Craftsman 917259565 Owner’s Manual

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Page 1

MODEL NUMBER 917.259565

• Assembly

• Operation

• Customer Responsibilities

• Service and Adjustments

• Repair Parts

OWNER'S MANUAL

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pro, Mot) - Sat

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

Page 2

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OFAMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS iNJURY OR DEATH.

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the machine before slarting.

• Only allow responsible adults, who are familiar with the

instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge direction and do net point it at anyone. Do not operate the mower without either the

entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging

chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of

alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

° Use extra care when loading or unloading the machine into

a trailer or truck.

II. SLOPE OPERATION Slopes are a major factor related to loss-of-control and

tipover accidents, which can result in severe injury or death. All slopes require extra Caution. Ifyou cannot back

up the slope or if you feel uneasy on it, do not mow it. DO:

• Mow up and down slopes, not across.

° Remove obstacles such as rooks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have

to stop or shift while on the slope.

• Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

• Use extra care with grass catchers or other attachments.

These can change the stability of the machine.

• Keep all movement on the slopes slowand gradual Do not

make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Donot turn on slopes unless necessary, andthen, turn slowly and gradually downhill, if possibIe.

° Do not mow near drop-offs, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

SAFETY RULES

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the

machine and the mowing activity, Never assume that children will remain where you last saw them.

° Keep children out of the mowing area and under the watchful

care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

° Never allow children to operate the machine. ° Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE

• Use extracare inhandling gasoline and other fuels. They are

flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do not

smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially btade attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, orother debds build-up. Clean oil or fuel spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

° Grass catcher components are subject towear, damage, and

deterioration, which could expose moving parts or altow objects to be thrown. Frequently check components and

replace with manufacturer's recommended parts, when nec-

essary.

• Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

A wire and place wire where it cannot contact I

The engine exhaust from this product contains

safety precautions. It means

Look for this symbol to point out important

CAUTION!l! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug I

spark plug in order to prevent accidental I starting when setting up, transporting, I

adjusting or making repairs,

WARNING

chemicals known to the State of California to cause cancer, birth defects, or other reproduc-

tive harm.

Page 3

CONGRATULATIONS on your purchase of a Sears Tractor. it has been designed, engineered and manufac-

tured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized

Service Center/Department. We have competent, well- trained technicians and the proper tools to service or repair

this tractor. Please read and retain this manual. The instructions will

enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".

MODEL

NUMBE R 917.259565 SERIAL

NUMBER

DATE OF PURCHASE

THE MODEL AN D SERIAL NUMBERS WILL BE FOUND

i ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct. Contact your nearest Sears store for details,

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

o Foltow a regular schedule in maintaining, caring for and

using your tractor.

- Follow the instructions under"Customer Responsibili- ties" and "Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internal

combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped

PRODUCT SPECIFICATIONS

HORSEPOWERi 19.5 GASOLINE CAPACITY 3°5 GALLONS

AND TYPE: UNLEADED REGULAR

OiL TYPE (APt-SF/SG/SH): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: 3.0 PINTS

SPARK PLUG: CHAMPION RJ19LM (GAP: .030")

VALVE CLEARANCE: iNTAKE: .004" - .006"

EXHAUST: °007" - .009"

GROUND SPEED (MPH): FORWARD:

1st 1.1

2rid 1,4 3rd 2.3

4th 3.5 5th 4.5

6th 5.7

REVERSE: 1.8

TIRE PRESSURE: FRONT: 14 PS!

REAR: 10 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 30

MIN. CCA: 240 CASE SIZE: U1R"

BLADE BOLT TORQUE: 30-35 FT. LBS.

with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained

in effective working order by the operator. In the state of California the above is required by law

(Section 4442 of the California Public Resources Code), Other states may have similar laws. Federal laws apply on

federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover:

Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc:

• Tire replacement or repair caused by punctures from oulside objects, such as nails, thorns, stumps, or glass.

Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30

DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SERVICE CENTER. (iN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY

WHI LE THIS PRODUCT IS IN THE UNITED STATES. This Warranty gives you specific lega! rights, and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

Page 4

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 15-19

WARRANTY .................................................................. 3

TABLE OF CONTENTS ................................................ 4

INDEX ............................................... ,............................ 4

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ................................................................ 7-9

INDEX

Accessories ............................................ 5

Adjustments:

Brake ........................................... 22

Carburetor ................................... 25

Mower'.

Front-To-Back ................. i...... 21

Side-To-Side .......................... 21

Throttle Control Cable ................. 24

Air Filter, Engine ................................. 18

Air Screen, Engine ............................ 18

Assembly ........................................... 7-9

Battery:

Charging .................................... 7-8

Cleaning ...................................... 17

Connecting ................................. 7-8

Starting with Weak Battery ......... 23

Storage ....................................... 26

Terminals .................................... 17

Belts:

Motion Drive

Removal/Replacement ........... 22

Mower Blade Drive

Remova!/Replacement ........... 22

Blade:

Sharpening .................................. 16

Replacement ............................... 16

Brake Adjustment ............................... 22

Carburetor Adjustment ....................... 25

Controls, Tractor ................................ 11

Customer Responsibilities ............. 15-19

Engine:

Air FiLter................................... t 8

Air Screen, Engine .................. 18

Battery ..................................... 17

Cooling Fins, Engine ............... 18

Engine Oil ............................... 17

Fuel Filter ................................ 19

Spark Plugs ............................. 19

Tractor:

Blades ..................................... 16

Lubrication Chart ..................... 15

Maintenance Schedule ........... 15

Tire Care ......................... 8,16,23

Cutting Height, Mower ....................... t2

Electrical:

Interlocks and Relays ................. 24

Schematic ................................... 29

Wiring Diagram .......................... 30

Engine:

Air Filter ....................................... 18

Air Screen .................................. 18

Cooling Fins, Engine ................... 18

Oil Change .................................. 17

Oil Level ................................. 13,17

Oil Type ....................................... 17

Preparation ................................. !3

Repair Parts ........................... 48-53

Starting ....................................... 14

Storage ....................................... 26

Filters:

Air ................................................ 18

Fuel ............................................. 19

Fuel:

Type ............................................ 13

Storage ....................................... 26

Fuse ................................................... 24

Gauge Wheels .................................... 8

Hood Removal/Installation ................. 24

Leveling Mower Deck ......................... 21

Lubrication Chart ................................ 15

Maintenance Schedule ...................... 15

Mower:

Adjustment, Front-to-Back .......... 2I

Adjustment, Side-to-Side ............ 2t

Blade Sharpening ....................... 16

Blade Replacement ..................... 16

Cutting Height ............................. 12

Installation ................................... 20

Operation .................................... 13

Removal ...................................... 20

Mowing Tips ....................................... 14

Muffler ............................................... 19

Spark Arrester .......................... 3,40

Mulcher Plate ....................................... 9

OPERATION ........................................................... 10=14

MAINTENANCE SCHEDULE ...................................... 15

SERVICE AND ADJUSTMENTS ............................ 20-25

STORAGE ................................................................... 26

TROUBLESHOOTING ............................................ 27-28

REPAIR PARTS - TRACTOR .................................. 30-47

REPAIR PARTS oENGINE .................................... 48-53

PARTS ORDERING!SERVICE .................. BACK PAGE

Oil:

Cold Weather Conditions ....... I3,17

Engine ............................ :........... 17

Storage ....................................... 26

Operation .................................... t 1-14

Operating Mower ................................ t3

Options:

Accessories ............................... ,,, 5

Spark Arrester .......................... 3,40

Parking Brake ................................ 11-12

Parts Bag ............................................. 6

Parts, Rep_acemenVRepair ........... 30-47

Product Specifications ........................... 3

Repair Parts .................................. 30-47

Safety Rules ......................................... 2

Seat ...................................................... 8

Service and Adjustments .............. 20-25

Brake ........................................... 22

Carburetor ................................... 25

Fuse ........................................... 24

Hood Removal/Installation .......... 24

Motion Drive Belt

Removal/Replacement ........... 22

Mower Blade Drive Belt

Removal/Replacement ........... 22

Mower Adjustment:

Front-to-Back ......................... 21

Side-to-Side ....:...................... 21

Mower Installation ....................... 20

Mower Removal .......................... 20

Tire Care ............................. 8,16,23

Slope Guide Sheet ............................. 55

Spark Plugs ........................................ 19

Specifications ....................................... 3

Starting the Engine ....................... 13-14

Steering Wheel ................................ 7,23

Stopping the Tractor ........................... 12

Storage ............................................... 26

Throttle Control Cable Adjustment ..... 24

Tires ........................................... 8,16,23

Trouble Shooting Chart .................. 27_28

Transaxle Repair Parts ................. 46-47

Warranty ............................................... 3

Wiring Diagram .................................. 30

Wiring Schematic ............................... 29

Page 5

IES

"Theseaccessories and attachments were available through most Seers retait outlets end service centers when the tractor was purchased: Most Sears stores can order these items for you when you provide the model number of your tractor,

ENGINE

SPARK PLL_G GAg CAN ENGINEOiL FUEL STABtUZER AJR FtLTEFI BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor. Many of these are Iisted be!ow with brief explanatio_-_eof how they can help you. This list was current at the time of puMicafion; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be avaitab{e or fit your model Contacl yo_ r_arest See_'s store for the accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching,

AERATOR promotes deep root growth for a healthy' lawn. Ta-

pered 2.5-inch steei spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in. Steel weight tray for increased penetration.

BAGGER lets you collect grass clippings and leaves for a healthier, nearer looking iawn Two Permanex containers hold

30-gallon plastic bags.

BUMPER protects front end of tractor from damage. CARTS make hauling easy. Variety of sizes avai}able, pius

accessories such as side pane_ kits, toot caddy, cart cover, protective mot and deity.

COR_NG AERATOR takes small plugs out of soil to allow mois- ture and nutrients to reach grass roots. 36qnch swath. 24 hardened steel coring tips. 150 lb. capacity weight tray.

EASY O_L.DRAIN VALVE makes oil changes easier, faster. FRONT NOSE ROLLER canters infront of mower deck to reduce

chances of "sca_ping" on uneven terrain. GANG H_TCH lets you tow 2 or 3 putt-behind attachments at once,

such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments).

GAUGE WHEELS on both sides of the mower dock reduce chances of "scalping" on uneven terrain. For mower decks not so

equipped. MULCH RAKE/DETHA'FCHER loosens soil and flips thatch and

malted leaves to [awn surface for easy pickup. Twenty spring fine

teeth. Usefultopreparebaroareasforseeding. Available for front

or rear mounting. H_GR PERFORMANCE REEL-ACTION SPRING T_NE OETRATCNER covers 36-inch wide path and

tosses thatch into large hopper. Mounts behind tractor.

MULCHNG CLOSE-OUT PLATE K_T, once installed, lets you mulch, discharge or bag clippings (bagger optional) without

ch_._ngingblades. For models not equipped as 3-inol Convertible mowers. See "MOWER" in the Repair Parts section of this

manual

RAMP TOPS AND FEET Jet you load and unload tractor from a

pickup truck. Use with 2 x 8 or 2 x 10 lumber.

ROLLER for smoother Jawn surface. 36-inch wide, 18-inch

diameter water4ight drum holds upto 390 lbs. of weight. Rounded edges prevent harm to tuff. Adjustable scraper automatically

c_eans drum,

SNOWBLADEforsnowmmova!on_y. 14-inch high,484nchwide blade clears 42-inch path when angled left or right Raises_ lowers

with side lever, Adiustable skids; _eplaceabie reversible Scraper bar. (Use with tire chains and wheel weights a_ld/or rear drawbar

weight.)

SNOWTHROWER has 40qnch swath, Drum-type auger handles powdery and we_Jheevy snow. Mounts easiiy wi_h simple pin a_rangement. Discharge chute adjusts from tractor seat. 64nch

diameter spout disct_arges snow 10 to 50 feet. Lift controlled at tractor seat. (Use with chains and wheel weights and!or rear

drawbar weight,) SPRAYERS use 12-vott DO etectdc motor that connects to the

tractor battery or other 12-vo_t source. Includes booms for automatic spraying and hand hetd wand for spot spraying. Wand has adiustable spray pattern. For applying herbicides, insecti- cides, fungicides and liquid fertilizers,

SPREADE_S_DERS make seeding, fertilizing, and weed kill- ing easy. Broadcast spreaders are a_so useful for granular de-

icers and sand. SWEEPERS Jetyou coltect grass c|ippings and leaves.

