Craftsman 917259560 Owner’s Manual

MODEL 917.259560 OWNER'SMANUAL

oAssembly oOperation

. Customer Responsibilities ®Service and Adjustments , Repair Parts

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.,

1, GENERAL OPERATION ,, Read, understand, and follow all instructions in the manual

and on the machine before starting.

,, Onty allow responsible adults, who are familiar with the

instructions, to operate the machine.

= Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade.

• Be sure the area isclear of other people before mowing Stop machine if anyone enters the area

• Never carry passengers.

° Do not mow in reverse unless absolutely necessary Always

took down and behind before and while backing.

• Be aware of the mower discharge direction and do not point it at anyone De not operate the mower without either-the entire grass catcher or' the guard in place

= Slow down before turning

° Never leave a running machine unatteilded_ Always turn off

blades, set parking brake, stop engine, and remove keys

before dismounting ° Turn off blades when not mowing. o Stop engine before removing grass catcher or unclogging

chute

• Mow only in daylight or good artificial light ° Do not operate the machine while under the influence of

alcohol or drugs.

• Watch for traffic wl_n operating near or crossing roadways

• Use extra care _Jhenloading or unloadir j the machine into

a trailer or' truck,

ii. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and flpover accidents, which can result in severe injury or

death. All slopes require extra caution, tf you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

° Mow up and down slopes, not across

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine Tall grass can hide obstacles

° Use slow speed. Choose a Iow gear so that you will not have

to stop or shift while on the slope.

° Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability

° Use extra care with grass catchers or other attachments..

These can change the stability of the machine.

° Keep all movement on the slopes slow and gradual, Do not

make sudden changes in speed or' direction.

° Avoid starting or stopping on a slope, if tires lose traction,

disengage the blades and proceed slowty straight down the slope,

DO NOT:

• Donot turn on slopes uniess necessary, and then, turn slowiy and gradualIy downhill, if possible.

° Do not mow near drop-offs, ditches, or embankments The

mower could suddenly turn over if a wheel is over the edge of a cliff or dilch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction coufd cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

° Do not use grass catcher on steep slopes.

SAFETY RULES

I11. CHILDREN Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the machine and the mowing activity_ Never assume that

children will remain where you last saw them. ° Keep children out of the mowing area and under the watchful

care of another responsible adult.

• Be alert and turn machine off if children enter the area, ° Before and when backing, look behind and down for small

children

° Never carry children, They may fall off and be seriously

injured or interfere with safe machine operation.

° Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care inhandling gasoline and other fuel& They are

flammable and vapors are explosive,,

Use only an approved container,, Never remove gas cap or add fuel with the engine

running Allow engine to coot before refueling° Do not smoke.

Never refuel the machine indoors, Never store the machine or fuel container inside where

° Never run a machine inside a closed area,

• Keep nuts and bolts, especially blade attachment bolts, tight

° Never tamper with safety devices Check their proper

° Keep machine free of grass, leaves, or other debris build-up.

° Stop and inspect the equipment if you strike an object.

° Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and

° Mower blades are sharp and can cut.. Wrap the blade(s) or

• Check brake operation frequently. Adjust and service as

there is an open flame, such as a water heater

and keep equipment in good condition.

operation regularly

Clean oil or fuel spillage. Allow machine to cool before storing.

Repair, if necessary, before restarting.

deterioration, which could expose moving parts or allow objects to be thrown, Frequently check components and

replace with manufacturer's recommended parts, when nec-

essary. wear gloves, and use extra caution when servicing them.

required.

iii i ii I i , ii i I ' II iiii i iiii iiiiiiiiiiii

The engine exhaust from this product contains

safety precautions, It means Look for this symbol to point out important

CAUTIONIIf BECOME ALERT!I! YOUR SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug

spark plug in order to prevent accidental wire and placewire where itcannot contact

starting when setting up, transporting, adjusting or making repairs.

A WARNUNG A

chemicals known to the State of California to cause cancer, birth defects, or other reproduc-

tive harm.

_/,ul

CONGRATULATIONS on your purchase of a Sears

Tractor. it has been designed, engineered and manufac- tured to give you the best possible dependability and

performance.

Should you experience any probtem you cannot easily

remedy, please contact your nearest Sears Authorized

Service CentedDepartmenL We have competent, well- trained technicians and the proper tools to service or repair

this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".

MODEL NUMBER 917o259560

SERIAL

NUMBER

DATE OF PURCHASE

THE MODELAND SERIAL NUMBERS"WILL BE FOUND _ ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod- uct, Contact your nearest Sears store for details°

CUSTOMER RESPONSIBILITIES

- Read and observe the safety rules.

• FoJlow aregu}ar schedule in maintaining, cadng for and using your tractor.

, Followthe instructions under"Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust system is equipped

PRODUCT SPECIFICATIONS

HORSEPOWER: 19.5 GASOLINE CAPACITY 3.5 GALLONS

AND TYPE: UNLEADED REGULAR

OIL TYPE (APt-SF/SG/SH): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: &0 PINTS SPARK PLUG: CHAMPION RJ19LM

(GAP: 030") VALVE CLEARANCE: INTAKE: .004" - .006"

EXHAUST: .007" - .009"

GROUND SPEED (MPH): FORWARD:

1st 1,.1 2nd t.5

3rd 23 4th 3 5

5th 4.4 6th 57

REVERSE: 1.7

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PS1

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BATTERY: AMPtHR: 30

MIN, CCA: 240 CASE SIZE: U1R

BLADE BOLT TORQUE: 30-35 FT, LBS,

with a spark arrestor meeting applicable local or state laws

(if any). If a spark arrestor Jsused, Jtshould be maintained in effective working order by the operator°

In the state of California the aboveqs required by law (Section 4442 of the California Pubtic Resources Code).

Other states may have similar laws,, Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/

Department (See REPA1R PARTS section of this manual).,

...,'4

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be detective in material or workmanship. This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc. o Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual.

. Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this dding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge

1N-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE, PLEASE CONTACT YOUR NEAREST SERVICE CENTER AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SERVICE CENTER, (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS

FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY

WHILE THIS PRODUCT IS IN THE UNITED STATES. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

.... _ ................................... iii1! II IL'I'II.... ii ,i,

SEARS, ROEBLJCK AND CO,, D/817 WA, HOFFMAN ESTATES, IL 60179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 15-19

WARRANTY .................................................................. 3

TABLE OF CONTENTS ................................................ 4

INDEX ............................................................................ 4

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ................................................................ 7-9

iNDEX

Accessories .................................................5

Adjustments:

Brake .......................................................22

Carburetor- .............................................25

Mower:

Front-To-Back ........................1o.21

Side*To-Side .....................................21

Throttle Control Cable ....................24

Air Filter, Engine .................................... 18

Air Screen, Engine .............................. 18

Assembly ............................................. 7-9

Battery:

Charging ................................................7-8

Cieaning ...................................... 17

Connecting .................................. 7-8

Starting with Weak Battery ...........23

Storage ........................................ 26

Terminals ............................................17

Belts:

Motion Drive

Removal/Replacement .............22

Mower Blade Drive

Removal/Replacement .............22

Blade:

Sharpening ..........................................t6

Replacement ....................................16

Brake Adjustment ................................. 22

Carburetor Adjustment ........................ 25

Controls, Tractor .................................... 1t

Customer Responsibilities ...............15-19

Engine:

Air Filter ................................... 18

Air Screen, Engine .................... 18

Battery ............................................17

Cooling Fins, Engine ................. 18

Engine Oil ......................................17

Fuel Filter _.....................................19

Spark Plugs ...................................19

Tractor:

Blades ..................................... 16

Lubrication Chart .........................15

Maintenance Schedule ..............15

Tire Care .......................... 8,t6,23

Cutting Height, Mower ....................... 12

Electrical:

Interlocks and Relays ....................24

Schematic ...........................................29

Widng Diagram ...............................30

Engine:

Air Filter...........;.................................... 18

Air Screen .............................................18

Cooling Fins, Engine .........................18

Oil Change ........................................17

Oil Level ..................................... 13,17

Oil Type ..............................................17

Preparation ......................................13

Repair Parts .................................48-53

Starting ...............................................14

Storage ................................................26

Filters:

