Craftsman 917270411 Owner’s Manual

Owner's Manual
I:mAFTSMnNo
13.5 HP ELECTRIC START
42" MOWER 6 SPEED TRANSAXLE
LAWN TRACTOR
Model No. 917,270411
, Safety o Assembly
, Operation
Maintenance Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip- ment.
For answers to your questions
about this product, Call:
1-800-659=5917
Sears Craftsman Help Line
5 am ,,5 pro, Mon - Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Warranty .................................................... 2
Safety Rules ............................................. 2
Product Specifications ........................... 5
Assembly .................................................. 8
Operation ....................................................11
Maintenance Schedule ......................... 17
LIMITED ONE YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For one (1) year from the date of purchase, if this Craftsman Riding Equipment is ma!n-
talned, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
o Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
- Repairs necessary because of operator abuse, negligence, improper storage or acci-
dent or the failure to maintain the equipment according to the instructions contained in the owner's manual.
o Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip- ment proves defective in material or workmanship and our testing determines the bat- tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty
service on your Craftsman ridingequipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center, After 30 days from the date of purchase, warranty service is available by taking your Craftsman riding equip-
ment to your nearest Sears Service Center. (In-home warranty service will still be avail- able after 30 days from the date of purchase but a standard trip charge will apply). This
warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
Maintenance ............... i...........................17
Service and Adjustments ............................21
Storage .................................................. 27
Troubleshooting .......... _......................... 28
Repair Parts ............... :......................... 34
Parts Ordering ............ 'o.......... Back Cover
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GENERAL OPERATION e Read, understand, and follow all instruc-
tions in the manual and on the machine before starting.
Only allow responsible adults, who are
familiar withthe instructions, to operate
the machine.
Clear the area of objects such as rocks,
toys, wire, etc., which could be picked up and thrown by the blade.
Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
Never carry passengers. ° Do not mow in reverse unless absolute-
ly necessary, Always look down and behind before and while backing,
. Be aware of the mower discharge direc-
tion and do not point it at anyone. Do not operate the mower without either
the entire grass catcher or the guard in
place. = Slow down before turning. = Never leave a running machine unat-
tended° Always turn off blades, set park..
ing brake, stop engine, and remove
keys before dismounting.
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(5 (5
03
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial light,
Do not operate the machine while under the influence of alcohol or drugs.
° Watch for traffic when operating near or
crossing roadways.
o Use extra care when loading or unload-
ing the machine into a trailer or truck.
SLOPE OPERATION
Slopes are a major factor related to loss-
of-control and tipover accidents, which can result in severe injury or death. All
slopes require extra caution. If you cannot back upthe slope or if you feel uneasy on it, do not mow ito
DO:
o Mow up and down slopes, not across°
Remove obstacles such as rocks, tree
limbs, etc.
° Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
o Use slow speed. Choose a low gear so
that you will not have to stop or shift while on the slope_
o Follow the manufacturer's recommen-
dations for wheel weights or counter- weights to improve stability.
Use extra care with grass catchers or other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow and gradual Do not make sudden
changes in speed or direction.
o Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades and proceed slowly straight down the
slope_
DO NOT:
Do notturn on slopes unless necessary, and then, turn slowly and gradually
downhill, if possible.
. Do not mow near drop-offs, ditches, or
embankments. The mower could sud- denly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
° Do not mow on wet grass, Reduced
traction could cause sliding,
Do not try to stabilize the machine by putting your foot on the ground
o Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur ifthe operator
is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity, Never assume that children wd|remain where
you last saw them. o Keep children out of the mowing area
and under the watchful care of another
responsible adult.
o Be alert and turn machine off if children
enter the area.
o Before and when backing, look behind
and down for small children,
° Never carry children, They may fall off
and be seriously injured or interfere with safe machine operation.
Never allow children to operate the machine,
Use extra care when approaching blind
corners, shrubs, trees, or other objects that may obscure vision.
SERVICE
o Use extra care in handling gasoline and
other fuels, They are flammable and vapors are explosive.
Use only an approved container. Never remove gas cap or add fuel
with the engine running. Allow en-
gine to cool before refueling, Do not smoke.