T_LLER has 5 hp engine and 36-inch swath to prepare seed beds, cultivate and compost garden residue. Tiller has its own built-in lift and depth control system and does NO'[ require a sleeve hitch. Fits any lawn, yard or garden tractor. Simpty hook up to the tractor drawbar and go! Optional accessories convert unit for dethatching, aerating, hilling_,,without toots.

TIRE CHAINS are heavy duty; c_ose_yspaced extraolarge cross links give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabdc over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility, Hinged metal doors with catch_ Keeps operator warm and dry. Remove vinyi sides and windshields for use as sun protector in summer. Optiona! accessories ir_c_ude: tinted!

tempered solid safety glass windshield with hand operated wiper;

12-vott amber caution light for mounting on cab top. VACS for powedu{ collection ofheavy grass clippings and leaves.

Opt_o_a_ wand a_achme_t to pick up debris in hard4o-reach places. VAC/CN_PRER includes e chipper_shredder.

WEIGHT BRACKET for drawbar for snow removal applications. Uses (!) 55 Iboweight.

WHE_L WEIGHTS {or rear wheels provide needed traction for snow remova! or dozing heavy materials.

Page 6

CONTENTS OF HARDWA PACK

Parts Bag contents shown full size

(1) Hex Bolt

3/8-16 x 1

o i

(1) Large Flat Washer (1) Lockwasher 3/8

(1) Hex Bolt 5/16-18 x 1-1/4 (1) kocknut 5/16-18

Parts packed separately in carton

Seat

Video

Cassette

Steering

Wheel Mulcher

Plate

I"' Bolt 5/16-18 1/2-13x 1

_. Washers

_/ \ #10 L _ )(2) Washers

_. / 3/16 x3/4

(2) Hex Bolts 1/4-20 x 3/4

._(2) Lock

x 16 Gauge

r (1) Hex Bolt

17/32 X -_

(1)Washer d( (A_," i

1-3/16.x 12

Gauge _/" /

(1) Lock Washer 1/2

#10 x 5/8

(2) Screws

(2) Weld Nuts #10

Steering

Manua_

Parts bag contents not shown full size

(2) Shoulder

Bolts

Steering Wheel

Adapter

2) Latch Hook Assemblys

Boot

(2) Center-

lock Nuts

" / Steering

Parts Bag

(2) Washers 3/8 x 7/8 x 14 Gauge

J ......... -,, (2) Keys

\/ /

,_ 1 Insert

........../ Wheel

(2) Gauge Wheels

(2) Hex Nuts 1/4-20

[2) Washers 9/32 x 5/8 x 16 Gauge

Lock Washers 1/4

Slope Sheet

Extension

Steering Shaft

Page 7

ASSEM

Your new tractor has been assembled at the factory with exception of those paris left unassembied for shipping purposes_ To ensure sate and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary lo insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set witt make assembly easier. Standard wrench sizes are listed

(1} 3/4" Socket w/drive rachet

(2) 7/16" wrenches Phillips Screwdriver

(2) 1/2" wrenches Tire pressure gauge (t) 9/t6 _wrench Utility knife

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated

behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

Remove all access#ble toose parts and parts cartons

from carton (See page 6).

,, Cut, _rom top to bottom, along lines on all four corners

of carton, and lay panels flat.

,, Cheek for any additional toose parts or cartons and

remove

BEFORE ROLUNG TRACTOR OFF SKID

A_ACH STEERING WHEEL {See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/!6 he× bolt and Iocknut. Tighten securely.

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO

18-22 FT LBS TORQUE.

Ptace tabs of steering boot over tab slots in dash and

push down to secure_ INSTALL STEERING WHEEL . Position front wheels of the tractor so they are pointing

straig ht forward.

Slide steering wheel adapter onto steering shaft exten-

sion.

Position steering wheel so cress bars are horizontal

(left to right} and slide inside boot and onto adapter.

Assemble large flat washer, 3/8 lock washer, 3/8 hex

bott and tighten seourely_

Snap steering wheel insert into center of steering

wheel

• Remove protective materials from tractor hood and grill

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES lN SK!D THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID,

, _:\

.- <

ADAPTER

FIGo 1

TO ROLL TRACTOR OFF SKiD (See Operation section for location and function of controls)

Press lift tever plunger and raise attachment lift lever to its Nghest position.

o Release parking brake by depressing clutch/brake

pedal. Place gearshift lever in neutra_ (N) position.

Roll tractor backwards off skid.

• Remove banding holding discharge guard up against tractor.

_UNSERT

WASHER

STEERING BOOT

EXTENSION SHAFT

5/I6 HEX BOLT

Page 8

BLY

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Fig. 2)

CAUTION: Do not short b_ttery termi-

nals by a|iowing awrench or any other object to contact both terminals _ the

same time, Before connecting battery, remove metal bracelets, wristwatch

bands, rings, etc. Positive terminal must be connected

first to prevent sparking from acciden_

talgrognding,

Lifthood toraisedposition

- Open terrnif_ai access doors, remove terminal protec- tive caps and discard.

If this battery is put dntoservice after month and year indicated on label (label located between terminals)

charge battePj for minimum of one hour at 6-10 amps.

,, First connect RED battery cable to positive (+) battery

terminal with hex bolt, fiat washer, lock washer and hex

nut as shown. Tighten securely.

* Connect BLACK grounding cable to negative (-) bat-

tery terminal with remaining hex ooit, fiat washer, lock washer and hex nut. Tighten securely. Close terminal access doors.

Use terminal access doors for:

Inspection for secure connections (to tighten hard- ware).

Inspection for corrosion. Testing battery.

Jumping (if required). Periodic charging.

LOCK FLAT

DISCARD TERMINAL WASHER WASHER

PROTECTIVE CAPS HEX NUT

SEAT

F_Go3

CHECK T!RE PRESSUAE

The tires on your tractor were overinftated at the factory, for shipping purposes. Correct tire pressure is important for

best cutting performance. , Reduce tire pressure to PSi shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting lesults, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed correctly.

FIG. 2

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment bott.

• Remove cardboard packing on seat pan. Place seat on seat pan and assemble shoulder bolt.

Tighten shoulder bolt securely.

, Assemble adjustment bolt, Iockwasher and flat washer

tooseJy_ Do not tighten.

• Lower seat into operating position and sit on seat. , Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way down.

Get off seat without moving its adjusted position.

"_ Raise seat and tighten adjustment bolt securely.

CHECK BRAKE SYSTEM

After you Iearn how to operate your tractor, check to see

that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Sewice and Adjustments section of this manual.

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 4)

The gauge wheels are designed to keep the mower deck in proper position when operating mower Be sure they are proper!y adjusted to ensure optimum mower performance.

Assemble gauge wheels with tractor on a flat level surface

,, Adjust mower to desired cutting height (See "TO AD-

JUST MOWER CUTTING HEIGHT" in the Operation section of this manual)

With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly offthe

ground, install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely.

o Repeat for opposite side installing gauge whee! in

same adjustment hole.

Page 9

ASSE

GAUGE WHEEL

MOUNTING BRACKET

318-! 6 LOOKNUT

3t8" WAS_-_ER

GAUGE WHEEL

SHOULDER BOLT

FIG° 4

iNSTALL MULCHER PLATE (See Figs° 5 & 6)

o !nstall two tatch hooks to mulcher plate using screw,

washer, lock washer, and weld nut as shown.

NOTE: Pre-assemble we_d nut to latch hook by inserting

weld nut from the top with hook pointing down.

o Tighten hardware securely.

,, Raise and held deflector shieid in upright position.

Place front of mulcher plate over front of mower deck opening and slide into place, as shown.

o Hook front latch into hole on front of mower deck.

Hook rear latch into hole on back of mower deck.

guard from mower. Raise and hold CAUTION: Do not remove discharge

guard when attaching muleher plate and at_ow it to rest on plate while in operation.

WELD NUT FROM THE TOP HOOK POINTS DOWN

LATCH

HOOK

WASHER

TO CONVERT TO BAGGING OR DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of

optional grass catcher accessory.

DEFLECTOR

FiG. 6

,/CHECKMST

BEFORE YOU OPERA TE AND ENJOY YOUR NEW

TRACTOR, WE WISH TOASSURE THAT Y'OURECEIVE THE BEST PERFORMANCE AND SA77SFACTION FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIS7_" ¢" Atl assembly instructions have been completed.

,/ No remaining toose parts in carton. ¢ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps) ,/ Seat is adjusted comfortabIy and tightened securely. ¢" At! tires are properly inflated. (For shipping purposes,

the tires were overinfiated at the factory)

/ Be sure mower deck is properly teveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling). v" Check mower and drive belts. Be sure they are routed

properly around pulteys and inside all belt keepers. ,/ Check wiring See that al! connections are still secure

and wires are properly ctamped_

WHfLE LEARNING HOW 7"0 USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING iMPORTANT

ITEMS:

v" Engine oil {sat proper levet. ,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

•/ Become familiar with all controls o their location and

function. Operate them before you start the engine.

7 Be sure brake system is in safe operating condition.

FiG. 5

Page 10

OPERATIO

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

BATTERY

ENGINE ON

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL

CAUTION OR FORWARD FAST SLOW

WARNING

ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

REVERSE

LOCK

PARKING BRAKE UNLOCKED

LOCKED

REVERSE NEUTRAL HIGH

MOWER LIFT ATTACHMENT

CLUTCH ENGAGED

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH DISENGAGED

HYDROSTATIC FREE WHEEL

LOW

(Hydro Models only)

PARKING BRAKE

IGNITION

Page 11

KNOW YOUR TRACTOR

READ THiS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference.

CLUTCH/BRAKE PEDAL

HEEGHT

ADJUSTMENT

KNOB

ATTACHMENT IGNmON POS_T_ON CLUTCH LEVER SWITCH

UGHT SW_TOH

Our tractors conform to the safety standards of the American National Standards _nstitute.

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your

tractor. LIGHT SWITCH: Turns the headlights on and off

THROTTLE CONTROL: Used to control engine speed. CHOKE CONTROL: Used when starting a cold engine. CLUTORtBRAKE PEDAL: Used for declutching and brak-

ing the tractor and starting the engine. PARKING BRAKE: Lacks clutch/brake pedal into the

brake position

FIG. 7

GEARSHIFT LEVER: Selects the speed and direction of tractor.

ATTACR_.,_ENT LiFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your tractor.

L_Fr LEVER PLUNGER: Used to release attachment lift lever when changing its position.

IGNRTDONSW_TCH: Used for starting and stopping the engine.

HEmGHTADJUST[_ENT KNOB: Used to adjust the mower cutting height,

AMMETER: Indicates battery charging (+) or discharging

(-).

Page 12

oreign obj_

__e. Always wear safety glass_te operating your J

_justments or repairs. We rec_._ion _afety mask

over th

HOW TO USE YOUR TRACTOR

! A__eav- I

TO SET PARKING BRAKE {See Fig. 8)

Your tractor is equipped with an operator presence sensing switch When engine is running, any attempt by the

operator to leave the seat without first setting the parking brake will shut pff the engine°

Depress c_utch/brake pedat into full "BRAKE" position

and hold,

Place parking brake lever in "ENGAGED" position and releasepressure from clutch/brake pedal. Pedal should remain in"BRAKE" position. Make sure parking brake

will hold tractor secure,

THROTTLE

CONTROL

CHOKE CONTROL

ATTACHMENT CLUTCH LEVER "ENGAGED"POSITION

"DISENGAGED"

POSiTiON

! toempty I

TO USE THROTTLE CONTROL (See "-Fig,8) Always operate engine at full throttle,

, Operating engine at less than full throttle reduces the

baltery charging rate.

, Full throttle offers the best bagging and mower perfor-

rnance.

TO USE CHOKE CONTROL (See Fig. 8)

Use choke control whenever you are starting acold engine. Do not use to stad a warm engine.

• To engage choke control, pull knob out. Slowly push knob in to disengage_

PARKtNG BRAKE

"ENGAGED"

POSITION

GEARSHIFT

LEVER

"DISENGAGED" POSITION

CLUTCH/BRAKE PEDAL

"DR_VE" POSMON

HEIGHT ADJUSTMENT KNOB

FIG. 8

STOPPING (See Fig. 8)

MOWER BLADES -

Move attachment clutch lever to "DISENGAGED" po- sition,

GROUND DRIVE -

Depress clutch/brake pedal into full "BRAKE" position.

o Move gearshift lever to neutral (N) position.

ENGINE -

® Move throttle control to slow position,

NOTE: Failure to move throttle control to slow position and

allowing engine to idle before stopping may cause engine to "backfire".

- Turn ignition key to "OFF" position and remove key. Always remove key when teaviog tractor to prevent

unauthorized use.

o Never use choke to stop engine. NOTE: Under certain conditions when tractor is standing

idle with the engine run ning, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility,

.always stop engine when stopping tractor on grass areas, 12

TO MOVE FORWARD AND BACKWARD

(See Fig. 8)

The dir_>ction and speed of movement is controlled by the gearshift tever.

Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position.

Move gearshift and range shift levers to desired posi- tion.

, Slowly release clutch/brake pedal to start movement. IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO W!LL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE.

TO ADJUST MOWER CU_ING HEIGHT

(See Fig. 8)

The cutting height is controlled by turning the height adjust- ment knob in desired direction.

o Turn knob clockwise (#--_) to raise cutting height.

Turn knob counterclockwise (_-_,_)to tower cutting heighL

The cutting height range is approximately 1-1/2" to 4". The heights are measured from the ground to the blade tip wi[h

the engine not running. These heights are approximate and rnay vary depending upon soil conditions, height of

grass and types of grass being mowed.

The average lawn should be cut to approximately 2-!/2

inches during the cool season and to over 3 inches

during hot months. For healthier and better tooking

lawns, mow often and after moderate growth, For best cutt{ng performance, grass over 6 inches in

height should be mowed twice. Make the first cut

relatively high; the second to desired height.

Page 13

TO OPERATE MOWER (See Fig. 9}

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with

the eng ine running and the attachment clutch engaged will shut off the engine.

o Select desired height of cut, , Lower mower with attachmenf lift control.

Start mower bMades by engaging attachment clutch control

. TO STOP MOWER BLADES --disengage attachment

clutch control_

witho_t either the entire grass catcher,

I!_ CAUTION: 13onot operate the mower

on mowers so equipped, or the dis- charge guard in ptace.

To restart movement, slowly release parking brake and

ci_tch!brake pedal

, Make all lurns slowly,

TO TRANSPORT

• Raise attachment lift to highest position with attach_ ment iifl control

o When pushing or towhg yourtractor be sure gearshift

lever is it, neutral (IX!)position. Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting your tractoron a truck or a trailer, be s__Jre hoed is closed and

secured to tractor. Use an appropriate means of tying hood

to tractor {rope, cord. etc.)_

BEFORE STARTING THE ENGINE

CHECK EiNGINE OIL LEVEL (See Fig, 15)

. The engine in your tractor has been shipped, from the

factory already filled with surnmer weight oil Check engine oil with tractor on ievel ground

o Remove oil fill cap/dipstick and wipe clean reinsert the

dipstick and screw cap tight, wait for a few seconds, remove and read oH level If necessar!i, add oil until "FULL" mark on dipstick is reached Do not ovediII.

For cold weather operatior_ yo_.sshould change oil for easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual)°

. To change engine oil, see the Customer Responsibili-

ties section in this manual.

FIG. 9

TO OPERATE ON HILLS

o Choose the slowest speed before starling up or down

hills.

. Avoid stopping or changing speed on hills.

if slowing is necessary, move throttle control lever to

slower position

If stopping is absolutely necessary, push clutch!brake

pedal quickly to brake position and engage parking brake.

o Move gearshift lever to 1st gear. Be sure you have

allowed room for tractor to roit stightly as you restart

movement_

ADD GASOLINE

. Fill fuel tank. Use fresh, clean regular unleaded

gasoline with a m nimum of 87 octane_ (Use of leaded gasoline will increase carbon and lead oxide deposits

and reduce valve life) Do not mix oil with gasoline. Purchase fcJetin quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW32 F(0'_O),USE FRESH CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended

fuels (caNed gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of

acids during storage. Acidic gas can damage the fue! system of an engine while in storage_ To avoid engine

problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuet lines and carburetor are

empty. Use fresh fuel next season. See Storage Instruc- tions for additional information Never use engine or

carburetor cleaner products in the fuet tank or permanent

damage may occur

1 t_ f_ll-Wipe°ffanY _NII or

Page 14

OPERATION

TO START ENGINE (See Fig. 8)

When starting the engine for the first time or if the engine has run out of rue!, it will t_._keextra cranking time to move

fuel from the tank to the engine.

Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

Place g_ar shift iever in neutral (N) position

, Move attachment clutch to "DISENGAGED" position.

Move throttie conbot to fast position

,, PulI choke con_,'rolout for a coid engine start attempt.

Fo_a w_m_ entitle sta_ attempt the choke controi may

not be needed.

Note: Before sta_ing, read the warm and coid star}sg procedures beDw.

Insertke2 _n_o_gn_tlonandturnkeyc_ockwlseto ._TART position and release key as soon ss engine starts. Do noJ run star!or continuously for more than fifteen sec- onds per minute. !f the engiPe does not start after several attempts, push choke centre! in wait a few

minutes and try again, tfengine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (500 F and above)

When engine starts, slowly push choke control in until the engine begins to run smoothly. Ifthe engine starts

to run roughly, put! the choke controt ou_ slightly for a few seconds and then continue to push the control in

slowly,

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and aJtowit Io warm up for one minute using the choke

as described above.

COLD WEATHER STARTING (50° F and below)

,, When engine sta_s, slowly push choke control in untit

the engine begins to run smoothly Continue to push the choke control in small steps attowing the engine to

accept small changes in speed and load, untii the choke control is fully in. _f the engine starts to run roughly, pu!l the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require, an engine warm-up period

from several seconds to several minutes, depending

on the temperature.

, The attachments can be used during the engine warm-

up period and may require the choke control be pulted

out _sfightly

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for'best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments

section of this manuai.

MOWING TiPS

Tire chains cannot be used when the mower housing is

attached to tractor.

, Mower should be properly ieveled for best mowing

pedormance. See "TO LEVEl_ MOWER HOUSING" in

the Service and Adiustments section of this manuat.

', The left hand side of mower should be used for trim-

ming.

- Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the

tractor. This wil! result in a mare even distribution of clippings and more uniform cutting.

o When mowing large areas, start by turning to the right

so that clippings wilI discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until finished (See Fig. 10 }

If g_'ass;s extremeiy tall, it shouid be mow_d twice to reduce iced and possib e fire hazard from dried clip-

pings. Ma',<efirs_ cut relat vety high; the secededto the desir_ d height.

, Do not mow grass when it is wet. Wet grass will p_ug

mower a_d leave undesirable clu _nps A'!,-,_¢g_ass to dr_ before mowing.

• Aw_ss operator engne at rut! th_oit!e when mowin.g to ass_ re better n owing performs.rice m,.d proper dis-

charge of matafi_l. Regulate gruund speea by seiect- ing e !o_ ennt_gh gear to give the mower cuthog pedormanee as weti as the quality of cut aesired.

, When operating attachments, select a ground speed

that will suit the terrain and give best performance of the attachment being used.

FIG,, 10

MULCHING MOWING TIPS

iMPORTANT FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE

o The special mulching blade will recut the grass clip-

pings many times and reduce them in size so that as

they fall or_o iha iawn they will disperse into the grass

and not be noticed. Also, tr_e mulched grass will biodegrade quickty to provide nutrients for the lawn. Always mu_c_ wth your highest engine (blade) speed as this will provide the best recutting action of the

blades Avoid cutting your lawn when it is wet. Wet grass tends

to form clumps and interferes with the mulching action. The besttime to mow your lawn is the earty afternoon.

At this time _hegrass has dried and the newly cut area

will not be exposed to the direct sun.

For best results, adjust the mower cuttihg height so that

the mower cuts off only the top one-third of the grass blades (See Fig. 11). For extremely heaw mulching,

reduce your width of cut and mow slowly.

o Certain types of grass and grass conditions may re-

quire tha_ an area be mulched a second time to com- pletely hide the clippings When doing a second cut,

mow across or perpendicular to the first cut path.

Change your cutting pattern from week to week. Mow

north to south one week then change to east to west the next week. This will help prevent matting and graining

of the lawn.

14 NG° tl

Page 15

CUSTO RESPONSIBIUTI

MAINTENANCE SCHEDULE

FiLL IN DATES AS YOU COMPLETE REGULAR SERVICE

Check Brake Operation Check Tire Prc-ssure

Check for Loose Fasteners Sharpen/Replace Mower Blades

Lubrication Chart Check B£ttery Level/Recharge

Ctean Battery and Terminals Check Transa×fe Cooling

Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s) Tension

Engine Oil Level

Change Engine Oil Clean Air Filter

Clean Air Screen Inspect Muffler/Spark Arrestor

Replace 0il Filter (If equipped)

Clear] Engine Cooling Fins

Replace Spark Plug Replace Air Fitter Paper Cartridge

Replace Fuel Filter

1 - Chan£e mere often when operating under a heavy load or in hi 1 ambient tern

2 Se_vice mere often when operating in didy or dusty conditions. 3 - tf equipped with oil filter, change oil every 50 hours.

4 - Replace blades more often when mowing in sandy soil.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must maintain

tractor as instructed in this manual. Some adjustments will need to be made periodically to

properly maintain your tractor. All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season,

- Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for

wear_ A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better and last longer.

SERVICE DATES

>aratures.

5 - If equipped with adjustable system. 6 - Not required if equipped with mairllenance-free battery. 7 - Tighten front axle pivot belt to 35 ft.-Ibs, maximum.

Do not ovedighten.

LUBRICATION CHART

(_SPINDLE (_)

(_FRONT

BEARING ZERK

OLUTCR

PIVOT(S)

BEFORE EACH USE

. Check engine oil level

• Check brake operation. Check tire pressure.

Check for loose fasteners.

P_VOTS

(_ SAE 30 OR 10W30 MOTOR OiL (_ GENERAL PURPOSE GREASE

G) REFER TO CUSTOMER RESPONSIBlUTIES "ENG|NE" SECTION

IMPORTANT." DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI- CANTS WILL ATTRACT DUST AND DIRT THAT W_LL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

1_ DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

Page 16

CUSTOMER RESPO ILmTIES

TRACTOR

Always ob_rve safety rules when performing any mainte-

nance.

BRAKE OPERATION

Iftractor requires n'tore than six (6) feet stopping distance

at high speed inhighest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual).

TIRES

, Maintain proper ai,_'pre_-sure in all tires (See "PROD°

UC[ SPECIFICATIQ,',!S" on page 3 of this manual), Keep tires free of gasoiine oil, or insect control chemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

BLADE CARE

For best results mower blades must be kept sharp. Re-

place bent or damaged blades.

BLADE REMOVAL (See Fig. 12)

Raise mower to highest position to allow access to blades.

, Remove hexbolt, lockwasherandflatwashersecuring

blade. Install new or resharpened blade with trailing edge up

towards deck as shown.

. Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

, Tighten bolt securely (30-35 Ft. Lbs. torque). IMPORTANT: BLADE BOLT lS GRADE 8 HEATTREATED.

NOTE: We do not recommend sharpening blade- but ifyou

do, be sure the blade is balanced.

BLADE

TRAiLiNG EDGE

FLAT WASHER

HEXBOLT -.@

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BYSIXLINES ONTHEBOLTHEAD,

FiG, 12

TO SHARPEN BLADE (See Fig. 13)

Care should be taken [o keep the blade balanced. An unbeiancea blade will cause excessive vibration and even-

tual damage to mower and engine. ° The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen whi{e on the mower. To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or acone balancer. (When using a cone ba]ancer, follow the instructions supplied with baF

ancer).

* Slide blade on _oan unthreaded portion of the steel bolt

or pin and i_,,:_Idthe bo{t or pin parallel with the ground.

if blade is b_Janced, it should remain in a horizontal position. !t either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not°

CENTER ROLE

,//

518" BOLT OR PIN

BLADE

FIG. 13

Page 17

CUSTO ILITIES

BATTERY

Your tractor has a battery charging system which is suffi- cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its life.

• Keep battery and terminals ciean.

• Keep battery bolts tight, o Keep smafl vent holes open.

• Recharge at 6-10 amperes for 1 hour.

TO CLEAN BATTERY AND TERMINALS

Corrosion and did on the battery and terminals can cause the battery to "leak" power.

® Remove terminal guard. , Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

= Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush until bright.

, Coat terminals with grease or petroleum jeily. , Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual).

V=BELTS

Check V-belts for deterioration and wear after !00 hours of operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which

can restrict cooling.

ENGINE

LUBR!CATION

Only use high quality detergent oil rated with API service classification SF, SG or SH. Select the oil's SAE viscosity

grade according to your expected operating temperature.

SAE VISCOSITY GRADES

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32_'F. Check your engine oil level more frequently to avoid

possible engine damage from running low on oil. Change the oil after every 25 hours of operation or at least

once a year ifthe tractor is not used for 25 hours in one year. Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oi! levet.

TO CHANGE ENGINE OIL (See Figs. 14 and 15)

Determine temperature range expected before oil change. All oil must meet APt service classification SF, SG or SH.

, Be sure tractor is on level surface.

• Oil will drain more freely when warm.

- Catch oil in a suitable container. , Remove oi! fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.

Remove drain plugo

After oil has drained completely, replace oil drain plug and tighten securely.

o Refill engine with oil through oi! fitl dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this

manual.

• Use gauge on oil fill cap/dipstick for checking level. Be

sure dipstick cap is tightened securely for accurate

reading. Keep oil at "FULL" line on dipstick.

OIL

DRAIN PLUG

OIL FILL

CAP/DIPSTSICK

:C -30_ _20° -10 ° 0° 10 ° 20 ° 30 ° 40 °

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

RG. 14

FiG. 15

Page 18

CUSTOMER RESPONSIBILITIES

AIR FILTER (See Fig. 16)

Your engine wil] not mn _roper_y using a dirty air fiker. Clean the foam pre-cleaner after every 25 hours of opera°

tion or every season, Sewice paper cad.ridge every 100

hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions.

• Remove knob(s) and cover, TO SERVICE PRE-CLEANER

, Slide foam pre-clear_er off cartridge,

Wash it in Tiquiddeterg)n_ and water.

, Squeeze it dry in a ciean cloth , Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil.

• If verj dirty or damaged, replace pre-cleaner. o Reinstall pre-cleaner over cartridge.

, Reinstall cover and secure with knob(s). TO SERVICE CARTRIDGE

, Remove wing nuts and cartridge plate. , Carefully remove cartridge to prevent debris from en-

tering carburetor.

Clean cartridge by tapping gently on flat surface, tfvery dirty or damaged, replace cartr dge

• Reinstall cartridge plate, wing nuts, precleaner, cover and secure with knob(s).

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE CARTRIDGE. THEY MAY CAUSE DETERiORATiON OF THE CARTRIDGE. DO NOT OIL. CARTRIDGE, DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY

CARTRIDGE,

CLEAN AIR SCREEN (See Fig. 17)

Air screen must be kept free of dirt and chaff to prevent engine damage from overhoating. Clean with awire brush or compressed air to remove dirt and stubborn dried gum

fibers.

ENGINE COOLING FINS (See Fig. i7)

Remove any dust, dirt or oil from engine cooling fins to

prevent engine damage from overheating. Air guide covers must be removed. Remove side panels and hood (See "TO REMOVE HOOD AND GRILL ASSEMBLY" in the Service

and Adjustments section of this manual).

AIR GUIDE COVER (BOTH SIDES)

WING NUT

FOAM PRE-CLEANER

AiR SCREEN

FIG. 17

CARTRIDGE

<__ PLATE

3ARTRIDGE

FKG.16

Page 19

CUSTOMER RESPO ILITIES

MUFFLER

inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage.

CLAMP

SPAR K PLUGS

Replace spark plugs at the beginning of each mowing season or after eveR' 100 hours of operation, whichever

occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual.

IN-LIME FUEL FILTER (See Fig, 18)

The fuel filter should be replaced once each season. Iffuel filter becomes ctogged, obstructing fuel flow to carburetor,

replacement is required.

= With engine coo!, remove filter and plug fuel line

sections.

, Place new fue! filter in position in fuel line with arrow

pointing towards carburetor.

° Be sure there are no fuel line leaks and clamps are

properly positioned.

, Immediately wipe up any spilled gasoline.

FILTER _ --

NG. 18

CLEANING

o Clean engine, battery, seat, finish, etc. of all foreign

matter.

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water out. Water in engine

can result in a shortened engine life.

Page 20

_-- _ ii i = i,,i, ii !,,m. i= - --

SERVICE AND ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

_ Depress cButcbJbrake pedal fully and set parking brake.

= Place gearshift lever in neutral (N) position.

, Place attachment clutch in "DISENGAGED" position.

Turn ignition key "OFF" and remove key. , Make sure the blades and all moving parts have compiete!y stepped. , Disconnect spark plu9 wire from spark plug and place wire where it cannot come in contact with

plug.

TRACTOR

TO REMOVE MOWER (See Fig. 19)

Mower will be easier to remove from the right side oftractor.

Place at_achrnent clutch in "DISENGAGED" position.

- Move attachment liftlever forward to {ower mower to its lowest position.

* Rolr belt off engine pulley.

, Disconnect clutch rod from clutch lever by removing

retainer spring.

, Disconnect anti-sway bar from chassis bracket by

removing retainer spring.

, Disconnect suspension arms from rear deck brackets

by removing retainer springs.

o Disconnect front links from deck by removing retainer

springs,

, Raise lift lever to raise suspension arms. Slide mower

out from under tractor.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER IS TO BE MOUNTED TO THE TRACTOR,

REMOVE THE FRONT LINKS,

TO INSTALL MOWER {See Fig= 19)

Raise attachment lift lever to its highest position.

• Slide mower under tractor with discharge guard to right

side of tractor.

Lower lift lever to its lowest position, install mower in reverse order of removal instructions.

SUSPENS!ON

RETAINER SPRING

ANTI=SWAY BAR

- _ o_

LEVER

CLUTCH

RETAINER

SPRING

PULLEY

RETAINER SPRINGS

(BOTH SIDES)

FIG. 19

Page 21

SERVICE AN ADJU ENTS

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS" on page 3 ofthis manual).

Iffires are over or undednftated, you will not properly adjust

your mower. SIDE-TO-SIDE ADJUSTMENT (See Figs. 20 and 21)

* Raise mower to its highest position.

- At the midpoint of both sides of mower, measure height from bottom edge of mowerto ground. Distance "A" on

both sides of mower should be the same or within 1/4" of each other.

o If adjustment is necessary, make adjustment on one

side of mower only.

• To raise one side of mower, tighten lift link adjustment nut on that side.

• To lower one side of mower, loosen lift link adjustment nut on that side.

NOTE: E_achfull turn of adjustment nut will change mower height about 1/8".

Recheck measurements after adjusting.

BOTTOM EDGE BOTTOM EDGE OF MOWER TO OF MOWER TO

GROUND GROUND

FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23) LMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURE TO ADJUSTBOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-

SIDE, To obtain the best cutting results, the mower housing

should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest

position. Check adjustment on right side of tractor. Measure dis-

tance "D" direclly in front and behind the mandrel at bottom edge of mower housing as shown.

Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8".

• If links are not equal in length, adjust one link to same length as other tink.

• To lower front of mower loosen nut "E" on both front links an equal number of turns.

• When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front

links.

, To raise front of mower, loosen nut "F" from trunnion on

both front links. Tighten nul "E" on both front links an equal number of turns.

, When distance "D" is 1/[_" to 1/2" lower at front than

rear, tighten nut"F"against trunnion on both front links. Recheck side4o-side adiustment..

F_G. 20

_\ SUSPENSION

\ ARM

FIG. 21

LiFT LINK

ADJUSTMENT NUT

NUT

FRONT LINKS TRUNNION

FiG. 23

Page 22

SERVICE AND ADJUSTMENTS

TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 24)

The mower blade drive belt may be replaced without tools.

Park the tractor on level surface. Engege parking brake. BELT REMOVAL - ° Remove mower from tractor (See "TO REMOVE

MOWER" in this section of this manual).

• Work belt off b3th mandrel pulleys arid idler pulleys.

• Pull belt away from mower. BELT INSTALLATION -

Install new belt in reverse order of removal.

, Make sure belt is in all pulley grooves and inside all belt

guides

, Install mower in reverse order of removal instructions.

MANDREL IDLER PULLEY PULLEYS

MANDREL PULLEY

FIG. 24

WITH PARKING BRAKE "ENGAGED"

NUT "A""

JAM NUT

OPERATING ARM

FIGo 25

TO REPLACE MOTION DRIVE BELT (See Fig. 28)

Park the tractor on leve! surface. Engage parking brake. For assistance, there is a belt installation guide decal on

bottom side of left footrest.

- Remove mower (See "TO REMOVE MOWER" in this section of this manual.)

= Remove upper belt keeper,

Remove belt from stationary idler and clutching idler. Pull belt slack toward rear of tractor. Remove belt

upwards from transaxle pulley by deflecting belt keep- ers.

, Pull belt toward front of tractor and remove downwards

from around engine pulley.

• Install new belt by reversing above procedure.

IMPORTANT: MAKE SURE UPPER BELT KEEPER IS

POSITIONED PROPERLY BETWEEN LOCATOR TAB.

TO ADJUST BRAKE (See Fig. 25) Your tractor is equipped with an adjustable brake system

which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance

at high speed inhighest gear, then brake must be adjusted.

- Depress clutch/brake pedal and engage parking brake. = Measure distance between brake operating arm and

nut "A" on brake rod. If distance is other than 1-1/2", loosen jam nut and turn

nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A".

Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further

maintenance is necessary. Contact your nearest au- thorized service center/department.

PULLEY

CLUTCHNG iDLER

iDLER

PULLEY

TABS

_UPPER BELT

KEEPER

FiG. 26

Page 23

SERVICE AND ADJUSTMENTS

TRANSAXLE SHIFTER LINKAGE AND AD-

JUSTMENT (See Figs. 27 and 28)

The transaxle should be in neutral when the gear shift lever

is in the neutral (N) (lock gate) position. The adjustment is

preset at the factory; however, if adjustment is needed,

proceed as tollows:

• Make sure transaxle is in neutral (N). Loosen two Iocknuts on tie rod.

Turn center rod until gearshift lever falls into neutral lock gate on fender console.

Tighten Iocknuts securely.

LEVER

LOCK GATE

FiG, 27

LOCKNUTS

TO REMOVE WHEEL FOR REPAIRS

(See Fig, 29)

. Block up e.xla securely.

, Remove axle cover, retaining ring and washersto allow

wheel removaI (rear wheel contains a square key oDo

not lose).

• Repair tire and reassembleo , OR rear wheels only: align grooves in rear wheel hub

and axle. Insert square key.

Replace washers and snap retaining ring securely in

axle groove.

Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

WASHERS

CENTER ROD

TRANSAXLE

FIG. 28

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)

whenwheels are positioned straight forward, remove steer-

ingwheel and reassemble per instructions inthe Assembly

section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor° if damage has occurred to affect the front

wheel toe-in or camber, contact your nearest authorized service center/department.

AXLE COVER

SQUARE KEY <REAR WHEEL ONLY)

FIG. 29

TO START ENGINE W_TH A WEAK BATTERY

'See Fig. 30}

CAUTION: Lead-acid batteries gener-

and smoking materials away from bat-

ateexptesivegases. Keepsparks, flame

teries. Always wear eye protection when around batteries.

If your battery is too weak to start the engine, it should be recharged. If "jumper cables",are used for emergency

starting, follow this procedure: IMPORTANT: YOUR TRACTOR iS EQUIPPED WITH A 12

VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES o

• Connect each end of the RED cable to the POSiTiVE (+) terminal of each battery, taking care not to short

against chassis. Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery.

Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from fuei tank and battery.

REMOVE CABLES, REVERSE ORDER -

BLACK cable first from chassis and then from the fully

charged battery.

23"

RED cable last from both batteries.

Page 24

VICE ADJUSTMENTS

FiG. 30

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the backside of the grill.

, Replace bulb il! holder and push bulb holder securely

back intothe hole tnthe backside of the grill.

, Close hood.

iNTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring diagram in the Repair Parts section of this manual.

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 32)

The throttte controt has been _resat at the factory and adjustment should not be necessary. Check adjustment as

described be!ow before loosening cable. If adjustment is necessa_', proceed as follows:

With ei_g!r_eno_running, move fllrottle centre! !ever to fast position.

, Check that swivel is against side of quarter circle. If it

is not, loosen cab!e clamp screw and pull caD/e back until swivel is against quarter circle. Tighten cable

clamp screw securely.

TO ADJUST CHOKE CONTROL (See Fig. 33)

The cl_oke control has been preset at the factory and

adjustment should not be necessary', Chock adjustment as described below before loosening cab!e, if adjustment is

necessary,, proceed as follows:

• With engine not running, move choke control (located on dash panel) to full choke position.

• Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (see "AIR FILTER" in the Customer Responsibilities section of this manual).

• Choke should be closed. If it is not, loosen casing ciamp screw and move choke cable until choke is

completely closed. Tighten casing clamp screw se- curely.

Reassemble air cleaner.

CLAMP SCREW __

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 31)

• Raise hood.

• Unsnap headlight wire connector. , Stand infront of tractor. Grasp hood at sides, tilt toward

engine and lift off of tractor.

• To replace, reverse above procedures.

HOOD

\- /

, }

FiG. 31 24

HEADLIGHT

WIRE

CONNECTOR

QUARTER

CIRCLE

SWIVEL

FIG. 32

I '

CASING / :_J_'_.q__ / CLAMP _ --,

scREw ,

FIG. 33

Page 25

SERVICE AN ADJUSTMENTS

TO ADJUST CARBURETOR (See Figs. 34 &

35)

The carburetor has been preset at the factory and adjust-

ment should not be necessary. However, minor adjust- ment may be required to compensate for differences in fuel,

temperature, altitude or [cad. If the carburetor does need

adjustment, proceed as follows: In general, turning the mixture screw in (clockwise) de-

creases the supply offuel to the engine giving aleaner fuel/ air mixture. Turning the mixture screw out (counterclock-

wise) increases the supply of fuel to the engine giving a

richer fuel!air mixture

IMPORTANT: DAMAGE TO THE NEEDLES AND THE SEATS IN CARBURETOR MAY RESULT IF SCREW IS TURNED IN TOO TIGHT.

PRELIIVHNARY SETTING -

• Be sure you have a clean air filter, and the throttle

controt cable and choke are adjusted properly (see above).

® With engine off turn idle mixture screw in (clockwise)

closing itfinger tight and then turn out (counterclock- wise) 1-4/4 to 1-1/2 turns.

FINAL SETTING -

Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position.

- With throttle control lever in slow position, hold throttle

lever against idle speed screw and adjust idle speed screw to obtain !200 to 1400 RPM.

o While still holding throttle lever against idle speed

screw, turn idle mixture screw in (clockwise) until engine begins to die and then turn out (counterclock- wise) until engine runs rough. Turn screw to a paint

midway between those two positions.

= Continue to hold throttle lever against idle speed screw

and adjust idle speed screw to obtain 900 to 1200 RPM. Release throttle lever.

ACCELERATION TEST -

Move throttle control lever from slow to fast position. If

engine hesitates or dies, turn idle mixture screw out

(counterclockwise) 1/8 turn. Repeat test and continue

to adjust, if necessary, until engine accelerates smoothly.

High speed stop is factory adjusted. Do not adjust - damage may result.

tI_PORTANT: NEVER TAMPER W_TH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED. OVERSPEEDING-THE ENGINEABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS. IF YOU THtNKTHE ENGiNE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/

DEPARTMENT WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS.

_DLE SPEED SCREW

IDLE M_XTURE

SCREW

THROTTLE LEVER

FIG. 34

IDLE SPEED (_-_

LEVER

mDLE M_XTURE SCREW

F_Go35

Page 26

STORAGE

Immediately prepare your tractor for storage at the end of

the season or if the tractor wil{ not be used for 30 days or

more,

,_ ,L _ inside a building

_ w_achan openfRame

_ or spark_ engine to cool

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thor-

oughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

= Clean entire tractor (See"CLEANING" inthe Customer

Responsibilities section of this manual).

, inspect and replace belts, if necessary (See belt re-

placement instructions in the Service and Adjustments section of this manual).

* Lubricate as shown in the Customer Responsibilities

section of this manual.

, Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

= Fully charge the battery for storage.

• After a period of time in storage, battery may require

recharging.

® To help prevent corrosion and power leakage during

long periods of storage, battery cables should be

disconnected and batter/cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Cus-

tomer Responsibilities section of this manual). After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals.

Be sure battery drain tube is securely attached.

, If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

LMPORTANT: IT IS iMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FbEL

SYSTFM PARTS SUCH AS CARBURETOR, FUEL F{LTER,

FUEL HOSE, OR TANK DURING STORAGE. ALSO, EX!_ERIENCE ;NDICATES CHAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE, ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.

, Drain the fuel tank.

• Start the enoine and let it run until the fue! lines and carburetor are empty.

Never use engine orcarbur_tor cleaner products in the fuji tank or permanent damage may occur.

® Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable aiternat,ve in

mlntm_z_ngthe formation of fuel gum deposits during stor-

age, Add stabilizer to gasoline in fue! tank or storage container. Always follow the mix ratio found on stabilizer

container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor, Do

notdrain the gas tank and carburetor if using fuel stabilizer.

ENGmNE OiL

Drain oil (with engine warm) and replace with clean engine

oil, (Sea "ENGINE" in the Customer Responsibilities section of this manual).

CYUNDERS

Remove spark plug(s). Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

o Turn ignition key to"START" position fora few seconds

to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another,

, Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline wil! cause problems,

o If possible, store your tractor indoors and cover it to

give protection from dust and dirt.

, Cover your tractor with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and

will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE ST_LL WARM.

Page 27

TROUBLESHOOTING POINTS

PROBLEM

Will not start

Hard to start

Engine will not turn over

CAUSE

1. Out of fue!.

2. Engine net"CHOKED" properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7. Water in fuel

B. Loose or damaged wiring.

9. Carburetor out of adjustment.

10. Engine valves out of adjustment.

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel,

6. Loose or damaged wirirlg.

7. Carburetor out of adjustment.

8. Engine vaives outof adjustment.

1. Clutch/brake pedal not depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence switch(es).

CORRECTION

1. Fil! fuel tank.

2, See "TO START ENGINE" in Operation section.

3. Wait several minutes before attempting to start.

4. Replace spark plug.

5. Cleantreplace air filter.

6. Replace fuel filter.

7. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.

8. Check all wiring.

9. See "To Adjust Carburetor' in Service Adjustments

section.

10. Contact an authorized service center/department.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Drain fuel tank and refill with fresh gasoline.

6. Check all wiring.

7. See"To Adjust CarburetoK' in Service Adjustments

section.

8. Contact an authorized service center/department.

1. Depress clutch/brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition switch.

8. Check/replace solenoid or starter.

9. Contact an authorized sexvice center/department,

Engine clicks but will not start

Loss of power

Excessive vibration

1. Weak or dead battery.

2. Corroded battery terminals. 3, Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Cutting too much grass/too fast.

2. Throttle in "CHOKE" position.

3. Build-up of grass, leaves and trash under mower.

4. Dirty air filter.

5. Low oil levelidirtyoil.

6. Faulty spark plug.

7. Dirty fue! filter. 8, Stale or dirty fuel.

9. Water in fuel.

10. Spark plug wire loose.

11. Dirty engine air screenffins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of adjustment.

15. Engine valves out of adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(e).

1. Recharge or replace battery.

2. Clean batten/terminals.

3. Check el! wiring.

4. Check/replace solenoid or starter.

1. Set in "Higher Cut" position/reduce speed.

2. Adjust throttle control.

3. Clean underside of mower housing.

4. Clean/replace air filter.

5. Check oil level/change oil.

6. Clean and regap or change spark plug.

7. Replace fuel filter.

8. Drain fuel tank and refill with fresh gasoline.

9. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.

10. Connect and tighten spark plug wire.

11. Clean engine air screen/fins.

12. Clean/replace muffler.

13. Check all wiring.

14. See "To Adjust Carburetor" in Service Adjustments section.

15. Contact an authorized service center/department.

1. Replace blade. Tighten blade bolt.

2. Replace blade mandrel.

3. Tighten loose part(s). Replace damaged parts.

Page 28

TROUBLESHOOTi POINTS

PROBLEM

H . ,

Engine continuesto run

when operatorle_ws seat with a_aohmentciutch

engaged

Poorcut-uneven

Mower blades wig not rotate

Poor grass discharge

CAUSE

1. Fealty op_rator-safety presence control system

1. Worn. bsntor loose blade.

2. Mower deck not level, 3, Buildup of grass, leaves, and trash undor mower.

4, Bent blade mandrel.

5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandr_ls,

1. Obstruction in clutch mechanism,

2, Worn/damaged mower drive belt. 3, Frozen idler pulley.

4. Frozen blade mandref,

1, Engine speed too slow.

2. qravei speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure,

6, Worn, bent or loose olade.

7. Buildup of grass, !_aves and trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed

10, Impro0er blades used.

1. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.

CORRECTUON

1. Chect wiring, ;witches ar,d connectJor_s. _fnot corrected, car;loci an authorized service cent(÷r,r

department,

1. Replace blade. Tighten blade bolt.

2, Leveimower deck. 3, C,leart underside o mower housing.

4. Replace _lade mandrel

5. Cean around mandrels to open vent holes.

1. Remove obstruction.

2, Replace mower drive b.Jt,

3. Replace idler pulley.

4. Replece blade mandrei.

1. Place throttle control in "FAST" position.

2. Shift to slower speed.

3. Allow grass to dry before mowing.

4, Level m_:w_r deck

5. Check tires for proper air pressure.

6. Repiace/sharpen blade, Tighten blade bolt.

7. Clean underside rff mower housing,

8. Replace mower drive belt.

9. Reinstall blades sharp edge down.

!0. Replace with blades listed in this manual.

11. Clean around mandrels to open vent holes.

Headlight(s) not working (if so equipped)

Battery will not charge

Engine "backfires" when turning engine

"OFF"

1 Switch is "OFF". 2, Bulb(s) burned out

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator (if so equipped).

4. Faulty alternator.

1. Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine.

1. Turn switch"ON".

2. Repiac,; bulb(s). 3, Check/replace light switch.

4. Check widng and connections,

5. Replace fuse.

1. Replace battery.

2. ChecWclean all connections,

3. Replace regulator.

4. Replace alternator.

1. Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine.

Page 29

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.259565

AMMETER

(OPTIONAL)

'z [/ IGNITION

SWITCH

RED

oll o

"tl "

BATTERY

FUSE 30AMP.

r___ Jc .....

I --i--- I

WH,TE '--_ O "

........ J

CLUTCH / BRAKE

(PEDAL UP)

BLACK

HOUR b

METER

(OPTIONAL)

BIJ_C K

_,1 --- I

.... t _

RED

STARTER

F-

j SOLENOID

L WHITE

SEAT SWITCH

.........WHITE I f,_._ ! f'_ _.____ I ..... 1

......... I

, .......L____: .....

:::_'-'_ ATT MENT CLUTCH q, ..........GROUNDING €1"'

(CLUTCH OFF) 1 CONNECTOR |

(NOT OCCUPIED)

-2-1

BUICK

iGNITiON SWITCH

o_ cl.CUiT! "MAKE"

_ RuN_4_#+_L_j _0NE

START B + L + S NONE

L START [ +L+S_

BLACK _-i IGNITIONUNIT

CHARGING SYSTEM OUTPUT 3AMP DC @ 3600 RPM

BLUE

ORANGE 5 AM_AC @ 3600 F]PM _ 4-.-

LIGHTING SYSTEM OUTPUT DIODE _ALTERNATOR

14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)

BROWN BLACK

TWIN CYL ENGINES)

28 'dOLTS AC MIN, @ 3600 RPM (CHARGtNG SYSTEM DISCONNECTED)

HEADLIGHTS I

YOUR TRACTOR IS L----_O C_-_ I EQUIPPED WITH A SPECIAL "-._ ( ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT _ -- ---(_)---- (

CONNECTED TO THE NON-REMOVABLE REMOVABLE _J_ BATTERY, BUT HAVE THEIR CONNECTIONS CONNECTIONS

///

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WIRING INSULATED CLIPS

WILL CHANGE WITH ENGINE NOTE: IF WIRING INSULATED

SPEED. AT IDLE THE LIGHTS CLIPS WERE REMOVED FOR

WILL DIM. AS THE ENGINE IS SERVICING OF UNIT, THEY

SPEEDED UP, THE LIGHTS SHOULD BE REPLACED TO WILL BECOME THEIR BRIGHTEST. PROPERLY SECURE YOUR WIRING.

Page 30

REPAIR PARTS

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.259565

Page 31

REPAIR PARTS

ELECTRICAL

TRACTOR - =MODEL NUMBER 917.259565

KEY PART NO. NO. DESCRiPTiON

1 144926 2 74760412

3 STD551025 4 STD551125

6 STD541025 7 7697J

8 7603J 9 109596X

10 145211

11 150109

12 145769 16 153664

19 STD551125 20 73350400 21 147430 22 4152J 24 4799J 25 146148 26 108824X 28 145491 29 121305X

3O 1403O1 31 124211X

32 141226 33 10931gx 40 156442 41 71110408 42 131563 43 145673 44 73640400 45 121433X 52 141940 55 17490508 70 140413

Battery

Bolt, Hex 1/4-20 x 3/4

Washer 9/32 x 5/8 x 16 Gauge Washer, Lock 1/4

Nut, Hex 1/4-20

Tube Tray, Battery

Clamp, Hose Bolt, Btr Front !/4-20 x 7-1/2

Holddown Battery Front Mount Nut, Push Nylon Battery Front 1/4

Switch interlock Push-In Washer, Lock 1/4

Nut, Hex, Jam 1/4-20 Harness, Light Socket (w/4152J)

Light Bulb Cable, Battery

Cable, Battery Fuse

Cable, Ground Switch, Seat

Switch, Ignition 4 Position Nut, Ignition Cover, Ignition Switch Key, Molded, Craftsman Harness, Ignition

Bolt Blk Fin Hex 1/4-20 UNC x 1/2 Cover, Terminal

Solenoid Nut Keps BIk Hex 1/4-20 UNC

Ammeter Rectangular 6 Amp

Protection Wire Loop (Hour Meter)

Screw Thdro! 5/16-18 x 1/2

Harness Engine B&SFrec Dual

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 32

REPAIR PARTS

TRACTOR ==MODEL NUMBER 917.259565

CHASSIS AND ENCLOSURES

\ 38 ---.._.

3 /

Page 33

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917,259565

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRnPTION

1 159527

2 140356 3 17490612

4 STD55!025 5 155272

9 150156X011 10 STD533710 11 155927

12 145660 13 155936 14 17490608 17 144983X558 18 126938X

20 156437 23 124028X

25 19131312

26 STD541437 28 145198X558 29 155217 30 151287X558 31 139976

37 17490508 38 139886

39 139887

51 73800400 52 19091416 53 145201

54 1703O814 55 145202

57 STD552507

58 140547 6O 7214O6O6

64 154798 71 73680400

74 STD541437

122 !57301 123 152927

140 158418

142 156095

143 154966

144 1542O7

145 156524 147 74760412

Chassis Drawbar Screw, Thd., Roll. 3/8-16 x 3/4 Type TT

Washer 13/32 x 3/4 x 16 Gauge Bumper Hood/Dash Dash, Silkscreened Bolt, Carriage 3/6-16 x 1 Panel, Dash, LH Clip Tinnerman Grille P/L Panel, Dash, RH Screw, Thd., Roll. 3/8-16 x 1/2 Type TT Hood Assembly

Bumber Hood Plate Mtg Battery Fuel Tank

Bushing, Snap, Nylon, Fuel Line

Washer 13/32 x 13/16 x 12 Gauge

Locknut, Hex, with Insert 3/8-!6 UNC

Grille, W!Clips MS-558 Lens, Grille Fender/Footrest

Bracket, Fender/Support Screw, Thdrol. 5/16-18 x 1/2 TYT

Pivot Bracket Assembly, LH, Mower, Rear Pivot Bracket Assembly, RH, Mower, Rear

Nut Lock W/Insert I/4 - 20 UNC Washer 9/32 X 7/8 X 16 Ga. Bracket Grille Pickoff LH

Screw, Hex Head, Spiderlock #8 x 7/8 AB Bracket Grille Pickoff RH

Bolt FinHex 1/4 -20 UNC X.75 Air Duct P!L 18HP B&S Opp. Twin

Bolt Rdhd Sqnk 3/8-16 UNC x 3/4 Dash Lower STLT

Nut Crownlock 1/4-20 UNC Nut Crownlock 3/8-16 UNC

Bracket Shift STLT Screw

Bracket Suspension Front Plate Reinforcement STLT

Backrest Swaybar Chassis Bracket Footrest STLT

Rod Pivot Chassis/Hood Bolt Hex Hd 1/4o20 UNC x 3/4

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 34

REPAIR PARTS

DRIVE

88 87

TRACTOR ==MODEL NUMBER 917.259565

' 26

l®/

49_-- _

3536 /:

51,.-_

Page 35

REPAIR

DRIVE

PARTS

TRACTOR ,.- MODEL NUMBER 917,259565

KEY PART

NO. NO.

2 146682 3 123666X 4 12000028 5 121520X 6 17490512

8 154792 10 STD561210 11 10570lX 13 74550412 14 STD551125

15 74490544 18 STD523710

19 STD541437 21 106933X

22 130804 24 STD541237

25 106888X 26 STD551 O37 27 STD561210 28 145204 29 124236X 30 130807 31 127275X

32 STD523107 34 !55071

35 120183X 36 STD551062 37 STD571810 38 123674X 39 STD523727

40 4470J 41 154777

42 19131312 47 127783 48 154604

49 !23205X 50 STD523715

51 STD541437

KEY PART

DESCRIPTION NO. NO, DESCRIPTION Transaxle (See Breakdown) 52 STD54143t

Dana 430-114 53 1057!0X Spring, Return, Brake 55 105709X

Pulley, Transaxle 56 STD523712 Ring, Retainer 5; 160855

Strap, Torque

Screw, Thd., Roll. 5/16-18x 3/4 59 140312 Rod Shifter Fender STLT 61 17490612

Pin, Cotter 62 8883R

Washer, Shift Plate 63 !40186

Bolt 1/4-28 UNF W/Patch Grade 8 64 71170764

Washer

Bolt, Hex Flghd 5/16-18 Grade 5 65 STD551143 Bolt Fin Hex 3/8-16 UNC >_1. Gr 5 66 154778

Nut 70 134683 Knob 72 19132012

Rod, Brake 74 109502X Nut 75 121749X

Spring, Brake Rod 76 STD581075 Washer 77 123583X

Pin 78 121748X Rod, Parking Brake 79 2228M

Cap, Parking Brake, Red 80 160783

Bracket, Transaxle 81 156044 Keeper, Belt, L.H. 82 123782X

Bolt 83 19171216 Shaft Assembly, Foot Pedal 84 145643

Bearing, Nylon 85 150360

Washer 86 71208

Roll Pin 87 19212016 Pulley, Idler, Flat 88 12000008

Boll 89 154886 Spacer, Split .395x .59 90 124346X

Keeper, Belt, Idler Fool-Proof 112 19091210

Washer 13/32x 13/16 x12 Gauge 116 72110610

Pulley, Idler, V-Groove, Plastic 118 154774 Bellcrank Assembly 121 154419

Retainer, Belt Bolt

Nut Crown Lock 3/8-16 UNC

127274X

NOTE: Al! component dimensions given in U.S. inches

1 inch = 25.4 mm

Nut Crown Lock 5/16-18 UNC Link, Clutch

Spring, Clutch Return Bolt Fin Hex 3/8-16 x 1-1t4

V-Belt, Ground Drive Keeper, Bell, R.H. Keeper, Belt, Center Span Screw, Thd., Roll. 3/8-16 x 3/4 Cover, Pedal Putley, Engine Bolt, Hex Head, Fin.

7/16_20 x 4 Grade 5

Washer Keeper, Belt, Engine, Fool-Proof Guide, Belt RH Engine

Washer 13/32 x 1-1/4 x 12 Gauge Spacer, Axle

Washer 25/32 x 1-1/4 x 16 Gauge

E-Ring

Key, Square 2.0 x .1845t.1865 Washer 25/32 x 1-5/8 x 16 Gauge

Key Woodruff #9 3/16 x 3/4 Arm, Shift Sfl.aft Assembly Spring, Torsion Washer 17/32 x 3/4 x .16 Gauge

Tie Rod Nut, Nylock

Bushing, Pivot

Washer

E-Ring

Console, Shift, STLT Nut, Self-Threading, Washer Hd 1/4 Washer 9/32 x 3/4 x 10 Gauge

Boll Rdhd Sqneck 3/8-16 x 1.25 Spacer Bellcrank

Nytiner Clutching STL

Page 36

REPAIR PARTS

STEERING ASSEMBLY

TRACTOR - - MODEL NUMBER 917.259565

• 36

44 i:d_

88 70

\ 53

\\./'/•

Page 37

REPAIR PARTS

STEERING ASSEMBLY

TRACTOR - ° MODEL NUMBER 917.259565

KEY PART

NO. NO.

'i 139768 2 154427 3 156483 4 t 5Y473 5 6266H 6 121748X 7 192720!6 8 12000029 9 3366R

10 156438 tl STD55!137

13 154779 15 73901000

17 156546 18 57079 .

19 124035X 20 !26684X

22 7110O41O

23 127501

25 154406

26 126847X 27 136874 28 19131416 29 17490612

30 STD561210 32 130465 36 155099 37 152927 38 139769

39 19133808 40 STD541537 41 100711L 42 145O54 43 12t749X 44 153720 46 !21232X

47 6855M

51 STD541431 53 73680600 54 74780520

62 156594 63 STD523710

65 154780

66 154404

67 74781044 68 154429

69 160367 70 74780636

DESCR|PT|ON Steering Wheel

Axle Assembly STMP Dropped STL Spiadte Assembly, L.H.

Spin]die Assembl_i, R.H. Bearing, Race, T,_rust, Hardened

Washer 25/32 × 15/8 x 16 Gauge Washer 27/32 x 1-114 x 16 Gauge Ring, KIip Bearing, Steering Column

Draglink Extended Stamped

Washer, Loci{

_earing Axle STLT/GT Nut, Lock, FIange 5/8-11 UNC

Shaft Assemb}y, Steering

Washer, Thrust .515 x .750 x .033 S[_pport, Shaft

Washer, Shim 1/4 x 5/8 × .062

Screw, Hex Socket Head 1/4-20 x 5/8

Pittman Shaft Assembly Bracket, Steering Bushing, Link, Drag Gear, Sector Washer 13/32 x 7/8 x 16 Gauge Screw, Thd, Roll. 3/8-16 x 3/4

Pin Rod, Tie Bushing, Steedng

Screw Insert, Steering Wheei

Washer 13/32 x 2-3/8 x 8 Gauge Gripco Nut Adaptor, Steering Wheel Boot, Steering Shaft Washer 25/32 x 1ol/4 x 16 Gauge

Extension Shaft Steering LR.LT Cap, Spindle

Fitting, Grease Nut Lock Hex w!Ins. 5/16-18 UNC

Nut, Crown!ock 3/8-16 UNC Bolt Fin Hex 5/16-18 UNC x 1-1/4

Kit Steering Asm Service Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5

Spacer Axle Bearing Arm Pittman Bolt, Fin Hex 5/8-11 UNC x 2-3/4

Axle, Brace

Spacer, Brace, Axle Bolt, Fin, Hex 3/8-16 UNC x 2-1/4

NOTE: Ati component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 38

REPAIR PARTS

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.259565

KEY PART

NO. NO,

1 140123 2 140551 3 74760616

4 19131610 5 145006

6 STD541437 7 124181X

8 17490616 9 19131614

10 ,155925 12 121246X

17 12

DESCRIPTION

Seat Bracket Pnt Pivot Seat (blk)

Bolt Fin Hex 3/8-16 UNC x 1

Washer Fiat 13/32 x 1 x 10 Ga

Ctip Push-in Nut Lock Hex W!Ins 3/8 -16 UNC

Spring Seat Cprsn 2 250 BIk Zi Screw 3/8-16xl

Washer 13/32 x 1 x 14 Ga

Pan Pnt Seat (blk) Bracket Pnt Mounting Switch

KEY PART NO. NO.

13 121248X

14 72050411 15 134300

16 121250X

17 123976X 21 153236 22 STD541431

23 74780814 24 19171912

25 127018X 26 STD551150

DESCRIPTION

Bushing Snap BIk Nyl 50 Id Bolt Rdhd Sht Nk 1/4-20xl-3/8

Spacer Split 28 X 96 Zinc Spring Cprsn 1 27 BIk Pnt

Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5/16-18 Unc

Nut Lock Hex W!Ins 5/16-18 Bolt Fin Hex 1/2-13 X7/8 Gr 5

Washer 17/32 X 1-3/16 X 12 Ga

Bolt Shoulder 5/16-18 X 62

Washer Lock HW HIcl Spr 1/2

NOTE: AII component dimensions given in U.S. inches

1 inch = 25,4 mm

Page 39

REPAIR PARTS

DECALS

!4 !3 !4

TRACTOR - - MODEL NUMBER 917.259565

15.

KEY PART

NO. NO.

1 156439 2 273503 3 151299 4 151300 6 133644

7 150927 9 146709

10 150333 11 !56368 13 146046

KEY PART

DESCRIPTION NO. NO.