Air. ........................................................18

Fuel .........................................................19

Fuel:

Type .......................................................13

Storage ...............................................26

Fuse ....................................................... 24

Gauge Wheels ....................................... 8

Hood Removal/Installation ....................24

Leveling Mower Deck ..............................21

Lubrication Chart ................................... 15

Maintenance Schedule .............................15

Mower:

Adjustment, Front4o-Back ........... 21

Adjustment, Side-to*Side ............ 21

Blade Sharpening ............................16

Blade Replacement ..........................16

Cutting Height ................................ 12

Installation ............................................20

Operation ...................................... 13

Removal ...........................................20

Mowing Tips .................................................14

Mufftet. ........................................................t 9

Spark Arrester ...............................3,40

Mulcher Plate .............................................9

OPERATION ........................................................... 10-14

MAINTENANCE SCHEDULE ...................................... 15

SERVICE AND ADJUSTMENTS ............................ 20-25

STORAGE ................................................................... 26

TROUBLESHOOTING ............................................ 27-28

REPAIR PARTS - TRACTOR ................................. 30-47

REPAIR PARTS - ENGINE .................................... 48-53

PARTS ORDERING/SERVICE .................. BACK PAGE

Oil:

Cold Weather Conditions ........ 13,17

Engine .......................................................17

Storage ....................................................26

Operation ...................................................11-14

Operating Mower .................................. 13

Options:

Accessories .................................... 5

Spark Arrester ............................ 3,40

Parking Brake ..............................................11-12

Parts Bag ...........................................................6

Pads, ReplacemenlJRepair ................30-47

Product Specifications ......................................3

Repair Parts ..........................................30-47

Safety Rules ........................................................2

Seat ...............................................................8

Service and Adjustments ................20-25

Brake .......................................................22

Carburetor'. ......................................................25

Fuse ............................................................24

Hood Removal/Installation ............24

Mofion Drive Belt

Removal/Replacement ........... 22

Mower Blade Drive Bel!

Removal/Replacement ...................22

Mower Adjustment:

Front*to-Back ........................... 21

Side-to-Side ........................................21

Mower Installation .................................20

Mower' Removal ............................. 20

Tire Care ..................................8,16,23

Slope Guide Sheet ..................................55

Spark Plugs ..............................................19

Specifications .........................................................3

Starling the Engine ........................ 13-14

Steering Wheel ......................................7,23

Stopping the Tractor ....................................12

Storage ......................................................26

Throttle Control Cable Adjustment ..... 24

Tires .....................................................8,16,23

Trouble Shooting Chart ............................27-28

Transaxle Repair Parts .........................46-47

Warranty ..................................................... 3

Wiring Diagram .........................................30

Wiring Schematic .................................. 29

i , ,i.................... , i ii,llll,l,,n,i i,l_,lll i , nlll,lll,,,,,ll,l,nlll,,,i,,n,,lll

ACCESSOR

........illl,ll,lll, iir Li ll,iI,II,,H

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased., Most Sears stores can order these items for you when you provide the model number of your tractor,

ENGINE

SPARK PLUG

GAS CAN

ENGINEOIL FUEL STABILIZER

AND ATTACHMENTS

MAINTENANCE

AIR FILTER

BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor. Many of these are fisted below with brier explanations of how they can help you. Th s list was current at the time of publication; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer b_ available or fit your model, Contact your nearest Sears store for the accessories and attachments that' are a_vailable for your tractor.

• Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching

AERATOR promotes deep root growth for a healthy lawn, Ta- pered 2,5-inch steet spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in. Steel weight tray for increased penetration.

BAGGER lets you collect grass clippings and leaves for a

_healthier, neater looking lawn, Two Permanex containers hold

30-gallon plastic bags..

BUMPER protects front end of tractor from damage. CARTS make hauling easy. Variety of sizes avaitable, plus

accessories such as side panel kits, tool caddy, cart cover, protective mat and doily,.

CORING AERATOR takes small plugs out of soil to allow mois- ture and nutrients to reach grass roots.. 36-inch swath. 24

hardened steel coring tips_ t50 tb,.capacity weight tray. EASY OIL DRAIN VALVE makes oil changes easier, faster.

FRONT NOSE ROLLER canters in front of mower deck to reduce chances of "scalping" on uneven terrain.

GANG HITCH lets you tow 2 or3 pull-behind attachments at once, such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments)_

GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain, For mower decks not so equipped. MULCH RAKE/DETHATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup. Twenty spring tine

teeth. Useful to prepare bare areas forseeding, Available for front

or rear mounting, HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36-inch wide path and

tosses thatch into farge hopper.. Mounts behind tractor. MULCHING CLOSE-OUT PLATE KIT, once installed, lets you

mulch, discharge or bag clippings (bagger optional) without changing blades.. For models not equipped as 3-in-1 Convertible

mowers. See "MOWER" in the Repair Parts section of this manual.

RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck, Use with 2 x 8 or 2 x t0 lumber.

ROLLER for smoother lawn surface. 36-inch wide, 18-inch

diameterwater4ightdrum holdsupto3901bs, ofweight. Rounded

edges prevent harm to turf Adjustable scraper automatically cleans drum,

SNOW BLADE for snow removal only. 14-inch high, 48-inch wide blade clears 42-inch path when angled left or right. Raises, lowers with side Iever.. Adjustable skids; replaceable, reversible scraper bar. (Use with tire chains and wheel weights andtor rear drawbar weighL)

SNOWTHROWER has 40-inch swath. Drum-type auger handles powdery and wet/heavy snow. Mounts easily with simple pin

arrangement. Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow 10 to 50 feet. Lift controlled at

tractor seat. (Use with chains and wheel weights and/or rear drawbar weight.)

SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source includes booms for

automatic spraying and hand held wand for spot spraying.. Wand

has adjustable spray pattern For applying herbicides, insectF

cides, fungicides and liquidfertilizers,

SPREADER/SEEDERS make seeding, fertilizing, and weed kill- ing easy, Broadcast spreaders are also useful for granular de-

icers and sand. SWEEPERS let you collect grass clippings and leaves

TILLER has 5 hp engine and 36-inch swath to prepare seed beds, cultivate and compost garden residue. Tiller has its own builtqn

lift and depth control system and does NOT require a sleeve hitch_

Fits any lawn, yard orgarden tractor Simply hook up to the tractor drawbar and go! Optional accessories convert unit for

dethatching, aerating, hiIfing ..without tool&.

TIRE CHAINS are heavy duty', closety spaced extra-large cross

links give smooth ride, outstanding traction.. TRACTOR CAB has heavy duty vinyl fabric over tubuEar steel

frame, ABS plastic top; clear plastic windshield offers 360 degree

visibility. Hinged metal doors with catch. Keeps operator warm and dry. Remove vinyt sides and windshields for use as sun protector in summer_ Optional accessories include: tinted/ tempered solid safety glass windshie[d with hand operated wiper;

12-volt amber caution Lightfor mounting on cab top.

VACS for powerful collection of heavy grass clippings and leaves Optional wand attachment to pick up debris in hard-to-reach places. VAC/CHIPPER includes a chipper-shredder.

WEIGHT BRACKET for drawbar for snow removal applications.

