Craftsman 917259590 Owner’s Manual
®
DEL BER 917.259590
=Assembly
, Operation
• Customer Responsibilities
®Service and Adjustments
, Repair Parts
OWNER'S MANUAL
_CAUTION: Read and follow all safety rules and instructions before operating this equipment.
FOR coNSUMER ASS STANCE HOTL NE, CALL THIS TOLL FREE"NUMBER: 1-800-659-5917
................ IliiH.................. i l lllllllfllIHll/l/lllillIll......... .... , • I....
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT iN SERIOUS INJURY OR DEATH,
!. GENERAL OPERATION
• Read, understand, and follow all instructions tn the manual
and on the machine before starting.
• Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
° Clear the area of objects such as rocks, toys, wire, etc,
which could be picked @ and thrown by lhe blade.
• Besure the area is clear ofother people before mowing Stop
machine if anyone enters the area..
• Never carry passengers_
o Do not mow in reverse unless absofulely necessary. Always
look down and behind before and while backing.
• Be aware of the mower discharge direction and do not point
it at anyone° Do not operate the mower without either the
entire grass catcher or the guard in place.
• Slow down before turning
• Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting,
• Turn off blades when not mowing.
• Stop engine before removing grass catcher or unclogging
chute.
• Mow only tn daylight or good artificial light.
• Do not operate the machine while under the influence of
alcohol or drugs.
° Watch for traffic when operating near or crossing roadw_,ys.
• Use extra care when loadingor unloading the machine into
a trailer or truck.
tlo SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tipover accidents, which can resuIt in severe injury or
death. All slopes require extra caution. If you cannot back
up the slope or if you feel uneasy on it, do not mow it..
DO:
,, Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc
• Watch for holes, ruts, or bumps Uneven terrain could
overturn the machine. Taftgrass can hide obstacles.
,, Use slow speed. Choose a lowgear sothat you will not have
tostop or shift while on the slope.
• Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability.
• Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
• Keep all movement on the slopes slowand gradual, Do not
make sudden changes in speed or direction,
• Avoid starting or stopping on a slope. If tires fose traction,
disengage the blades and proceed slowly straight down the
slope.
DO NOT:
, Donot turnon slopes unless necessary, andthen, turn slowly
and gradually downhill, ifpossible,
° Do not mow near drop*offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.
° Do not mow on wet grass. Reduced traction could cause
sliding,
• Do not try to stabilize the machine by putting your foot on the
groun&
° Do not use grass catcher on steep slopes,
SAFETY RULES
i!1, CHILDREN
Tragic accidents can occur ifthe operator is not alert to the
presence of children_ Children are often attracted to the
machine and the mowing activity. Never assume that
children will remain where you last saw them°
° Keep children outof the mowing area and under the watchful
care of another responsible adult,
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and down for small
children,
° Never carry children. They may fall off and be seriously
injuredor tntedere with safe machine operation
• Never allow children to operate lhe machine°
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision..
IV. SERVICE
° Use extra care in handling gasoline and other fuels. They are
flammable and vapors are explosive,
Use only an approved container.,
Never remove gas cap or add fuel with the engine
running.. Allow engine to cool before refueling. Do not
smoke,.
Never refuel the machine indoors.
Never store the machine or fuel container insic]e where
° Never runa machine inside a closed area°
° Keep nuts and bolts, especially blade attachment bolts, tight
° Never tamper with safety devices. Check their proper
° Keep machine free of grass, leaves, or other debris build-up.
° Stop and inspect the equipment if you strike an objecL
• Never make adjustments or repairswith the engine running°
• Grass catcher components are subject to wear, damage, and
° Mower blades are sharp and can cut, Wrap the blade(s) or
° Check brake operation frequently Adjust and service as
there is an open flame, such as a water heater.
and keep equipment in good condIliono
operation regularly.
Clean otl or fuel spillage, Allow machine to cool before
storing.
Repair, if necessary, before restarting.
deterioration, which could expose'moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer s recommended parts, when nec-
essary_
wear gtoves, and use extra caution when servicing them,
required.
A safety precautions. It means I
,,, ,,,,,,,,,,,,
A wire and place wire where Itcannot contact
_ELI[ I IIIIIIIII I III II
The engine exhaust from this product contains
chemicals known to the State of California to
Look for thissymbol to point out important I
CAUTION!!! BECOME ALERTI!I YOUR I
SAFETY IS INVOLVED, i
CAUTION; Always disconnect spark plug !
spark plug tn order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs.
A WARNING A
cause cancer, birth defects, or other reproduc-
tive harm.
2
q
1
oONGRATULAT|ONS on your pLJrchase of a sears
tractor, tt has been designed, engineered and manufac-
tured to give you the best possible dependability and
pefformance_ . ....
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Service Cen-
tedDepartment, We have competent, welt-trained tech-
nicians and the proper tools to service or repair this trac-
tor,
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor prop-
erly. Always observe the "SAFETY RULES".
MODEL
NUMBER 917o259590
F
SERIAL
NUMBER
DATEOFPURCHASE
THE MODEL AN DSERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBERAND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
MAINTENANCE AGREEMENT
A Sears maintenance agreement is available on this prod-
uct Contact your nearest Sears store for details°
CUSTOMER RESPONSIBILITIES
o Read and observe the safety rules.
° Fo!iow a regular schedule in maintaining, caring for and
using your tractor.
• Follow the instructions under "Customer ResponsibilF
ties" and "Storage" sections of this owner's manual.
PRODUCT SPECIFICATaONS
HORSEPOWER: 15,5
GASOLINE CAPACITY 35 GALLONS
AND TYPE: UNLEADED REGULAR
OIL TYPE (API-SF/SC._SH): SAE 10W-30 (above 32"F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: W/FILTER: 40 PINTS
W/O FILTER: 35 PINTS
SPARK PLUG: CHAMPION RC12YC
(GAP: °040")
VALVE CLEARANCE: NOT ADJUSTABLE
GROUND SPEED (MPH): FORWARD: 5.5
REVERSE: 2,,4
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSi
CHARGING SYSTEM: 3 AMPS BATTERY
5 AMPS HEADLIGHTS
3ATTERY: AMPfrlR: 30
MINe CCA: 240
CASE SIZE: UlR
BLADE BOLT TORQUE: 30-35 FT. LBS.
