Craftsman 917259910 Owner’s Manual

917.259910

Western Auto

Operation and Service Instructions

Wizard Lawn Tractor

Stock Number

93-9182-2

Model Number

AYP9182B79

Factory Number

AYP9182B79

Thank you for purchasing an American-built product.

WESTERN AUTO TRACTOR LIMITED WARRANTY

AYP9182B79

Western Auto Supply Company warrants to the original retail purchaser that this product is free from defects in material or

workmanship and agrees to repair this product free of charge within these time periods from the date of purchase:

• 2 years, if the product is used for personal, family, or household use;

• 90 days, if the product is used for any other purpose such as commercial or rental use.

materialorworkmanship. C_nsulty_ur_wner_smanua_farhe_pt_maintainy_urpr_duct_rmakemechanica_adjustments` Products
which have been altered, misused, abused, or repaired by other than a Western Auto-authorized or manufacturer-authodzed service
facility are also excluded.

year from the date of purchase, Western Auto will replace the battery for a charge of 1/12 of the current retail price of the battery
for each full month between the date of purchase and the date of return.

provides service through its authorized service facilities. See the engine or transaxle warranty for details. Repair may be arranged
through participating Western Auto stores.

you specific legal rights and you may have other rights that vary from state to state. If difficulty is encountered inhaving this warranty

Excluded from this warranty are normal wear, maintenance, or mechanical adjustments which are not due to defects in

A rider or tractor battery which proves defective within 90 days will be replaced without charge. After 90 days but within 1

Engines or transaxles are warranted by the engine or transaxle manufacturer which gives its own 2 year warranty and

For repair service return this product with proof of purchase date to a parkicipating Western Auto store. This warranty gives

honored, contact:

Western Auto Supply Company

Consumer Affairs Section of the General Service Department

2107 Grand Avenue, Kansas City, Missoud 64108

Telephone: [phone]

CONGRATULATIONS on your purchase of a new Trac-
tor. It has been designed, engineered and manufactured

to give you the best possible dependability and perfor-
mance.

Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
center. We have competent, well-trained technicians and
the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor prop-

erly. Always observe the "SAFETY RULES".

PRODUCT SPECIFICATIONS

HORSEPOWER: 18.5
GASOLINE CAPACITY 2.0 GALLONS

AND TYPE: UNLEADED REGULAR
OIL TYPE (API-SF/SG/SH): See "ENGINE" in Customer

Responsibilities Section

OIL CAPACITY: 3.5 PINTS
SPARK PLUG: CHAMPION RJ19LM

GAP: .030")

VALVE CLEARANCE: INTAKE: .004" - .006"

EXHAUST: .00T' - .009"

GROUND SPEED (MPH): Forward: 0-5.5

Reverse 0-2.5

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 25

MIN. CCA: 190
CASE SIZE: U1R

BLADE BOLT TORQUE: 30-35 FT. LBS.

MODEL
NUMBER AYP9182B79

SERIAL

NUMBER

DATE OF PURCHASE
THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A

PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF

PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFER-

ENCE.

Optional Western Auto Model

Accessory Stock No. No.

Grass Catcher 95-1031-4 C42

48" Snow Blade 95-2549-4F LBD48

42" Snow Thrower 95-2626-0F LSB42

CUSTOMER RESPONSIBILITIES

Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for and

using your tractor.

Follow the instructions under the "Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internal combustion

engine and should not be used on or near any unimproved forest-
covered, brush-covered or grass-coveredland unless the engme s
exhaust system is equipped with a spark attester meeting apph
cable local or state laws (if any). It a spark arrester is used. it

should be maintained in effective working order by the operator
In the state of California the above is required by law (Sectior,

4442 of the California Public Resources Code). Other states may
have similar laws Federal laws apply on federal lands

2

SAFETY RULES

_ Safe Operation Practices for Ride-On Mowers &

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS,

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

GENERAL OPERATION

Read, understand, and follow all instructions in the manual
and on the machine before starting.

Only allow responsible adults, who are familiar with the
instructions, to operate the machine.

Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.

Be sure the area is clear olother people before mowing. Stop
machine if anyone enters the area.

Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing.
Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower w{thout either the
entire grass catcher or the guard in place.

Slow down before turning.
Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys

before dismounting.

Turn off blades when not mowing.