Uses (t) 55 lb, weight. WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials,

CONTENTS OF HA

DWARE PACK

Parts Bag contents shown full size

(1) Hex Bolt

3/8-16 x 1

(1) Large Flat Washer

(1) Lockwasher 3/8

11)Hex Bolt 5/16-18 x lq/4

(1) Shoulder (1) Hex Bolt Boft 5/16-18 1/2-13 x 1

(1) Locknut 5/16-18

llll ii ii ,i i i

Parts packed separately in carton

Seat

Video

Cassette

Steering

Wheel

Steering

Boot

Manual

Mulcher

Plate

Parts Bag

(1) Washer 17/32 x

1-3/!6°x 12

Gauge (1) Lock Washer 1/2

_@(2) Lock

Was'_r 0

(2) Washers 3/16 x 3/4

x 16 Gauge

(2) Hex Bolts 1/4-20 x 3/4

#10 x 5/8

(2) Screws

(2) Hex Nuts 1/4-20

(¢

(2) Washers 9/32 x 5/8 x 16 Gauge

(2) Lock Washers 1/4

(2) Weld

Nuts #10

Parts bag contents not shown full size

(2) Washers 3/8

(2) Shoulder

Bolts

x 7/8 x 14 Gauge

(2) Center-

Steering Wheel

Adapter

Latch Hook Wheel

"_' '_ "\ / Steering

Assernblys Insert

Slope Sheet

lock Nuts

,,f--_, (2) Keys

Steering Extension

Shaft

(2) Gauge Wheels

ASSENIBLY

............................................................................................ i i

Your new tractor has been assembled at the factory' with exception of those parts left unassembled for shipping purposes, To ensure safe and proper operation of your tractor alt parts and hardware you assemble must be tightened securelyo Use

the correct tools as necessary to insure proper tightness°

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed,

(I) 3/4" Socket w/drive rachet (2) 7/16" wrenches Phillips Screwdriver

(2) 1/2" wrench Tire pressure gauge (1) 9/16" wrench Utility knife When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated

behind the steering wheel)

LARGE FLAT

WASHER

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON '

• Remove all accessible loose parts and parts cartons from carton (See page 6).

• Cut, from top to bottom, along lines on al! four corners of carton, and lay panels flat,,

o Check for any additional loose parts or cartons and

remove°

_-BEFORE ROLMNGTRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

- Slide extension shaft onto lower steering shaft, Align

mounting holes in extension and lower shafts and install 5/t6 hex bolt and locknuto Tighten securely_

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT, LBS TORQUE,,

° Place tabs of steering boot over tab slots in dash and

push down to secure,

INSTALL STEERING WHEEL

o Position front wheels of the tractor so they are pointing

straight forward,,

° Slide steering wheel adapter onto steering shaft exten-

sion.

• Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.,

. Assemble large flat washer, 3/8 lock washer, 3t8 hex

bolt and tighten securely°

° Snap steering wheel insert into center of steering

wheel_

° Remove protective materials from tractor hood and

grill°

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID

STEERING

WHEEL

FIG. 1

STEERING

BOOT

TO ROLLTRACTOR OFF SKID (See Operation

section for location and function of controls)

• Press lift lever plunger and raise attachment _ift!ever to its highest position_

• Release parking brake by depressing ctu_ca!brake pedal,

• Place gearshift lever in neutral (N) position,

° Roll tractor backwards off skid

• Remove banding holding discharge guard up against tractor,

ASSE LY

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Fig. 2)

CAUTION: Do not short battery termi- nals by allowing a wrench or any other

same time. Before connecting battery, object to contact both terminals at the

remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected

first to prevent sparking from acciden- tal grounding.

Lift hood to raised position.

• Open terminal access doors, remove terminal protec- tive caps and discard

• If this battery iS put into service after month and year, Indicated on label (label located between terminals) charge battery for minimum of one hour-at 6-10 amps.

• First connect RED battery cable to positive (+) battery terminal with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely.

• Connect BLACK grounding cable to negative (-) bat- tery terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securety_

• Close terminal access doors.

Use terminal access doors for: = Inspection for secure connections (to tighten hard-

ware),

• Inspection for corrosion..

= Testing battery. = Jumping (if required).,

• Periodic charging.

DISCARD TERMINAL PROTECTIVE CAPS

HEX NUT

LOCK FLAT

WASHER WASHER

,,,

TERMINAL ""_t

ACCESS

DOOR ;

INSTALL SEAT (See Fig, 3)

Adjust seat before tightening adjustment bolt. = Remove cardboard packing on seat pan°

• P;ace seat on seat pan and assemble shoulder bolt

• Assemble adjustment bolt, lock washer and fiat washer loosely Do net tighten

° Tighten shoulder bolt securely,

° Lower seat into operating position and sit on seat

• Slide seat unlil a comior[able position _sreached which allows you to press clutchtbrake oedal all the way

i!c,.*,n

• _et off se2,i vltt_out moving l[s adjus_.eu position

• _aise so-,: ar>d t!ghten sd;ustment bcl securely

lil NEGATIVE

! , (BLACK)

": _:: CABLE

FIGo2

iiiiii i1,,i i, II I

POSITIVE

(RED)

CABLE

HEX BOLT

SEAT

SEAT PAN

FLAT WASH ER

ADJUSTMENT

BOLT LOCK WASHER

FIG. 3

CHECK TIRE PRESSURE

The tires on your tractor were ovefinflated at the factory for

shipping purposes. Correct tire pressure is important for best cutting performance_

• Reduce tire pressure to PSi shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments

section of this manual, Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted,, See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual

ASSEMBLE GAUGE WHEELS TO MOWER DECK (See Fig. 4)

The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are properly adjusted to ensure optimum mower performance,

. Assemble gauge wheels with tractor on a fiat level

surface

o Adjust mower to desired cutting height (See "TO AD-

JUST MOWER CUTTING HEIGHT" in the Operation section of this manual),.

o With mower Jn desired height of cut position, gauge

wheels should be assembled so they are slightly off the

_mund Instant gauge wheel in appropriate n::_e ', :_:

shoulder bolt, 3/8 washer, and 3/8-16 locknut and

tighten securely

• Repeat for opposite side installing gauge wheel in _ame aalL._slmen_ioe

i i iiiiii ,11IIH"I,

ASSEM LY

GAUGE WHEEL

MOUNTING BRACKET

318-16 LOCKNUT

318" WASHER

GAUGE WHEEL"

FIG. 4

SHOULDER BOLT

INSTALL MULCHER PLATE (See Figs. 5 & 6)

. Install two latch hooks to mulcher plate using screw,

washer, lock washer, and weld nut as shown°

_NOTE: Pre-assemble weld nut to latch hook by inserting

weld nut from the top with hook pointing down.

, Tighten hardware securely_

• Raise and hold deflector shield in upright position_ . Place front of mulcher plate over front of mower deck

opening and slide into place, as shown

• Hook front latch into hole on iront ot mower deck,,

o Hook rear latch into hole on back of mower deck_

J ,_ CAUTION: Do not remove discharge J I ,_ A guard from mower,, Raise and hold

j ._ guard when attaching mulcher plate | _ and allow it to rest on plate while in

I ............... operation° ,,

WELD NIL.ITFROM THE TOP HOOK POINTS DOWN

LOCK

WELD WASHER

NUT \\_\ SCREW

LATCH

HOOK

WELD NUT

WASHER

MULCHER

PLATE

FIGo 5

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove muicher pla[e and store in a safe place. Your mower is now ready for disci_arging or inslailation of

optional grass catcher accessory

DEFLECTOR _-"_ SHIELD /

FIG. 6

v" CHECKLIS7

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRA CTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMA NCEAND SATISFACTION FROM THIS QUALITY PRODUCT

_OLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ Ail :_ssembly instructions have been completed.

v" No rem,aining loose parts in carton.

/ Battery is property oreoared and charged° (Minimum

t hou(at 6 a;-rcs. ,/ Seat is adjusted comfortably and tightened securely, ,/ Ait tires are properly irfflated (For shipping purposes,

the tires were overinflated a[ the factory)_ ,/ Be sure mower deck is properly leveled side-to-side/

fronbto-rear for best cutting results. (Tires must be

properly inflated for leveling) ¢" Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers,

,/ Check wiring See that al! connections are still secure

and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA A TTENTION TO THE FOLL OWING fMPORTANT

ITEMS:

,/ Engine oil is at proper level

,/ Fuel lank is iiited _._.._;t_treslq, clean, regutar un_eaueo

gasoline

V Become familiar w_iq all controls - [heir loca!._on an(]

function Operate them before you start the e_o,ine

v" Be sure orake system Js Jnsate operailng COndiil0_

LATCH HOOKS

OPERATION

These symbols may appear on your tractor or in literature supptied with the product. Learn and understand their meaning,,

BATTERY

ENGINE ON

FUEL

CAUTION OR FORWARD

WARNING

REVERSE

OIL PRESSUREENGINE OFF

CLUTCH

CHOKE

MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

FAST SLOW

LIGHTS ON LIGHTS OFF

REVERSE NEUTRAL

MOWER LIFT

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH ENGAGED

HIGH

ATTACHMENT

CLUTCH DISENGAGED

LOW

HYDROSTATIC FREE WHEEL

PARKING BRAKE

IGNITION

(Hydro Models only)

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrationswith your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

THROTTLE CONTROL

CLUTCHtBRAKE PEDAL

HEIGHT ADJUSTMENT KNOB

AMMETER

ATTACHMENT IGNITION POSITION CLUTCH LEVER SWITCH

LIGHT SWITCH

ATTACHMENT

LIFT LEVER

PARKING BRAKE

GEARSHIFT LEVER

Our tractors conform to the safety standards of the American National Standards Institute

ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your

tractor.