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(ifany). If a spark an'ester is used, itshould be maintained
in effective working order by the operator.
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code)°
Other states may have similar lawso Federal laws apply on
federal lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center
(See REPA,,!RPARTS section of this manual). '............
LIMITED "I3NOYEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, tfthis Craftsman Riding Equipment ismaintained, lubricatedand tuned up according
to the tnstructtons in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material
or workmanship°
This Warranty does not cover.
, Expendable items which become worn during normal use, Such as blades, spark plugs, air cleaners,belts, etc.
° Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass_
, Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manual.
, Riding equipment used for commercial or rental purposes°
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any batter/Included_with this ddlng equipment proves defective In material or
workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS
FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP-
MENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE
AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY
APPLIES ONLY WHILE "[HIS PRODUCT 1S1NTHE UNITED STATES.
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state°
SEARS, ROEBUCK AND COo, D/817WA, HOFFMAN ESTATES, IL 60179
3
SAFETY RULES .....;...................................................... 2
PRODUCT SPECIFICATIONS ......;...................... ,;....... 3
CUSTOMER RESPONSIBILITIES ..;.................. 3, 16-19
WARRANTY ..................................................................3
TRACTOR ACCESSORIES ..........................................5
ASSEMBLY ...............•..............................................7-10
OPERATION.. .........................................................11-1B
INDEX
A
Accessories .................... _......................... 5
Adjustments:
Brake .............: .......................................24
Carburetor; ..................................... 27
Mower "
Front-To-Back ........................... 22
. Side-To-Side ............................ 22
Throttle Control Cable .....................27
Air Filter, Engine.................................... 20
Air Screen, Engine ..................................19
Assembly .......................i..................: ........7-10
B
Battery:
Charging .......................................... 8
Cleaning .....:........'..................'o.............. 18
Sta_ing with Weak Battery .... ;..... 26
Storage o_...............................:............... 28
Terminals ..................:................ _:.... 18
Belt:
Motion Drive
Remova!/Replacement ............24
Mower Belt(s)
Removal/Replacement ...................23
Blade:
Sharpening .................................:.........18
•Replacement ............. ,........................18
Brake Adjustment o.:..................................24
C
Carburetor Adjustment .............................27
Controls, Tractor ......................................12
Customer Responsibilities ...............17-20
Engine:
Air Filter............................... ;........20
Air Screen ............,.....:.........;...................19
Cooling Fins ..................................;., 20
Engine Oil .................................15,19
Fuel F!lter........................... :.......20
•Spark Plug(s) ...............................20
Tractor.
Battery ..........................................18
Blade ................:.................................18
LubricationChad ....;......;......... 17
Maintenance Schedule ...............17
.'Tire Care .... ;.......i.,J..o-;........8,t8,25
Transaxle .................................. 19
Cutting Height, Mower ...........................13
E
Electricah
Interlocks and Relays ........................26
Schematic ...............:................_........3t
WiringDiagram ...................................32
Engine:
AirFitter.............................................20
Air-Screen ................................................19
Cooling Fins ......................................20
Ot! Change ..................................... 19
Oil Level ..............................................19
OIt Type ........................................15,19
Preparation ........................................15
RelSairPads ............................50-55
Starting....................................................15
Storage ..............................................28
Filter:
Air Filter...................................................20
Fuel ....................................................20
Fuel:
Type ..............................................;...............15
Storage ........................................28
Fuse ............................_............................ 26
Hood Removaltlnsta[iatton ...................26
Leveling Mower Deck .............................22
Lubrication:
Chart................................................17
Engine _.._i.._._..................................19
Maintenance Schedule ........................17
Mower:
Adjustment, Front-to-Back ........... 22
Adjustment, Side-to-Side ...............22
Blade Replacement .:...:..................18
Blade Sharpening .......... ::................!8
Cutting Height ..................................13
Installation ........,..............................29
Operation ................_......................... 14
Removal ..........................................21
Mowing Tips ........ ;...................................16
Muffler ..........................................................20
Spark Attester .....,..........................3,40
Oil:
Cotd Weather Conditions ......... 15,19
Engine .................................................1.9
Storage 28
MAINTENANCE SCHEDULE ...... ....................... ,.; ..... 17
SERVICE AND ADJUSTMENTS.". ........... .........,21-27
STORAGE ........................................... ;................... ,.. 28
TROUBLESHOOTING ...._........................................ 29-30
REPAIR PARTS - TRACTOR .................... _............32-49
REPAIR PARTS - ENGINE .......................... ,......... 50-55
PARTS ORDERING/SERVICE ................ BACK COVER
Operation ..............................................12-16
Operating Mower .................................. t4
Options:
Accessories .............................................5
Spark Arrester ..................................3,40
P
Parking Brake .....................................12-13
Parts Bag ........................................._....6
Parts, Replacement/Repair ............32-49
F
Product Specifications ........................... 3
R
Repair Parts .................................... 32-55
S
Safety Rules .................................................2
Seat ............................................................8
H
L
M
Service and Adjustments ...................,21-27
Carburetor ,oo._................................27
Fuse .........................................................26
Hood Rem0val/Installation ............26
Motion Drive Belt
Removal/Replacement ..............24
Mower Belt(s)
Removal/Replacement .............23
Mower Adjustment
Front-to-Back'. .......................... 22
Sicle-to-Side ..............:.................22
Mower Removal/installation ......... 21
Tire Care .................................8,18,25
Slope Guide sheet ......................r............59
Spark Plug(s) ...................................................20
Specifications ...............................................3
Stadtng the Engine ................................15
Steering Wheel ....................................7,25
Stopping the TractOr .....................................13
Storage ...... :...............................................28
T
Throttle Control Cable Adjustment .......27
Tires...................................................8,18,25
O
Troubte Shooting Chart ..............:...........29-30
Transaxle ....................................................19
W
Warrant',,/....................................................3
Wiring Dtagram ..........................................32
Wiring Schematic ................................. 31
4
,i.,lll_,. _ _ • .= _............... i i..lll,i .i..ii.i
ACCESSORIES AND ATTACHMENTS
These accessories and attachments were available through most Sears retailoutlets and service centers when the tractor was purchased.