Stop engine before removing grass catcher or unclogging

chute.

Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of

alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine into

a trailer or truck.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and

tipover accidents, which can result in severe injury or

death. All slopes require extra caution. If you cannot back
up the slope or if you feel uneasy on it, do not mow it.

DO:

Mow up and down slopes, not across.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.

Use slow speed. Choose a low gear so that you will not have

to stop or shift while on the slope.

Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

Use extra care with grass catchers or other attachments.

These can change the stability of the machine.

Keep all movement on the slopes slowand gradual. Do not
make sudden changes in speed or direction.

Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.

DO NOT:

Do not turn on slopes unless necessary, and then, turn slowly
and gradually downhill, if possible.

Do not mow near drop-otis, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.

Do not mow on wet grass. Reduced traction could cause
sliding.

Do not try to stabilize the machine by putting your loot on the

ground.

Do not use grass catcher on steep slopes

IlL CHILDREN

Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that
children will remain where you last saw them.

Keep children out of the mowing area and under the watchful
care of another responsible adult.

Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small

children.
Never carry children. They may fall off and be seriously

injured or intedere with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE

Use extra care inhandting gasoline and other fuels. They are

flammable and vapors are explosive.

Use only an approved container.
Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do not
smoke.

Never refuel the machine indoors.
Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts;4ight

and keep equipment in good condition.
Never tamper with safety devices. Check their proper

operation regularly.
Keep machine free of grass, leaves, or other debris build-up.

Clean oil or fuel spillage. Allow machine to cool before
storing.

Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.

Never make adjustments or repairs with the engine running.
Grass catchercomponents are subject to wear, damage, and

deterioration, which could expose moving paris or allow
objects to be thrown. Frequently check components and

replace with manufacturer's recommended parts, when nec-
essary.
Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as

required.

Look for this symbol to point out important

&

&

safety precautions. It means
CAUTION!!! BECOME ALERT!!! YOUR

SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug
wire and place wire where it cannot co ntact
spark plug in order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs.

A WARNING A

The engine exhaust from this product contain s

chemicals known to the State of California to
cause cancer, birth defects, or other reproduc-

tive harm.

3

TABLE OF CONTENTS

SAFETY RULES ............................................................ 3

PRODUCT SPECIFICATIONS ...................................... 2

CUSTOMER RESPONSIBILITIES ..................... 2, 15-18

WARRANTY .................................................................. 2

ASSEMBLY ................................................................ 6-8

OPERATION ............................................................. 9-14

MAINTENANCE SCHEDULE ...................................... 15

SERVICE AND ADJUSTMENTS ............................ 19-23

STORAGE ................................................................... 24

TROUBLESHOOTING ............................................ 25-26

REPAIR PARTS - TRACTOR ................................. 28-45

REPAIR PARTS - ENGINE .................................... 46-51

PARTS ORDERING/SERVICE ................ BACK COVER

4

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

-_ (1) Hex Bolt

©

(1) Large Flat Washer

(1) Hex Bolt 5/16-18 x 1-1/4

(2) Screws

,4 #10 x 5/8 _ (2) Lock

(1) Lockwasher 3/8

(1) Locknut 5/16-18

3/8-16 x 1

Parts packed separately in carton

Seat Mulcher

Steering

Wheel

Manual Pa_s Bag

Plate

_teering

Boot

(1) Shoulder Bolt

--J 5/16-18

17/32 x 1-3/16 x 12 Gauge (1) Lock Washer 1/2

(2) Hex Bolts 1/4-20 x 3/4_ (2) Hex Nuts

"_' (2) Lock Washers 1/4

(2) Washers 9/32 x 5/8 x 16 Gauge

(1) Hex Bolt

1/2-13 x 1

Parts bag contents not shown full size

(2) Shoulder Bolts -_- S_

(2) Washers 3/8

- x 7/8 x 14 Gauge

(2) Washers 17/32 Wheels

x 15/16 x 12 Gauge (2) Center-

(2) Gauge Q

lock Nuts

Steering i '

iilll!llll Extension _=:_t--_-'*,

Illllllit!, Shaft I i

Steering Whee L I ',_ s!

Adapter ]oi ....

f _;

Slope Sheet

(2) Keys

Steering
Wheel

Insert

(2) Latch Hook

Assemblys

5

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes,
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Stan-
dard wrench sizes are listed.

(1) 9/16" wrench (1) 3/4" Socket w/drive rachei
(2) 7/16" wrenches Phillips Screwdriver

(2) 1/2" wrenches Tire pressure gauge
Utility knife

When dght or left hand is mentioned in this manual, it

means when you are in the operating position (seated
behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons
from carton (See page 5).

Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.

Check for any additional loose parts or cartons and
remove.

BEFORE ROLLING TRACTOR OFF SKID

.-.5116 HEX BOLT

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

Slide extension shaft onto lower steering shaft. Align
mounting holes in extension and lower shafts and
install 5/16 hex bolt and Iocknut. Tighten securely.

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO
18-22 FT. LBS TORQUE.

• Place tabs of steering boot over tab slots in dash and

push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing

straight forward.

• Slide steering wheel adapter onto steering shaft exten-

sion.

Position steering wheel so cross bars are horizontal
(left to right) and slide inside boot and onto adapter.

Assemble large flat washer, 3/8 lock washer, 3/8 hex

bolt and tighten securely.
Snap steering wheel insert into center of steering

wheel,

• Remove protective materials from tractor hood and
grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID.

TO ROLL TRACTOR OFF SKID (See Opera-

tion section for location and function of con-

trols)

Press liftlever plunger and raise attachment lift lever to
its highest position.

• Release parking brake by depressing clutch/brake
pedal.

5/16 LOCRNUT

LOWER
STEERING

SHAFT

FIG. 1

• Place gearshift lever in neutral (N) position.
Roll tractor backwards off skid.

• Remove banding holding discharge guard up against
tractor.

HOW TO SET UP YOUR TRACTOR
CONNECT BA'rrERY (See Figs. 2 and 3)

CAUTION: Do not short battery termi-
nals by allowing a wrench or any other

A

Remove cardboard packing from seat pan and lift seat
pan to raised position.

Open battery box door.

6

object to contact both terminals at the

sametime. Before connecting battery,
remove metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden-
tal grounding.

ASSEMBLY

• Remove terminal protective caps and discard.

• If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.

First connect RED battery cable to positive (+) terminal

with hex bolt, flat washer, lock washer and hex nutas

shown. Tighten securely. -
Connect BLACK grounding cable to negative (-)termi-

nal with remaining hex bolt, flat washer, lock washer
and hex nut. Tighten securely.

• Close battery box door.
Open battery box door for:

• Inspection for secure connections (to tighten hard-

ware).

Inspection for corrosion.
Testing battery.

Jumping (if required).

• Periodic charging.

DISCARD TERMINAL PROTECTIVE
CAPS

HEX WASHER

LOCK

NUT FLAT

WASHER

INSTALL SEAT (See Fig. 4)
Adjust seat before tighteningadjustment bolt.

• Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble shoulder bolt.

• Assemble adjustment bolt, lock washer and flat washer
loosely.. Do not tighten.

Tighten shoulder bolt securely.

Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way

down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment bolt securely.

SEAT

SEAT PAN

SHOULDER
BOLT

LARGE FLAT WASHER

BOLT

"LOCK WASHER

FIG. 4

POSITIVE NEGATIVE
(RED) CABLE (BLACK) CABLE

RG. 2

PAN

BAI-rERY
BOX DOOR

FIG. 3

BOLT

ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 5)

The gauge wheels are designed to keep the mower deck in
proper position when operating mower. Be sure they are

properly adjusted to ensure optimum mower performance.

• Assemble gauge wheels with tractor on a flat level
surface.

• Adjust mower to desired cutting height (See "TO AD-
JUST MOWER CUTTING HEIGHT' in the Operation

section of this manual).

• With mower in desired height of cut position, gauge
wheels should beassembled so they are slightly off the

ground. Install gauge wheel in appropriate hole with
shoulder bolt, 17/32 washer, 3/8 washer, and 3/8-16

lecknut and tighten securely.
Repeat for opposite side installing gauge wheel in

same ad ustment hole.

3/_16

LOCKNUT

y •

\

.OU,T,NO

BRACKET-__________._;.., _,

318 WASHER

GAUGE WHEEL _

17132WASHER _ _. _BOLT

7 FIG. 5

SHOULDER

ASSEMBLY

INSTALL MULCHER PLATE (See Figs. 6 and 7)

Install two latch hooks to mulcher plate using screw,

washer, lock washer, and weld nut as shown.

NOTE: Pre*assembte weld nut to latch hook by inserting

weld nut from the top with hook pointing down.

• Tighten hardware securely.
Raise and hold deflector shield in upright position.

Place front of mulcher plate over front of mower deck
opening and slide into place, as shown.
Hook front latch intohole on front of mower deck.

Hook rear latch into hole on back of mower deck.

guard from mower. Raise and hold
guard when attaching mulcher plate

I & CAUTION: Do not remove discharge

and allow it to rest on plate while in
operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove muIcher plate and store in a safe place.
Your mower is now ready for discharging or installation of
optional grass catcher accessory.

NOTE: It is not necessary to change blades. The mulcher
blades are designed for discharging and bagging also.

WELD NUT

FROM

LOCK

WELD
NUT _ WASHER

LATCH _.
HOOK

WASHER

MULCHER
PLATE

DEFLECTOR

SHIELD

WASHER

"\

_..._-SCREW

FIG. 6

j. •

FIG. 7 8

HOOK POINTS

HOOK

LOCK WELD
WASHER NUT

LATCH
HOOKS

CHECK TIRE PRESSURE

The tireson yourtractor were ovefinflated at the factory for
shipping purposes. Correct tire pressure is important for

best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 2 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly
leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed
correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this
manual.

/ CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SATISFACTION FROM
THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ All assembly instructions have been completed.
,/ No remaining loose parts in carton.

,/ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

,/ Seat is adjusted comfortably and tightened securely.
,/ All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling).

,/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

,/ Check wiring. See that all connections are still secure

and wires are propedy clamped.

,/ Before driving tractor, be sure freewheel control _sIn

drive position.

WHILE LEARNING HOWTO USE YOUR TRACTOR, PA Y

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:

/ Engine oil is at proper level.
/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,/ Become familiar with all controls - their location and

function. Operate them before you start the engine.

•/ Be sure brake system ts in safe operating condition
V It Is important to purge the transmisston before operat-

ing your tractor for the first time. Follow proper starting

and transmission purgtng instructions (See"TO START

ENGINE" and "'PURGE TRANSMISSION" in the Op-
eration section of th_smanual).

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

I- ;I

,!,

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF

OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

0

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL

LOCK

PARKING BRAKE UNLOCKED,

LOCKED

k R N H L

REVERSE NEUTRAL HIGH LOW

!

MOWER LIFT ATTACHMENT

CLUTCH ENGAGED

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH DISENGAGED

HYDROSTATIC FREE WHEEL

(Hydro Models only)

PARKING BRAKE

IGNITION

9

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrationswith your tractorto familiarize yourself withthe locations ofvariouscontrols and adjustments. Save
this manual for future reference.

IGNITION

ATTACHMENT SWITCH

I

CHOKE
CO

THROTTLE

CONTROL

CLUTCH/BRAKE

PEDAL

FREEWHEEL MOTION
CONTROL CONTROL

LIGHT SWITCH

LIFT LEVER

PLUNGER

MOWER DECK
HEIGHT ADJUSTMENT
POSITIONS

BRAKE

LEVER

LEVER

ATTACHMENT
LIFT LEVER

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH SWITCH: Used to engage the
mower blades, or other attachments mounted to your

tractor.

LIGHT SWITCH: Turns the headlights on and off.
THROTTLE/CHOKE CONTROL: Used for starting and

controling engine speed.
CLUTCH/BRAKE PEDAL: Used for declutching and brak-

ing the tractor and starting the engine.
PARKING BRAKE: Locks clutch/brake pedal into the

brake position.

MOTION CONTROL LEVER: Selects the speed and

direction of tractor.

FIG. 8

ATTACHMENT LIFT LEVER: Used to raise and lower the

mower deck or other attachments mounted to your tractor.
UFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position.

IGNITION SWITCH: Used for starting and stopping the
engine.

FREEWHEEL CONTROL: Disengages transmission for
pushing or slowly towing the tractor with the engine off.

HEIGHT ADJUSTMENT KNOB: Usedto adjust the mower
height.

AMMETER: Indicates charging (+) or discharging (-) of
battery.

10

OPERATION

The operation of any tractor can result inforeign objects thrown into the eyes, which

can result in severe eye damage. Always wear safety glasses or eye shields while
operating your tractor or performing any adjustments or repairs. We recommend a wide

vision safety mask over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

Your tractor isequipped with an operator presence sensing
switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking

brake will shut off the engine.

Depress clutch/brake pedal into full "BRAKE" position

and hold.

Place parking brake lever in "ENGAGED" position and

release pressure fromclutch/brake pedal. Pedal should

remain in "BRAKE" position. Make sure parking brake

will hold tractor secure.

ATTACHMENT CLUTCH LEVER

"ENGAGED" POSITION

CHOKE _ I

CONTROL -_ /'_f_.-';'_ IGNFI'ION KEY

-.__..... _*___ -"DISENGAGED"

THROTTL-E _- _- yPOSITION

#o? ,,......:, POS,T,ON

.OT,E .CO.TROL

CLUTCH/BRAKE

PEDAL "DRIVE" POSITION

STOPPING (See Fig. 8)
MOWER BLADES -

Move attachment clutch lever to "DISENGAGED" po:
sition.

GROUND DRIVE-

• Depress clutch/brake pedal into full "BRAKE" position,
Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.

ENGINE-

Move throttie control to slow (_) position.

NOTE: Failure to move throttle control to slow ("_1'1
position and allowing engine to idle before stopping may

cause engine to "backlire".

Turn ignition key to "OFF" position and remove key.
Always remove key when teavlng tractor to prevent

unauthorized use.

Never use choke to stop eng=ne.

"DISENGAGED" POSITION

BRAKE

FIG. 8

NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor corn- I

&

I

TO USE THROTTLE CONTROL (See Fig. 8)
Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the
battery charging rate.

Full throttle offers the best bagging and mower perfor-
mance.

TO USE CHOKE CONTROL (See Fig. 8)

Use choke control whenever you are starting acold engine.
Do not use to start a warm engine.

To engage choke control, pull knob out. Slowly push

knob in to disengage.

TO MOVE FORWARD AND BACKWARD

(See Fig. 8)

The direction and speed of movement is controlled by the

motion control lever.

• Start tractor with motion control lever in neutral (N)

position,
Release parking brake and clutch/brake pedal.

• Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT (See

Fig. 8)

The position of the attachment lift lever determines the
cutting height.

Grasp lift lever.
Press plunger with thumb and move lever to desired

position.

Thecutting height rangers approximately 1-1/2to 4" The

heights are measured from the ground to the blade tip with

the engine not running. These heights are approximate and

may vary depending upon soil conditions, heigr_t of grass

and types of grass being mowed.

The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 _nches
during hot months. For healthier and better Iook=ng
lawns, mow often and after moderate growth.

For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut

relatively high; the second to desired height.

11

pletely, as described above, before leav-

ing the operator's position; to empty

grass catcher, etc.

I

OPERATION

TO OPERATE MOWER (See Fig. 9)

Your tractor is equipped withan operator presence sensing
switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will

shut off the engine.

Select desired height of cut.
Start mower blades by engaging attachment clutch

control.

• TO STOP MOWER BLADES - disengage attachment
clutch control.

CAUTION: Do not operate the mower
without either the entire grass catcher,

on mowers so equipped, or the dis-
charge _uard in place.

I

&

TO TRANSPORT (See Fig. 10)

When pushing ortowing yourtractor,be sure to disengage

transmission by placing freewheel control in freewheeling

position. Free wheel controlislocated at the rear drawbar
of tractor.

Raise attachment lift to highest position with attach-

ment lift control.

Pull freewheel control knob out and hold in position by

inserting retainer spring into forward hole of control rod.

• Do not push or tow tractor at more than two (2) MPH.

• To reengagetransmission, reverse above procedure.
NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be sure hood isclosed and
securedtotractor. Useanappropriatemeansof tying hood
to tractor (rope, cord, etc.).

I

/

FIG. 9

TO OPERATE ON HILLS

I _ CAUTION: Do not drive up or down

Choose the slowest speed before starting up or down
hills.

Avoid stopping or changing speed on hills.

If slowing is necessary, move throttle control lever to

slower position.

if stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking

brake.

Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.

To restart movement, slowly release parking brake and
clutch/brake pedal.

Stowiy move motion control lever to slowest setting.

Make all turns slowly.

hills with slopes greater than 15° and
do not drive across any slope.

FIG. 10

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 15)

• The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.

• Check engine oil with tractor on level ground.

Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. IJ'necessary, add oil until

"FULL" mark on dipstick is reached. Do not overfill.

For cold weather operation you should change oil for
easier starling (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual)

To change engine oil, see the Customer Responsibili-
ties section in this manual.

ADD GASOLINE

Fill fuel tank. Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane. (Use of leaded
gasoline will increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32 F(0°C), USE FRESH. CLEANWINTERGRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING

12

OPERATION

WARNING: Experience indicates that alcohol blended

fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of

acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instruc-
tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent
damage may occur.

CAUTION: Fill to bottom of gas tank |
filler neck. Donot overfill Wipe off any
spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE (See Fig. 8)

When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine.

Be sure freewheel control is in the transmission en-
gaged position.

• Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.

• Place motion control lever in neutral (N) position.
Move attachment clutch to "DISENGAGED" position.

Move throttle control to choke (i\l) position.

Note: Before starting, read the warm and cold starting
procedures below.

Insert key into ignition andturn key clockwise to"START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen sec-

onds per minute. If the engine does not start after
several attempts, move throttle control to fast (,_)

position, wait a few minutes and try again. Ifengine still
does not start, move the throttle control back to the

choke ([\1) position and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, move the throttle control to the fast
('eel)position.

The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke

as described above.

COLD WEATHER STARTING ( 50° F and below)

When engine starts, allow engine to runwith thethrottle
control in the choke (1\1) position until the engine runs

roughly, then move throttle control to fast ("re) position.

This may require an engine warm-up period from

several seconds to several minutes, depending on the
temperature.

HYDROSTATIC TRANSMISSION WARM UP

Before driving the un=t In cold weather, the transmis-
sion should be warmed up as follows:

Be sure the tractor is on level ground.
Place the motion control lever in neutral.
Release the parking brake and let the clutch_brake

slowly return to operating position.

|

I

Allow one minute for transmission to warm up.
This can be done during the engine warm up

period.

• The attachments can also be used during the engine
warm-up period afterthe transmissionhas been warmed

up.

NOTE: If ata high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO
ADJUST CARBURETOR" inthe Service and Adjustments

section of this manual.

PURGE TRANSMISSION

freewheel lever whilethe engine is run-
CAUTION: Never engage or disengage I

ning.

To ensure proper operation and performance, itis recom-
mended that the transmission be purged before operating

tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have devel-

oped during shipping of your tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT. IT

SHOULD BE PURGED AFTER REiNSTALLATION

BEFORE OPERATING THE TRACTOR.

Place tractor safely onlevel surface with engine off and

parking brake set.

Disengage transmission by placing freewheel control
in freewheeling position (See "TO TRANSPORT" in

this section of manual).

Sitting in the tractor seat, start engine. After the engine
is running, move throttle controlto slow (-_l) position.

With motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal.
Move motion control lever to full forward position and

hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this
procedure three (3) times.

NOTE: During this procedure there will be no movement of

drive wheels. The air isbeing removed from hydraulic drive
system.

Move motion control lever to neutral (N) position. Shut-
off engine and set parking brake.

• Engage transmission by placing freewheel control in
driving position (See "TO TRANSPORT" in this section

of manual).
Sitting in the tractor seat, start engine. After the engine

is running, move throttle control to half (1/2) speed.
With motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal.

Slowly move motion control lever forward, after the
tractor moves approximately five (5) feet, slowly move

motion control lever to reverse position. After the
tractor moves approximately five (5) feet return the

motion control lever to the neutral (N) position. Repeat
this procedure with the motion control lever three (B)

times.
Your tractor _snow purged and now ready for normal

operat=on.

13

OPERATION

MOWING TIPS

• Tire chains cannot be used when the mower housing
is attached to tractor.

Mower should be properly leveled for best mowing
performance, See"TO LEVEL MOWER HOUSING" in

the Service and Adjustments se_ctionof this manual.
The left hand side of mower should be used for trim-

ming.
Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the

machine. This will result ina more even distribution of

clippings and more uniform cutting.

When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until

finished (See Fig. 11).

If grass is extremely tall it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height,

Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.

Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis-
charge of material. Regulate ground speed by select-
ing a low enough gear to give the mower cutting
performance as well as the quality of cut desired.

When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.

f

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH. CLEAN AFTER EACH USE.

The special mulching blade will recut the grass clip-

pings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass

and not be noticed. Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the
blades.

• Avoid cutting your lawn when it is wet. Wet grass tends
to form clumps and interferes with the mulching action.

The best time to mow your lawn is the early afternoon.
At this time the grass has dried and the newly cut area

will not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that
the mower cuts off only the top one-third of the grass
blades (See Fig. 12). For extremely heavy mulching,

reduce your width of cut oneach pass and mow slowly.

MAX 1/3

FIG. 12

Certain types of grass and grass conditions may re-
quire that an area be mulched a second time to com-
pletely hide the clippings. When doing a second cut,

mow across or perpendicular to the first cut path.
Change your cutting pattern from week to week. Mow

north to south one week then change to east to west the
next week. This will help prevent matting and graining

of the lawn.

FIG. 11

14

CUSTOMER RESPONSIBILITIES

.A,.TENA.CESO"EOU'E

AB oo

SERV,CE f y * "SERWCE DATES

CheckBrakeOperation _V' _#_

CheckTire Pressure

r CheckforLooseFastoRers V' V', v'

AR Sharpen/ReplaceMowerBlades _#4

CheckBatteryLeveVRecharge

iP- Lubri_tionChart _ V'

O CleanBatteryandTerminals

CheckTransax[eCooling

Adjust Blade Belt(s) Tension _5

Adjust MotionDdveBelt(s) Tension qk#°5

CheckEngineOil Level If t_
ChangeEngineOil 1k_1.2.3 !

CleanAir Filter Vw2

E

N Clean Air Screen V_2

G InspectMuffledSparkArrester t_

n ReplaceOil Filter(If equipped) _.;

N Clean EngineCooLingFins _##2I

E ReplaceSparkPlug Ik/

ReplaceAir FilterPaperCarthdge V'2

ReplaceFuelFilter V w

t - Change more o_tenwhen operating under a heavy load of in high ambient temperatures.
2 - Service more often when operating in dirty or dusty coaditlons.
3 - If equipped with oil lilter, change oil every 50 hours.

4 - Replace blades more often when mowing in sandy soil.

5 - tfequipped with adjustable system.

6 - Not required if equipped with maintef',ance*tree battery.
7 - T_ghten front axle pivot bolt to 35 ft.qbs, maximum.

DOnot ovettighten.

GENERAL RECOMMENDATIONS

The warranty on thistractor does not cover items that have
been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must maintain
tractor as instructed in this manual.

Some adjustments win need to be made periodically to
properly maintain your tractor.

All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.

Once a year you should replace the spark plug, clean (_)
or replace air filter, and check blades and belts for CLUTCH

wear. A new spark plug and clean air filter assure PIVOT(S)
proper air-fuel mixture and help your engine run better

and last longer.

BEFORE EACH USE

Check engine oillevel.

• Check brake operation.

Check tire pressure.
Check for loose fasteners.

® ®

® "FRONT WHEEL (_)

(_) SAE 30 OR 10W30 MOTOR OIL
(_) GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

15

LUBRICATION CHART

BEARING ZERK BEARING ZERK

ENGINE (_

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. _F YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A 0RY, POW-
DERED GRAPHITE TYPE LUBRICANT SPARINGLY

CUSTOMER RESPONSIBILITIES

TRACTOR

Always observe safety ruleswhen performing any mainte-
nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjust-
ments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual).

• Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and
corrosion.

BLADE CARE

For best results mower blades must be kept sharp. Re-
place bent or damaged blades.

TO SHARPEN BLADE (See Fig. 14)

Care should be taken to keep the blade balanced. An
unbalanced blade wiltcause excessive vibrationand even-

tual damage to mower and engine.

• The blade can be sharpened with a fileor on a grinding
wheel• Do not attemptto sharpen while onthe mower.

To check blade balance, you will need a 5/8" diameter

steel bolt, pin,oracone balancer. (When usinga cone
balancer, follow the instructions supplied with bal-
ancer).

Slide blade on toan unthreaded portionof thesteel bolt

or pin and hold the bolt or pin parallel with the ground•

If blade is balanced, it should remain in a horizontal

position. If eitherend of the blade moves downward,
sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nailfor balancing blade. The lobes of

the center hole may appear to be centered, but are not.

CENTER HOLE " /

5/8" BOLT

OR

BLADE

BLADE REMOVAL (See Fig. 13)

• Raise mower to highest position to allow access to
blades.

Remove hex bolt, lockwasher and flat washer secudng
blade.

• Install new or resharpened blade with trailing edge up

towards deck as shown.
Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

• Tighten bolt securely (30-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLTIS GRADE 8 HEATTREATED.

NOTE: We do not recommend sharpening blade -but if you
do, be sure the blade is balanced.

BLADE MANDREL

.... TRAILING EDGE

LOCK WASHER- _ _ • .
FLAT WASHER _ • /

HEX BOLT _-

FIG. 14

BA'I-rERY

Your tractor has a battery charging system which is suffi-
cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its life.

Keep battery and terminals clean.

• Keep battery bolts tight.
Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

Open battery box door.
Disconnect BLACK battery cable first then RED

battery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.
Clean terminals and battery cable ends with wire

brush until bright.
Coat terminals with grease or petroleum jelly.

Reinstall battery (See 'CONNECT BATTERY" in the
Assembly section of this manual).

(GRADE 8)" _"""_ /

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD,

FIG. 13

16

CUSTOMER RESPONSIBILITIES

V-BELTS °

Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

The fan and cooling fins Oftransmission should be kept
clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine is

running or while the transmission is hot.

Inspect cooling fan to be sure fan blades are intact and
clean.

Inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use

compressed air or high pressure sprayer to clean
cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte-

nance is not required for the life of the transaxte. Should the
transaxle ever leak or require servicing, contact your near-

est authorized service center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service
classification SF, SG, or SH. Select the oil's SAE viscosity

grade according to your expected operating temperature.

SAEV]SCOSITYGRADES

L

-20 c On 30 _ 32" 40 ° 60 _ 80Q 100_

-30 = -20" -10 _ 0 _ 10" 20 _ 30 40 =

TEMPERATURE RANGE ANTICEPATEO BEFORE NEXT OIL CHANGE

FIG. 15

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils

will result in increased oilconsumption when used above
32°F. Check your engine oil level more frequently to avoid

possible engine damage from running low on oil.
Change the oil after the first two hours of operation and

every 25 hours thereafter or at least once a year if the
tractor is not used for25 hours in one year.

Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation. Tighten oil fill

cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs. 15 and 16)
Determine temperature range expected before oil change•

All oit must meet API service classification SF or SG.

Be sure tractor is on level surface.
Oil wilt drain more freely when warm.

Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful not to allow did

to enter the engine when changing oil.

17

Remove drain plug.
After oil has drained completely, replace oil drain plug

and tighten securely.

Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this

manual.
Use gauge on oil fill cap/dipstick for checking level• Be

sure dipstick cap is tightened securely for accurate
reading. Keep oil at "FULL" line on dipstick.

AIR SCREEN

OIL

DRAIN
PLUG

OIL FILL
CAP/DIPSTSICK

FIG. 16

AIR FILTER (See Fig. 17)

Your engine will not run properly using a dirty air filter.
Clean the foam pre-cleaner after every 25 hours of opera-

tion or every season. Service paper cartridge every 100
hours of operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

• Remove knob(s) and cover.
TO SERVICE PRE-CLEANER

Slide foam pre-cleaner off cartridge.

• Wash it in liquid detergent and water.
Squeeze it dry in a clean cloth.

Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil.

If very dirty or damaged, replace pre-cleaner.
Reinstall pre-cleaner over cartridge.
Reinstall cover and secure with knob(s).

TO SERVICE CARTRIDGE

Remove wing nuts and cartridge plate.

Carefully remove cartridge to prevent debris from en-
tering carburetor.

Clean cartridge by tapping gently on flat sudace Ifvery
dirty or damaged, replace cartridge.

Reinstall cartridge plate, wing nuts, precleaner, cover
and secure with knob(s).

IMPORTANT: PETROLEUM SOLVENTS. SUCH AS
KEROSENE. ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE. DO NOT OIL CARTRIDGE DO NOT

USE PRESSURIZED AIR TO CLEAN OR DRY
CARTRIDGE.