Never refuel the machine indoors, Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
o Never run a machine inside a closed
area,
Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip- ment in good condition.
° Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary, before restarting,
3
o Nevermakeadjustmentsorrepairswith
theengine running.
" Grass catcher components are subject
to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently
check components and replace with
manufa!cturer's recommended parts,
when n_cessa_
o Mower blades are sharp and can cut.
Wrap tl_eblade(s) or wear g!oves, and use extI'a caution when servnclng them.
', Cheek I_rake operation frequently.
Adjust _nd service as required.
Be sure the area is clear of other people before mowing, Stop machine if anyone
enters the area.
. Never carry passengers,
Do not mew in reverse unless absolute- ly necessary. Always look down and
behind before and while backing°
,, Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation.
,, Keep children out of the mowing area
and under the watchful care of another responsible adult.
,' Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
_kLook for this symbol to point out impor- tant safety precautions. It means CAU- TIONI!! BECOME AWARE!!I YOUR SAFE-
TY IS INVOLVED.
_kCAUTION: In order to prevent acciden-
tal starling when setting up, transporting, adjusting or making repairs always discon-
nect spark plug wire and place wire where it cannot contact spark plug.
o Mow up and down slopes (15 ° Max), not
across.=
Remove obstacles such as rocks, tree limbs, _,tc.
Watch for holes, ruts, or bumps.. Uneven terrain could overturn the machine. Tall
grass can hide obstacles.
° Use slow speed. Choose a low gear so
that you will not have to stop or shift while orLthe slope.
o Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades and proceed slowly straight down the
slope.
° Do notturn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible,
,_.WARNING: The engine exhaust from this product contains chemicals known to
the State of California to cause cancer, birth defects, or other reproductive hai'm.
4
GASOLINE 1.25 GALLONS CAPACITY UNLEADED AND TYPE: REGULAR
OILTYPE SAE 30 (above 32°F)
API-SF/SG/SH): SAE 5W-30
(below 32°F)
OIL CAPACITY: 3.0 PINTS S-_RK PLUG: Champion J19LM or
RJ19LM
GAP: ,030") STD361458
VALVE INTAKE: .005"-.007" CLEAFLA,NCE: EXHAUST: .009"-.011"
GROUND SPEED (MPH):
FORWARD:
1sT 1,0
2ND 1.3 3RD 2,1
4TM 3, '1
5TM 4.0 6TM 5.1
REVERSE: 1_6
TIRE PRESSURE: FRONT: 14 PSI
REAR: 12PSI
CHARGING 3 AMPS BATTERY SYSTEM: 5 AMPS HEADLIGHTS
E3ATTERY: AMP/FIR: 25
MIN. CCA: 190 CASE SIZE: U1R
A Sears Maintenance Agreement isavail- able on this product. Contact your nearest
Sears store for details.
CUSTOMER RESPONSMBILITIES
, Read and observe the safety rules,
,, Follow a regular schedule in maintain-
ing, caring for and using your tractor.
Follow the instructions under "Mainte- nance" and "Storage" sections of this
owner's manual.
_kWARNING: This tractor is equipped with an internal combustion engine and
should not be used on or near any unim- proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it should be maintained in effective working
order by the operator.
In the state of California the above is required by law (Section 4442 of the
California Public Resources Code). Other states may have similar laws. Federal
laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service
Center (See REPAIR PARTS section of this manual).
E3LADEBOLT 27-35 FT. LBS.
TORQUE:
CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been
designed, engineered and manufactured to give you the best possible dependability
and performance.
Should you experience any problem you cannot easily remedy, please contact your
nearest Sears Authorized Service Center. We have competent, well4rained techni-
cians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly, Always
observe the "SAFETY RULES".
5
Parts Bag contents shown full size
©
(1) Large Flat Washer
, , ,.. ,,, .........
Metal
Screws
(2) Sheet
#10-t6 × 1!2
3/8.24
(1) Locknut
(1) Knob
(2) Hex Bolts 1/4-20 x 3/4
(2) Washers Nuts
9/32 x 5/8 x 16 Gauge 1/4-20
(1) Washer
17/32 x 1-3/16 x 12Gauge
_ (2)Hex
(1) Shoulder
Bolt 5/16-18
Washers 114
(2) Lock
6
Seat
,- i ir_,l ,,,¸ r...................