Most .Sears stores can order these items for you when you provide the model number of your tractor; ' '
ENGINE MAINTENANCE
SPARKPLUG GAS CAN ENGINEO_L FUELSTABILIZER AIRFILTER BLADES BELTS
PERFORMANCE
Sears offersa wide variety of attachments thatfit your tractor. Many ofthese are listed below withbrief explanationsof how they canhelp
you. This list was currentat the time of publication; however, itmay change infutut;e years - more attachments may be added, changes
may be made in these attachments, or some may nolonger be available or f{tyour model, Contact your nearest Sears store for the
accessories and attachments that are available for your tractor.
Most of these attachments do not require additional hitches or conversion kits (those that do are[ndicated) and are designed for easy
attaching and detaching..
AERATOR promotes deep rootgrowth for a healthy lawn, Ta-
pered 2,5-inch steel spikes mounted on lO-inch diameter discs
puncture holes in soil at close intervals to let moisture soak in,,
Steel weight tray for increased penetrat One
BAGGER lets you collect grass clippings and leaves for a
healthier, heater looking lawn. Two Permanex containers l_old
30-gallon plastic bags.
BUMPER protects front end of tractor from damage,
CARTS make hauling easy,, Variety of sizes available, plus
accessories such as* side panel kits, tool caddy, cart cover,
protective mat and dolly.
CORING AERATOR takes small plugs out of soil to allow mois-
ture and nutrients to reach grass roots, 36-inch swath 24
hardened steel coring tips. 150 tbocapacity weight tray.
EASY OIL DRAIN VALVE makes oil changes easier, faster.
FRONT NOSE ROL.LER canters infrontof mower deckto reduce
chances of "s¢al ping"on uneven terrain.
GANG HITCH lets you tow 2or 3 pulFbehind attachments at once,
such as sweepers, dethatchers, aerators (not foruse with rollers,
carts or other heavy attachments),
GAUGE WHEELS on both sides• of the mowe=; deck reduce
chances of "scalptng"o,n uneven terrain, Formowerd_cksnotso
equipped.
MULCH RAKFJDETHATCHER loosens sol} and flips thatchand
matted leaves to lawn surfacefor easy ptckup_ Twenty spring tIne
teeth, Useful toprepare bare areas forseeding. Available forfront
or rear mounting. HIGH PERFORMANCE REEL.ACTION
SPRING TINE DETHATOHER covers 36-inch wide path and
tosses thatch into large hopper. Mounts behind tractor_
MULCHING CLOSE-OUT PLATE KIT, once Installed, lets you
mutch, discharge or bag clippings (bagger optional) without
changing blades, For models not equipped as 3-in-1 Convertible
mowers. See "MOWER" in the Repair Parts section of this
manual.
RAMP TOPS AND FEET let you load and unload tractor from a
pickup track. 0so with 2 x 8 or2 x 10 lumber.
ROLLER for Smoother lawn surface. 36-idch wide, 18-inch
diameterwater-tight drum holds upto 390 Ibs,Ofweight,, Rounded
edges prevent harm to tuff, Adjustable scraper automat{tally
cleans drum.
SNOW BLADE forsnow removal only. 14-inch high, 48-1nbhwide
blade clears 42-Inch path when angred left or righL Raises, lowers
with side lever. Adjustable skids; replaceable, reversible scraper
bar. (Use with tire chainsand wheel weights and/or i'ear drawbar
weight°)
SNOWTHROWER has 40-inch swath_ Drum-type auger bandies
powdery and wet]heavy snow. Mounts easily with simple pin
arrangemenL Discharge chute adjusts from tractor seat. 6-_nch
diameter spout discharges snow 10 to 50 feet. Lift controlledat
tractor seat. (Use with chains and wheel weights and/or rear
drawbar weight,)
SPRAYERS use 12-volt DO electric motor that connects to the
tractor battery or other 12-volt source, includes booms for
automatic spraying andhand held wand for spot spraying° Wand
has adjustable spray pattern, For applying herbicides, insecti-
cides, fungicides and liquld fertilizers.
SPREADER/SEEDERS make seeding, fertilizing, and weed kill-
ing easy. Broadcast spreaders are also useful for granular de-
icersand sand_
SWEEPERS let you collect grass clippings and leaves°
TILLER has 5 hp engine and 36-inch swath to prepare seed beds,
cultivate and compost garden residue° T_llerhas its own btdlt-tn
liftand depth control system and does NOT require a sleeve hitch.
Fits any lawn, yard or garden tractor. Simply hook up to the tractor
drawbar and gel Optional accessories convert unit for
dethatching, aerating, hUllng._wlthout tools:
TIRE CHAINS are heavy duty; closely spaced extra-large cross
links g ve smooth dde_outstanding traction.
TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastic top; clearplastic windshield offers 360 degree
visibility, Hinged metal doors with catch, Keeps operator warm
anddry. Remove vinyl Sides ahd windshields for use as sun
protector in summer, Optional accessories include: tinted/
tempered solid safety glasswindshleld with handoperated wiper;,
12-volt amber caution Ilght for m0unting on cab top_
VACS for powerful collection of heavy grass clippings and leaves.
Optional wand attachment to pick up debns tnhard-t_,reach
places. VACICHIPPER includes a chipper-shredder.
