate- ly 1-1/2 to 4". The heights are measured
from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
13
The average lawn should be cut to approximately 2-1/2 inches during the
cool season and to over 3 inches during hot months. For healthier and better
looking lawns, mow often and after
moderate growth.
For best cutting performance, grass over 6 inches in height should be
mowed twice. Make the first cut rela- tively high; the second to desired
height.
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the engine running and the attachment clutch engaged will shut oft the engine.
Select desired height of cut.
Start mower blades by engaging attach-
ment clutch control.
TO STOP MOWER BLADES * disen-
_cage attachment clutch control.
AUTION: Do not operate the mower
without either the entire grass catcher, on mowers so equipped, or the discharge
guard in place.
Lift Lever High
Attachment
Clutch Lever =Engaged"
Position
"Disengaged"
Position
TO OPERATE ON HILLS
,_CAUTION: Do not drive up or down
hills with slopes greater than 15 ° and do not drive across any slope. A slope guide at the back of your manual is provided for your use.
Choose the slowest speed before start- ing up or down hills.
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to slower position.
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake
position and engage parking brake.
:/_ Low
Position
Discharge
Move gearshift lever to 1st gear. Be sure you have allowed room for tractor
to roll slightly as you restart movement.
To restart movement, slowly release parking brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest position with attachment lift control.
When pushing or towing your tractor, be sure gearshift lever is in neutral (N)
position.
Do not push .or tow tractor at more than five (5) MPH.
NOTE: To prote.ct hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
Check engine oil with tractor on level
ground.
Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary,
add oil until "FULL" mark on dipstick is
reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainten-
ance section of this manual).
To change engine oil, see the Mainten-
ance section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane• (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in tempera- tures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good cold weather starting.
14
_WARNING: Experience indicates that alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic
gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emp- tied before storage of 30 days or longer.
Drain the gas tank, start the engine and let
it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See
Storage Instructions for additional informa-
tion. Never use engine or carburetor cleaner products in the fuel tank or perma-
nent damage may occur.
_IiLCAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from the tank to the engine. * Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
Place gear shift lever in neutral (N) posi-
tion.
Move attachment clutch to "DISEN-
GAGED" position.
Move throttle control to choke position. NOTE: Before starting, read the warm
and cold starting procedures below.
Insert key into ignition and turn key clockwise to "START" position and
release key as soon as engine starts.
Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try
again. If engine still does not start, move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50 ° F and above)
When engine starts, move the throttle control to the fast position.
The attachments and ground ddve can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING ( 50 ° FAND BELOW)
When engine starts, allow engine to run
with the throttle control in the choke position until the engine runs roughly,
then move throttle control to fast posi- tion. This may require an engine warm-
up period from several seconds to sev- eral minutes, depending on the temper-
ature.
The attachments can also be used dur-
ing the engine warm-up period. NOTE: At a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be
adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this
manual.
15
MOWING TIPS
Tire chains cannot be used when the mower housing is attached to tractor.
Mower should be properly leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area that has been cut. Have
the cut area to the right of the machine. This will result in a more even distribu-
tion of clippings and more uniform cut- ting.
When mowing large areas, start by turn- ing to the right so that clippings will dis- charge away from shrubs, fences, drive- ways, etc. After one or two rounds, mow in the opposite direction making
left hand turns until finished
If grass is extremely tall, it should be
mowed twice to reduce load and possi-
ble fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave unde- sirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by se-
lecting a low enough gear to give the mower the best cutting performance as
well as the quality of cut desired. When operating attachments, select a
ground speed that will suit the terrain and give best performance of the at-
tachment being used.