LIGHT SWITCH: Turns the headlights on and ofL

THROTTLE CONTROL: Used to control engine speed,

CHOKE CONTROL: Used when starting a cold engine. CLUTCH/BRAKE PEDAL: Used for decfutching and brak_

ing the tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedal into the brake position,

FIG. 7

GEARSHIFT LEVER: Selects the speed and direction of tractor,

ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your tractor_

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position.

IGNITION SWITCH: Used for starting and stopping the engine,

HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height,

AMMETER: Indicates battery charging (+) or discharging

(-),

OPEl ATION

, iiii II I III i1,1111111 , i IIII , tttlllLt ...................................

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses oreye shields while operating your

tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

Your-tractor isequipped with art operator presence sensing

switch.. When engine is running, any attempt by the

operator to leave the seat without first setting the parking brake will shut off the engine°

• Depress clutch/brake pedal into full ".BRAKE" position : and hold,

• Place parking brake lever' in "ENGAGED" position and release pressure from clutch/brake pedal, Pedal should

remain in "BRAKE" position. Make sure parking brake will hold tractor secure.

THROTTLE

CONTROL

CHOKE CONTROL

"BRAKE"

POSITION

CLUTCHtBRAKE PEDAL

"DRIVE" POSITION

ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION

"DISENGAGED" POSITION

PARKING BRAKE "ENGAGED"

POSITION

GEARSHIFT

LEVER

"DISENGAGED" POSITION

HEIGHT' ADJUSTMENT KNOB

FIG. 8

CAUTION: Always stop tractor com- pletely, as described above, before leav-

ing the operator's position; to empty

grass catcher', etc.

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle., ° Operating engine at less than full throttle reduces the

battery charging rate.

• Full throttle offers the best bagging and mower perfor- mance,

TO USE CHOKE CONTROL (See Fig. 8)

Use choke control whenever you are starting a cold engine_.

Do not use to start a warm engine, ° To engage choke control, pull knob out, Slowly push

knob in to disengage_

TO MOVE FORWARD AND BACKWARD

(See Fig. 8)

The direction and speed of movement is controlled by the gearshift lever'.

° Start tractor with clutch!brake pedal depressed and

gearshift lever in neutral (N) position.

o Move gearshift and range shift levers to desired posi-

lion.

° Slowly release clutch/brake pedal to start movement.

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE,.

STOPPING (See Fig. 8)

MOWER BLADES - ° Move attachment clutch lever to "DISENGAGED" po-

sition.

GROUND DRIVE -

- Depress clutch/brake pedal into full "BRAKE" position. ° Move gearshift lever to neutral (N) position,

ENGINE -

° Move throttte control to slow (',_!,) position_

NOTE: Failure to move throttle control to slow (,,_) position and allowing engine to idle before stopping may

cause engine to "backfire".

= Turn ignition key to "OFF" position and remove key,

Always remove key when leaving tractor to prevent

unauthorized use.

° Never use choke to stop engine. NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas, 12

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 8)

The cutting height iscontrolled by tumir_g the height adjust- ment knob in desired direction.

= Turn knob clockwise (("_) to raise cutting height ° Turn knob counterclockwise (!_'-",0 to lower cutting

height.

The cutting height range is approximately 1-1/2" to 4".. The heights are measured from the ground to the blade tip with

the engine not running, These heights are approximate and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over6 inches in height should be mowed twice.. Make the first cut relatively high; the second to desired height°

OPERATION

TO OPERATE MOWER (See Fig. 9)

Your tractor is equipped with an operator presence sensing switch, Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged wilt shut off the engine.

. Select desired height of cuL ° Lower mower with attachment lift control.

o Start mower blades by engaging attachment clutch

control.

• TO STOP MOWER BLADES - disengage attachment clutch control

1...........,_ ..... CAUTION: D'o not operate the mower

I ,_j_. without eitherthe entire grass catcher, | _ on mowers so equipl_ei:t, or the dis-.

t _ guard in place.

ATTACHMENT CLUTCH LEVER

"DISENGAGED" POSITION

ATTACHMENT

• To restart movement, slowly release parking brake and clutch/brake pedal,

° Make all turns slowly.

TO TRANSPORT

o Raise attachment lift to highest position with attach-

ment lift control_

• When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.

° Do not push or tow tractor at more than five (5) MPH,

NOTE: To protect hood from damage when transporting

your tractor ona truck or atrailer, besure hood isclosed and

secured to tractor, Use an appropriate means of tying hood to tractor (rope, cord, etc)_

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 15)

° The engine inyour tractor has been shipped, from the

factory, already filled with summer weight oil

• Check engine oil with tractor on level ground, ° Remove oil fill cap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds, remove and read oil level If necessary, add oil until "FULL" mark on dipstick is reached,. Do not overfill,

° For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual),

o To change engine oil, see the Customer Responsibili-

ties section in this manual.

FIG. 9

TO OPERATE ON HILLS

'"""_ CAUTION: Do not drive up or down

, Choose the slowest speed before starting up or down

hills

o Avoid stopping or changing speed on hills.

° If slowing is necessary, move throttle control lever to

slower position..

- Ifstopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking

brake.

• Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart

movement,

hills with slopes greater than 15° and do not drive across any slope.

..... ,,,,, ,,, iii, i

ADD GASOLINE

° Fill fuel tank. Use fresh, clean, regular unieaded

gasoline with a minimum of 87 octane (Use of leaded

gasoline will increase carbon and lead oxide deposits and reduce valve life) Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of acids during storage_ Acidic gas can damage the fuel system of an engine while in storage_ To avoid engine

problems, the fuel system should be emptied before stor- age of 30 days or Iongen Drain the gas tank, start the

engine and let it run until the fue! lines and carburetor are empty. Use fresh fuel next season, See Storage lnstruc _

tions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent

damage may occur

i, iii iiii

filler neck. Do not overfill. Wipe off any CAUTION: Fill to bottom of gas tank

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

................ :1,lul,i i

OPERAT!ON

TO START ENGINE (See Fig. 8)

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

. Sit on seat in operating position, depress clutch/brake

pedal and set parking brake,

- Place gear shift lever in neutral (N) position.

• Move attachment clutch to "DISENGAGED" position_ o Move throttle control to fast (.f_) position

• Pull choke control out for a cold engine start attempt, For a warm engine start attempt the choke control may

not be needed.

Note: Before starting, read the warm and cold starting procedures below.

° Insert keyinto ignition and turnkeyclockwise to"START"

position and release key as soon as engine starts. Do not run starter Con!inuously for more than fifteen sec- onds per minute. If the engine doits not start after severat attempts, push choke control in, wait a few minutes and try again Ifengine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50° F and above)

. When engine starts, slowly push choke control in until

the engine begins to runsmoothly. If the engine starts to rl-n roughly, pull the choke control out slightly for a

row seconds and then continue to push the control in

slowly.

, The attachments and ground drive can now be used.: If

the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke

as described above.

COLD WEATHER STARTING (50° F and below) o When engine starts, slowly push choke coa_rol in until

the engine begins to run smoothly_ Continue topush

the choke control in small steps allowing the engine to

accept small changes in speed and load, until the

choke control is fully in. If the engine starts to run

roughly, pull the choke control out slight}y for a few seconds and then continue to push the ccntrot in

slowly. This may require an engine warm-up period from several seconds to several m{,_utes, depending

on the temperature_

° The attachments can be used during the engine warm-

up period and may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO

ADJUST CARBURETOR" in the Service and Adjustments

section of this manual.

