Craftsman 917270311 Owner’s Manual

Owner's Manual
®
12o5HP
ELECTRIC START 38" _aOWER 5 SPEED TRANSAXLE
LAWN
Modet No. 917o270311
o Safety
o Assembly
Operation
o Maintenance o Repair Parts
CAUTION:
Read and follow att
Safety RuJes and instructions before operating this equip°
mento
Sears, Roebuck and Co., Hoffman Estates, _L60t. 79
For answers to your questions
about this product, Catl:
1o800o659_.59!7
Se_r_ CraP_maa H_p Line
5 am - 5 pro, Mort - Sat
Warranty ................................................. 2.
Safety Rules ........................................... 2
Product Specifications ........................... 5
Assembly ................................................ 8
Operation .............................................. 11
Maintenance Schedule ......................... 17
LIMITED ONE YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For one (1) year from the date of purchase, if this Craftsman Riding Equipment is main-
tained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace, free of charge, any parts found to be defective inmaterial oi workmanship.
This Warranty does nolcover: , Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
* Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
, Repairs necessary because of operator abuse, negligence, improper storage or acci-
dent or the failure to maintain the equipment according to the instructions contained ir
the owner's manual.
o Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this tiding equip., merit proves defective in material or workmansh{p and our testing determines the bat- tery will not hold a charge, Sears witt replace the batteq/at no charge, in-home warrant_, service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from th6 date of purchase, warranty service Is available by taking your Craftsman riding equip- ment to your nearest Sears Service Center. (in-home warranty service will still be avai_- able after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This Warranty gives yoL_ specific legal fights, and you may also have other rights which may vary from state to
state. Sears, Roebuck and Co., D/8!7 WA, Hoffman Estates, IL 60179
Maintenance.........................................17
Serviceand Adjustments......................2_
Storage.................................................27
Troubleshooting....................................28
RepairParts.........................................34
PartsOrdering.......................Back Cover
GENERAL OPERATION
Read, understand, and follow a_ instruc-
tions in the manual and on the machine before starting.
o Only altow responsible adults, who are
familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. Be sure the area is clear of other peopfe before mowing. Stop machine if anyone
enters the area.
e Never carry passengers.
Do not mow in reverse unJess absolute ly necessary. Always look down and
behind before and white backing.
o Be aware of the mower discharge direc,
tion and do not point it at anyone. Do not operate the mower without either
the entire grass catcher or the guard in
place. o Slow down before turning. o Never leave a running machine unat-
tended. Always turnoff blades, set paris:
}rig brake, stop engine, and remove
keys before d_smounting.
oTurnoffbladeswhennotmow{ng.
Stopenginebeforeremovinggrass catcheroruncloggingchute.
, Mow only in daylight or good artificial
_ight.
Do not operate the machine while under
the influence of alcohoJ or drugs.
o Watch for traffic when operating near or
crossing roadways.
- Use extra care when loading or unload- ing the machine into a trailer or truck.
SLOPE OPERATION Slopes are a major factor related to loss-
of-centre} and tipover accidents, which
can result in severe injury or death. Atl slopes requ}re extra caution. If you cannot back up the slope or if you feet uneasy on
it, do not mow it. DO:
Mow up and down stopes, not across.
o Remove obstacles such as rocks, tree
limbs, etc. Watch for holes, ruts, or bumps, Uneven
terrain could overturn the machine. Tall grass can hide obstacles.
o Use slow speed. Choose a low gear so
that you will not have to stop or shift while on the slope.
- Foatowthe manufacturer's recommen-
dations for wheel weights or counter- weights to improve stability.
o Use extra care with grass catchers or
other attachments. These can change the stability of the machine. Keep all movement on the slopes sEow and gradual. Do not make sudden changes in speed or direction. Avoid starting or stopping on a slope, if
tires lose traction, disengage the blades
and proceed slowly straight down the siope.
DO NOT:
o Do notturn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible,
Do no_ mow near drop-offs, ditches, or
embankments. The mower could sud- denly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge caves in.
o Do not mow on wet grass. Reduced
traction could cause sJiding.
