Craftsman 917270430 Owner’s Manual

Owner's Manual

(RAFTtMAN"

13.5 HP

ELECTRIC START 38" MOWER

5 SPEED TRANSAXLE

LAWN TRACTOR

Model No.

917.270430

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pm,Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, II60179

Visit our Craftsman website:www.sears.comlcraftsman

Warranty............................................... 2

Safety Rules .......................................... 2

Product Specifications .......................... 5

Assembly............................................... 8

Operation. ............................................ 11

Maintenance ....................................... 17

Service and Adjustments .................... 21

Troubleshooting ................................. 28

Repair Parts ........................................ 32

Parts Ordering ..................... Back Cover

Maintenance Schedule ...................... 17

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) _ears from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructionsin the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in

material or workmanship.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or acci-

dent or the failure to maintain the equipment according to the instructionscontained in the owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. In-home

warranty service on your Craftsman ridingequipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman

riding equipment to your nearest Sears Service Center. (In-home warranty service will

still be available after 30 days from the date of purchase but a standard trip charge will

apply). This warranty applies only while this product is in the United States. This

Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoflman Estates, IL 60179

GENERAL OPERATION

• Read, understand, and follow all in- structions in the manual and on the

machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as

rocks, toys, wire, etc., which could be

picked up and thrown by the blade.

• Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge di- rection and do not point it at anyone.

Do not operate the mower without ei- ther the entire grass catcher or the

guard in place.

• Slow down before tuming.

• Never leave a running machine unat-

tended. Always turn off blades, set parking brake, stop engine, and re-

2 move keys before dismounting.

• Tum off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while un-

der the influence of alcohol or drugs.

• Watch for traffic when operating near

or crossing roadways.

• Use extra care when loading or un-

loading the machine into a trailer or

truck.

SLOPE OPERATION Slopes are a major factor related to loss-

of-control and tipever accidents, which can result in severe injury or death. All

slopes require extra caution. If you can-

not back up the slope or if you feel un- easy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Un- even terrain could overtum the ma-

chine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight down the slope.

DO NOT:

• Do nottum on slopes unless neces-

sary, and then, turn slowly and gradu- ally downhill, if possible.

• Do not mow near drop-offs, ditches, or

embankments. The mower could sud- denly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do nottry to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the ma-

chine and the mowing activity. Neveras- sume that children will remain where you

lastsaw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if chil-

dren enter the area.

• Before and when backing, look behind and downfor small children.

• Never carry children. They may fall off

and be sedously injured or interfere with safe machine operation.

• Never allow children to operate the ma-

chine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects that may obscure vision.

SERVICE

• Use extra care in handling gasoline

and other fuels. They are flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel

with the engine running.Allow en-

gine to cool before refueling. Do not smoke.

Never refuel the machine indoors. Never store the machine orfuel

container inside where there is an open flame, such as a water heat-

er.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tightand keep equip- ment in good condition.

• Never tamper with safety devices.

Check their proper operation regulady.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage.Allow machine to cool before storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary, before restarting.

• Nevermakeadjustmentsorrepairs withtheenginerunning.

• Grasscatchercomponentsaresubject to wear,damage,and deterioration,

which could expose moving parts or al- low objects to be thrown. Frequently

check components and replace with manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Ad-

just and service as required.

• Be sure the area is clear of other

people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and • behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere • with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another • responsible adult.

• Be alert and turn machine off if chil-

dren enter the area.

• Before and when backing, look behind •

and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

_k,Look for this symbol to point out im-

portant safety precautions. It means CAUTION!!! BECOME AWARE!!! YOUR

SAFETY IS INVOLVED.

/k CAUTION: Inorder to prevent acci- dental starting when setting up, trans-

porting, adjusting or making repairs al- ways disconnect spark plug wire and

place wire where it cannot contact spark plug.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Un- even terrain could overturn the ma-

chine. Tall grass can hide obstacles.

Use slow speed. Choose a low gear so that you will not have to stop or shift white on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the

blades and proceed slowly straight down the slope.

Do not tum on slopes unless neces- sary, and then, tum slowly and gradu- ally downhill, if possible.

WARNING: The engine exhaust from

this product contains chemicals known to the State of California to cause cancer,

birth defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY AND TYPE:

OIL'TYPE

(API-SF/SG/SH):

Z)ILCAPACITY:

;PARK PLUG:

_AP: .030")

CALVE

3LEARANCE: 3ROUND SPEED FORWARD:

[MPH): 1ST 1.0

TIRE FRONT: 14 PSI PRESSURE: REAR: 12 PSI

CHARGING 3 AMPS BATTERY SYSTEM: 5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 25

3LADE BOLT 27-35 FT. LBS FORQUE:

1.25 GALLONS UNLEADED

REGULAR

SAE 30(ABOVE 32°F SAE 5W-30

(Below 32°F)

3.0 PINTS CHAMPION

RJ19LM INTAKE: .005"-.007"

EXHAUST:.009"-.0t 1"

2ND 2.2

3RD 3.2 4TH 4.4

5TH 5.0

REVERSE: 1.4

MIN. CCA: 190 CASE SIZE:U1R

MAINTENANCE AGREEMENT A Sears Maintenance Agreement is

available on this product. Contact your nearest Sears store for details.

CUSTOMER RESPONSlBIUTIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructionsunder "Mainte- nance" and =Storage" sections of this

owner's manual.

WARNING: This tractor is equipped

with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brush- covered or grass-covered land unless the engine's exhaust system is equipped with

a spark arrester meeting applicable local or state laws (if any). If a spark arrester

is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the

California Public Resources Code). Other states may have similarlaws.

Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/Department (See

REPAIR PARTS section of this manual).

CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been

designed, engineered and manufactured to give you the best possible dependabil-

ity and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service

Center. We have competent, well-trained technicians and the proper tools to

service or repair this tractor. Please read and retain this manual. The

instructionswill enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".

Parts Bag contents shown fullsize

(1) Large Flat Washer

(2) Sheet

Metal

Screws

#10-16 x 1/2

(1)Locknut

3/8-24

(1) Knob

(1) Washer

17/32 x 1-3/16 x 12 Gauge (1) Shoulder

Bolt 5/16-18

Seat

Parts packed separately in carton

F-7

Manual

Video

Cassette

Steering

Boot

Parts Bag contents not shown full size

(2) Keys

Steering

Wheel

Parts Bag

Wheel Steering

Insert,

Slope Sheet

Steering

Bushing

, , Adapter

= i

Steering Wheel

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR

ASSEMBLY

f_ I _ Steering Wheel

insert

((J .J lJI 3/8-24Locknut

A socket wrench set will make assembly easier. Standard wrench sizes you need

are listed below. (1) 5/16"wrench (1) Pliers

(2) 1/2"wrench (1) Utility knife (1) Tire pressure gauge

When right or left hand is mentioned in this manual, it means, from your point of

view, when you are in the operating position (seated behind the steering

wheel).

TO REMOVE TRACTOR FROM

CARTON UNPACK CARTON

• Remove all accessible loose parts and parts boxes from shipping carton.

• Cut, from top to bottom, along lines on

all four comers of shipping carton, and lay panels flat.

• Remove mower and packing mated-

als.

• Check for any additional loose parts or boxes and remove.

BEFORE ROLUNG TRACTOR OFF SKID

ATTACH STEERING WHEEL

• Slide the steedng bushing over the

steedng shaft.

• Raise steedng shaft forward until screw holes in dash line up with

steering bushing. Install two (2) sheet metal screws and tighten securely.

• Position steering boot over steedng shaft.

• Place tabs of steering boot over tab slots in dash and push down to

secure.

• Slide steedng wheel adapter onto upper steering shaft.

• Position front wheels of the tractor so

they are pointing straight forward.

• Position steering wheel so cross bars are horizontal (left to right) and slide

onto adapter.

I (_---Large Fiat Washer

Sheet

")_ Metal

Sc,ew

/ _"_ _ Steering

" _ Bushing

Steering Wheel_ Tabs Steering Wheel /

Adapter Steering

Steering Shaft (Assembly

Position)

Slot

Steedng ......... .,'

(Shipping Position) ........ J

• Assemble large flat washer and 3/8-24

Iocknut and tighten securely.

• Snap steedng wheel insert into center

of steedng wheel.

• Remove protective materials from tractor hood and grill.

IMPORTANT:Check for and remove any staples in skid that may puncture tires

where tractor isto rolloff skid.

HOW TO SET UP YOUR TI:_,C'FOR CHECK BATTERY

• Lift seat pan to raised position and

open battery box door.

• If this battery is put into service after

month and year indicated on label (label located between terminals)

charge battery for minimum of one

hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for

charging instructions),

Battery Box Label

INSTALL SEAT Adjust seat before tightening adjustment

knob.

• Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt

securely.

• Assemble adjustment knob and fiat washer loosely. Do not tighten.

• Lower seat into operating position and

sit on seat.

• Slide seat until a comfortable position is reached which allows you to press

clutcWbrake pedal all the way down.

• Get oft seat without moving its

adjusted position.

• Raise seat and tighten adjustment

knob securely.

Shoulder Seat Pan

• Roll tractor forward off skid.

• Remove banding holding discharge guard up against tractor.

TO DRIVE TRACTOR OFF SKID

WARNING: Before starting, read,

understand and follow all instructions in the Operation section of this manual. Be

sure tractor is in a well-ventilated area.

Be sure the area in front of tractor is

clear of other people and obiects.

• Be sure all the above assembly steps

have been completed.

• Check engine oil level and fill fuel

tank with gasoline.

• Sit on seat in operating position.

depress clutch/brake pedal and set the parking brake.

• Place gear shift lever in neutral (N) position.

• Press lift lever plunger and raise

attachment lift lever to its highest position.

• Start the engine. After engine has

started, move throttle control to idle position.

• Depress clutch/brake pedal into full

"BRAKE" position and hold. Move gearshift lever to 1st gear.

• Slowly release clutch/brake pedal anq

slowly drive tractor off skid.

• Apply brake to stop tractor, set parkin!

brake and place gearshift lever in neutral position.

• Turn ignition key to "OFF" position.

Continue with the instructions that follow.

Flat Washer

Adjustment

Knob

TO ROLLTRACTOR OFF SKID (See Operation section for location and function of controls)

• Press lift lever plunger and raise attachment lift lever to its highest

position,

• Release parking brake by depressing

clutch/brake pedal.

• Place freewheel control in freewheel- ing position to disengage transmission

(See "TO TRANSPORT" in the Opera- tion section of this manual).

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for

replacing motion and mower blade driv_ belts in the Service and AdjOstments section ofthis manual. Verifythat the

belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your

tractor, check to see that the brake is

properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adiustment.' section of this manual.

CHECKTIRE PRESSURE

The tires on your tractor were overin-

flated at the factory for shipping pur- poses. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS"

section of this manual.

CHECK DECK LEVELNESS

For best cuttingresults, mower housing

should be properly leveled. See "TO

LEVEL MOWER HOUSING" inthe Service and Adjustments section of this

manual.

4CHECKLIST •

BEFORE YOU OPERATE AND ENJOY

YOUR NEW TRACTOR, WE WISH TO

ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND

SATISFACTION FROM THIS QUALITY

PRODUCT.

PLEASE REVIEW THE FOLLOWING

CHECKLIST: ,/All assembly instructionshave been

completed.

/ No remaining loose parts in carton. 4 Battery is properly prepared and

charged. (Minimum 1 hour at 6

amps).

/ Seat is adjusted comfortably and

tightened securely.

/ Alltires are properly inflated. (For

shipping purposes, the tires were ovednflated at the factory).

/ Be sure mower deck is properly

leveled side-to-side/front-to-rear for best cutting results. (Tires must be

propedy inflated for leveling).

/ Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

/ Check wiring. See that all connections

are still secure and wires are propedy clamped.

WHILE LEARNING HOWTO USEYOUR TRACTOR, PAY EXTRAATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

/ Engine oil is at proper level. / Fuel tank isfilled with fresh, clean,

regular unleaded gasoline.

/ Become familiar with all controls - their

location and function. Operate them before you start the engine.

/ Be sure brake system is in safe

operating condition.

These symbols may appear on your tractor or in literature supplied with the product.

Leam and understand their meaning.

r- A

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

REVERSE FORWARD FAST SLOW

LIGHT

LOCKED

R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

ATTACHMENT

IGNITION CLUTCH DISENGAGED

DANGER, KEEP HANDS AND FEET AWAY

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETYRULESSECTION)

FREE WHEEL

(AutomaticModelsonly)

KNOWYOURTRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrationswith your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Attachment Ignition Switch Clutch Lever

Plunger

Throttle/Choke

Attachment LiftLever

Pedal Adjustment

Brake Lever

Indicator

Our tractors conform to the safety standards of the American National Standards

Institute.

ATTACHMENT CLUTCH LEVER - Used

to engage the mower blades, or other attachments mounted to your tractor,

ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck

or other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and

starting the engine. GEARSHIFT LEVER - Selects the speed

and direction of tractor.

IGNITION SWITCH - Used for starting and stopping the engine.

LIFT LEVER PLUNGER - Used to release attachment lift lever when

changing its position, LIGHT SWITCH - Turns the headlights on

and off. PARKING BRAKE LEVER - Locks

clutch/brake pedal into the brake position.

THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask

over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator to

leave the seat without first setting the parking brake will shut off the engine.

• Depress clutch/brake pedal into full =BRAKE" position and hold.

• Place parking brake lever in =EN- GAGED" position and release pres-

sure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold

tractor secure.

Attachment Clutch Lever

Throttle/Choke

Position

Pedal

"Engaged"

Position

Lever

Position Position

Brake

STOPPING

MOWER BLADES -

• To stop mower blades,move attach- ment clutch lever to "DISENGAGED"

position.

GROUND DRIVE-

• To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position.

• Move gearshift lever to neutral (N) position.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle

before stopping may cause engine to

=backfire".

• Turn ignition key to "OFF" position and

remove key. Always remove key when

leaving tractor to prevent unauthodzec

use.

• Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF"

will cause the battery to be discharged, (dead). NOTE: Under certain conditions when

tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

_ILCAUTION: Always stop tractor

completely, as described above, before

leaving the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging rate.

• Full throttle offers the best bagging and mower performance.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement i._ controlled by the gearshift lever.

• Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position.

• Move gearshift lever to desired position.

• Slowly release clutch/brake pedal to start movement,

IMPORTANT: Bring tractorto a complet(

stop before shifting or changing gears,

Failure to do so will shorten the useful lifeof your transaxle.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi- mately 1-1/2 to 4". The heights are measured from the ground to the blade

tip with the engine not running. These

heights are approximate and may vary depending upon soil conditions, height

of grass and types of grass being mowed.

• The average lawn should be cut to

approximately 2-112 inches during the cool season and to over 3 inches

during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut relatively high; the second to desired

height.

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachment lift

control.

• Start mower blades by engaging

attachment clutch control.

• TO STOP MOWER BLADES. disen- _gage attachment clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the discharge

guard in place.

Attachment Clutch Lever "Engaged" Position

Lever High

TO OPERATE ON HILLS

_CAUTION: Do not drive up or down

hillswith slopes greater than 15° and do not drive across any slope.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to brake position and engage parking

brake.

• Move gearshift lever to 1st gear. Be

sure you have allowed room for tractor to roll slightlyas you restart movement.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest

position with attachment lift control.

• When pushing or towing your tractor, be sure gearshift lever is in neutral (N)

position.

• Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting your tractor on a truck

or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate means of tying hood to tractor (rope,

cord, etc.).

TOWING CARTS AND OTHER A'n'ACHMENTS

Tow only the attachments that are

recommended by and comply with specifications of the manufacturer of your

tractor. Use common sense when towing. Too heavy of a load, while on a slope, is

dangerous. "13rescan lose traction with the ground and cause you to lose control of your tractor.

Position

Guard

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will increase carbon and lead oxide

de_its and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used

within 30 days to assure fuel fresh-

ness.

IMPORTANT: When operating in

temperatures below 32°F(0°C), use

fresh, clean winter grade gasoline to help insure good cold weather starting.

WARNING: Experience indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or

longer. Drain the gas tank, start the

engine and let it run untilthe fuel lines

and carburetor are empty. Use fresh fuel next season. See Storage Instructions

for additional information. Never use

engine or carburetor cleaner products in the fuel tank or permanent damage may

occur.

_CAUTION: Fill to bottom of gas tank filler neck. Do not ovedill. Wipe off any spilled oil or fuel. Do not store, spill or

use gasoline near an open flame. BEFORE STARTING THE ENIGNE CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already titled with summer weight oil.

• Check engine oil with tractor on level

ground.

• Remove oil fill cap/dipstick and wipe

clean, reinsert the dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If neces-

sary, add oil until =FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See =OIL VISCOSITY CHART" in the Customer

ResponsibiUtiessection of this manual).

• To change engine oil, see the Mainte- nance section in this manual.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel

from the tank to the engine.

• Sit on seat in operating position,

depress clutch/brake pedal and set parking brake.

• Place gear shift lever in neutral (N)

position.

• Move attachment clutch to =DISEN-

GAGED" position.

• Move throttle control to fast position

• Pull choke control out for a cold

engine start attempt. For a warm engine start attempt the choke control

may not be needed.

NOTE: Before starting, read the warm

and cold starting procedures below.

• Insert key into ignition and turn key

clockwise to =START" position and release key as soon as engine starts. Do not run starter continuously for

more than fifteen seconds per minute. If the engine does not start after

several attempts, push choke control

in, wait a few minutes and try again. If

engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, slowly push

choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke

control out slightly for a few seconds and then continue to push the control in slowly.