WEIGHT BRACKET for drawbar for snow remova_applications,
Uses (1) 55 iboweight,,
WHEEL WEIGHTS for rear wheels provide needed traction for
snow remova! or dozing heavy materials,
5
CONTENTS OF ARDWARE PAC
Parts Bag Contents SlloWn full size
(1) Shoulder Bolt
5/16-18
(t) Knob
, Pa_s packed separately in carton
,, , ,,,,,,,,,,,,,,,,,,,,
Seat
Steerir_g
Wheel
,_ , jill ;_]-
Mulcher Cassette
Plate
(I).Washer
17!32 x 1-3/16 x 12 Ga.
_r
(2)Screws
#! 0 x 5/8
(2) Lock
Washers
#1o
,2 We'dNut i lo Q6G
_ . (2: washers 3/i6x /4x _ uge
(2) Hex Bolts 1/4-20 x 3/4
(2) Washers _/_.(_ (2) Lock
9/32 X5/8 _ Washel;s 1/4
16 Ga,
(2) Hex Nuts 1/4..20
. Manual
,,, ,,, ..............,,
Parts, bag, contents not shown full size
i i l,,iH,i i;: ...................... ...........
(2) Shoulder lock Nuts
BOlts (2) Gauge
:: ...... "..................... 1,, i , i , ii
(2) Center- @
Wheel
Insert
Steering
S!ope Sheet . !
Parts Bag
Wheels
x 7/8 x 14 Gauge
2i Washers 3t8
(2) Keys
Steering
Sleeve
ASSEMBLY
Your new tractor has been assembled at the factory wi{h exception of {hose pai-tsleft unassembled |o_:Shipping purposes°
To ensure safe and proper operation ofyour tractor, all parts and hardware yoLiassemble must be tightened securely. Use
the correct tools as necessarY to insure proper tightness°
TOOLS REQUIRED FOR ASSEMBLY
A socket, wrenchset willmake assembly easier. Standard
wrench sizes are listed.
(!) 1/2" wrench
(1) 9/16" wrench
(1) 3/4" socket w/drive ratchet
Phillips screwdriver
When right and left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).
(2) 7/16" wrench
Utility knife
Tire pressure gauge
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
= Remove all accessible loose parts and parts cartons
from carton (See page 6)°
o Cut, from top to bottom, along lines on all four corners
of carton, and lay panets flato
. Remove mower and packing materials.
o Check for any additional loose parts or cartons and
remove°
BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
• Remove !ocknut and large flat washer from steering
shall
- Position front wheels of the tractor so they are pointing
straight forward.
° Slide the steering sleeve over the steering shaft.
° Position steering wheel so cross bars are horizontal
(left to right) andslide onto adapter.
• Secure steering wheel to steering shaft with Iocknut
and large flat washer previously removed. Tighten
securely.
• Snap steering wheel insert into center of steering
wheel.
° Remove protective plastic from tractor hood and gri&
IMPORTANT; CHECK FOR AND REMOVEANY STAPLES
INSKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID,
. STEERING'
WHEEL INSERT
_ ARGE FLAT
I t _ _!/// t
! t i/ /
L ...,....._ 1/
FIG. 1
TO ROLL TRACTOR OFF SKID (See Opera-
tion section for location and function of con-
trols)
o Press lift lever plunger and raise attachment lift lever to
its highest position.
° Release parking brake by depressing clutc]'Vbrake
pedal.
o Place freewheel control in freewheeling position to
disengage transmission (See "TO TRANSPORT" in
the Operation section of this manual)°
• Roll tractor:backwards off skid_
WASHER
7
_;_i:;:_._:_;]:._.._;,._'.',_,-_L, _ i_ _i _: _,,i_._i _;; ;__:_ 7:_7_,+"..... _ '_...... ,..._,_i,, i ,, . • it . .. ? •
ASSEMBiLY
, _ b _ • j _ i,., , ,. ,t,., ,r,,,,,_!,,_'. %:,i . 17 _: , ' ...................... . , :_ :_ <, , . , _ • : .: _ . .... _ . .......... , ....
H_O_O ,SETUP YOUR TRA_T.OR..._ ...-.!NSTAL.L_SIEAT_.(S.e.eFig_.3) .,.
C!_t"t,_l_E_'r'_";".........BA_ERY' _.......(See"""Fig."_i ' ": :_ : < ', _ : ' Adiust _tbefd_e tighi_P;_n'gj_,.dj_ustmentkMOb,
.'.p!_e;._eat Oh.Se_t #_n;an# as"semb!__shoulderbolt,
0÷
..Ass_m.ble.a,djOst.m..,ent,k_._b,and.ftat washer loosely,
"_'nq[ righted.' • ' " ' ' ..... ' ' '
.Tighp.n,shoulder boi.tsecurely, ....
L0_er:s.eSii_to. operating position and Slitor_#_a,t,
PoSitive t_tfftinai must be_€onnebibd o
first to prevent sparklng fr.olm_¢c_en- ,,i;
Stide._eat'u_iiia comfoPtablepositiOri i_ ie_,checl_hich
_i!dwS"Y_Ot6"press _JlOtch_r_.ke-pedal _i!i_{fie W_iy
aowh, " " " ' '
. Lifthood {0 rai_ed position,
• Open terml"nal .accessdoors; remove termlr_il protec_ °
tire caps aq_ discard,
• If this battery is put into service after month arid year
incline,ted on labei (label located be_en termirta_ls)
chargebatterY for rain mum _f.oneh0Ut.a.t 6-10 amp&
o First:t:onne¢[ RED batte_ cable to,poslt!.ve(+) battery
terminal:with hexbolt, flaiwasher, lock washer and hex
nut as'.sh6_,6,:Tighten Securely;
• Connect BLACK gi:oundincjcable to negative (-).battery
terminal wffh remaining Sex b01t, flat washer, lock
washer and hex net',. Tighten securely. " "
° Closeterminaf aCceSsdoors. "
Use terminal access d6ors for:
° !nspectlo.n for secure connections (to tighten hard°
• inspection for corrosion;
o Testing battery,.