Decal Fender Danger Sears 14 147139 Decal, Engine 19.5 HP Turbo 15 160396

Decal Hood Rh Craftsman 17 158215

Decal Hood Lh Craftsman 19 138047

Decal Maint Customer Sears Dora 20 156787 Decal Panel Side B&S 22 149516

Deca[ Fender Craftsman Gold - - 138311 Decal Cap CNSMR Help Line SRS -- 154515

Decal Fender STLT Oper Inst E/S - - 154516 Decal V-belt Dr Sch - - 161406

- - 161407

KEY PART NO. NO. DESCRIPTION

1 59192

2 65139 3 106222X

4,10

4 59904 5 106732X427

6 278H 7 9040H 8 106108X427 9 122082X

10 7152J 11 104757X

-- 144334

DESCRIPTfON

Decal Chassis 42" Decal Mower Drive Schematic Decal Insert, Hood

Decal Battery Diehard Sears Decal Deck'Mower EZ3 Mulching Decat Battery

Decal Lift Handle Pad Footrest Lh STLT Pad Footrest Rh STLT

Manual, Owner's (English)

Manual, Owner's (Spanish)

Valve Cap, Tire Stem, Valve

Tire, Front Tube, Front Tire

(Not Provided, Service Item Only) Rim, Fron_

Fitting, Grease (Front Wheel Only) Bearing, Flange (Front Wheel Only)

Rim, Rear

Tire, Rear

Tube, Rear Tire (Not Provided, Service Item Only) Cap, Axle

Sea}ant, Tire (10 oz. Tube)

NOTE: All component dimensions given in U. B. inches

1 inch = 25.4 mm

Page 40

REPAIR PARTS

ENGINE

TRACTOR - =MODEL NUMBER 917.259565

OPTIONAL EQUIPMENT

Spark Attester

Page 41

REPAIR PARTS

ENGINE

TRACTOR - - MODEL NUMBER 917o259565

KEY PART NO. NO. DESCRIPTION

1 151273

2 17720410

.......

4 149723 5 144069 6 144068 7 138129

8 150176 10 145552 11 STD551125 12 STD522507 13 272250' 14 13280336 15 13200300 16 STD551237 17 17490624

23 156123 25 145996

26 73920600 27 152927

29 137180 31 157103

32 155971 33 123487X

34 106082X 35 17490512 37 8543R

38 .......

39 !09227X 40 3645J 41 139277 81 128861

Control Throt Paddle 32 22 Screw Hex Thd Cut 114-20x5/8 T

Engine (See Breakdown) Briggs Model No. 42E707-2631-E1

Muffler Exhaust Exhaust f_sm. Left

Exhaust Asm. Right Clamp Tube Double Engine

Bolt 5/16 - 18 UNC X 3/4 W/Seres Heat Shield Lt

Washer Lock Hvy. Helical 1/4

Bolt Fin Hex 1/4-20 x 3/4

Gasket Muffler

Nipple Pipe 4-1/2" Elbow Std 90 Degree 3/8-18 Npt

Washer Lock Ext Tooth 3/8 Screw Thdrol 3/8-16x1-1/2 Tytt

Shield Browning Control Choke

Nut Keps 3/8-24 Unf Screw T-l #10-32 x 5 x 3/8 Flange Arrestor Spark

Tank Fuel 3 50 Rear Cap Fuel Guage STLT

Clamp Hose BIk Spacer Pad

Screw Thdrol 5/16-18 x 3/4 TYT Line Fuel

Plug Oil Drain (Order From Engine Manufacturer)

Pad Idler 1.75 x .75 x .06 Bushing

Stem Tank Fuel Nut, Flange 1/4-20,Starter Nut

NOTE: All component dimensions given in U.Soinches

1 inch = 25.4 mm

Page 42

REPAIR PARTS

MOWER LIFT

TRACTOR - = MODEL NUMBER 917.259565

28 27

25 24

Page 43

REPAIR PARTS

MOWER LIFT

TRACTOR =° MODEL NUMBER 917o259565

KEY PART

NO, NOo DESCRIPTION

1 159460 Wire Assy,, Inner, with Plunger 2 159471 Shaft Asm. Lift

3 105767X Pin Groove 4 12000002 E Ring #5!33-62

5 19211621 Washer 21/32xl x21 Ga. 8 120163X Bearing Nylon

7 125631X Grip Handle Fluted

8 122365X Button Plunger Read 11 139865 L}nkLift Lh Fixed Length 12 139866 Link Lift Rh Fixed Length 13 STD624008 Retainer Spring

!5 127218 Link Front 16 73350800 Nut Jam Hex 1/2-13 Unc 17 130171 Trunnion BIk Zinc 18 73800800 Nut LockW/Wsh 1/2-13 Unc

19 139868 Arm Suspension Rear

20 STD624008 Retainer Spring 23 110807X Nut Spring

24 19131016 Washer 13/32 x 5/8 x 16 Ga. 25 2876H Spring 2-1/8"

26 76020308 Pin cotter 3/32 x !/2 27 126971X Rod Adj. Lift

28 73350600 Nut Hex Jam 3/8-16

29 138057 Knob Inf. 3/8-16 30 150233 Trunnion Infin. Height

31 140302 Bearing, Pivot, Lift, Special 32 73540600 Nut, Crownlock 3/8-24

49 145212 Nut Flange Lock

50 110452X Nut Push

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 44

REPAIR PARTS

MOWER DECK

TRACTOR - - MODEL NUMBER 917.259565

• 33

105 /_

106--

'_104

105

Page 45

REPAIR PARTS

TRACTOR - -.MODEL NUMBER 917.259565

MOWER DECK

KEY PART KEY PART

NO, NO. DESCRiPTiON NOo NO.

DESC_|PTION

1 144393 2 STD533107 3 138017

4 138440

5 STD624008

6 130832 8 _50857

9 STD551137

10 140296 11 134149 12 129895 13 137645

14 128774 15 110485X 16 140329 17 72110610 18 72140505 19 132827

20 136888 21 STD541431 22 134753 23 131267

24 105304X 25 123713X

26 110452X

27 130968 28 19111016 29 131491

30 157722

31 129963

32 153535 33 137266

34 STD533717 35 133835 36 131494 37 19131316 4O STD541437 41 133551 43 140083 44 140088

45 STD624003

46 137729 48 133944 49 155066 50 131340 51 STD541410 52 139888 53 131845X900

Mower Housing

Bolt Bracket Assembly,Sway Bar, Front Bracket Assembly, Sway Bar

Retainer Spring

Arm, Suspension, Rear

Bait, Hex 3/8-24 x 1.25 Grade 8 Washer, Lock

Washer, Hardened Blade, Mulching

Bearing, Bail Shaft Asser'nbly, Mandrel, Vented

dncludes Key Number 6) Housing, Mandre!, Vented

Bearing, Ball, Mandrel Siripper, Vented Mower Deck

Bolt, Carriage 3/8-16 x 1-1/4 Bolt, Carriage 5/16-18 x 5/8

Bolt, Shoulder Baffle, Vortex

Nut Crown!ock 5/16-18 UNC Stiffener Bracket

Bracket, Deflector

Cap, Sleeve Spdng, Torsion, Deflector Nut, Push

Shield, Deflector Washer 11/32 x 5/8 × 16 Gauge

Rod, Hinge Screw Thdrol Washer Head

Washer, Spacer Pulley, Mandrel Nut, Top!ock, Flanged

Bolt Fastner, Christmas Tree

Pulley, Idler, Flat

Washer 13/32 x 13/16 x 16 Gauge

Nut Crownlock 3/8-16 UNC Rod, Pivot, with Nibs Rod, Clutch, Secondary, with Nibs

Guard, Mandrel, Loll.

Retainer

Screw, Thd. Roll 1/4-20 x 5/8 Washer, Hardened

Roller Assembly, Cam Follower Bolt, Shoulder #10-24 Grade 5

Locknut Bolt, Shoulder 5/16-18 UNC Arm Assembly, Pad, Brake

54 133943 55 155046 56 122052X 58 140086 59 141043 67 149846 68 144200 71 142427 72 131870 73 127847 74 121748X 75 12000029

76 128903 77 127845 78 154809

79 127498

80 153701 81 73350600 82 142028 83 !20958X 84 156084 85 72140618

92 STD541437

101 136420 102 71161010 103 19061218 104 STD551110 105 130758 106 2029J 111 155197 112 155198 113 17490512 114 73510600 115 72110504 116 137644 117 133957 118 73930600 119 19121414 121 143723 128 153390

129 19131312 130 STD523710 131 STD533710 132 19132293

-- 130794

145411

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Washer, Hardened Arm, idler Spacer, Retainer Spring, Torsion Brakes

Guard, TUV Jdter Knob Custom Oval V-Belt

Rod, Clutch, Primary, with Nibs Spring, Return

Arm, Clutch, Secondary Washer 25/32 x 1-5/8 x 16 Gauge

Ring, Klip Boit, Shoulder 3/8-16 UNC x 1.44

Keeper, Spring Lever Asm. Clutch Pri PIm STLT

Bushing, Large, Brass Spring, Mower Clutch

Nut, Hex Jam 3/8-18 Unc

Trunnion, Adj. Washer, Sintered

Keeper Belt idler Bolt RDHD Sq 3/8-18 UNC x 2-1/4

Nut Mulcher Cover

Screw

Washer #10 Washer, Lock

Latch Assembly, Bagger Nut, Weld

Bracket, Gauge, Wheel L.H. Bracket, Gauge, Wheel R.H.

Screw Thdrol 5/!6-18 x 3/4 Nut, Hex, Keps 5/!6-18 UNC

Bolt, Carriage 5/!6 UNC x 1/2 Bolt, Shoulder

Wheel, Gauge

Nut, Centerlock 3/8-16

Washer 3/8 x 7/8 x 14 Gauge

Bracket

Washer Felt ,

Washer 13/32 x 13/16 x 12 Ga. Bolt, Fin Hex 3/8-16 UNC x I Gr. 5 Bolt, RDHD SQNK 3/8-16 UNC x 1

Washer 13/32 x 1-3/8 x 4 Ga.

Mandrel Assembly (Includes Key Numbers 8-10, 12-15, 31 and 32) Mower Deck, Complete (Standard

Page 46

REPAmR PARTS

TRACTOR ==MODEL NUMBER 917o259565

DANA TRANSAXLE o ?_ODEL NUMBER 4360ot 14

Page 47

REPAIR PARTS

TRACTOR ==MODEL NUMBER 917.259565

DANA TRANSAXL_ - MODEL NUMBER 4360-114

KEY PART KEY PART NO. NO. DESCRiPTiON NO. NO. DESCRiPTiON

1 160955 2 2274J 3 134400

4 i05904X

5 160940

6 134788 7 108727X 8 120951X

9 !48266

10 2225J 11 134793 12 143697 I3 120415X 14 142674 15 106846X 16 106095X 17 105909X 18 !05910X 19 148269

20 160943 21 138246

22 138238 23 148268 24 143673 25 2244J 26 105916X 27 120470X 28 110070X 29 142677

30 142681 31 124644X 32 108980X 33 120406X 34 134796 35 105925X 36 2228J

Housin_ Upper 37 2231J

Screw, lapping, 1/4-20 X .734 38 160944 Bail, Detent 39 124639X Spring, Detent 40 120472X Screw, Tapping, No. 10-24 X .482 41 105928X Assy, Kit, Shifter 42 106605X V-Ring 43 "I34394

Puck, Friction 44 120473X

Bearing, Flange 45 160942

Ring, Retaining 46 142678 Assy, Kit, Shim, .625 Shaft 47 124641X Gear, Spur, 15T 48 106589X

Washer, Plain, .632 X 1.38 X .046 49 120408X Key, Woodruff, No. 9 50 105937X

Assy, Kit, Input Shaft 51 2226J Pinion, Bevel, I4T 52 134401

Ring, Retaining 53 2264J Chain, 24 Pitches 54 160946

Seal, Oil 55 160947 Gear, Spur, 12T 56 160948

C011ar,Clutch 57 110071X Assy, Kit, Clutch Keys 58 120952X Bearing, Flange 59 160949

Shaft, Intermediate 60 160950 Key, Woodruff, No. 61 61 160951

Ring, Retaining 62 120961X Sprocket, 18T 63 7294J

Spacer, 1.131X1.45X.494 64 108989X Gear, Spur, 3TT 65 160952

Gear, Spur, 35T 66 120954X Gear, Spur, 30T 67 160953 Gear, Spur, 25T 68 138244

Gear, Spur, 22T 69 108996X Gear, Spur, 19T 70 160954

Washer, Plain, .640 X 1.37 X .061 71 73810500 Washer, Plain, .632 X 1.00 X .046 72 120416X

Washer, Plain, .632 X 1.00 X .031 Assy, Gear, Comb., 12T & 30T

Shaft, qdler Spacer, .633 X .87 X .755

Sprocket, 9T Gear, Bevel, 42T

Assy, Kit, Shim, .750 Shaft Shaft, Drive

Cover, Detent Gear, Spur, 12T

Gear, Spur, 20T Gear, Spur, 25T

Gear, Spur, 28T Gear, Spur, 31T

Washer, Plain, .832 X 1.00 X .060

Washer, Neoprene Washer, Plain, .758 X 1.25 X .031

Axle, LH Gear, Miter, 12T, Splined

Ring, Retaining Gear, Spur, 32T Shaft, Cross

Gear, Miter, 12T, Idler Axle, RH

Housing, Lower Puck, Friction

Disc, Brake Spacer, Brake Puck

Jaw, Brake Pin, Dowel

Screw, Tapping, 5/16-18 X 2.35 Lever, Actuating

Washer, Plain, .321 X 1.00 X .055

Bracket, Anti-Rotation Nut, Lock, 5t16-24

Grease

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 48

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917,259565

BRIGGS & STRATTOH ENGINE - MODEL NUMBER 42E707', TYPE NUMBER 2631=E1

868_ @40 35

36 _)33 34

219A

_ 4s

534

525

523

284A

842

422

284

642

643

535

445

235

161

601

240

524 0

537

Page 49

REPAIR PARTS

TRACTOR =o MODEL NUMBER 917.259565

BRIGGS & STRATTON ENGINE - MODEL NUMBER 42E707, TYPE NUMBER 2631-E1

103

232

202

435 "_,. 634 _,._

257

4.68

1O05

332

Q 75

188

1oo6

_726

383

Page 50

REPAIR PARTS

TRACTOR = - MODEL NUMBER 917.259565

BRIGGS & $TRATTON ENGINE =MODEL NUMBER 42E707, TYPE NUMBER 2631=E1

801

783

653

803

544

201

209A 209

414 207 y

307

@ 592

Page 51

REPAIR PARTS

TRACTOR ..=MODEL NUMBER 917.259565

BRIGGS & STRATTON ENGINE _ MODEL NUMBER 42E707, TYPE NUMBER 2631=E1

8A_ 9

10A

881

t019 LABEL KIT]

REQUIRES SPECIAL TOOLS

TO INSTALL. SEE REPAIR iNSTRUCTION MANUAL,

304

3O7

306

3O8

305

308A

307

3O5

306A

Page 52

REPAIR PARTS

TRACTOR o- MODEL NUMBER 917.259565

BRIGGS & STRATTON ENGINE - MODEL NUMBER 42E707, TYPE NUMBER 2631 -El

KEY PART KEY PART

NO. NO. DESCRiPTiON NO. NO. DESCRIPTION

1 497074 2 399265 3 391086 4 493304 5 493457

5A 493458

7 271867

7A 271868

8 495754

8A 222892

9 27803

10 94382

IOA 94830

11 28O225 12 273208

271188

271189 13 94565 15 94239 16 394028

94196 19 399264 20 291675 22 94724 23 491180 24 222698 25 498584

498585

498586

498587 26 394959

394960

394961

394962 27 263129 28 498319

391286

29 394306

397158

32 94671 33 390420

34 261528 35 65906 36 26828 40 221596 41 292260 42 494553 45 261368 46 214484 50 213290 51 271412

51A 281412

52 _270884 53 93970

Cylinder Assembly 54 93208 Bushing 75 222511

* Seal, Oil 78 95039

Sump, Engine 91 499281 Head, Cylinder #1 95 93499

Head, Cylinder #2 96 221939 * Gasket, Cylinder Head #1 97 499172 * Gasket, Cylinder Head #2 98 91920

Breather Assembly #1 99 26157

Cover, Breather Cylinder #2 102 271607

(Used Only on Key #572, 103 298514

Air Baffle with Holes for Mounting) 104 231435 * Gasket, Breather 105 394882

Screw, Seres 107 499655

Screw, Seres 108 225373

Tube, Breather 109 392673 * Gasket, Crankcase, .015" Thick 116 280474 * Gasket, Crankcase, .005" Thick 117 232018 * Gasket, Crankcase, .009" Thick 232022

Screw, Cylinder Head

Plug, Oil Drain 119 94152

Crankshaft 121 491539

Timing Gear Key 125 19306

Bushing 127 223472 * Seal, Oil 161 496599

Screw, Seres 165 94289 Ftywhee[ 187 299146

Key, Flywheel 188 94627 Piston Assembly, Standard Size 201 262683 Piston Assembly, .010" Oversize 202 262684 Piston Assembly, .020" Oversize 203 280997 Piston Assembly, .030" Oversize 205 93971 Ring Set, Standard Size 206 94298

Ring Set, .010" Oversize 207 262337 Ring Set, .020" Oversize 209 262352

Ring Set, .030" Oversize 209A 261563 Lock, Piston Pin 219 394348

Pin, Piston, Standard Size 219A 393415 Pin, Piston, .005" Oversize 220 222773 Rod, Connecting, Standard Size 222 491282

Rod, Connecting, .020" Undersize 224 94297 Screw, Connecting Rod Valve, Exhaust Valve, Intake

Spring, Valve, Intake Spring, Valve, Exhaust

Retainer, Valve, Intake

Retainer, Valve, Exhaust

Keeper, Valve Tappet, Valve Gear, Cam

Manifold, Intake

.... Gasket, Carburetor Mounting

Spacer, Carburetor

* Gasket, Intake Manifold Mounting

Screw, Hex Head, Carburetor to Manifold

* included in Gasket Set (495868)

** Included in Carburetor Kit (491539)

*** Included in Carburetor Kit (491539),

.... Included in Gasket Set (495868),

NOTE: All component dimensions given in U.S. inches

Screw, Phillips Washer, Spring Screw, Hex Body Assembly, Upper Screw, Seres Valve, Throttle Shaft, Throttle Screw, Fillister Head Spring, Throttle Adjust Gasket, Carburetor Body Float, Carburetor Pin, Float Hinge Valve, Needle Body Assembly, Lower Valve, Choke Shaft, Choke O-Ring Jet. Needle Valve, Fixed Jet, Needle Valve, Fixed, High Altitude Screw, Hex Head

Carburetor Kit Carburetor

Plug, Welch Base, Air Cleaner

Nut, Wing Line, Fuel, 28" Long (Cut to Suit)

Screw Link

Link

Crank, Bell Screw, Hex Head

Nut

Spring, Control, Rod Spring, Governor

Spring, Governor Idle Gear, Governor Oil Slinger

Washer, Thrust Bracket, Control

Screw, Torx®

and Pump Repair Kit (393397)

and Carburetor Kit (491539)

1 inch = 25.4 mm

Page 53

REPAIR PARTS

TRACTOR - =MODEL NUMBER 917.259565

BRIGGS & STRATTON ENGINE - MODEL NUMBER 42E707, TYPE NUMBER 2631-E1

K!_Y PART KEY PART

NO° NO. DESCRIPTION NO. NO. DESCRiPTiON 227 491297 Lever Assembly, Governor 556 93585

229 62199 Washer 562 93853 230 223882 Washer, Governor Crank, Inside 567 9481! 235 224995 Shield, Fuel Spray

240 394358 Filter, Fuel 569 272645

244 230318 Connector, Fuel Line 572 224816 257 93897 Screw, Seres 573 491304 284 94674 Screw, Hex Head 592 92278 284A 94882 Screw, Hex Head 661 93053

304 495469 Housing, Blower, Red 615 94296

305 94786 Screw, Sems 615A 263080

306 222846 Shield, Cylinder 616 491530

306A 223734 Shield, Cylinder 634 271013

307 94930 Screw, Self-Tapping 634A 491287

308 224774 Cover, Air Guide 635 66538

308A 224775 Cover, Air Guide 642 225008

309 497596 Motor, Starter 643 496700

310 94003 Bolt, Thru 653 93585

311 497608 Brush Set 726 391362

332 230674 Nut, Hex

333 394891 Armature, Magneto 741 262989

334 94731 Screw, Sems 783 280104

337 802592 Plug, Spark 80! 394860

356 494705 Wire, Stop 802 497607

358 495868 Gasket Set 803 497604

363 19203 Flywheel Puller 819 946/'5

383 89838 Wrench, Spark Plug 842 270920

391 280197 Body, Pump 847 495715

392 261395 *** Spring, Diaphragm 85! 493880

394 272638 *** Diaphragm, Carburetor 858 270989

414 220680 Washer 859 271025

422 222875 Bracket, Oil Fill 860 261358

432 221377 *** Cap, Spring 861 393397

434 223688 Cover, Diaphragm 868 497212

435 93829 Screw, Diaphragm Cover 869 261463

445 394019 Filter, Air 870 213316

468 497908 Screen, Rotating 871 261961

474 393474 Alternator 231218

482 93621 Screw, 877 393456

510 497606 Drive, Starter 881 495901

523 494947 Cap, Oil Fill 955 397862

524 271157 * Seal, Fill Tube 1005 281053

525 495348 Tube, Oil Fill (includes Seals 1006 224901

528 393815 Hose, Vacuum 1019 496726

534 94823 Screw, Air Cleaner 1090 497605

535 272490 Filter, Air

537 271411 .... Gasket, Air Cleaner

544 497603 Armature, Starter

552 262332 Lower Bushing, Governor

552A 262331 Upper Bushing, Governor

* Included in Gasket Set (495868)

** included in Carburetor Kit (491539)

*** Included in Carburetor Kit (491539),

and Pump Repair Kit (393397)

Screw, Hex Head

Bolt, Governer Lever Screw, Hex Head, Back Plate to Cylinder

* Gasket, Base

Baffle, Air, Cylinder #2 Plate, Back Nut, Hex.

Clamp, Hose Retainer, E_Ring

Retainer Crank, Governor

"* Washer, Throttle Shaft

* Seal, Governor Shaft

Boot, Spark Plug Cover, Air Cleaner

Plato, Air CIoaner Screw, Hex Head

Gear, Ring (Includes Mounting Parts) Goar, Timing :..

Goar, Starter Cap, Drive

Cap, End Housing, Starter

Screw, Hex Head

* Seal, Cap

Tube Assembly, Oil Terminal, Cable

*** Diaphragm, Carburetor *** Gasket, Pump

*** Spring, Diaphragm

Repair Kit, Pump Seal, Valve Seat, Valve, Intake Seat, Valve, Exhaust Bushing, Guide (Exhaust Only) Bushing, Guide (intake, Brass) Wire, Alternator

Plate, Cover ' Plug and Seal, Solenoid Fan, Flywheel Retainer, Fan

Label Kit Retainer, Brush

.... Included in Gasket Set (495868),

and Carburetor Kit (491539)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 54

SERVICE NOTES

Page 55

SUGGESTED GUIDE FOR SiGHTiNG SLOPES FOR SAFE OPERATION

ONLY RiDE UP AND DOWN HILL,

SIGHTING

_UIDE

SIGHT AND HOLD THIS LEVEL WiTH SKY LINE OR TREE.

NOT ACROSS HiLL

t _ Operate your Tractor up and down the face of slopes (not

O ally to prevent tipping or loss of control. Exercise extreme

greater than 15°), never across the face. Make turns gradu- caution when changing direction on slopes.

Page 56

I:RrlFTZHrlN

OWNER'S

MANUAL

MODEL NO.

917.259565

IF YOU NEED

REPAIR SERVICE

OR PARTS:

FOR REPAIR SERVICE, CALL

THIS TOLL FREE NUMBER:

1-800-4-REPAIR

(1-800-473-7247)

FOR REPLACEMENT PARTS

INFORMATION AND

ORDERINGi'CALL THIS

TOLL FREE NUMBER:

1-800-FON-PART

(1-800-366-7278)

FOR CONSUMER ASSISTANCE

HOT LINE, CALL-I-HIS

TOLL FREE NUMBER:

1-800-659-5917

19.5 HP ELECTRIC START

42" MOWER

6 SPEED TRANSAXLE

LAWN TRACTOR

Each tractor has its own model number. Each engine has its own model number.

The model number for your tractor will be found on the model plate located under the seat.

The model number for your engine will be found on the blower housing of the engine.

All parts listed herein may be ordered from any Sears, Roebuck and Co. Service Center/Department and most Re-

tail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION:

• PRODUCT- TRACTOR

• MODEL NUMBER - 917.259565

• ENGINE MODEL NO. - 42E707-2631-E1

• PART NUMBER

• PART DESCRIPTION

Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with

Sears trained technicians.., professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell.

161406 07.11.97 KFSW

Printed in U.S.A.