Do nottry to stabilize the machine by putting your foot on the ground,
o Do not use grass catcher on steep
slopes.
CHILDREN Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the machine and the mowing activity. Never
assume that children wilRremain where you last saw them. o Keep children out of the mowing area
and under the watchful care of another responsible adult.
o Se atert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
* Never carry children. They may fainoff
and be seriously injured or interfere with safe machine operation. Never allow children to operate the
machine. Use extra care when approaching blind
corners, shrubs, trees, or other objects that may obscure vision.
SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
o Use only an approved container.
Never remove gas cap or add fuel with the engine running. Allow en- gine to coot before refueling. Do not
smoke. Never refuel the machine indoors.
Never store the machine or fue! container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
o Keep nuts and bolts, especiaEly blade
attachment bolts, tight and keep equip- ment in good cond}tion. Never tamper with safety devices.
Check their proper operation regular_yo
o Keep machine free of grass, _eaves, or
other debris build-up, Clean oil or fuel spillage. Allow machine to coot before storing.
o Stop and inspect the equipment ifyou
strike an object. Repair, if necessary, before restarting.
oNevermakeadjustmentsorrepairswith
theenginerunning.
Grasscatchercomponentsaresubject towear,damage,anddeterioration, whichcouldexposemovingparts or
allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
o Check brake operation frequently.
Adjust and service as required.
@
Be sure the area is clear of other people before mowing. Stop machine if anyone
enters the area.
° Never carry passengers. o Do not mow in reverse unless absolute-
ly necessary. Always look down and behind before and while backing.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
- Before and when backing, look behind and down for smalt children.
,_Look for this symbol to point out impor- tant safety precautions, tt means CAU-
TIONH! BECOME AWAREI!! YOUR SAFE- TY IS INVOLVED.
_,CAUTtON: In order to prevent acciden- tal starting when setting up, transporting,
adjusting or making repairs always discon- nect spark plug wire and place wire where it cannot contact spark plug.
Mow up and down slopes (15 ° Max), no
across.
, Remove obstacles such as rocks, tree
limbs, etc.
o Watch for holes, ruts, or bumps. Uneve_
terrain could overturn the machine. Talt
grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the blade_ and proceed slowly straight down the slope.
Do notturn on slopes unless necessa_ and then, turn slowly and gradually downhill, ff possible.
A_.WARNING: The engine exhaust from this product contains chemicals known to
the State of California to cause cancer, birth defects, or other reproductive harm.
;_RODUCT SPECmFICATtONS
GASOLINE 1.25 GALLONS CAPACITY UNLEADED AND TYPE: REGULAR
31LTYPE SAE 30 (above 32°F) APFSF/SG/SH): SAE 5W-30
(below 32°F)
)IL CAPACITY: 3,0 P_NTS ;PARK PLUG: Champion JIgLM or
RJ19LM
GAP: .030") STD361458
VALVE iNTAKE: .005"-.00T'
CLEARANCE: F__HAUST:.009"-,011" GROUND SPEED FORWARD:
MPH): 1ST !.0
2ND 2.1 3RD 3.1
4 TM 4,0 5 TM 5.t
REVERSE: 1.8
TIRE PRESSURE: FRONT: 14 PS!
REAR: !2 PSi
CHARGING 3 AMPS BATTERY SYSTEM: 5AMPS HEADUGHTS
BATTERY: AMPiHR: 25
MIN. CCA: 190 CASE SIZE: UIR
BLADE 8OLT 27-35 FT. LBS. TORQUE:
CONGRATULATIONS on your purchase of a Craftsman Tractor. it has been
designed, engineered and manufactured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact your
nearest Sears Authorized Service Center. We have competent, well-trained technic
cians and the proper toots to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble
and maintain your tractor property. Always observe the "SAFETY RULES".
MAINTENANCE AGREEMENT A Sears Maintenance Agreement is avail-
able on this product. Contact your nearest Sears store for details,
CUSTOMER RESPONS_BtLOTJES o Read and observe the safety rules.
Follow a regular schedule in maintain- ing, caring for and using your tractor,
Follow the instructions under "Mainte- nance" and "Storage" sections of this
owner's manual.
_WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim-
proved forest-covered, brush-covered or grass-covered land unless the engine's
exhaust system is equipped with a spark arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the state of California the above is
required by law (Section 4442 of the California Public Resources Code). Other
states may have similar taws. Federal
laws apply on federal lands. A spark
arrester for the muffler is available through your nearest Sears Authorized Service
Center (See REPAIR PARTS section of this manual).
Parts Bag contents shown full size
(1) Large Flat Washer
(1) Knob
Meta_
Screws
(2) Sheet
#10-16 x !/2
{1) Locknut
3/8-24
(2) Hex Bolts t/4-20 x 3/4
d_/_ (2) Washers
9/32 ×5/8 × t6 Gauge
(t) Washer
t7/32 × t-3/16 x 12 Gauge
6
(1) Shoulder
Bolt 5/16-18
Washers t/4
(2)Lock
Nuts (2) Hex
1/4_20
Seat
Parts packed separately in car_on
Manual Boot
Steering
Parts Bag contents not shown full size
Video
Cassette
Steering
Wheel
I
t
Parts Bag
Wheei Steering
insert
i
f
l
1
!
Slope Sheet
(2) Keys
Steering Bushing
/
[_TT_ Steering Wheel
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractc all parts and hardware you assemble must be tightened securety. Use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin,
TOOLS REQUaRED FOR
ASSEMBLY A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9116" wrench (2) 7/18" wrenches
(2) 112"wrench (t) Pliers (1) Utility knife (1) Tire pressure
(I) 5t16" wrench gauge
When right or left hand is mentioned in
this manual, it means, from your point of
of steering wheel.
o Remove protective materials from trace,
tor hood and grill.
flMPORTANT: Check for and remove any
staples in skid that may puncture tires where tractor is to roll off skid.
TO ROLL TRACTOR OFF SKiD (See
insert
._ 3!8-24 Locknut
view, when you are in the operating posi-
tion (seated behind the steering wheel). TO REMOVE TRACTOR FROM
CARTON UNPACK CARTON
Remove all accessible loose parts and parts boxes from shipping carton (See
page 6).
Steering Wheet _ Bushing Adapter __ Tabs
Cut, from top to bottom, along lines on
_,_four comers of shipping carton, and
tay panels fiat.
* Check for any additional loose parts or
boxes and remove.
BEFORE ROLLING TRACTOR OFF
Boot _-_ Steenng _LL_b
Steering Shaft (Assembly
Position)
SKiD
ATTACH STEeRiNG WHEEL
Slide the steering bushing over the steering shaft.
o Raise steering shaft forward unti! screw
Steering Shaft _._
(Shipping
Position) ......... : , Tab Slot
holes in dash line up with steering bush- ing. install two (2) sheet metal screws
and tighten securely.
_- Position steering boot over steering
shaft.
Place tabs of steering boot over tab
s_otsin dash and push down to secure.
Slide steering wheel adapter onto upper steering shaft.
o Position front wheels of the tractor so
they are pointing straight forward.
o Position steering wheel so cross bars
are horizontal (left to right) and slide
Operation section for _locatlon and
function of controls)
r_ ....
lever p,u,,_, ,_,,_raise attac_
ment lift lever to its highest position. Release parking brake by depressing
clutch/brake pedal.
o Place gearshift lever in neutral (N) posi
tion.
o Roll tractor forward off skid. o Remove banding holding discharge
guard up against tractor.
onto adapter.
o Assembie large flat washer and 3/8-24
locknut and tighten securely. Snap steering whee_ insert into center
HOW TO SET UP YOUR TRACTOR
CONNECT BATTERY _CAUTION: Do not short battery termi-
nals by allowing a wrench or any other object to contact both terminals at the
same time. Before connecting battery, re- move metal bracelets, wristwatch bands,
rings, etc. Positive terminal must be con- nected first to prevent sparking from acci-
denta_ grounding.