J
16
CUSTOMER RESPONSIBILITIES
AS YOU COMPLETE
CheckOrakoO. tlon
Check Tire Pressure
Check Operator Presence and
T Interlock Systems
R Check for Loose Fasteners if II/'7 If
T Lubrication Chart
Sharpen/Replace Mower Btades _
O Check Batter,/Level
R Clean Battery and Terminals li/
Check Transaxle Cooling V p Adjust Blade Belt(s) Tension V*s
Adjust Motion Drive Belt(s) Tension V's
Check Engine Oil Level ll/ ; if Change Engine Oil II_I_,3 V _
E C'ean Air Filter _V_:
N Clean Air Screen
Inspect Muffler/Spark Arrester Replace Oil Filter (If equipped) I_t,2
Replace Spark Plug ll/ Replace Air Filter Paper Cartridge
Replace Fuel Filter I_
1 * Change more often when operating under a he;iv-/k_ad o_ in high am_ent temperal_res. 5 - if equipped wi_ adjustable system. 2 - Sor_lcl more often when operaUng in dkly or d,Jsty conditions, 6 ° Not tequlrod if equipped with maintenance-lToo bat tilry. 3 * ft equipped with o[I flitel, change oil every 50 hOUrS. 7 - Tightln front axle pk'ot i0ott to 35 tl,-ICs, maximum.
GENERAL RECOMMENDATIONS LUBRICATION CHART
The warranty on this tractor does not cover O Sp
items that have been subjected to operator Zerk
abuse or negligence. To receive full value ,,,, from the warranty, operator must maintain
tractor as instructed in this manual. Some
adjustments will need to be made periodi-
cally to properly maintain your tractor.
O Front Wheel Bearing Zerk Zerk
All adjustments in the Service and Adjustments section of this manual should
be checked at least once each season. O Engine
Once a year you should replace the spark plug, clean or replace air filter, and
check blades and belts for wear. A new
spark plug and clean air filter assure
0 Attachment
Clutch
Pivot(s)
proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and interlock systems for proper operation.
Check for loose fasteners.
O SAE 30 or 10w30 Motor OiL O General Purpose Grease
O Refer to Maintenance "Engine" Section
IMPORTANT: Do not oil or grease the
pivot points which have special nylon bear-
ings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-
lubricating bearings. If you feel they must be lubricated, use only a dry, powdered
graphite type lubricant sparingly.
)indle
Zerk
) Front
Wheel Bearing
17
TRACTOR Always observe safety rules when per-
forming any maintenance.
BRAKE OPERATION If tractor requires more than six (6) feet
stopping distance at high speed in highest gear, then brake must be adjusted. (See
"TO ADJUST BRAKE" in the Service and Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS"
on page 5 of this manual).
Keep tires free of gasoline, oil, or insect control chemicals which can harm rub-
ber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may
cause tire damage.
NOTE" To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.
OPERATOR PRESENCE SYSTEM Be sure that operator presence and inter- lock systems are working properly. If your
tractor does not function as described below, repair the problem immediately.
The engine should not start unless the
clutch/brake pedal is fully depressed and attachment clutch control is in the
disengaged position.
When the engine is running, any
attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.
The attachment clutch should never
operate unless the operator is in the seat.
BLADE CARE For best results mower blades must be
kept sharp. Replace bent or damaged blades,
BLADE REMOVAL
Raise mower to highest position to allow access to blades.
Remove hex bolt, lock washer and flat washer securing blade.
Install new or resharpened blade with trailing edge up towards deck as shown.
IMPORTANT: To ensure proper assembly, center hole in blade must align with star
on mandrel assembly.
Reassemble hex bolt, lock washer and flat washer in exact order as shown.
Tighten bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: Blade bolt is Grade 8 heat
treated.
Trailing Center Mandrel
Edge Up Blade Hole Assembly
Hex Bolt __
(Grade 8)_, _Flat Washer
*A Grade 8 heat treated boltcan be
identified by six lineson the bolt head.
TO SHARPEN BLADE
NOTE: We do not recommend sharpening blade, but if you do, be sure the blade is
balanced. Care should be taken to keep the blade
balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt to sharpen while it is on the mower.
To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer,
follow the instructions supplied with bal- ancer).
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may appear to be centered, but are not.
Slide blade onto an unthreaded portion of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade
is balanced, it should remain in a hori-
zontal position. If either end of the blade
moves downward, sharpen the heavy end until the blade is balanced.
Center Hole
Blade
5/8" Bolt or Pin
BATTERY Your tractor has a battery charging system
which is sufficient for normal use.
18
Loading...
+ 42 hidden pages