MOWING TIPS

• Tile chains cannot be used when the mower housing is attached to tractor..

° Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trim-

ming_

• Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the tractor. This wilt result in a more even distribution of

clippings and more uniform cutting.

o When mowing large areas, start by turning to the right

so that clippings wilt discharge away from shrubs, fences, driveways, etc After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig. 10 )

• tf grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the desired height

° Do not mow grass wt_en it is wet. Wet grass will plug

mower and leave undesirable clumps_ Allow grass to dr,/before mowing

• Always operate engine at full throttle when mowing to assure better mowing performance and oroper dis-

charge of material, Regulate ground specs by select- ing a low enough gear to give the mower cutting

performance as well as the quality of cut desired.

° When operating attachments, select a ground speed

that will suit the terrain and give best performance of the attachment being used.

FIG. 10

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE

• The special mulching blade will recut the grass clip- pings many times and reduce then] in size so that as they fall onto the lawn they wilt disperse into the grass

and not be noticed. Also, the mulched grass will blodegrade qulck_y to provrde nutrrents for the la n.

Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades_

• Avoid cutting your lawn when it iswet. Wet grass tends to form clumps and interferes with the mulching action,

The best time to mow your lawn is the early afternoon.

At this time the grass has dried and the newly cut area

will not be exposed to the direct sun.

• For best results, adjust the mowercutting height so that

the mower cuts off only the top one-third of the grass blades (See Fig, 11) For extremely heavy mulching, reduce your width of cut and mow slowly.

° Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to com-

pletely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path_

° Change your cutting pattern from week to week° Mow

north to south one week then change to east to west the next week. This will help prevent matting and graining

of the lawno

MAX 1/3

14 FIGo 11

CUSTO ESPO LITIES

SC. DU' ..............

Check Brake Operation v"

Check Tire Pressure _#' e#1'

Check for Loose Fasteners ........ "_1'7 : _ .........

R sharpeniReplaCe Mower BIades _/4

I -Lubrication.(_.hart .... _/ _f

T Check Ba!tery LevellRecharge

0 Clean Battery and Terminals _ _/

Check Transaxle Cooling _-J Adjust Blade Belt(s)Ter_sion {_/'s

Adjust Motion Drive Bel(s) Tension Check Engine Oil Level Change Engine Oil

Clean Air Filter

Clean Air Screen

inspect MuiflertSpark Arrester

Replace Oil Filter (if equipped)

Clean Engine Cooling Fins ...................

Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter

t * Change more oten when operating under a heavy load or in high ambient temperatures, 2 - Service more olten when operatng in dirt,./or dusty conditions

3 - If equipped wilh oil liter, change eli eve_,i 50 hours 4 -Repface blades mo_'eellen when mowieg in sandy soil

....'"4 ,L , .......

V' !

V'=

l l

_61#5

v'=

7 e.<_"_-'_,_ SERVICE DATES J

5- I1equipped with adjuslable system 6 - Not required it equipped wilh mainlenance-free battery

7 * Tighten trent axIe pivot bolt to 35 ft Abs maximum

De nol ovmlighten

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence.. To

receive full value from the warranty, operator must maintain

tractor as instructed in this manual

Some adjustments will need to be made periodically to properly maintain your tractor.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

o Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

o Check engine oil level , Check brake operation.

° Check tire pressure..

- Check for loose fasteners.

CLUTCH PIVOT(S)

IEARSHIFT (_)

PIVOTS

(_) SAE 30 OR 10W30 MOTOR OIL (_) GENERAL PURPOSE GREASE (_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI- CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY. POW-

15 DERED GRAPHITE TYPE LUBRICANT SPARINGLY

CUSTOM

RESPONSm ILITHES

TRACTOR

Always observe safety rules when performing any mainte-

nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance athigh speed inhighest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjust- merits section of this manual),

"]'IRES

• Maintain proper air pressure in all tires (See "PROD- UCT SPECIFICATIONS" on page 3 of this manual)_

= Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

. Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage_

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and corrosion°

BLADE CARE

For best results mower blades must be kept sharp. Re-

place bent or'damaged blades.

BLADE REMOVAL (See Fig. 12)

- Raise mower to highest position to allow access to

blades.

• Remove hex bolt, lock washer and flat washersecuring blade.

= lnstatt new or resharpened blade with trailing edge up

towards deck as shown,,

. Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

° Tighten bolt securefy (30-35 FL Lbsotorque)_

IMPORTANT: BLADE BOLT ISGRADE 8 HEATTREATED, NOTE: We do not recommend sharpening blade- but ifyou

do, be sure the blade is balanced,

BLADE MANDREL

TRAILING EDGE

FLAT WASHER

LOCK WASHER _,_

HEX BOLT

(GRADE 8)*

*A GRADE SHEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD,,

FIG. 12

TO SHARPEN BLADE (See Fig. 13)

Care should be taken to keep the blade balanced,, An unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine, ° The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower,

. To check blade balance, you wilt need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bal-

ancer)_

. SWe blade onto an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground,

If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced_

NOTE: Do not use a nail for'balancing blade. The lobes of the center hole may appear to be centered, but are not

CENTER HOLE

5f8" BOLT OR PiN

BLADE

FIG. 13

CUSTO

BATTERY

Your tractor has a battery charging system which is suffi- cient for normal use, However, periodic charging of the

batter), with an automotive charger will extend its life, = Keep battery and terminals clean,

. Keep battery bolts tight,

- Keep small vent holes open,

• Recharge at 6-10 amperes for 1 hour. TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the batter/and terminals can cause the battery to "leak" power°

o Remove terminal guard,, o Disconnect BLACK battery, cable first then RED bat-

tery cable and remove battery fr'orn tractor,

Rinse the battery with plain water and dry_

• Clean terminals and battery cable ends with wire brush until bright,

• Coat terminals with grease or petroleum jelly°

. Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual),

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not

adjustable, Replace belts if they begin to slip from wean

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling,,

ENGINE

ESPON

NOTE: Although multi-viscosity oils (5W30, 10W30 etc ) improve starting incold weather, these multi-viscosity oils will result in increased oil consumption when used above

32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oii,

Change the oil after every 25 hours of operation or at least once a year if the tractor isnot used for 25 hours in one year,

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill

cap/dipstick securely each time you check the oil level, TO CHANGE ENGINE OfL (See Figs. 14 and 15)

Determine temperature range expected before oil change, All oil must meet API service classification SF SG or SH

° Be sure tractor is on level surface.

• Oil will drain more freely when warm. ° Catch oil in a suitable container,

° Remove oil fill cap/dipstick, Be careful not to allow dirt

to enter the engine when changing oil,

• Remove drain plug ° After oil has drained completely, replace oil drain plug

and tighten securely

° Refill engine w!tP.oil through oil fill di_)stick tube. Pour

slowly. Do n ',overfill For approxir ate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this manual.,

° Use gauge on oil fill cap/dipstick for checking tevel Be

sure dipstick cap is tightened securely for accurate

reading, Keep oil at "FULL" line on dipstick, -_

OIL DRAIN

PLUG

ILnTIES

AIR SCREEN

LUBRICATION

Only use high quality detergent oil rated with API service classification SF, SG or SH. Select the oil's SAE viscosity

grade according to your expected operating temperature.

....... SAE VISCOSITY GRADES

0F "2o_ oo _0" _2• 40" _0o 50° _o0° ....

°c .30 _ -20 _' .10 _ 0n 10_ 20 30 _ 40 _

....... TEMPERATURE' 'RANGE ANTiCiPATED BEFORE NEXT, OIL CHANGE ..........

....... t

FIG, 14

OIL FILL CAPiDIPSTSICK

FIG. 15

CUSTOME

AIR FILTER (See Fig. 16)

Your engine will not run properly using a dirty air _ter. Clean the foam pre-cleaner after'every 25 hours of opera-

tion or every season, Sewice paper cartridge every 100

hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions.