Parts packed separately In carton
Video
Cassette
L.,ul
Steering
Wheel
- Steering ........ .._
Manual Beot Parts Bag
Parts Bag contents not shown full size
..... i , , , __
Slope Sheet
,_ (2) Keys
Steering Bushing
_.__> teering
Insert
Wheel
Steering Wheel
, , Adapter
I---..--J
Your new tractor has been assembled at the factory with exception of those paris left unassembled for shipping purposes To ensure safe and pi'oper operation of your tractor
all parts and hardware you assemble must be t ghtened securely. Use the correct tools as necessary to insure proper tightness. Revlew the video cassette before you begin_
TOOLS REQUIRED FOR
ASSEMBLY A socket wrenchset willmake assembly
easier.Standard wrench sizes you need
are listed below, (1) 9/16" wrench
(2) 1/2" wrench (1) Pliers
(1) Utility knife When right or left hand is mentioned in
this manual, it means, from your point of view, when you are in the operating posi- tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
o Remove all accessible loose parts and
parts boxes from shipping carton (See page 6).
o Cut, from top to bottom, along lines on
all four corners of shipping cadon, and lay panels flat.
, Check for any additional loose parts or
boxes and remove.
(2) 7/t 6" wrenches (1) Phillips Screw-
driver
(1) Tire pressure
gauge
o Snap steering wheel insert into center
of stee_tng wheel.
o Remove protective materials from trac-
tor hood and grill. IMPORTANT" Check for and remove any staples in!skid that may puncture tires
where tractor is to roll off skid,
BEFORE ROLLING TRACTOR OFF
SKID
ATTACH STEERING WHEEL
o Slide the steering bushing overthe
steering shaft,
Raise steering shaft forward until screw holes in dash line up with steering bush-
ing. Install two (2) sheet metal screws and tighten securely.
° Position steering boot over steering
shaft.
o Place tabs of steering boot over tab
slots in dash and push down to secure.
° Slide steering wheel adapter onto upper
steering shaft.
o Position front wheels of the tractor so
they are pointing straight forward,
o Position steering wheel so cross bars
are horizontal (left to right) and slide onto adapter°
Assemble large flat washer and 3/8-24 Iocknut and tighten securely.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls) o Press lift lever plunger and raise attach-
ment lift lever to its highest position,
o Release parking brake by depressing
clutch/brake pedal.
o Place gearshift lever in neutral (N) posi-
tion.
o Roll tractor forward off skid.
o Remove banding holding discharge
guard up against tractor,
HOW TO SET UP YOUR TRACTOR
CONNECT BATTERY
,&CAUTION: Do not short battery termF rials by allowing a wrench or any other
object to contact both terminals at the same time. Before connecting battery, re-
move metal bracelets, wristwatch bands, rings, etc. Positive terminal must be con-
nected first to prevent sparking from acci- dental grounding.
o Remove cardboard packing from seat
pan and lift seat pan to raised position.
o Open battery box door and remove pro-
tective plastic.
= Remove terminal protective caps and
discard.
° If this battery is put into service after
month and year indicated on label (label located between terminals) charge bat.
tery for minimum of one hour at 6-10 amps°
o First connect RED battery cable to posi-
tive (+) terminal with hex bolt, flat wash- er, lock washer and hex nut as shown.
Tighten securely.
, Connect BLACK grounding cable to
negative (-) termina! with remaining hex bolt, flat washer, lock washer and hex
nut. Tighten securely.
Close battery box door. Open battery box door for:
,, Inspection for secure connections
(to tighten hardware).
Inspection for corrosion. , Testing battery.
Jumping (if required).
Periodic charging.
INSTALL SEAT
Adjust seat before tightening adjustment Imob.
= Remove cardboard packing on seat pan. o Place seat on seat pan and assemble
shoulder bolt, Tighten shoulder bolt securely,
Assemble adjustment knob and flat washer loosely, Do not tighten.
o Lower seat into operating position and
sit on seat,
, Slide seat until a comfortable position is
reached which allows you to press clutch/brake pedal all the way down.
° Get off seat without moving its adjusted
position.
o Raise seat and tighten adjustment knob
securely.
Seat
Seat Pan .,_===== _k
Shoulder _ frT---_'_l /[ Bolt ,k\_'C"_\_ _
F _ _("_- FlatWasher
Adjustment Knob
Positive Discard "lermtnal (Red) Cable Proctective Caps
Lock Washer
Flat Washer
Seat
Batter Door
Hex Bolt
Negative (Black)
9
CHECKDECK LEVELNESS
Fer beet cutting results, mower housing
should be properly teveled_ See '_TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual,
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts in the Service and Adjustments sectoin of this manual° Verify that the belts are rout-
ed correctly. CHECK BRAKE SYSTEM After you learn how to operate your trac-
tor, check to see that the brake isproperly adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual.
,I CHECKLIST
PLEASE REVIEW THE FOLLOWING
CHECKLIST: ,/" All assembly instructions have been
completed.
# No remaining loose parts in carton ,/" Battery is properly prepared and
charged. (Minimum ! hour at 6 amps)o
/" Seat is adjusted comfortably and
tightened securely.
,/" All tires are properly inf!ated. (For
shipping purposes, the tires were overinflated at the factor,,,).
v" Be sure mower deck is properly leveled
side-to-side/front-to-rear for best
cutting results. (Tires must be properly inflated for leveling),
,," Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
¢ Check wiring. See that all connections
are still secure and wires are properly clamped_
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO
THE FOLLOWING IMPORTANT ITEMS: #" Engine oil is at proper level.
,/ Fuel tank Is filled with fresh, clean,
regular unleaded gasoline.
,/ Become familiar with all controls - their
location and function. Operate them before you start the engine.
,f Be sure brake system is in safe
operating condition.
10
Thesesymbolsmayappear on your tractor or in literature supplied with the product,
Learn and understand their meaning.
BATTERY CAUTION OR
WARNING
ENGINE ON ENGINE OFF
IXI
FUEL
ATTACHMENT
CLUTCH ENGAGED
CHOKE
REVERSE NEUTRAL
REVERSE FORWARD
OIL PRESSURE LIGHTS ON
.@0
MOWER HEIGHT PARKING BRAKE
LOCKED
HIGH
FAST
OVER TEMP
LIGHT
UNLOCKED
SLOW
MOWER LIFT
L
LOW PARKING BRAKE
ATTACHMENT
IGNITION
CLUTCH DISENGAGED
I__1
DANGER, KEEP HANDS AND FEET AWAY
®@@®@
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
HYDROSTATIC FREEWHEEL
(HydroModels only)
11
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrationswith your tractor to familiarize yourself with !he locations of
various controls and adjustments_ Save this manual for future reference°
Attachment
ThrottIeChoke
Arnmeter
\
Clulch Lever
Ignition
Switch
Light
Lift Laver
Plunger
Control_
Clutch/Brake
Pedal
Gearshift
Lever Parking Brake
i i .......
Our tractors conform tothe safety standards of the American
National Standards Institute.
ii ,, ,i, ,, ,,
ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other
attachments mounted to yourtractor.
LIGHT SWITCH; Turns the headlights on and off.
THROTTLE/CHOKE CONTROL: Used
for starting and controllingengine speed.
CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and
starting the engine_ PARKING BRAKE: Locks clutch/brake pedal into the brake position.
Attachment Lift
Lever
,i , L , , ,1 ,,
GEARSHIFT LEVER: Seledts the speed and direction of tractor.
ATTACHMENT LIFT LEVER: Used to raise, lower, and adjust the mower deck or
other attachments mounted to your tractor. LIFT LEVER PLUNGER; Used to release
attachment lift lever when changing its
position. IGNITION SWITCH: Used for starting and
stopping the engine. AMMETER: Indicates battery charging (+)
or discharging (-).