, Remove cardboard packing from seat
pan and lift seat pan to raised position.
o Open battery box door and remove pro-
tective plastic.
o Remove terminal protective caps and
discard.
o if this battery is put into service after
month and year indicated on label (label Jocated between terminals) charge bat- tery for minimum of one hour at 6-10
amps.
. First connect RED battery cable to posF
rive (+) terminal with hex bolt, flat wash-
er, lock washer and hex nut as shown. Tighten securely.
, Connect BLACK grounding cable to
negative (-) terminal with remaining hex
bolt, flat washer, lock washer and he× nut. Tighten securely.
o Close battery box door. Open battery
box door for:
, Inspection for secure connections
(to tighten hardware).
o inspection for corrosion.
Testing battery. Jumping (if required).
o Periodic charging.
Positive Discard Terminal (Red) Cable Proctective Caps
\ Lock Washer
Fiat Washer
Hex He× Bolt
_NSTALL SEAT Adjust seat before tightening adjustment
knob.
Remove cardboard packing on seat pan. PLaceseat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.
Assemble adjustment knob and flat
washer Ioosety, Do not tighten.
o Lower seat into operating position and
sit on seat. Slide seat until a comfortable position is
reached which allows you to press clutch/brake pedal aHthe way down. Get off seat without moving its adjusted
position.
Raise seat and tighten adjustment knob securely.
Seat
Bolt
Seat Pan _
Shoutder_
_ "- Flat Washer
Adjustment Knob
Bakery Door
Negative (Black)
CHECK DECK LEVELNESS For best cutting results, mower housing
should be properly leveled. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manua!.
CHECK FOR PROPER POSiTiON OF ALL B_LTS
See the figures that are shown for replec o ing motion and mower blade drive belts in
the Service and Adjustments sectoin of
this manual Verify that the belts are rout- ed correctly.
CHECK BRAK_ SYSTEM After you learn how to operate your traco
tot, check to see that the brake is properJy adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of
this manual,
J CHECKLtST
PLEASE REVIEW THE FOLLOWING CHECKLIST:
J All assembly instructions have been
compfeted.
J No remaining toose pa_s in carton.
/ Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
J Seat is adjusted comfortably and
tightened securely.
/ All tires are property inflated. (For
shipping purposes, the tires were
ovednflated at the factory).
_/ Be sure mower deck is propedy teveie_
side-to-side/fronFto-rear for beet
cutting results. (Tires must be properJy inflated for leveling).
#" Check mower and drive belts, Be sure
they are routed properly around pul]ey_
and inside aHbeit keepers,
/ Check wiring. See that all connections
are still secure and wires are properly clamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRAATTENTION TO THE FOLLOWING IMPORTANT ITEMS:
_/ Engine oil is at proper _eveL
J Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
#" Become familiar with all controls - their
location and function. Operate them before you start the engine.
_" Be sure brake system is insafe
operating condition.
t0
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning,
E3
BATTERY
ENGINE ON
FUEL
ATTACHMENT
CLUTCH ENGAGED
IGNITION
CAUTION OR REVERSE FORWARD FAST
WARNING
ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP
CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED
LOCKED
LIGHT
L
REVERSE NEUTRAL HIGH
ATTACHMENT
CLUTCH DISENGAGED
KEEP AREA CLEAR SLOPE HAZARDS
LOW PARKING BRAKE
(SEE SAFETY RULES SECTION)
SLOW
MOWER LIFT
DANGER, KEEP HANDS AND FEET AWAY
HYDROSTATIC FREE WHEEL
(Hydro Models onPy)
11
KNOWYOUR TRACTOR
READ THiS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATmHG YOUI: TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Attachment
Clutch Lever Light
ignition
Switch
ThrottleChoke LiftLever
Control Plunger
C|utch/Brake
Pedal
N
Gearshift
Lever
Our tractors conform to the safety standards of the American
National Standards institute,
ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other
attachments mounted to your tractor. LIGHT SWITCH: Turns the headJights on
and off. THRO_LFJCHOKE CONTROL: Used for starting and controfling engine speed.
CLUTCHJSRAK_ PEDAL: Used for
declutching and braking the tractor and
starting the engine.
PARKING 13RAKE: Locks clutch/brake peda_ into the brake position°
Attachment Lift
ParkJngBrake
l
GEARSHIFT LEVER: Selects the speed and direction of tractor.
ATTACHMENT LiFT LEVER: Used to raise, lower, and adjust the mower deck o,
other attachments mounted to your tracte_ LiFT LEVI_R PLUNGER: Used to reteas_
attachment lift _ever when changing its position.
iGNiTiON SWITCN: Used for starting an_ stopping the engine.
!2
Theoperatioriofanytractorcanresultinforeignobjectsthrownintothe
es or eye shields while operating your tractor or performing any adjust-
eyes,whichcanresultinsevereeye damage. Always wear safety glass-
ments or repairs. We recommend a wide vision safety mask over the spectacles, or standard safety glasses.
HOW TO USE YOUR TRACTOR Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.
TO SET PARKING BRAKIE o Depress clutch/brake pedal into fuit
"BRAKE" position and hold,
o Place parking brake lever in
"ENGAGED" position and release pres- sure from clutch/brake pedal, Pedal should remain in "BRAKE" position. Make sure parking brake will hold trac-
tor secure.
Throttle/Choke /_
ControIlever __,,_
Clutch/Br__
Position
°Disengaged"- _F _
Position
STOPPING MOWER BLADES -
To stop mower blades, move attach-
ment clutch lever to "DISENGAGED" position.
GROUND DRIVE -
To stop ground drive, depress
clutch/brake pedal into furl "BRAKE"
position.
o Move gearshift lever to neutral (N) posi-
tion.
ENGINE -
o Move throttle control to slow position. NOTE: Failure to move throttle control to
slow position and al!owing engine to id!e before stopping may cause engine to
"bac_ire =,
o Turn ignition key to "OFF" position and
remove key, Always remove key when
Ieaving tractor to prevent unauthorized
use.
" Never use choke to stop engine.
Attachment Clutch Lever
Engaged" Position
_K__j"Disengaged"
Position
Parking
Broke
/ "Engaged"
Position
_ Gearshift
Lever
"Brake" I_osition
NOTE: Under certain conditions when
tractor is standing idle with the engine run-
ning, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility, always stop engine when
pping tractor on grass areas.
CAUTION: Always stop tractor com- pletely, as described above, before leaving the operator's position; to empty grass
catcher, etc,
THROTTLE CONTROL
AJways operate engine at furl throttle.
Operating engine at less than full throt- tle reduces the battery charging rate.
o Full throttle offers the best bagging and
mower performance, TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
controlled by the gearshift lever.
Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral
(N) position.
Move gearshift lever to desired posi- tion.
Slowly release clutct-_brake pedal to start movement,
IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxte
TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever
determines the cutting height, o Grasp lift lever.
o Press plunger with thumb and move
lever to desired position, The cutting height range is approximate- ly 1-1/2 to 4". The heights are measured
from the ground to the blade tip with the engine not running. These heights are
approximate and may vary depending upon soil conditions, height of grass and
types of grass being mowed.
The average lawn should be cut to approximately 2ol/2 inches during the
cool season and to over 3 inches during
hot months. For heaJthier and better _ooking fawns, mow often and after moderate growlh.
I3
Forbestcuttingperformance,grass over6 inches in height should be
mowed twice. Make the first cut relax tiveiy high; the second to desired
height.
TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing switch. Any attempt by
the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.
Select desired height of cut. Start mower bJades by engaging attach-
ment clutch control.
- TO STOP MOWER BLADES - disen- _gage attachment clutch control.
CAUTmON: Do not operate the mower
without either the entire grass catcher, on mowers so equipped, or the discharge
guard in place. Attachment
Lift Lever
High Position
Attachment LiftLever
High Position
"Disengaged"
Position
TO OPERATE ON HALLS
_.CAUTION: Do not drive up or down hillswith slopes greater than 15° and do
not drive across any slope, A slope guide
at the back of your manual is provided for your use.
Choose the slowest speed before start- ing up or down hills.
o Avoid stopping or changing speed on
hills,
if slowing is necessary, move throttle
control lever to slower position.
* ifstopping is absolutely necessary,
push clutch/brake pedal quickly to brake position and engage parking brake.
o Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor to roll slightly as you restart movement.
o To restart movement, slowly release
parking brake and clutchJbrake pedal. Make all turns slowly.
TO TRANSPORT o Raise attachment lift to highest position
with attachment lift control
Low
Position
Discharge
Guard
When pushing or towing your tractor, b_
sure gearshift lever is in neutral (N) position.
o Do not push or tow tractor at more thar_
five (5) MPH.
NOTE[: To protect hood from damage when transporting your tractor on a truck
or a trailer, be sure hood is closed and secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord etc.).
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled
with summer weight oil
Check engine oil with tractor on level ground.
Remove oil fiil cap/dipstick and wipe dean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oiQlevel If necessar_j add oil until "FULL" mark on dipstick is
reached. Do not overfill
For cold weather operation you should change oil for easier starting (See "OIL
VISCOSITY CHART" in the Mainten- ance section of this manual).
o To change engine oil, see the Mainten-.
ance section in this manual.
ADD GASOUNE o Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline wil_
increase carbon and lead oxide deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fue! in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating irrtemper_ tures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
dAweather starting.
RNtNG: Experience indicates that
alcohol blended fuels (called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids during storage. Acidic
gas can damage the fuel system of an engine whi_e in storage. To avoid engine problems, the fuel system should be emp tied before storage of 30 days or longer. Drain the gas tank, start the engine and
let it run until the fuel Jines and carbureto_ _reempty. Use ,_reshfuet next season.
14
SeeStorageinstructionsforadditional information.Neveruseengineorcarbure-
torc{eanerproductsinthefueltankorper-
nentdamagemayoccur.
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
TO STABT ENGINE
When starting the engine for the first time or if the engine has run out of _uel,it will
take extra cranking time to move fuel from
the tank to the engine.
Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
- Piece gear shift lever in neutral (N) posi- tion.
Move attachment clutch to "DISEN- GAGED" position.
o Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below. = insert key into ignition and turn key
clockwise to "START" position and
release key as soon as engine starts.
Do not run starter continuously for more than fifteen seconds per minute. |f the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine etitl does not start,
move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50 ° F and
above)
When engine starts, move the throttle control to the fast position. The attachments and ground drive can now be used, if the engine does not accept the load, restart the engine and allow it to warm up for one minute using
the choke as descdbed above.
COLD WEATHER STARTING ( 50° F AND BELOW)
When engine starts, allow engine to run with the throttle control in the choke
position until the engine runs roughly, then move throttle control to fast posi- tion. This may require an engine warm- up pedod from several seconds to sev- eral minutes, depend}ng on the temper_
ature.
, The attachments can also be used dur-
ing the engine warm-up period.
NOTE: if at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be
adjusted for best engine performance.
See "TO ADJUST CARBURETOR _ in the
Service and Adjustments section of this
manual.
NOTE: At a high altitude (above 3000
feet) or in cotd temperatures (beBow32 F) the carburetor fue_ mixture may need to be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this manual.
!5
MOWINGTraPS
Tire chains cannot be used when the mower housing is attached to tractor.
o Mower should be prepedy leveled for
best mowing performance. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
- The left hand side of mower should be used for trimming.
Drive so that clippings are discharged
onto the area that has been cut. Have the cut area to the right of the machine.
This will result in a more even distribu_ tion of clippings and more uniform cut-
ting.
- When mowing large areas, start by turn-
ing to the right so that clippings will dis- charge away from shrubs, fences, drive- ways, etc. After one or two rounds, mow in the opposite direction making
taft hand turns until finished
* If grass is extremely tall, itshould be
mowed twice to reduce load and possi-
ble fire hazard from dried clippings.
Make first cut relatively high; the secon
to the desired height.
o Do not mow grass when it is wet. Wet
grass will plug mower and leave unde- sirabie clumps. Allow grass to dry before mowing.
o Always operate engine at fuJ! throttl_
when mowing to assure better mowin! performance and proper discharge of
material. Regulate ground speed by s_ lecting a low enough gear to give the
mower the best cutting performance a_: well as the quality of cut desired.
When operating attachments, select a ground speed that wilJ suit the terrain
and give best performance of the at- tachment being used.
t1,1
16
CUSTOMER RESPONSgBILmES
- l_ eq_J_ppe,d with o_| n_t, ehmnge o_1 every ,_o hou;,'e,
G_N_FIAL RECO_MENDATIIONS
The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive ful! value from the warranty, operator must maintain
tractor as instructed in this manual. Some adjustments will need to be made periodi-
cally to properly maintain your tractor. Atl adjustments in the Service and Adjustments section of this manual should
be checked at least once each season.
Once a year you should replace the
spark plug, clean or replace air filter, and check blades and betts for wear. A new
spark ptug and clean air filter assure proper air-fuel mixture and help your
engine runbetter and last longer.
B_FOR_ _ACH US_
o Check engine oil level.
Check brake opeFation.
o Check tire pressure.
Check operator presence and interlock systems for proper operation.
Check for _oosefasteners.
Front Wheel Wheel
Bearing Zerk Zerk
Engine
@Attachmenti =
clu c, i i
Pivot(s) i i
@ SAE30 or I0w30 Moto{ OIL @Genera_Purpose Grease
@ Referto Maintenance Engine"Section
_PO_TANT: Do not oil or grease the pivot points which have special nylon bear-
ings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-
lubricating bearings, tf you feel they must be iubricated, use only a dry, powdered graphite type _ubricant sparingly.
17
, I
Front
Bearing
TRACTOR
Always observe safety rules when per- forming any maintenance.
BRAKE OPERATION if tractor requires more than six (8) feet
stopping distance at high speed in highest gear, then brake must be adjusted. (See
"TO ADJUST BRAKE" in the Service and
Adjustments section of this manual).
TtRES
Maintain proper air pressure in all tires (See =PRODUCT SPECIFICATIONS" on page 5 of this manual). Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub- ber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant
may be purchased from your local parts dealer. Tire sea_ant atso prevents tire dry
rot and corrosion.
BLADE CARE For best results mower blades must be
kept sharp. Replace bent or damaged
blades. 6LADE REMOVAL
Raise mower to highest positionto atiow access to blades.
Remove hex bolt, tock washer and fiat washer securing btade.
, Install new or resharpened blade with
trailing edge up towards deck as shown.
o Reassemble hex bolt, lock washer and
fiat washer in exact order as shown.
= Tighten bolt securely (27-35 Ft. Lbs.
torque).
!MPORTANT: Blade boil is Grade 8 heat treated.
Assembly
Bladle_r_.._ Mandrel
Fiat Was Tra}ting
Hex Bolt (Grade
"A Grade 8 heat treated bolt can be identified by six lines on the bott head.
EdgeUp
TO SHARPEN BLADE
NOTE: We do not recommend sharpen!n! biade, but if you do, be sure the blade is balanced.
Care shouJd be taken to keep the blade balanced. An unbalanced blade witlcaus_
excessive vibration and eventual damage to mower and engine. = The blade can be sharpened with a file
or on a grinding wheel. Do not attempt to sharpen while it is on the mower. To check btade balance, you will need
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balance_ follow the instructions supplied with bai
ancer). NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
Slide blade onto an unthreaded portior_
of the steel bolt or pin and hold the bolt or pin para!iel with the ground. If blade
is bafanced, it should remain in a hori- zontal position. If either end of the biad
moves downward, sharpen the heavy end until the blade is balanced.
Center Hole
B_ade
BATTERY
"{our tractor has a battery charging syste_ which is sufficient for normal use. Howev
er, periodic charging of the battery with al automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
® Keep small vent holes open. _"
Recharge at 6-10 amperes for 1 hour. NOTE: The originai equipment battery or your tractor is maintenance free. Do not
attempt to open or remove caps or cove_ Adding or checking level of electrolyte is not necessary.
TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and tar-.
minats can cause the battery to "leak" power.
, Remove terminal guard.
Disconnect BLACK battery cable first
then RED battery cable and remove
ba_e_y from tractor.
18
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