= Remove knob(s) and cover,

TO SERVICE PRE-CLEANER o Stide foam pre-cleaner off cartridge.

° Wash it in liquid detergent and water'. ° Squeeze it dry in a clean cloth. o Saturate it in engine oil Wrap it in clean, absorbent

ctoth and squeeze to remove excess oit.

o If very dirty or-damaged, replace life-cleaner.

• Reinstall pre-cleaner over cartridge. ° Reinstall cover and secure with knob(s),,

TO SERVICE CARTRIDGE

• Remove wing nuts and cartridge plate_

• Carefully remove cartridge to prevent debris from en-

tering carburetor_

• Clean cartridge by tapping gently onflat surface.. Ifvery

dirty or damaged, replace cartridge..

° Reinstall cartridge plate, wing nuts, precleaner, cover

and secure with knob(s).

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE

CARTRIDGE. THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE

CLEAN AIR SCREEN (See Fig. 17)

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating,. Clean with a wire brush

or compressed air to remove dirt and stubborn dried gum fibers.

ENGINE COOLING FINS (See Fig. 17)

Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating,, Air guide covers must be removed_ Remove side panels and hood (See "TO

REMOVE HOOD AND GRILL ASSEMBLY" in the Service and Adjustments section of this manual).

TOP AIR GUIDE COVEI

ENGINE COOLING FINS q',t

AIR GUIDE COVER (BOTH SIDES)

FOAM

PRE-CLEANER

AIR SCREEN

FIG. 17

PLATE

CARTRIDGE

FIG. 16

CUSTO ER RESPONSIBILITnES

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage°

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every i00 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" on page 3 of this manual

IN-LINE FUEL FILTER (See Fig. 18)

The fuel filter should be replaced once each season. If fuel

filter becomes dogged, obstructing fuel flow to carburetor, replacement is required.

• With engine co01, remove filter and plug fuel line sections°

• Place new fuel filter in position in fue! line with arrow pointing towards carburetor.

• Be sure there are no fuel line leaks and clamps are properly positioned.

° Immediately wipe up any spilled gasoline.

CLAMP

FUEL FILTER

FIG. 18

CLEANING

• Clean engine, battery, seat, finish, etc_ of all foreign

matter.

• Keep finished surfaces and wheels free of all gasoline, oil, etc..

• Protect painted surfaces with automotive type wax, We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out,. Water in engine can result in a shortened engine lifeo

SERVmCE AND ADJUSTMENTS

CAUTION:

BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

Depress clutch/brake pedal fully and set parking brake.

Place gearshift lever in neutral (N) position.

Place attachment clutch in "DISENGAGED" position.

Turn ignition key "OFF" and remove key.

Make sure the blades and all moving parts have completely stopped.

Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plugo

TRACTOR

TO REMOVE MOWER (See Fig. 19)

Mower will be easier to remove from the right side of tractor. o Place attachment clutch in "DISENGAGED" position_

• Move attachment lift lever forward to lower mower to its lowest position,

• Rotf belt off engine pulley,

• Disconnect clutch rod from clutch lever by removing

retainer spring.

- Disconnect anti-sway bar from chassis bracket by removing retainer spring°

- Disconnect suspension arms from rear deck brackets by removing retainer springs,

• Disconnect front links from deck by removing retainer springs,,

o Raise lift lever to raise suspension arms. Slide mower

out from under tractor.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER IS TO BE MOUNTED TO THE TRACTOR,

REMOVE THE FRONT LINKS.

TO INSTALL MOWER (See Fig. 19)

° Raise attachment lift lever to its highest position. , Slide mower under tractor with discharge guard to right

side of tractor.

° Lower' lift lever to its lowest position.

• installmower in reverse order of rernoval instructions_

SUSPENSION

RETAINER

SPRING

ANTI-SWAY BAR

RETAINER SPRING

ENGINE

PULLEY

RETAENER

SPRINGS

S_DES)

RETAINER SPRINGS

(BOTH SIDES)

FIG. 19

SERVICE AND ADJUSTMENTS

TO LEVEL MOWER HOUSING

Adjust the mower while tractor isparked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 3 ofthis manual).

if tires are over or underinflated, you will not properly adjust

your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs° 20 and 21)

- Raise mower to its highest position. o At the midpoint of both sides of mower, measure height

from bottom edge of mower to ground. Distance "A" on

both sides of mower should be the same or within 1/4"

of each other..

• If adjustment is nec6ssary, make adjustment on one side of mower only,

o To raise one side of mower, tighten lift link adjustment

nut on that side/

o To lower one side of mower, loosen lift link adjustment

nut on that side.,

NOTE: Each full turn of adjustment nut will change mower height about 1/8".

- Recheck measurements after adjusting.

BOTTOM EDGE BOTTOM EDGE OF MOWER TO OF MOWER TO

GROUND GROUND

FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-

SIDE. To obtain the best cutting results, the mower housing

should be adjusted so that the front is approximately 1/8" to

1/2" lower than the rear when the mower is in its highest position.

Check adjustment on right side of tractor. Measure dis- tance "D" directly in front and behind the mandrel at bottom

edge of mower housing as shown. ° Before making any necessary adjustments, check that

both front links are equal in length° Both links should be approximately 10-3/8".

= If links are not equal in length, adjust one link to same

length as other linko

° To lower front of mower loosen nut "E" on both front

links an equal number of turns.

. When distance "D" is 1/8" to 1/2" lower at front than

rear, tighten nuts "F" against trunnion on both front links

= To raise front of mower, loosen nut"F" from trunnion on

both front links.. Tighten nut "E" on both front links an equal number of turns,

- When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut"F" against trunnion on both front links.

• Recheck side-to-side adjustment,

GROUND LiNE A

FIG. 20

SUSPENSION

ARM

LIFT LINK

ADJUSTMENT NUT

FIG. 21

MANDREL

FIG. 22

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

NUT "E"

NUT "1

FRONT LINKS TRUNNION

21 FIG. 23

SERVICE A

ADJUSTMENTS

iii,, i J i

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig, 24)

The mower blade drive belt may be replaced without tools

Park the tractor on level surface, Engage parking brake, BELT REMOVAL -

= Remove mower from tractor (See "TO REMOVE

MOWER" in this section of this manual)_

o Work belt off both mandrel pulleys and idler pulfeys_ = Pull belt away from mower_

BELT INSTALLATION - ° Install new belt in reverse order of removal.

° Make sure belt is inall pulley grooves and inside all belt

guides,.

o Jnstatl mower in reverse order of removal instructions_

MANDREL IDLER PULLEY PULLEYS

MANDREL PULLEY

FIG. 24

WITH PARKING BRAKE "ENGAGED"

NUT "A"

JAM NUT

OPERATING ARM

FIG. 25

TO REPLACE MOTION DRIVE BELT

(See Fig. 26)

Park the tractor on levei surface Engage parking brake, For assistance, there is a belt installation guide decai on

bottom side of left footrest ° Remove rnowe_ (See "TO REMOVE MOWER" in this

section of this manual,) . Remove upper belt keeper ° Remove belt from stationary idler and cfutching idler.

o Pull belt slack toward rear of tractor',. Remove belt

upwards from transaxle pulley by deflecting belt keep-

erso

o Pull belt toward front of tractor and remove downwards

from around engine pulley. . Install new belt by reversing above procedure_

IMPORTANT: MAKE SURE UPPER BELT KEEPER IS POSITIONED PROPERLY BETWEEN LOCATOR TABS

TO ADJUST BRAKE (See Fig. 25)

Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle,

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted ° Depress clutch/brake pedal and engage parking brake.

• Measure distance between brake operating arm and nut "A" on brake rod_

Ifdistance is other than ld/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2'L Retighten jam nut against nut "A"_

Road test tractor for proper stopping distance as stated above_ Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest au*

thorized service center/department,.

PULLEY

TABS

IDLER

BELT

KEEPER

IDLER

PULLEY

FiG. 26

SERVDCE AND

ADJUSTMENTS

TRANSAXLE SHIFTER LINKAGE AND AD-

JUSTMENT (See Figs. 27 and 28)

The transaxle should be in neutral when the gear shift lever is in the neutral (N) (lock gate) position The adjustment is preset at the factory; however, if adjustment is needed,

proceed as follows:

• Make sure transaxle is in neutral (N). o Loosen two locknuts on tie rod.