, -,,LOCt£;: '., -',,_LAT
W_SHER - ,WASHER
,idff dear Without moving ffs adju,sted position,
is_ Seo.tand tigRt_n_;dj:ustr_entl_nob"securely,
SEAT PAN
SHOULDER
ADJUSTMENT
FLAT WASHER
RG.3
_ , . ,
ACCESS
DOO_ - _QSmvE
•; (RED)
: CABLE
NEGATIVE
(BLACK)
CABLE
FIG, 2
!; .,,,
8
i,, i,, i iii ,111i1, i,,11111,,11_ r,
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 4)
Assemble gauge wheels with tractoron a fiat level surface.
, Adjust mower to desired cutting height (See 'q_OAD-
JUST MOWER CUTTING HEIGHT" in the Operation
section of this manual).
- With mower in desired height of cut position, gauge
wheels should beassembled so they are slightly eft the
ground. Install gauge wheel in appropriate hole with
shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and
tighten securely.
• Repeat for opposite side installing gauge wheel in
same adjustment hole_
WELD NUT
FROM THE TOP
WELD. WASHER
LATCH
HOOK
LOCK
.... HOOKPOINTS
DOWN
HOOK
WHEEL
BRACKET
LOCKNUT
FIG. 4
INSTALL MULCHER PLATE (See Figs. 5 and
S)
° lnsta!l two latch hooks to mulcher plate using screw,
washer, lock washer, and weld nut as shown.
NOTE: Pre_assemble weld nut to latch hook by inserting
weld nut from the top with hook pointing down.
• Tighten hardware securely_
• Raise and hold deflector shield in upright position.
° Place front of mulcher plate over front of mower deck
opening and slide into place, as shown.
° Hook front latch into hole on front of mower deck.
• Hook rear latch into hole on back of mower deck.
I I III I I I I['['1 ill!l; : T::T ::
WASHER
MULCHER
PLATE
DEFLECTOR
SHIELD
_"_" SCREW
FIG. 5
FIG. 6
LOCK
WASHER
WASHER
WELD
H0T
LATCH
HOOKS
guard from mower. Raise and hold I
CAUTION: Do not remove discharge I
guard when attaching mulcher plate !
and allow it to rest on plate while in J
operation. J
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place.
Your mower is now ready for discharging or installationof
optional grass catcher accessop/.
NOTE: It isnot necessary to change blades. The mulcher
blades are designed for discharging and bagging also,
9
ASS
CHECK TIRE PRESSURE
The tiresonyour tractor were overinflated atthe factory for
shipping purposes_ Correct tire pressure iSimportant for
best cutting performance,.
= Reduce tire pressure to PSI shown in =PRODUCT
SPECIFICATIONS" on page 3 of this manual°
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveledo See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this m_nuaL
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figuresthat are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual Verify that the belts are routed
correctly:
CHECK BRAKE SYSTEM
After you 1earnhow to o"perate your tractor, check to see
that the brake is properly adjusted° See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual.
J, ,.... , ,,,,,, ,,,,. ,,,,,,,,_._,,,,,,,,,,, , i i i
,/'CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SATISFACTION FROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
v' All a.ssembly instructions have been completed.
,/ No remaining loose parts in carton,.
,/" Battery !s properly prepared and charged, (Minimum
I hour at 6 amps),.
#" Seat is adjusted comfortably and tightened securely,
,/ All tires are properly inflated, (For shipping purposes,
the tires were overinflated at the factory).
v" Be sure mower deck is properly 1eveled side-to-side/
front-toorear for best cutting results. (Tires must be
properly inflated for leveling).
v" Chec1_mower aciddrive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
v" Checkwiring See that all connections are still secure
and wires are properly clamped.
v" Before driving tractor, be sure freewheel control is in
drive position.
WHILE LEARNING HOW TOUSE "(OUR TRACTOR, PAY
EXTRA ATTEIVTION TO THE FOLLOWING IMPORTANT
ITEMS:
,/ Engine oil is at proper level.
,/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline_
,/ Become familiar with all controls - their location and
function. Operate them before you start the engine.
,/ Be sure brake system is in safe operating condition_
v" It is important to purge the transmission before you
operate your new tractor for the first time. Follow
roper starting and transmission purging Instructions
See q'O START ENGINE and PLIRGETRANSMtS-
SION" in Operation section of this manual)_
10
OPERATION
'/_1, ,iqlll it, i i I' , _ ........... _ ....................... ,,, i'111
These symbols may appear on your tractor or in literature supplied with the product, Learn and understand iSeir meaning°
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF
FUEL
MOWER LIFT
CHOKE M(DWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED
LOCK LOCKED
REVERSE NEUTRAL HIGH
LOW PARKING BRAKE
r=l
ATTACHMENT
CLUTCH ENGAGED
ATTACHMENT
CLUTCH DISENGAGED
IGNITION
DANGER, KEEP HANDS AND FEET AWAY
HYDROSTATIC FREE WHEEL
(Hydro Models only)
11
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations withyour tractorto familiarize yourself with the locations ofvarious controls and adjustments, Save
thismanual ipr future referenceo
ATTACHMENT CLUTCH LEVER
THROTTLE/CHOKE
CONTROL
CLUTCHIBRAF.E PEDAL
HEIGHT ADJUSTMENT KNOB
FREEWHEEL --_ 2 MPH
CONTROL t
IGNITION swITCH LIGHT SWITCH
_. ........ " LIFT LEVER
-'-_ PLUNGER
ATTACHMENT LIFT
LEVER
PARKING BRAKE
LEVER
MOTION CONTROL
LEVER
SPEED
3 MPH
Our tractors conform to the safety standards of the American Nattonat Standards Institute,
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other a_pchmenis mbunted to your
tractor,
LIGHT SWITCH: Turns the headlights on and off_
THROTTL_CHOKE CONTROL: Used for start{rig and
controlling engine sp_ed_
CLUTCHIBRAL_ PEDAL: Used fordectutchtng and brak-
ingthe tractor'S.hal sta_ng the engine, •:
PARKING BRAKE LEVER: Locks clutch/brake pedal into
the brake position.
AMMETER - Indicates charging (+) or discharging (-) of
battery.
_r
FIG. 7
HEIGHT ADJUSTMEN'[ KNOB: Used to release attach-
ment lift lever when 0hanging its position,
IViOTION CONTROL LEVER: Selects the speed and
direction of tractor.
LIFT-LEVER PLUNGER: Used to release attachment lift
lever whet1changing its position,
ATTACHMENT LIFT LEVER: Used to raise and lower the
mower desk or other attachments mounted to your tractor,
IGNITION SWITCH: Used for starting and stopping the
engine.
FREEWHEEL CONTROL: Disengages transmission for
pushing or slowly towing the tractor with the engine off,
12
............................... .,, _ :: i ¸....... _- ,i"'T'T _ , _ _ _.... " .... -.-- .-_/ ,, i i, ii,,,i,,i,,,u I!'" ii, ,i , ,,wl,¸ ,,,,,i
OPERATIO
.......... ....... . _ ...................:, ....... _ i ,_i_T- <' ' _ ,_,,,_-_
,_ _sE_] result in severe eye damage. Always wear safety glasses or eye shields while operating your |
,_ tractor or perforn_ing any adjustments or repairs. We recommend a wide vision safety mask |
.. _ I__ The operation of any tractor can result in foreign objects thrown into the eyes, which can I
_M,, over the spectacles or standard safety glasses. !
L
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 8)
Your tractorisequipped with an operatorpresence sensing
switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake wilt shut off the engine.
= Depress clutch/brake pedal into full "BRAKE"'position
and holdo
,, Place parking brake lever in "ENGAGED" position and
release pressure from clutch/brake pedal. Pedal should
remain n "BRAKE" position. Make sure parking brake
will hold tractor secure.
ATTACHMENT CLUTCH LEVER
IGNITION
KEY "_.,,.. ATTACHMENT
THROTTLE/ "DISENGAGED"
CHOKE POSITION
POSITION
CLUTCH/BRAKE HEIGHT
PEDAL "DRIVE" ADJUSTMENT
POSITION KNOB
STOPPING (See Fig. 8)
MOWER BLADES -
• Move attachment clutch lever to "DISENGAGED" po-
sitiono
GROUND DRIVE -
o Depress clutch/brake pedal into full "BRAKE" position.
° Move motion control lever to neutral(N) position°
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
ENGINE -
• Move throttle control to slow (=t_) position.
NOTE: Failure to move throttle control to slow (,,gt)
position and allowing engine to idle before stopping may
cause engine to "backfire'L
"ENGAGED" POSITION
CLUTCH LEVER
PARKING BRAKE
"ENGAGED" POSITION
MOTION CONTROL
LEVER
PARKING BRAKE
"DISENGAGED" POSITION
FIG. 8
. Turn ignition key to "OFF' position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
° Never use choke to stop engine.
NOTE; Under certain conditions when tractor is standing
idlewith the engine running, hot engine exhaust gases may
cause "browning" of grass, To efiminate this possibility,
always stop engine when stopping tractor on grass areas.
pletely, asdescribed above, before leav-
I _ CAUTION: Always stop tractor com-
ing the operator's position; to empty
grass catcher, etc. '
.................. I i ii1,1 i iiiiii
TO USE THROTTLE CONTROL (See Fig. 8)
Alwaysoperateengineatfull throttleo
• Operatir,g engine at less than full throttle reduces the
battery charging rate.
• Full throttle offers the best mower pefforr_ance.
TO MOVE FORWARD AND BACKWARD
(See Fig. 8)
The direction and speed of movement is controlledby the
motion control lever.
° Start tractor with motion control lever in neutral (N)
position,.
• Release parking brake and clutch/brake pedal.
° Slowly move motion control lever to desired position._
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 8)
The cuttingheight iscontrolledby tLJrningthe heightadjust-
ment knob in desiied direction.
° Turn knob clockwise (_) to raise cutting height.
- Turn knob counterclockwise (F'-_)to lower cutting
height,
The cutting height range is approximately 1-1/2" to 4"_ The
heights are measured from the ground to the bla.de'tip with
the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
° The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth_
° For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height°
13
O ERATION
TO OPERATE MOWER (See Fig, 9)
Your tractoris equipped with an operator presence sensing
switch° Any,attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.
• Setect desired height of cut,
• Lower mower with attachment lift control.
= Start mower blades by engaging attachment olutch
control.
= TO sToP MOWER BLADES- disengage attachment
clutch control
wi{hout either the entire grass catcher,
CAUTION; Do not operate the mower
on mowersso equipped, or the dis-
charge guard in place.
ATTACHMENT ATTACHMENT
'IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (hi) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED
° To restart movement, slowly release parking brake and
clutch/brake pedal.
° Slowly move motion control lever to slowest setting.
• Make alt turns slowly°
TO TRANSPORT (See Figs. 7 and 10)
When pushing or towing your tractor, be sure to disengage
transmission by placingfreewheel control in freewheeling
position. Free wheel controf is located at the rear drawbar
of tractor.
• Raise attachment lift to highest position with attach-
ment lift control.
• Pull ffeewheet control knob out and hold inposition by
inserting retainer spring into forward hole ofcontrol rod.
• Do not push or tow tractor ai more than two (2) MPH.
° To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting
your tractor on atruck or a trailer, be sure hoed isclosed and
secured totractoro Usean appropriate means of tying hood
to tractor (rope, cord, etc,)o
FIG. 9
TO OPERATE ON HILLS
i & CAUTIO"_ Do not drive uP Or down
-, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,',,,,,,,,,,,,, , , " "" ..... ' , , ,, , , in i i
° Choose the slowest speed before starting upor down
hills,,
• Avoid stopping or changing speed on hills,
• If siowing .isnecessary, moye throttle control lever to
S{ower position,
• ifstopping isabsolutely necessary, push clutch/brake
pedal qulqk{y t'o brake position and engage parking
brake, ' "
° Move motion control lever to neutral (N) position.
hills with slopes greater than 15°and
do not drive across any slope.
,5
FIG. 10
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 17)
° The engine inyour tractor has been shipped, from the
factory, already filled with summer weight oil.
, Check engine oil with tractor on level ground.
. Unthread and remove oil fill cap/dipstick; wipe oil off.
Retnsert the dipstick into the tube,and rest oil fill cap on
the tube. Do not thread the cap onto the tube. Remove
and read oil level If necessary, add 0it until "FULU'
mark on dipstick is reached. Do not overfill
° For cold weather operation you should change oil for
easier starting (See "OiL VISCOSITY CHART" inthe
Customer Responsibilities section of this manual).
• To change engine oil, see the Customel: Responsibili-
ties section inthis manual,,
14
OPERATI
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular unleaded
gasoline with a minimum of87 octane. (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline.
Purchase fue! in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATING lN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING,
WARNING: Experience indicates that alcohol blended
fuels (cal!ed gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fue!
system of an engme while in storage. To avoid engine
p.robiems, the fuel system should be emptied before stor-
age of 30 days or jonger, Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage !nstruc-
tigris for additional information, Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur,
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill, Wipe off any
spilled oil or fuelo Do not store, spill or
use gasoline near an open flame.
COLD WEATHER STARTING ( 50° F and below)
• When engine starts, allow engine to run with the throttle
control in the choke (['4) position until the engine runs
roughly,then move throttlecontrol to fast (,t_) position°
This may require an engine warm-up period from
several seconds to several minutes, depending on the
temperature,.
HYDROSTATIC TRANSMISSION WARM UP
• Before driving the unit in cold weather, the transmis-
sion should be warmed up as follows: '
° Be sure the tractor is on level ground.
° Place the motion control _ever in neutral.
Release the parking brake and letthe clutch/brake
slowly return to operating position.
,, Allow one minute for transmission to warm up.
This can be done during the engine warm up
period.
° The attachments can also be used during the engine
warm-up periodafterthe transmission has been warmed
up°
NOTE; If at a high altitude (above 3000 feet) or in cold
temperatures (bebw 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance: 'See'TO
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual.
PURGE TRANSMISSION
TO START ENGINE (See Fig. 8)
When starEing the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.
• Be sure freewheel control is in the transmission en-
gaged posit!on.
° Sit on seat in operating position, depress ciutch/brake
pedal and set parking brake.
o Place motion control lever in neutral (N) position.
o Move attachment clutch to "DISENGAGED" position.
° Move throttle control to choke (N) posltion.
Note: Before starting, read the warm and cold starting
procedures below.
,, lnsert keyinto ignition and turn keyc{octo,viseto"START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen sec-
onds per minute,, if the engine does not start after
several attempts, move throttle control to fast (,_)
position, wait a few minutes and try again, if engine sti
, Movemotion control leverto neutral (N) position. Shut-
off engine and set parking brake.
, Engage transmiss!on by placing freewheel controi in
driving position (See,,TOTRANSPORT" in this section
ofmanual).
° Sitting in the tractor seat, startengine. Afterthe engine
is running, move throttle Contro! to half (1/2) speed.
. With motion control level; in neutral (N)position, slowly
disengage clutch/brake pedal.
• Slowly move motion control lever forward, after the
tractor moves approximately five (5)re&t, slowly move
motion control lever to reverse position. After the
tractor moves approximately five (5) feet return the
motion control lever to the neutral (N) position. Repeat
this procedure with .the motion control lever three (3)
times..
• Your tractor is now purged and now ready for normal
operation.
MOWING TIPS
• Tire _chainsCannot be used when the mower housing
is attached to tractor.
• Mower should be ,p.r0perfy leveled for best mowing
perfoi;m&nce. See TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.
• The left hand side of mower.should be used for trim-
ming.
° D_'iveso that clippings are discharged onto the area
that has been cut. Have the cut area to the fight of the
machine. This wf result in a more even distribution of
c!ippings and mere uniform cutting.
• When mowing large areas; start by turning to the fight
so that clippings will discharge away from shrubs,
fences_ driveways, etc, .Afterone or two rounds, mow
in the Opposite _irec'tion making left hand turns unti!
fin!shed (See .Fig, i 1)_
° if grass.is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings, Makefirst cut relatively high; the Secondto the
desired height,
° D0 not mow grasswhen it Is wet. Wet grass will plug
mower and leave undesirable c;umpso Allow grass to
dry before mowing.
, Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis-
charge of material. Regulate grdund speed by select-
ing a low enough gear to give the mower cutting
pefformance a.swell as the quality of cut desired,
• When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
FIG. 'tI
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, .KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH. CLEAN AFTER EACH USE.
° The special mulching blade will recut the grass clip-
pings many times and reduce them in size so that as
they fall onto the lawn they will disperse intothe grass
andnot be noticed. Also, the mulched grass will bJode-
grade quickly to provide nutrients for the lawnoAlways
mulch with your highest engine (blade) speed as this
will provide the best recutting action of the blades.
• Avoid cutting your lawn when it isweL Wet grass tends
to form clumps and interferes with the mulching action.
The best time to mow your lawn is the early afternoon.
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun.
• Forbest results, adjust the mower cutting height sothat
the mower cuts off only the top one-third of the grass
blades (See Fig. 12). For extremely heavy mulching,
reduce your width of cut on each pass and mow slowly.
• Certain types of grass and grass conditions may re-
quire that an area be mulched a second time to
completely hide the clippings. When doing a second
cut, mow across or perpendicu]ar to the first cut path.
- Change your cutting pattern from weekto week° Mow
northto south one week then change to east to westthe
next weeko This wilt help prevent matting and graining
of the lawn.
MAX 1/3
16
FIG, 12
CUSTOMER RESPONSIBILITIES
: t _ : ................................ ' , i I I lljll iiiiiiiiiiiiiiii i J I J ILII_I_I_II IIIIMIIIII
MAINTENANCE SCHEDULE " ._,oe'e./S_/__
AS YOU COMPLETE _ _ ,J, _ _ _. b_.'
REGULAR SERVICE .,,_"_.,_.;/£'_ RV!CE DATES ....
Check Brake Operation _ It_
............................. ; , =
Check Tire Pressure if 6#4
T CheckforLooseFasteners ........ 6/. 1_7
AR Sha_e_ReplaceMowetBlades ........... . _4 .........]
.....LuSr_tOnChart ..............._ ....... LV i t e_' " '
T Check Battery LeveVRec.ha.rge
0 Clean Battery and Terminals _ if __ , :
a Check Transaxle Cooling .... V _' ........ ..........
Adjust Blade Belt(s) Tension _t_'S........
Adjust Motion Drive Belt(s) Tension
" " Check Engine Oil Level Q/
Change Engine Oil I it/ _
Clean Air Filter _4'2 i
E Clean Air Screen i i ........., - _2[ ............
N ,,, ............................. , : ..... : ; ;
G inspect Muffler/SPark Affester ...... if I
I Replace Otl Filter (If equipped) 64_L_ I , ....:
,, ,,
clean Engine €ooii#g Rns . ....... t" ..:.i... :1 ,'_,, ! : ! f t 1
' e,' v' "
Replace Spark Plug
Replace Air Filter Paper Cartridge 6/'_ .
Replace Fuel Filter .......... I
i - Changemoreoftenwhenoperallngunderaheavyloadorin highambienttemperatures. 5- if equippedwithadjdetablesystem
2 - Sewlce moreoftenwhen operatlt_gin dfriyor dustyconditions. 6 - Not_equked,If equippedwilhmaintenance4reebattery
3 - If equippedWithoilttlter,changeeii eve#/50 hours. 7- Tightenfrontaxlepivotbel_to35tt4bs, maximum
4 -Replace bladesmoreOftenwhenmowinginsandysoil, Donetovertlgh_en
GENERAL RECOMM ENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual:
Some adjustments will need to be made periodically to
properly maintain your tractor.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season°
• Once a year you sl_ould replace the spark plug, clean
or replace air filter, and check blades and belts for
wear.. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
andlast longer°
BEFORE EACH USE
• Check engine oil level.
• Check brake operation.
, Checktire pressure.
• Check for loose fasteners_
LUBRICATION CHART
(_)SPINI
(_FRONT
BEARING ZERK
¢
CLUTCH PIVOT
{_SAE 30 MOTOR OIL
(_) GENERAL PURPOSE GREASE
(3) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS,
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATtNG BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY. POW-
DERED GRAPHITE TYPE LUBRICANT SPARINGLY,
'17
SPINDLE ZERK (E)
BEARING ZERK_
CUSTOM.
.......... ii i, ,i,
RESPO LgTmES
TRACTOR
Always observe safety rules when performing any mainte-
nance.
BRAKE OPERATION
If traotor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjuste&
(See 'q'O ADJUST BRAKE" in the Service and Adjust-
ments sectioP, of this manual).
TIRES
• Mafntain proper air p[essure in all tires (See "PROD-
UCT SPECIEICATIONS" on page 3 of this manual).
• Keep tires flee of gasoline, ott,or insect control chemi-
cals which can harm rubber.
° Avoid stumps, stones, deep ruts, sharp objects and
other: hazards that may cause tire damage:
NOTE; To sea! tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry tot and
corrosion.
BLADE CARE
For best resuits moWer blades must be kept Sharp. Re-
place bent or damaged blades.
BLADE REMOVAL (See Fig. 13)
• Raise mower to highest position to allow access to
blades°
: Removeflex bolt, Iockwasher and flat washer securing
blade.
• Install new or tesharpened blade with trailing edge up
towards deck as shown.
o Reassemble hex bo!t, lock washer and fiat Washer in
exact order as shown.
° Tighten bolt securely (30-35 Ft. Lbs. torque)i
IMPORTANT'. BLADE BOLT ISGRADE 8 HEATTREATED
NOTE; We do not recommend sharpening blade- but ifyou
do, be sure the blade is balanced.
MANDREL
BLA_)E ASSEMBLY
\
FLAT WASHIER _,
' HEX BOLT (GRADE 8)'
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY S!X LINE S ON THE BOLT HEAD, ,
FIG. 13 _ '
TO SHARPEN BLADE (See Fig. 14)
Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and even-
tual damage to mower and engine.
° The blade can be sharpened with a file or on a grinding
wheel Do not attempt to sharpen while on the mower.
• To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancero (When using a cone
balancer, follow the instructions supplied with bal-
ancer).
° Slide blade on to an unthreaded portion ofthe steel bolt
or pin and hold the bott or pin parallel with the ground.
If blade isbaEanced, it should remain in a horizontal
position. If either end of the btade moves downward,
sharpen the heaw end until the blade is balanced.
NOTE: Do not use a nail for balancing b[ade_ The lobes of
the center hole may appear to be centered, but are not.
5/8"BOLT
ORPIN
FIG, 14
BATTERY
Your tractor has a battery charging system which is suffi-
cient for normal use_ However, periodic charging of the
battery with an automotive charger will extend its life.
o Keep battery and terminals clean.
• Keep battery bolts tight°
° Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
° Remove terminal guard.
° Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor.
• Rinse the battery withp_ainwater and dry.
- Clean terminals and batte_ cable ends with wire brush
Ufitil brighL
° Coat terminaEswith grease or petroleum jelly.
• Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manual).
18
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