12
The operation of any tractor can result in foreign ob_c-"_s'°ihrown into the
eyes, which can result in severe eye damage. Always wear safety glass- es or eye shields while operating your tractor or performing any adjust-
ments or repairs, We recommend a wide vision safety mask over the
spectacles, or standard safety glasses.
,, _ , , , ,,, , ,
HOW TO USE YOUR TRACT,OR NOTE; Under certain conditions when Your tractor is equipped with an _perator
presence sensing switch. When engine
is running, any attempt by the operator to leave the seat without first setting the
parking brake will shut off the engine.
TO SET PARKING BRAKE
Depress clutch/brake pedal into full
"BRAKE" p'osition and hold,
,= Place parking brake lever in
"ENGAGED" position and release pres- sure from clutch/brake pedal. Pedal should remain in "BRAKE" position
Make sure parking brake will hold trac- tor secure.
Attachment ClutchLever
Throttle/Choke Control lever
Position
"Disengaged"
Position
Clutch/Brake
Pedal "Drive" Parklng Position Brake
"Engaged"
P0sition
Gearshift
"Disengag Lever Position "Brake"
tractor is standing idle with the engine run- ning, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility, always stop engine when
,_pping tractor on grass areas.
CAUTION. Always stop tractor com-
pletely, as described above, before leaving the operator's position; to empty grass
catcher, etc.
THROTTLE CONTROL Always operate engine at full throttle.
o Operating engine at less than full throt-
tle reduces the battery charging rate.
Full throttle offers the best bagging and mower performance,
TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
controlled by the gearshift lever.
Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) posltiom
,, Move gearshift lever to desired posi-
tion,
o Slowly release clutch/brake pedal to
start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears,
STOPPING
MOWER BLADES -
. To stop mower blades, move attach-
ment clutch lever to "DISENGAGED" position.
GROUND DRIVE -
To stop ground drive, depress clutch/brake pedal into full "BRAKE"
position.
o Move gearshift lever to neutral (N) posi-
tion.
ENGINE
o Move throttle control to slow position. NOTE_ Failure to move throttle control to
slow position and allowing engine to idle before stopping may cause engine to
"backfire", ° Turn ignition key to "OFF" position and
remove key. Always remove key when leaving tractor to prevent unauthorized
use.
Failure to do so will shorten the useful life of your transaxle
TO ADJUST MOWER cUTrlNG HEIGHT
The position of the attachment liftlever
determines the cutting height°
- Grasp lift lever.
,, Press plunger with thumb and move
lever to desired position.
The cutting height range is approximate-
ly 1-1/2 to 4". The heights are measured
from the ground to the blade tip with the engine not running, These heights are approximate and may vary depending
upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to approximately 2-1/2 inches during the
cool season and to over 3 inches during hot months. For healthier and better
looking lawns, mow often and after moderate growth.
. Never use choke to stop engine.
1,3
° Forbestcuttingperformance,grass
over6 inchesin heightshouldbe mowedtwice. Makethefirstcutrela-
tivelyhigh;the secondto desired height.
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch engaged wfll shut off the engine.
o Select desired height of cut,
Start mower blades by engaging attach- ment clutch control.
o TO STOP MOWER BLADES -.disen-
_gage attachment clutch control.
CAUTION. Do not operate the mower
without either the entire grass catcher, on mowers so equipped, or the discharge guard in place.
Attachment _"
Lilt Lever High Position _ _l''_-_ '"_',, ;, Low
_'_-_.._/- Position
Lift Lever .7 //_::_ AttachmentJ(F_=N _._
. o./.
HighPosition/"---__
//I Qu rd
TO OPERATE ON HILLS
,_OAUTION: Do notdriveup ordown
hills with slopes greater than 15° and do not drive across any slope. A slope guide
at the back of your manual is provided for
your use.
. Choose the slowest speed before start-
ing up or down hills.
° Avoid stopping or changing speed on
hills.
o If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake
position and engage parking brake.
Move gearshift lever to 1st gear. Be sure you have allowed room for tractor
to roll slightly as you restart movement.
To restart movement, slowly release parking brake and clutch/brake pedal.
Make all turns slowly. TO TRANSPORT
o Raise attachment lift to highest position
with attachment Iift control
,, When p_usl_Ingor towing your tractor, be
sure gearshift lever is in neutral (N)
position.
Do not push or tow tractor at more than five (5) MPHo
NOTE: T_ protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord,
etc.).
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with summer weight oil
Check engine oil with tractor on teve!
ground.
o Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary,
add oil until "FULL" mark on dipstick is
reached, Do not overfill
For cold weather operation you should change oll for easier starting (See "OIL
VISCOSITY CHART" in the Mainten- ance section of this manual),
To change engine oU,see the Mainten- ance section in this manual.
ADD GASOLINE ° Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octaner (Use of leaded gasoline will increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline, Purchase fuel in quantities that can be used within 30 days to,assure fuet freshness.
IMPORTANT: When operating in tempera-
tures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good
,_d weather starting.
WARNING: Experience Indicates that
alcohol blended fuels (called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids during storage. Acidic
gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emp- tied before storage of 30 days or longer.
Drain the gas tank, start the engine and
let it run until the fuel lines and carburetor are empty. Use fresh fuel next season.
14
LIFT ASSEM
See Storage Instructions for, additional Information. Never use engine orcarbure-
tor cleaner products in the fuel tank or per _
_nent damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck° Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
TO START ENGINE When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
= Sit on seat in operating position,
depress clutch]brake pedal and set parking brake.
,, Place gear shift lever in neutral (N) posi-
tion.
o Move attachment clutch to "DISEN-
GAGED" position.
o Move throttle control to choke position.
NOTE: Before starting, read the warm and cold starting procedures below.
Insert key into Ignition and turn key clockwise to "START" position and
release key as soon as engine starts. Do not run starter continuously for more
than fifteen seconds per minute. If the engine does not start after several
attempts, move throttle control to fast position, wait a few minutes and try
again° If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50° F and above)
, When engine starts, move the throttle
control to the fast position.
o The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and
allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING (50 ° FAND
BELOW)
o When engine starts, allow engine to run
with the throttle control in the choice position until the engine runs roughly,
then move throttle control to fast posi- tion. This may require an eng!ne warm- up period from several seconds to sev.
eral minutes, depending on the temper- ature.
o The attachments can also be used dur-.
Ing the engine warm..up pedod.
NOTE; If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this
manual.
15
MOWING TIPS
"Tirechains cannot be used when the mower housing is attached to tractor.
, Mower should be properly leveled for
best mowing performance. See %0 LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
The left hand side of mower should be used for trimming.
o Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the machine. This will result in a more even distribu-
tion of clippings and more uniform cut- ting.
When mowing large areas, start by turn- ing to the right so that clippings will dis-
charge away from shrubs, fences, drive- ways, etc. After one ortwo rounds,
mow in the opposite direction making
left hand turns until finished
= If grass is extremely tall, it should be
mowed twice to reduce load and possi-
ble fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when itis wet. Wet grass will plug mower and leave unde-
sirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle when mowing to assure better mowing
performance and proper discharge of material, Regulate ground speed by se..
lecting a low enough gear to give the mower the best cutting performance as
well as the quality of cut desired,
When operating attachments, select a ground speed that will suit tile terrain
and give best performance of the at- tachment being used.
16
CUSTOMER RESPONSIBILITIES
F'LL 'N DATES _'_._.._. _, ,O'_i_'_O_,_'_,_d3__ AS YOU COMPLETE .,/_'_'_'__._._ _ .._.t_,q.?._._._ _'_Oq'_ _"
REGULARSERVICE _v _:_,: _:_'_,_/_SERVICE DATES
T J :
o 'y ..... _ ...................
R Clean Sallbry and Terminals/Recharge _ _,l
x ioo,.o,,ooo, o , ,..°
Check Engine OII Level
Change Engine Oil Clean Air Filler
E
N
Clean Air Screen Inspect Muffler/Spark Arrester
?
Replace OII Filler (If equipped) Clean Engine COOling Fins Replace Spark Plug
Replace Air Filler Paper Cartridge Replace Fuel Filler
1 - Ch_g_ rnorm ellen when opqrmllng under t=heavy _o_d or In high arnblo_ tompi;r _oa 5 - II I={l_{pp_d with R_jul[mb_ _t_r_, _ZA Sarvl_{_ mo_. oft=n when _perattng In dirty or _u_ty _ondltlon_ 3 _ II _qutpped with o!1 fllhlr, ¢h_ng_ o{I _livery _0 hour=
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
itemsthat have been subjected to operator
Zerk Zerk
abuse or negligence. To receive full value
from the warranty, operator must maintain tractor as instructed in this manual° Some
adjustments will need to be made periodF
cally to properly maintain your tractor.
Front Wheel Wheel
Beadng Zerk Zerk
All adjustments in the Service and Adjustments section of this manual should
be checked at least once each season, = Once a year you should replace the
spark plug, clean or replace air filter, and check blades and belts for wear; A new
spark plug and clean air filter assure
@Attachment}
Clutch
Pivot(s) i
proper air-fuel mixture and help your
engine run better end lest longer.
BEFORE EACH USE
Check engine oil level.
o Check brake operation, o Check tire pressure.
o Check operator presence and interlock
systems for proper operation.
o Check for loose fasteners.
@SAE30 or I0w30 MotorOIL
General Purpose Grease . Refer to Maintenance Engine Section
IMPORTANT: Do not oil or grease the pivot points which have special nylon bear-
ings, Viscous lubricants will attract dust and dirt that will shorten the life of the self-
lubricating bearings. If you feel they must be lubricated, use only a dry, powdered
graphite type lubricant sparingly,
- Not r=qLd_d If =qLllppOd with malnl=n=nc{=, fl_=o to_ltoly
7 ,.'f'lghtan tront €_xlo i_vot bolt to _6 fL-tb_ maximum,
LUBRICATION CHART
Engine
i
Spindle
-'rent
Searing
17
TRACTOR
Always obsewe safety rules when per-
forming any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in highest gear, then brake must be adjusted. (See
"TO ADJUST BRAKE" in the Service and Adjustments section of this manual).
TIRES
. Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS" on page 5 of this manual).
, Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub- ber.
Avoid stumps, stones, deep ruls, sharp objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
BLADE CARE
For best results mower blades must be kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
Raise mower to highest position to allow access to blades.
Remove hex bolt, lock washer and flat
washer securing blade.
= Install new or resharpened blade with
trailing edge up towards deck as shown.
- Reassemble hex bolt, lock washer and flat washer in exact order as shown.
Tighten bolt securely (27-35 R. Lbs. torque).
IMPORTANT: Blade bolt is Grade 8 heat
treated.
Blade _ Mandrel
FlatWasl _ Trailing
Washer....'_....._" _ EdgeUp
Lock
Hex Bolt (Grade8)*.
*A Grade 8 heat treated bolt can be identified by six Itnes on '_hebolt head_
TO SHARPEN BLADE NOTE: We do not recommend sharpening blade, but if you do, be sure the blade is
balanced. Care should be taken to keep the blade
balanced. An unbalanced blade will cause excessive vibration and eventual damage
to mower and engine. = The blade can be sharpened with a file
or on a grinding wheel. Do not attempt to sharpen while it is on the mower.
= To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone balancer. (When L.,singa cone ba!ancer,
follow the instructions supplied with bal- ancer).
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
o Slide blade onto an unthreaded portion
of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade
is balanced, itshould remain in a hori- zontal position. If either end of the blade
moves downward, sharpen the heavy end until the blade is balanced.
Center Hale
Blade
518"Bolt or Pin
BATTERY
Your tractor has a battery charging system which is sufficient for normal use. Howev-
er, periodic charging of the battery with an
automotive charger will extend its life. ° Keep battery and terminals clean.
Keep battery bolts tight. o Keep small vent holes open.
Recharge at 6-10 amperes for I hour. NOTE: The original equipment battery on
your tractor is maintenance free. Do not attempt to open or remove caps or covers.
Adding or checking level of electrolyte is not necessary.
10 CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and ter-
minals can cause the battery to "leak" power.
o Remove terminal guard. = Disconnect BLACK battery cable first
then RED battery cable and remove battery from tractor.
ENGINE
18
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