• Turn center rod until gearshift lever falls into neutral lock gate on fender console.

• Tighten locknuts securely.

) , ,

GEARSHIFT LEVER

_ NEUTRAL

LOCK GATE

FIG. 27

TO REMOVE WHEEL FOR REPAIRS (See Fig, 29)

• Block up axle securely. = Remove axle cover, retaining ring and washers to allow

wheel removal (rear wheel contains a square key- Do

not lose).

. Repair tire and reassemble,.

• On rear wheels only: align grooves in rear whee_ hub and axleo Insert square key

° Replace washers and snap retaining ring securely in

axle groove

° Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your iocal

parts deafer_ Tire sealant also prevents tire dry rot and

corrosion.

WASHERS

RETAINING

RING

FIG. 28

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straightforward, remove steer-

ingwheel and reassemble per instructionsinthe Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front

wheel toe-in or camber, contact your nearest authorized

service centeddepartment.

AXLE COVER

SQUARE KEY (REAR

WHEEL ONLY)

FIG, 29

TO START ENGINE WITH A WEAK BATTERY

See Fig. 30)

............. i i ii , iiii ii .,11, II II_IIIH iiiiii i1.11

CAUTION: Lead-acid batteries gener- J and smoking materials away from bat- J

ate explosive gases. Keep sparks, flame J

teries. Always wear eye protection | when around batteries. J

If your battery is too weak to start the engine, it should be recharged, if "jumper cables" are used for emergency starting, follow this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A I2 VOLT NEGATIVE GROUNDED SYSTEM.. THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES°

TO ATTACH JUMPER CABLES -

° Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short against chassis,.

° Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery.

° Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from fuel tank and battery

REMOVE CABLES, REVERSE ORDER -

BLACK cable first from chassis and then from the fully

charged batter,!.

23 °

RED cable last from both batteries.

SERVICE AND ADJUSTMENTS

"POSITIVE" (+} "NEGATIVE" (-)

FIG. 30

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the backside of the grill.

• Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

• Close hood.,

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting.. ° Check wiring_ See electrical wiring diagr'am in the

Repair Parts section of this manual.

ENGINE

TO ADJUST THROTTLE CONTROL CABLE (See Fig. 32)

The throttle control has been preset at the factory and adjustment should not be necessary,. Check adjustment as

described below before loosening cable. If adjustment is necessary, proceed as follows:

. With engine not running, move throttle control lever to

fast (,_) position..

• Check that swivel is against side of quarter' circle_ if it is not, loosen cable clamp screw and puIt cable back until swivel is against quarter circle. Tighten cable

clamp screw securely.

TO ADJUST CHOKE CONTROL (See Fig. 33)

The choke control has been preset at the factory and

adjustment should not be necessary. Checkadjustment as described below before loosening cable. Ifadjustment is

necessary, proceed as follows: ° With engine not running, move choke control (located

on dash panel) to fult choke (N) position,.

• Remove air cleaner cover, filter and cartridge plate to

expose carburetor choke (see "AIR FILTER" in the

Customer Responsibilities section of this manual).

o Choke should be closed., If it is not, loosen casing

clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw se- curely,

. Reassemble air cleaner,

CLAMP SCREW

TO REPLACE FUSE

Replace with 30 amp automotive-type ptugqn fuse.. The

fuse holder is located behind the dash.,

TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 31)

= Raise hood.

• Unsnap headlight wire connector. o Stand in front of tractor., Grasp hood at sides, tilttoward

engine and lift off of tractor.

• To replace, reverse above procedures.

HOOD

HEADLIGHT WIRE

CONNECTOR

FIG. 31

QUARTER

SWIVEL

FIG. 32

CHOKE

"""'CHOKE

LEVER

CASING / CLAMP

SCREW

FIG. 33

SERVmCE AND ADJUST ENTS

TO ADJUST CARBURETOR (See Figs. 34 &

35)

The carburetor has been preset at the factory and adjust-

ment should not be necessary. However, minor adjust- ment may be required to compensate for differences in fuel,

temperature, altitude or loado If the carburetor does need

adjustment, proceed as follows: In general, turning the mixture screw in (clockwise) de-

creases the supply of fuel to the engine giving a teaner fuel! air mixture, Turning the mixture screw out (counterclock-

wise) increases the supply of fuel to the engine giving a

richer fuel/air mixture° IMPORTANT: DAMAGE TO THE NEEDLES AND THE

SEATS IN CARBURETOR MAY RESULT IF SCREW IS

TURNED 1NTOO TIGHTI

PRELIMINARY SETTING o Be sure you have a clean air filter, and the throttle

control cable and choke are adjusted properly (see above).

= With engine off turn idle mixture screw in (clockwise)

closing itfinger tight and then turn out (counterclock- wise) 1-1/4 to 1-t/2 turns.

FINAL SETTING

• Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position.

° With throttle control tever in slow (,4_) position, hold

throttle lever against idle speed screw and adjust idle speed screw to obtain I200 to 1400 RPM,,

- While still holding throttle lever against idle speed

screw, turn idle mixture screw in (clockwise) until engine begins to die and then turn out (counterclock-

wise) until engine runs rough. Turn screw to a point

midway between those two positions

• Continue to held throttle lever against idle speed screw and adjust idlespeed screw to obtain 900 to 1200 RPM.

Release throttle lever,

ACCELERATION TEST-

- Move throttle control lever from slow (*_) to fast (,_) position, If engine hesitates or dies, turn idle mixture

screw out (counterclockwise) I/8 turn_ Repeat test and continue to adjust, if necess;try, until engine accef-

crates smoothty

High speed stop is factory adjusted, Do not adjust - damage may result.,

IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED, OVERSPEEDINGTHE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IFYOUTHINKTHEENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVlCE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS.

IDLE SPEED SCREW

IDLE MIXTURE SCREW

THROTTLE

LEVER

FIG. 34

IDLE MIXTURE

LEVER SCREW

FIG. 35

,Jl ill ill ...................... ii,,lll ii iiii i i

STO AGE

, ,i ill

Immediately prepare your tractor for storage at the end of

the season or if the tractor will not be used for 30 days or

more.

gasoline in the tank inside a building where fumes may reach an open flame

CAUTION: Never store the tractor with or' spark. Allow the engine to cool

before storing in any enclosure°

TRACTOR

Remove mower from tractor for winter storage.. When

mower is to be stored for a period of time, clean it thor- oughly, remove all dirt, grease, leaves, etc, Store in a

clean, dry area.

• Clean entire tractor (See"CLEANING"in the Customer Responsibilities section of this manual).

o Inspect and replace belts, if necessary (See belt re-

placement instructions inthe Service and Adjustments section of this manuai)o

° Lubricate as shown in the Customer Responsibilities

section of this manual

° Be sure that all nuts, bolts and screws are securely

fastened,. Inspect moving parts for dama je, breakage and wear. Replace if necessary.,

° Touch up all rusted or chipped paint surfaces; sand

lightlybefore painting,

BATTERY

• Fully charge the battery for storage.

° After a period of time in storage, battery may require

recharging_

. To help prevent corrosion and power leakage during

long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in the Cus- tomer Responsibilities section of this manual).

° After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery terminals.

° Be sure battery drain tube is securely attached,. o If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT tS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE, ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.,

Drain the fuel tank,

Start the engine and let it run until the fuel lines and carburetor are empty.

Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur.

Use fresh fuel next season_

NOTE: Fue! stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor-

age_ Add stabilizer to gasoline in fuel tank or storage container_ Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach the carburetor, Do

not drain the gas tank and carburetor if using fue! stabilizer_

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine

oil. (See "ENGINE" in the Customer Responsibilities

section of this manual),

CYLINDERS

, Remove spark ptug(s)_

° Pour' one ounce of oil through spark plug hole(s) into

cylinder(s).

. Turn ignition key to "START" position for a few seconds

to distribute oil.