• The attachments and ground ddve can

now be used. If the engine does not

accept the load, restart the engine and

allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50 ° F and below)

• When engine starts, slowly push choke control in until the engine

begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small

changes in speed and load, until the choke contro/is fully in. If the engine

starts to run roughly, pull the choke

control out slightly for a few seconds and then continue to push the control

in slowly. This may require an engine warm-up period from several seconds to severa/minutes, depending on the temperature.

• The attachments can be used during the engine warm-up period and may

require the choke control be pulled out

slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32

F) the carburetor fuel mixture may need

to be adjusted for best engine perfor-

mance. See _TO ADJUST CARBURE- TOR" in the Service and Adjustments

section of this manual.

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should be propedy leveled for

best mowing performance. See TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of

this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have

the cut area to the right of the tractor. This will result in a more even distribu-

tion of clippings and more uniform cutting.

• When mowing large areas, start by

tuming to the right so that clippings will discharge away from shrubs, fences,

driveways, etc. After one or two

rounds, mow in the opposite direction making left hand turns until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and possible fire hazard from dried

clippings. Make first cut relatively

high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing performance and proper discharge ot

material. Regulate ground speed by

selecting a low enough gear to give the mower cutting performance as well

as the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the attachment being used.

[

]

MAINTENANCE SCHEDULE ..,_._e_

Fi,,,.o. s ""

Check Tire Pressure Check Operator Presence and

T Interlock Systems R Check for L_ose Fasteners _ 1_7 I_

T Lubrication Chart I_

A SharperVReplace Mower Blades _4

0 Check Battery Level

R Clean Battery and Terminals

Check Transaxle Cooling Ikf Adjust Blade Belt(s) Tension I_s

Adjust Motion Drive Belt(s Tension _#/s

Check Engine Oil Level i _ Change Engine Oil I _,s

E Clean Air Filter

N Clean Air Screen

iG Inspe_ Muffler/Spark Attester

Replace O a FiRe="(If equipped) I_.=

N Clean Engine Cooling Fins _2

Replace Spark Plug II_

ReplaCe Air Filtel" Paper Cadddge V_2 Replace Fuel Filter

I - Change more often whefl opiating trade5 a heavy load or in high ambient temperatures. 5 - ff equipped with ad_ustllb]e sy_em. 2 - Service _ often when operating in dtr(y of dusty cooditions, 6 - Not requited if equipped with mxinterm nce- fnim bRnety.

3 - If equipped with oil filler, change oil eve(y 50 hours, 7 - Tighl_ front axle pivot bolt to 35 fl.-Ibs, maximum. 4 - Replace blades rnore o;_n when mowing tn sandy soil Oo not overtighten.

GENERAL RECOMMENDATIONS The warranty on this tractor does not

(DSpindle--

cover items that have been subjected to Zen_ F;"

operator abuse or negligence. To , receive full value from the warranty, :._.-

operator must maintain tractor as instructed in this manual. (DFront Wheel.-.

Some adjustments will need to be made Bearing ,'W periodically to propedy maintain your Zerk f

tractor. All adjustments in the Service and

Adjustments section of this manual o should be checked at least once each i

season.

• Once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A new spark plug and clean air filter

assure proper air-fuel mixture and

(_3ENERAL PURPOSE GREASE _)REFER TO MAINTENANCE "ENGINE"

help your engine run better and last SECTION longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and interlock systems for proper operation.

• Check for loose fasteners.

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of the self-lubricating bearings. If you feel

they must be lubricated, use only a dry, powdered graphite type lubricant

17 sparingly.

LUBRICA_ONCHART

TRACTOR

Always observe safety rules when

performing any maintenance.

BRAKE OPERATION

Iftractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be

adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See =PRODUCT SPECIFICATIONS" section of this manual).

• Keep tires free of gasoline, oil, or

insect control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent fiat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also

prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the

clutch/brake pedal is fully depressed and attachement clutch control is in

the disengaged position.

• When the engine is running, any attempt by the operator to leave the seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the seat.

BLADE CARE For best results mower blades must be

kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

• Raise mower to highest position to

allow access to blades.

• Remove hex bolt, lock washer and flat

washer secudng blade.

• Install new or resharpened blade with

trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assem- bly, center hole in blade must align with star on mandrel assembly.

• Reassemble hex belt, lock washer and flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade belt is Grade 8 heat treated.

Trailing EdgeUp /

Blade Center

Mandrel Assembly

_£--Hex Bolt (Grade:

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the

blade is balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a

file or on a grinding wheel. Do not

attempt to sharpen while on the mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions

supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded

portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of

the blade moves downward, sharpen the heavy end until the blade is

balanced.

Center Hole

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