• Replace with new spark plug(s),

OTHER

° Do not store gasoline from one season to another. ° Replace your gasoline can if your' can starts to rust,

Rust and/or dirt in your gasoline will cause problems,

° If possible, store your tractor indoors and cover it to

give protection from dust and dirt°

• Cover yourtractor with asuitable protective cover that does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows condensation to form and will cause your tractor to rust,

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM.

TROUBLESHOOTING POmNTS

PROBLEM

Will not start

Hard to start

Engine will not turn over

CAUSE

1 Out of fuel.

2. Engine not"CHOKED"properly 3 Engine flooded

4 Bad spark plug

5. D{rty air fi_ter 6 Dirty fuel fiIter.

7. Water in fuel

8 Loose or damaged wiring 9 Carburetor out of adjustment

Engine valves out of adjustment

1 Dirty air tilter.

2 Bad spark plug 3 Weak or dead battery.

4. Dirty fuef filter. 5 Stale or dirty fuel

6 Loose or damaged wiring 7 Carburetor out of adjustment

8 Engine valves out of adjustment.

I Clutch/brake pedal not depressed

2. Attachment clutch is engaged 3 Weakordead battery

4 Blown fuse.

5. Corroded battery'terminafs. 6 Loose or damaged wiring

7 Faulty ignition switch. 8 Faulty solenoid or starter

9. Faulty operator presence switch(es)

CORRECTION

1 Fill rue?lank

2 See "TO START ENGINE"in Operation section 3 Wait several minutes before attempting to start

4 Replace spark plug 5 Clean/replace airfiiter

6. Replace fuel filter 7 Drain fuel tank and carburetor, refilt tank with fresh

gasoline and replace fuel filter 8 Check all wiring 9 See "To Adjust Carburetor'' in Service Adjustments

section

!0. Contact an authorized service center/department

1 Clean/replace air filter

2 Replace spark plug 3 Recharge or replace battery

4 Replace fuel tilter

5. Drain rue! tank and refill with fresh gasoline

6 Check all wiring 7 See 'To Adjust Carburelor" in Service Adjustments

section.

8 Contact an authorized service center!department

I. Depress clutch/brake pedal 2 Disengage attachment clutch

3 Recharge or replace battery 4 Replace fuse

5 Clean battery terminals 6 Check atl wiring

7 Check/replace ignilion swilch.

8. Check/replace solenoid or starter.

9. Contact an authorized service centeddepartment

Engine clicks but will not start

Loss of power

Excessive vibration

1 Weak or dead battery,

2 Corroded battery' terminals. 3 Loose or damaged wiring 4 Faulty solenoid or starter.

1 Cutting too much grassltoo fast

2 Throttle in "CHOKE" position. 3 Bui_d-up of grass, teaves and trash under mower 4 Dirty air filter

5 Low oil fevettdirty oil. 6 Fautty spark plug 7 Dirty fuel filter

8 Stale or dirty fuel 9 Water in tuel

10. Spark plug wire loose ! 1 Dirty engine air screen/fins 12 Dirty/clogged muffler.

13 Loose or damaged wiring 14 Carburetor out of adjustment

15 Engine valves out of adjustment

1 Worn. bent or loose blade 2 Bent blade mandrel 3 Loose/damaged part(s)

t Recharge or replace battery

2 Clean battery terminals 3 Check all wiring

4 Check/rep{ace solenoid or starter

1 Set in "Higher Cut" position/reduce speed

2. Adjust throttle control 3 Clean underside of mower housing

4 Clean/replace air tilter 5 Check oil Ievelichange oil.

6. Clean and regap or change spark plug 7 Replace fuel filter

8 Drain fuel tank and retill with fresh gasoIine

9. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter

I0 Connect and tighten spark plug wire.

11 Clean engine air screen!fins

12. Clean/replace muffler 13 Check ail wiring 14 See "To Adjust Carburetor" in Service Adjustments

section

15 Contact an autllofized service center/department

1 Replace blade Tighten blade bott

2 Replace blade mandrel 3 Tighlen loose pan(s) Replace damaged parts

=TROUBLESHOOTING POmNTS

PROBLEM

Engine continues to run when operator leaves seat

with attachment clutch engaged

Poor' cut - urteven

................ llllll ii _ ,J

Mower blades will not rotate

Poor grass discharge

CAUSE

1. Faulty operator-safety presence contro{ system

1. Worn, bent or loose blade

2. Mower deck not level

3. Buildup of grass, leaves, and trash under mower 4 Bent blade mandrel.

5 Clogged mower deck vent holes from buitdup of

grass, leaves, and trash around mandre{s

t. Obstruciion inclutch mechanism

2. Worn]damagedmower drive heir.

3 Frozen idler pulley

4.. Frozen blade mandrel..

Eng{ne speed too stow

2 Travel speed too fast 3 Wet grass. 4 Mower deck not level

5 Low/uneven tire air pressure. 6 Worn, bent orloose blade 7 Buildup of grass, leaves and trash under mower.

8 Mower drive belt worn 9 BIades {mproperly installed,

10. Improper blades used, 11 Clogged mower deck vent ho{es from bui{dup of

grass, leaves, and trash around mandrels.

CORRECTION

Check wiring, switches and connections, I! not corrected, contact an authorized service canted

department,

1 Replace blade Tighten blade boil

2. Level mower deck.

3. Clean underside of mower housing

4. Replace blade mandrel.

5. Clean around mandrels to open vent holes

1 Remove obstruction 2 Replace mower drive belt 3 Replace idler _,.: !ey

4 Replace blade _",,_ndrel

1 Place throttte controt in "FAST" position,

2 Shift to slower speed.

3 A!low grass to dry before mowing

4 Level mower deck

5. Check tires for proper air pressure,

6 Replace/sharpen btade Tighten blade bolt

7 Clean underside oi mower housing.

8 Replace mower drive belt

9 Reinstall blades sharp edge down.

10. Replace with blades listed in this manual 11 Clean around mandrels to open vent holes,

Headlight(s) not working

(if so equipped)

Battery will not charge

Engine "backfires"

when turning engine

"OFF'*

t Sw{tch is "OFF" 2 Butb(s) burned out,

3 Faulty light switch 4 Loose or damaged wiring, 5 Blown fuse.

1 Bad battery ceil(s).

2. Poor cable connections. 3

Faulty regulator (if so equipped).

Fauity alternator..

Engine throttle control not set at "SLOW'* position for 30 seconds before stopping engine.

1 Turn swilch "ON"

2. Replace bulb(s)

3 Check/replace light switch

4. Check wiring and connections, 5 Replace fuse

t. Replace battery 2 Check/clean all connections.

3 Replace regulator_ 4, Replace alternator

t. Move throttle control to "SLOW" position and aitow

to idle for 30 seconds before stopping engine

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.259560

AMMETER

(OPTIONAL)

_G LI

IGNITION

SWITCH

REO

RED

WHITE

BATTERY

O Lp

FUSE 30 AMP

BLACK

RED

1 I

STARTER

BLACK

SEAT SWITCH

(NOT OCCUPIED)

t l

_BLAC!_

GROUNDING CONNECTOR

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

oFF G:"+"'M+L NONE

RUN/LIGHT B+ L A + Y

RUN B + L NONE

START B+ L + S NONE

CHARGING SYSTEM OUTPUT 3 AMP OC @ 3600 RPM

BLUE

LIGHTING SYSTEM OUTPUT

ORANGE

5 AMP AC @ 3600 RPM DIODE

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM°

THE LIGHTS ARE NOT

CONNECTED TO THE BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE,. BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST

SPARK PLUG

------O GAP (2 PLUGS ON

TWIN CYL, ENGINES)

28 VOLTS AC MIN, @ 3600 RFM (CHARGING SYSTEM DISCONNECTED}

ALTERNATOR

14 VOLTS AC MIN @ 3600 RPM (LIGHTS OFF)

HEADLIGHTS

BROWN

NON-REMOVABLE REMOVABLE

CONNECTIONS CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING

/-7-7

REPAIR PARTS

ELECTRICAL

TRACTOR -- MODEL NUMBER 917.259560

+ 82 hidden pages

Craftsman 917259560 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual