Craftsman 917259553 Owner’s Manual
®
_DEL
917.259553 OWNER'S iVlANUAL
Assembly
Operation
, Customer Responsibilities
• Service and Adjustments
Repair Parts
CAUTION: Read and follow all safety rules and instructions before operating this equipment.
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917
Safe Operation Practices for Ride-On Mowers
IMPORTANT: TH!S CUTTING MACHINE iS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT tN SERIOUS INJURY OR DEATH,
SAFETY RULES
L GENERAL OPERATION
. Read, understand, and follow all instructions in the manual
and on the machine before starting,
. Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
Be sure the area is clear of other people before mowing. Stop
machine if anyone enters the area.
Never carry passengers.
'_ Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
• Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place.
Slow down before turning.
,, Never leave a running machine unattended. A_ways turn off
blades, set parking brake, stop engine, and remove keys
before dismounting.
= Turn off blades when not mowing.
', Stop engine before removing grass catcher or unclogging
chute.
,, Mow only in dayHight or good artificial light.
Do not operate the machine while under the influence of
alcohol or drugs.
,, Watch for traffic when operating near or crossing roadways.
" Use extra care when loading or unloading the machine into
a trailer or truck.
IL SLOPE OPERATION
Slopes are a major factor rdated to loss-of-control and
tipover accidents, which can result in severe injury or death.
All slopes require extra caution. If you cannot back up the
slope or if you feel uneasy on it, do not mow k.
DO:
,, Mow up and down slopes, not across.
,, Remove obstacles such as rocks, tree limbs, etc.
', Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. 7a//grass can hide obstacles.
Use slow speed. Choose a !ow gear so that you will not have
to stop or shift while on the slope.
_, Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability.
,, Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
,, Keep all movement on the s!opes slow and gradual Do not
make sudden changes in speed or direction.
,_ Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.
DO NOT:
Do not turn on slopes unless necessary, and then, turn slowly
and gradually downhill, if possible.
. Do not mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.
o Do not mow on wet grass. Reduced traction could cause
sliding.
• Do not try to stabilize the machine by putting your foot on the
ground.
• Do not use grass catcher on steep slopes.
nllo CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that
children wi!l remain where you last saw them.
Keep children out of the mowing area and under the watchful
care of another responsible adult.
,' Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small
children.
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
• Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
o Use extra care in handling gasoline and other fuels, They are
flammable and vapors are explosive.
Use only an approved contaff)er.
Never remove gas cap or add fuel with the engine
running. Ai!ow engine to cool before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
'_ Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition.
o Never tamper with safety devices. Check their proper
operation regularly.
o Keep machine free of grass, leaves, or other debris buiLd-up.
Clean oil or fuel spillage. Allow machine to cool before
storing.
,' Stop and inspect the equipment if you strike an object.
Repair, if necessary, bdore restarting.
', Never make adjustments or repairs with the engine running.
'_ Grass catcher components are subject to wear, damage, and
deterioration, which could expose moving parts or al!ow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when nec°
essary.
*, Mower blades are sharp and can cut. Wrap the Made(s) or
wear gloves, and use extra caution when servicing them.
', Check brake operation frequently. Adjust and service as
required.
Look for this syrnbo_ to point out im-
portant safety precautions, it means
CAUTION!!_ BECOMEALERT!V.! YOUR
SAFETY IS INVOLVED.
CAUTION: Always disconnect spark plug
wire and place wire where it cannot contact
spark plug in order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs.
& WARNING &
The engine exhaust from this product .con-
tains chemicals known to the State of CadTor-
nia to cause cancer, birth defects, or other
reproductive harm.
2
CONGRATULATIONS on your purchase of a Sears
Tractor. It has been designed, engineered and manufaco
tured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily
remedyl please contact your nearest Sears Authorized
Service Center!Department. We have competent, welt,o
trained technicians and the proper toots to service or repah"
this tractor.
Please read and retain this manual. The instructions wiJ!
enable you to assemble and maintain your tractor proper_y,
Always observe the "SAFETY RULES",
MODEL
NUMBER 917.259553
PRODUCT SPECIFICATIONS
HORSEPOWER: 15.5
GASOLINE CAPACITY 1.25 GALLONS
OIL TYPE (APFSF'!SG/SH): SAE 10W30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: Wi FILTER: 4,0 PINTS
WiO FILTER: 3,5 PINTS
SPARK PLUG: CHAMPION RC12YC
(GAP: ,040")
VALVE CLEARANCE: NOT ADJUSTABLE
GROUND SPEED (MPH): FORWARD: 0 - &7
REVERSE: 0-2,5
NUMBER
DATE OF PURCHASE
THE MODELAND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT°
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP INA SAFE PLACE
FOR FUTURE REFERENCE.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod_
uct. Contact your nearest Sears store for details.
CUSTOMER RESPONSJBILmES
Read and observe the safety rules.
• Fo!low a reguJar schedule in maintaining, caring for and
using your tractor,
Follow the instructions under"' :stomer Responsibili-
ties" and "Storage" sections of ,.his owner's manual.
T_RE PRESSURE: FRONT: 14 PSI
CHARGING SYSTEM: 3 AMPS BATTERY
BAT[ERY: AMP/HR: 30
BLADE BOLT TORQUE: 30-35 FT. LBS,
AND TYPE: UNLEADED REGULAR
REAR: 10 PSi
5 AMPS HEADLIGHTS
MPd. CCA: 240
CASESIZE: U1R
WARNING: "["his tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine's exhaust s_,stem is equipped
with a spark arrester meeting applicable local or state laws
(if any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on
federal lands° A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual).
LiMiTED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, Jubricated and tuned up according
to the instructions in the owner's manual, Sears will repair or reptace, free of charge, any parts found to be defective in material or
workmanship.
This Warranty does not cover:
o Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.
• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manual.
, Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or
workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM
THE DATE OF PURCHASE, WARRANTY SERVICE iS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO
YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERWCE WLL!_STILL BE AVAILABLE AFTER 30 DAYS
FROM THE DATE OF PURCHASE BUT A STANDARD TRiP CHARGE WILL. APPLY,) THIS WARRANTY APPLIES ONLY
WHILE THIS PRODUCT tS IN THE UNITED STATES.
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179
3
TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 16-19
WARRANTY .................................................................. 3
TABLE OF CONTENTS ......................... ....................... 4
iNDEX ...................................,........................................4
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY ................................................................ 7-9
INDEX
A
Accessories ....................... ..................... 5
Adjustments:
Brake ........................................... 22
Carburetor ................................... 25
Mower:
Front-To-Back ............... :........ 21
Side-To-Side .......................... 21
Throttle Control Cable ................. 24
Air Filter, Engine ................................. 16
Air Screen, Engine ............................. 18
Assembly ........................................... 7-9
B
Battery:
Charging .................................... 7-8
Cleaning ...................................... 17
Connecting ................................. 7-8
Starting with Weak Battery .......... 23
Storage ....................................... 26
Terminals .................................... 17
Belts:
Motion Drive
Removal/Replacement ........... 22
Mower Blade Drive
Removal/Replacement ........... 22
Blade:
Sharpening .................................. 17
Replacement ............................... 17
Brake Adjustment ............................... 22
C
Carburetor Adjustment ....................... 25
Controls, Tractor ................................ 11
Customer Responsibilities ............. 16-19
Engine:
Air Filter ................................... 18
Air Screen, Engine .................. 19
Battery ..................................... 17
Cooling Fins, Engine ............... 19
Engine Oil ............................... 19
Fuel Filter ................................ 19
Spark Plugs ............................. 19
Tractor:
Blades ..................................... 17
Lubrication Chart ..................... 16
Maintenance Schedule ........... 16
TireCare ......................... 8,17,23
Cutting Height, Mower ........................ 12
Electrical:
Interlocks and Relays .................. 24
Schematic ................................... 29
Wiring Diagram ........................... 30
Engine:
Air Filter ....................................... 18
Air Screen ................................... 19
Cooling Fins, Engine ................... 19
Oil Change .................................. 18
Oil Level ................................. 13,18
Oil Type ....................................... 18
Preparation ................................. 13
Repair Parts ........................... 48-53
Starting ........................................ 14
Storage ....................................... 26
Filters:
Air ................................................ 18
Fuel ............................................. 19
Fuel:
Type ............................................ 13
Storage ....................................... 26
Fuse ................................................... 24
Gauge Wheels ..................................... 8
Hood Remova!/Installation ................. 24
Leveling Mower Deck ......................... 21
Lubrication Chart ................................ 16
Maintenance Schedule ...................... 16
Mower:
Adjustment, Front-to-Back .......... 21
Adjustment, Side-to-Side ............ 21
Blade Sharpening ....................... 17
Blade Replacement ..................... 17
Cutting Height ............................. 12
Installation ......: ........................... 20
Operation .................................... 13
Removal ...................................... 20
Mowing Tips ....................................... 15
Muffler ................................................ 19
Spark Arrester .......................... 3,40
Mulcher Plate ....................................... 9
OPERATION ........................................................... 10-15
MAINTENANCE SCHEDULE ...................................... 16
SERVICE AND ADJUSTMENTS .................. ,......... 20.25
STORAGE ................................................................... 26
TROUBLESHOOTING ............................................ 27-28
REPAIR PARTS - TRACTOR ................................. 30-47
REPAIR PARTS - ENGINE .................................... 48-53
PARTS ORDERING/SERVICE .................. BACK PAGE
E
Oil:
Cold Weather Conditions ....... 13,18
Engine ......................................... 18
Storage ....................................... 26
Operation ...................................... 10-15
Operating Mower ................................ 13
Options:
Accessories ................................... 5
Spark Arrester .......................... 3,40
O
P
Parking Brake ................................ 11-12
Parts Bag ............................................. 6
Parts, Replacement/Repair ........... 30-47
Product Specifications ........................... 3
F
Repair Parts .................................. 30-47
R
S
Safety Rules .......................................... 2
Seat ...................................................... 8
Service and Adjustments .............. 20-25
Brake ........................................... 22
G
H
L
M
Carburetor ................................... 25
Fuse ............................................ 24
Hood Removal/Installation .......... 24
Motion Drive Belt
Removal/Replacement ........... 22
Mower Blade Drive Belt
Removal/Replacement ........... 22
Mower Adjustment:
Front-to-Back ......................... 21
Side-to-Side ........................... 21
Mower Installation ....................... 20
Mower Removal .......................... 20
Tire Care ............................. 8,17,23
Slope Guide Sheet ............................. 55
Spark Plugs ........................................ 19
Specifications ....................................... 3
Starting the Engine ....................... 13-14
Steering Wheel ................................ 7,23
Stopping the Tractor ........................... 12
Storage ............................................... 26
T
Throttle Control Cable Adjustment ..... 24
Tires ........................................... 8,17,23
Trouble Shooting Chart .................. 27-28
Transaxle Repair Parts ................. 46-47
W
Warranty ............................................... 3
Wiring Diagram .................................. 30
Wiring Schematic ............................... 29
ACCESSORIES
These accessories and attachments were available through most Sears retait outlets and service centers when the tractor was purchased.
Most Sears stores can order these items for you when you provide the mode! number of your tractor.
ENGINE
SPARK PLUG GAS CAN
ENGINE OiL I FUEL STABiLiZER
PERFOR_,_ANCE
Sears offe_rsa wide vadety of attachments that fit your tractor. Many of th :_s<-J;_relistod be{ow with brief explanations of how they can help
you. This list was c_Jrrent at the time of publication; however, it may change ie future years - more attachments may be added, changes
may be made in these attachments, or some may no _onger be available or fit yo_Jrmodel Contact your nearest Sears store for the
accessories and attachments that are available for your tractor.
Most of these attachments do not require additional hitches or convelsion kits (those that do are indicated) and are designed for easy
attaching and detaching.
AERATOR promotes deep root growth for a healthy hwn. Ta*
pered 2.Sqnch steel spikes mounted o_ 10oi_ch diameter discs
puncture holes in soil at ctose intervals to let moisture soak in.
Steel weight tray for increased penetration.
BAGGER lets you collect grass clippings and [eaves for a
healthier, neater looking lawn. Two Permanex containers hold
30-gallon plastic bags.
BUMPER protects front end of tractor from damage.
CARTS make hauling easy. Variety of sizes available, plus
accessories such as side pane[ kits, tool caddy, cart cover,
protective mat and dolly.
CORING AERATOR takes small plugs out of soil to allow moiso
ture and nutrients to reach grass roots. 36-inch swath. 24
hardened steel coring tips. 150 lb. capacity weight tray.
EASY OIL DRAIN VALVE makes oil changes easier, faster.
FRONT NOSE ROLLER can[ers in front of mower deck to reduce
chances of "scalping" on uneven terr_'
GANG HITCH lets you tow 2or 3 puIFbeh[nd attachments at once,
such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments).
GAUGE WHEELS on both sides of the mower deck reduce
chances of "scalping" on uneven terrain. For mower decks not so
equipped.
MULCH RAKEiDETHATCHER loosens soil and flips thatch and
matted leaves to lawn surface for easy pickup. Twenty spring tine
teeth. Useful to prepare bare areas for seeding. Available forfront
or rear mounting. HiGH PERFORMANCE REEL-ACTION
SPRING TiNE BETHATOHER covers 36qnch wide path and
tosses thatch into large hopper. Mounts behind tractor.
MULCHING CLOSE-OUT PLATE KiT, once installed, lets you
mulch, discharge or bag clippings (bagger optional) without
changing blades. For models not equipped as 3-in-1 Convertible
mowers. See "MOWER" in the Repair Parts section of this
manual.
RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck. Use with 2 x 8 or 2 x 10 lumber.
ROLLER for smoother lawn surface. 36-inch wide, 18-inch
diameterwater-tight drum holds up to 390 lbs. of weight. Rounded
edges prevent harm to tuff. Adjustable scraper automatically
cleans drum.
SNOW BLA_;_Efor snow removal only. t 44nch high, 48-inch wide
Made dears 42-inch path when enginedleft or right. Raises, lowers
with side _ever AdjustaMe skids; replaceaMe, reversible scraper
ba_. (Use with tire chains and wheel weights and/or rear drawbar
SNOWTHROWER has 40-inch swath. Drum-type auger handles
powdery and wet/heavy snow. Mounts easily with simple pin
arrangernent. Discharge chute adjusts from tractor seat. 6-inch
diameter spout discharges snow 10 to 50 feet. Lift controlled at
tractor seat. (Use with chains and wheel Weights and/or rear
drawbar weight.)
SPRAYERS use 12-vott DC electric motor that connects to the
tractor battery or other 12welt source. Includes booms for
automatic spraying and hand held wand for spot spraying. Wand
has adjustable spray pattem. For applying herbicides, insecti-
cides, fungicides and liquid fertilizers.
SPREADERiSEEDERS make seeding, fertilizing, and weed kill-
ing easy. Broadcast spreaders are also useful for granular de_
icers and sand.
SWEEPERS let you collect grass clippings and leaves.
TILLER has 5 hp engine and 364nch swath to prepare seed beds,
cultivate and compost garden residue. Tiller has its own built-in
lift and depth control system and does NOT require a sleeve hitch.
Fits any lawn, yard or garden tractor. Simply hook up to the tractor
drawbar and go! Optional accessories convert unit for
dethatching, aerating, hilling...without tools.
TIRE CHAINS are heavy duty; closely spaced extraqarge cross
links give smooth ride, outstanding traction.
TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility. Hinged metal doors with catch. Keeps operator warm
and dr,/. Remove vinyl sides and windshields for use as sun
protector in summer. Optional accessories include; tinted/
tempered solid safety glass windsMe[d with hand operated wiper;
12--volt amber caution light for mounting on cab top.
VACS for powerful collection of heavy grass clippings and leaves.
Optional wand attachment to pick up debris in hard4o-reach
places, VAC/OHIPPER includes a chipper-shredder.
WEIGHT BRACKET for drawbar for snow removal applications.
Uses (1) 55 lb. weight.
WHEEL WEIGHTS for rear wheels provide needed traction for
snow remova_ or dozing heavy matedals.
CONTENTS OF E PACK
Parts Bag contents shown full size
(1) Hex Bolt
__ 3/8-16 x 1
(1) Large Flat Washer
(1) Hex Bolt 5/t6-18 x 1-!/4 (1) Locknut 5/16-18
(1) Lockwasher 3/8
Parts packed separately in carton
Seat
Steering
Wheel
Steering
Boot Mulcher
Video
Plate
(1) Shoulder Bolt (1) Hex Bolt
5/16-18 1/2-13 x 1
(1) Lock Washer 1/2
[1) Washel
17/32 x 1-3/16 x 12 Gauge
ws #10 x 5/8
_kj_ (2) Lock
_"Washers #10
F(_ _ (2)WeldNuts #10_ I
J (2) Washers _. j
_w,,,/3/16 x 3/4 x 16 Gauge v
(2) Hex Bolts 1/4-20 x 3/4
_ Cassette f,
Manual Parts Bag
Parts bag contents not shown full size
.... iii i i I_11
_-----_L-_----_-- X 7/8 X 14 Gauge
_(2) Washers 3/8
(2) Shoulder _ (2) Gauge
Bolts _.._ Wheels
(2) Center-
lock Nuts
Steering Wheel
Adapter
Latch Hook
Steering
Wheel
Assemblys
Insert
Allen Wrench
i,
.... J
(2) Hex Nuts__..__
1/4-20
(2) Washers _/_
_k Washers 1/4
Steering
t (2) Keys
Extension
Shaft
Slope Sheet
6
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your' tractor all parts and hardware you assemble must be tightened securely. Use
the correct tooJs as necessary to insure proper tightness.
TOOLS REQUnRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(1) 3/4" Socket w/ddve rachet
(2) 7/16" wrenches (!) PNtips Screwdriver
(2) 1/2" wrenches Tire pressure gauge
(1) 9/16" wrench Utility knife
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steedng wheeJ).
TO REMOVE TRACTOR FROM CARTON
UNPACK CAF_i ON
Remove al! accessible toose parts and parts cations
from carton (See page 6)
Cut, from top to bottom, along lines on alt four corners
of carton, and lay panels flat.
Check for any additional loose parts or cartons and
remove.
BEFORE ROLUNG TRACTOR OFF SKiD
ATTACH STEERING WHEEL (See Fig, 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
- Slide extension shaft onto lower steering shaft. Align
mounting holes in extension and lower shafts and
install 5/16 hex boJt and tocknut. Tighten securely.
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO
18-22 FT. LBS TORQUE.
o Place tabs of steering boot over tab slots in dash and
push down to secure.
INSTALL STEERING WHEEL
• Position front wheels of the tractor so they are pointing
straight forward.
, Slide steering wheel adapter onto steering shaft exten-
sion.
Position steering wheel so cross bars are horizontal
(left to right) and slide inside boot and onto adapter.
- Assemble large flat washer, 3/8 lock washer, 3/8 hex
bolt arid tighten securely.
. Snap steering wheel insert into center of steering
wheel.
• Remove protective materials from tractor hood and
grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TI RES WHERE TRACTOR
IS TO ROLL OFF SKID.
TO ROLL TRACTOR OFF SKID (See Operation
section for location and function of controls)
, Press lift lever plunger and raise attachment lift lever to
its highest position.
Release parking brake by depressing clutch/brake
pedal.
, Place freewheel control in freewheeling position to
disengage transmission (See "TO TRANSPORT" in
the Operation section of this manual).
o Roll tractor backwards off skid.
ADAPTER __ /'/
_.._;_I'Y _1 HEX BOLT
LOWER
STEERING _
SHAF£
Remove banding holding discharge guard up against
tractor.
-, z _ l
FIG. 1
HOW TO SET UP YOUR TRACTOR
CONNECT BATTERY (See Figs, 2 and 3)
CAUTION: Do not short battery termi-
nals by allowing a wrench or any other
object to contact both terminals at the
same time, Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc,
Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding.
= Remove cardboard packing from seat pan and lift seat
pan to raised position.
o Open battery box door.
Remove terminal protective caps and discard.
if this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
, First connect RED battery cable to positive (+) terminal
with hex bolt, flat washer, lock washer and hex nut as
shown. Tighten securely,
, Connect BLACK grounding cable to negative (-) termi-
nal with remaining hex bolt, flat washer, lock washer
and hex nut. Tighten securely.
o Close battery box door.
7
3/8 HEX BOLT
LARGE FLAT
WASHER
BOOT
NSION SHAFT
_- ,,'," .
BLY
Open battery box door for:
• Inspection for secure connections (to tighten hard-
ware).
• Inspection for corrosion.
• Testing battery.
• Jumping (if required).
• Periodic charging.
LOCK
WASHER
FLAT
WASHER
HEX
BOLT
POSITIVE
(RED)CABLE
NEGATIVE
(BLACK) CABLE
FiG. 2
SEAT
PAN
8OXDOOR
FIG. 3
INSTALL SEAT (See Fig. 4)
Adjust seat before tightening adjustment bolt.
• Remove cardboard packing on seat pan.
• Place seat on seat pan and assemble shoulder bolt.
, Assemble adjustment bolt, Iockwasher and flat washer
loosely. Do not tighten.
, Tighten shoulder bolt securely.
• Lower seat into operating position and sit on seat.
• Slide seat until a comfortable position isreached which
allows you to press clutch/brake pedal all the way
down.
• Get off seat without moving its adjusted position.
• Raise seat and tighten adjustment bolt securely.
SEAT
SEATPAN
SHOULDER
BOLT
•LARGE FLAT WASHER
ADJUSTMENT LOCK WASHER
BOLT
FIG. 4
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
o Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly•
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual.
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig, 5)
The gauge wheels are designed to keep the mower deck in
proper position when operating mower. Be sure they are
properly adjusted to ensure optimum mower performance.
• Assemble gauge wheels with tractor on a flat level
surface.
• Adjust mower to desired cutting height (See "TO AD-
JUST MOWER CUTTING HEIGHT" in the Operation
section of this manual).
- With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the
ground. Install gauge whee! in appropriate hole with
shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and
tighten securely.
, Repeat for opposite side installing gauge wheel in
same adjustment hole.
8
WHEEL
BRACKET
3/8-16
LOCKNUT
3/8 WASHER
GAUGE WHEEU
RG. 5
iNSTALL MULCHER PLATE (See Figs. 6
and 7)
o Install two latch hooks to mulcher plate using screw,
washer, lock washer, and weld nut as shown.
NOTE: Pre-assemble weld nut to latch hook by inserting
weld nut from the top with hook pointing down.
, Tighten hardware securely.
o Raise and hold deflector shield in upright position.
• Place front of mutcher plate over front of mower deck
opening and slide into place, as shown.
Hook front latch into hote on front of mower deck.
, Hook rear latch into hole on back of mower deck.
.g__ mulcher plate
an__ plate wh_le in
HOOK POINTS
FRON THE TOP
WELD NUT __OWN
WELD. WASHER
NUT _
LATCH
HOOK
WASHER
MULCHER
PLATE
LOCK
SCREW
HOOK
LOCK WELD
WASHER NUT
FIGo6
DEFLECTOR
SHIELD
J
L
FiG. 7
TO CONVERT TO BAGGING OR
D_SCHARG_NG
Simply remove mulcher plate and store in a safe place,
Your mower is ROWready for discharging or installation of
optional grass catcher accessory.
NOTE: itis not necessary to change blades. The mulcher
blades are designed for discharging and bagging also.
,/CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE
THE BESTPERFORMANCE AND SATISFACTION FROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
,/ AI! assembly instructions have been completed.
/ No remaining loose parts in carton.
v" Batteryis properly prepared and charged. (Minimum
1 hour at 6 amps).
,/ Seat is adjusted comfortably and tightened securely.
,/ All tires are properly inflated. (For shipping purposes,
the tires were overinftated at the factory).
,/ Be sure mower deck is properly leveled side-to-side/
front4o-rear for best cutting results. (Tires must be
properly inflated for leveling).
,/ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
/ Check wiring. See that all connections are still secure
and wires are properly clamped.
/ Before driving tractor, be sure freewheel control is in
drive position.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRAA 7TENTION TO THE FOLLOWING IMPORTANT
iTEMS:
,/ Engine oil is at proper level.
_/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
_/ Become familiar with all controls - their location and
function. Operate them before you start the engine.
/ Be sure brake system is in safe operating condition.
,/ Itis important to purge the transmission before operat-
ing your tractor for the first time. Follow proper starting
and transmission purging instructions (See'q-O START
ENGINE" and "PURGE TRANSMISSION" in the Op-
9
eration section of this manual),
LATCH
HOOKS
O
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
E:3A,
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF
FUEL CHOKE MOWER HEIGHT
N
REVERSE NEUTRAL
MOWER LIFT
ATTACHMENT
CLUTCH ENGAGED
DIFFERENTIAL PARKING BRAKE UNLOCKED
LOCK LOCKED
H
HIGH LOW
ATTACHMENT
CLUTCH DISENGAGED
®;I
PARKING BRAKE
IGNITION
DANGER, KEEP HANDS AND FEET AWAY
HYDROSTATIC FREE WHEEL
(Hydro Models only)
10
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFE_ RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrationswithyour tractor to familiarize yourself with the iocations of various controls and adjustments. Save
this manual for future reference.
THRO't_LF_JCHOKE
CONTROL
ATTACHMENT
LiFT LEVER
CLUTCH/BRAKE
PEDAL
FREEWHEEL
CONTROL
APPROX.
SPEED
3 MPH
2MPH
1MPH
Our tractors conform to the safety standards of the American National Standards institute.
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor.
LIGHT SWITCH: Turns the headlights on and off.
THROTTLE/CHOKE CONTROL: Used for starting and
controlling engine speed.
CLUTCH/BRAKE PEDAL: Used fordeclutching and brak-
ing the tractor and starting the engine.
PARKING BRAKE: Locks clutch/brake pedal into the
brake position.
FREEWHEEL CONTROL - Disengages transmission for
pushing or slowly towing the tractor with the engine off.
HEIGHT
ADJUSTMENT
iNDICATOR
BRAKE
MOTION
CONTROL
LEVER
FIG, 8
MOTION CONTROL LEVER: Selects the speed and
direction of tractor.
ATTACHMENT LiFT LEVER: Used to raise and lower the
mower deck or other attachments mounted to your tractor.
LiFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position.
IGNITION SWITCH: Used for starting and stopping the
engine.
HEIGHT ADJUSTMENT INDICATOR: Used to adjust the
mower cutting height.
AIVIMETER: Indicates battery charging (+) or discharging
(°).
11
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can
result in severe eye damage. A_wayswear safety glasses or eye shields while operating your
tractor or performing any adjustments or repairs. We recommend a wide vision safety mask
over the spectacles or standard safety glasses.
HOWTO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 9)
Your tractor isequipped Withan operator presence sensing
switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake win shut off the engine.
• Depress clutch/brake pedal into full "BRAKE" position
and hold.
• Place parking brake lever in"ENGAGED" position and
release pressure from clutch/brake pedal. Pedal should
remain in "BRAKE" position. Make sure parking brake
will hold tractor secure.
ATTACHMENT CLUTCH LEVER
"ENGAGED" POSmON
THROTTLE 'NGAGED"
CONTROL POSITION
"BRAKE" PARKING BRAKE
POSITION "ENGAGED"
IGNITION
SWITCH
POSITION
MOTION CONTROL
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
TO USE THROTTLE CONTROL {See Fig. 9)
Always operate engine at full throttle.
* Operating engine at tess than full throttle reduces the
battery charging rate.
, Full throttle offers the best bagging and mower perfor-
mance.
TO MOVE FORWARD AND BACKWARD (See
Fig. 9)
The direction and speed of movement is controlled by the
motion control lever.
, Start tractor with motion control lever in neutral (N)
position.
, Release parking brake and clutch/brake pedal.
• Slowly move motion control lever to desired position.
NOTE: The effort to move the motion control lever will
reduce after the first few hours of use. This is normal.
CLUTCHtBRAKE PEDAL
"DRIVE" POSITION
FIG. 9
STOPPING (See Fig. 9)
MOWER BLADES -
• Move attachment clutch lever to "DISENGAGED" po-
sition.
GROUND DR1VE -
• Depress clutch/brake pedal into full "BRAKE" position.
• Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
ENGINE -
, Move throttle control to stow (,_m_) position.
NOTE: Failure to move throttle control to slow (,_!.)
position and allowing engine to idle before stopping may
cause engine to "backfire".
. Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
• Never use choke to stop engine.
TO ADJUST MOWER CUTTING HEIGHT (See
Fig. 9)
The position of the attachment lift lever determines the
cutting height.
* Grasp lift lever.
Press plunger with thumb and move lever to desired
position.
The cutting height range is approximately 1-1/2to 4". The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate and
may vary depending upon soil conditions, height of grass
and types of grass being mowed.
, The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
, For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.
12
OPERATION
TO OPERATE MOWER (See Fig. 10) TO TRANSPORT (See Figs. 8 and 11)
Your tractor isequipped with anoperator presence sensing When pushing or towing your tractor, be sure to disengage
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.
, Select desired height of cut.
* Start mower blades by engaging attachment clutch
control.
o TO STOP MOWER BLADES - disengage attachment
clutch control
_, or the.dis°
transmission by placing freewheel control in freewheeling
position. Free wheel control is located at the rear drawbar
of tractor.
, Raise attachment tift to highest position with attach-
ment lift control.
- Pull freewheel control knob out and hold in position by
inserting retainer spring into forward hole of control
rod,
° Do not push or tow tractor at more than two (2) MPH.
To reengage transmission, reverse above procedure,
_,_OTE: To protect hood from damage when transporting
your factor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).
DISCHARGE
"\.. GUARD
FIG. 10
TO OPERATE ON HILLS
• Choose the slowest speed before starting up or down
hills.
• Avoid stopping or changing speed on hills.
• If slowing is necessary, move throttte control lever to
slower position.
- If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
• Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL ([!) POSITION WHEN THE
CLUTCH/BRAKE PEDAL iS DEPRESSED.
• To restart movement, slowly release parking brake and
clutch/brake pedal.
, Slowly move motion control lever to slowest setting.
. Make all turns slowly.
FiG. 11
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 17)
o The engine inyour tractor has been shipped, from the
factory, already filled with summer weight oil.
Check engine oil with tractor on level ground.
Unthread and remove oil fill cap/dipstick; wipe oil off.
Reinsert the dipstick into the tube and rest oil fill cap on
the tube. Do not thread the cap onto the tube. Remove
and read oil level. If necessary, add oil until "FULL"
mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).
• To change engine oil, see the Customer Responsibili-
ties section in this manual.
13
OPERATION
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane. (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life), Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and let it run unti! the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage instruc-
tions for additional information. Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may' occur.
^ CAUT r. Of
_, filler ne_rfillo Wipe off any
spill_ot store, spill or
u.m ear ,. ope.f!ame.
COLD WEATHER STARTING ( 50 ° F and below)
. When engine starts, allow engineto run withthe throttle
control in the choke (\ ) position until the engine runs
roughly, then move throttte control to fast (,1_)position.
This may require an engine warm-up period from
several seconds to several minutes, depending on the
temperature.
HYDROSTATIC TRANSMISSION WARM UP
Before driving the unit in coid weather, the transmis-
sion shoutd be warmed up as follows:
• Be sure the tractor is on level ground.
, Place the motion control lever in neutral.
Release the parking brake and let the clutch/brake
slowly return to operating position.
, Allow one minute for transmission to warm up.
This can be done during the engine warm up
period.
The attachments can also be used during the engine
warm-up period after the transmission has been warmed
up.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See "TO
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual.
PURGE TRANSMISSION
TO START ENGINE (See Fig. 9)
When starting the engine for the first time or ifthe engine
has run out of fuel, it wit! take extra cranking time to move
fuel from the tank to the engine.
. Be sure freewheel control is in the transmission en-
gaged position.
, Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.
• Place motion contro! lever in neutral (N) position.
= Move attachment clutch to "DISENGAGED" position.
• Move throttle control to choke (1\1) position.
Note: Before starting, read the warm and cold starting
procedures below.
• Insertkey into ignition and turn key clockwise to"START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen sec-
onds per minute. If the engine does not start after
several attempts, move throttle control to fast (,_)
position, wait afew minutes and try again. If engine still
does not start, move the throttle control back to the
choke (!\l) position and retry.
WARM WEATHER STARTING (50° F and above)
When engine starts, move the throttle control to the fast
(,1_)position.
• The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.
To ensure proper operation and performance, it is recom-
mended that the transmission be purged before operating
tractor for the first time. This procedure wilt remove any
trapped air inside the transmission which may have devel-
oped during shipping of your tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT
SHOULD BE PURGED AFTER REINSTALLATtON
BEFORE OPERATING THE TRACTOR.
° Place tractor safely on level surface with engineoff and
parking brake set.
. Disengage transmission by placing freewheel control
in freewheeling position (See "TO TRANSPORT" in
this section of manual).
• Sitting in the tractor seat, start engine. After the engine
isrunning, move throttle control to slow ('gh) position.
With motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.
• Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this
procedure three (3) times.
14
OPERATION
NOTE: During this procedure there will be no movement of
drive wheels. The air isbeing removed from hydraulic drive
system.
, Move motion controileverto neutral(N) position. Shut-
off engine and set parking brake.
• Engage transmission by placing freewheel control in
driving position (See '%0 TRANSPORT" in this section
of rnanuaO.
o Sitting in the tractor seat, start engine. Afterthe engine
is running, move throttle control to half (1/2) speed.
With motion control lever in neutrat (N) position, slowly
disengage dutch/brake pedal.
• S!owiy move motion control lever forward, after the
tractor rnoves approximately five (5) feet, slowly move
motion control lever to reverse position. After the
tractor moves approximately five (5) feet return the
motion control .:,/er to the neutral (N) position. Repeat
this procedure with the motion control lever three (3)
times
Your tractor is now purged and now ready for normal
operation.
MOWING T PS
• Tire chains cannot be used when the mower housing is
attached to tractor.
o Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.
, The left hand side of mower should be used for trim-
ming.
o Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
tractor. This wi!t result in a more even distribution of
'clippings and more uniform cutfir_g.
• When mowing large areas, star_ by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 12).
. If grass is extremely tail, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings, Make first cut relatively high; the second to the
desired height.
• Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis-
charge of material. Regulate ground speed by select-
ing a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
F_G. 12
#_ULCHtNG _v_OWJNGTiPS
IMPORTANT; FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT_UP GRASS AND
TRASH° CLEAN AFTER EACH USE.
The special mulching blade will recut the grass clip-
pings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass
and not be noticed. Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed
as this wifl provide the best recutting action of the
b_adeso
Avoid cutting your lawn when itis wet. Wet grass tends
to form clumps and interferes with the mulching action.
The best time to mow your lawn isthe early afternoon.
At this time the grass has dried and the newly cut area
wi!l not be exposed to the direct sun.
, For best results, adjust the mower cutting height so that
the mower cuts off only the top one-third of the grass
blades (See Fig. 13). For extremely heavy mulching,
reduce your width of cut on each pass and mow slowly.
MAX 1/3
FiG. 13
, Certain types of grass and grass conditions may re-
quire that an area be mulched a second time to com-
paetely hide the clippings. When doing a second cut,
mow across or perpendicular to the first cut path.
Change your cutting pattern from week to week. Mow
north to south one week then change to east to west the
next week. This will help prevent matting and graining
of the lawn.
!5
CUSTOM BILITi
MAINTENANCE SCHEDULE
FILL iN DATES
AS YOU COMPLETE
REGULAR SERVICE
Check Brake Operation
Check Tire Pressure
Check for Loose Fasteners
Sharpen/Replace Mower Blades
Lubricatior_ Chart
Check Battery LeveVRecharge
Clean Battery and Terminals
Check Transaxle Cooling
Adjust Blade Belt(s) Tension
Adjust Motion Drive Belt(s) Tension
Check Engine Oil Level
Change Engine Oil
Clean Air Filter
Clean Air Screen
Inspect MuffledSpark Arrester
Replace Oil Filter (If equipped)
Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
RepLace Fuel Filter
1 - Char" e more often when operating under a heavy load or in hi.(
2 - Service more often when operating in dirty or dusty' conditions.
3 * It equipped with oil filter, change oil every 50 hours.
4 * Replace blades more often when mowing in sandy soil.
_ERVICE DATES
_5
V'5
V'2
V'IV'
V'
hambienttemperatures.t5 - Ifequip _edwithadjustablesystem,
6 - Notrequiredif equippedwith maintenance-freebattery,
7 - Tightenfront axle pivotboltto 35ft.-Ibs, maximum.
Donotovertighten,
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintainyour tractor.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
• Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear, A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.
BEFORE EACH USE
• Check engine oil level.
• Check brake operation.
• Checktire pressure.
, Check for loose fasteners.
LUBRICATION CHART
(_) ZERK(_)
(_) FRONT
BEARING ZERK
"FRONT WHEEL
BEARING ZERK
ENGINE(_)
®
CLUTCH
PIVOT(S)
(_) SAE 30 OR 10W30 MOTOR OIL
(_) GENERAL PURPOSE
(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-
DERED GRAPHITE TYPE LUBRICANT SPARINGLY,
16
GREASE
CU PO
TRACTOR - The blade can be sharpened with a file or on a grinding
Always observe safety rules when performing any mainte-
nance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
(See "TO ADJUST BRAKE" in the Service and Adjust-
ments section of this manual).
TIRES
o Maintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual).
, Keep tires free of gasoline, oi!, or insect control chemic
ca!s which can harm rubber.
, Avoid stumps, stones, deep ruts, sharp objects and
other hazards :hat may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
BLADE CARE
For best results mower blades must be kept sharp. Re-
place bent or damaged blades.
BLADE REMOVAL (See Fig, 14)
o Raise mower to highest position to allow access to
blades.
• Remove hex bolt, lock washer and flat washer securing
blade.
, Install new or resharpened blade with trailing edge up
towards deck as shown.
, Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
• Tighten bolt securely (30-35 FL Lbs. torque).
IMPORTANT: BLADE BOLT ISGRADE 8 HEATTREATED.
NOTE: We do not recommend sharpening blade - but ifyou
do, be sure the blade is balanced.
BLADE _'_._ MANDREL
-_'_ "_--_. I TRAILING EDGE
FLAT WASHER <_ _
*A GRADE 8 HEAT TREATED BOLT CAN BE
iDENTIFiED BY SIX LINES ON THE BOLT HEAD,
FIG. 14
TO SHARPEN BLADE (See Fig, 15)
Care should be taken to keep the blade balanced, An
unbalanced blade will cause excessive vibration and even-
tual damage to mower and engine.
17
wheel. Do not attempt to sharpen while on the mower.
o To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a cone
balancer, fotiow the instructions supplied with bal-
ancer).
, Slide Nade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position, if either end of the blade moves downward,
sh _rpen the heavy end until the blade is balanced.
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
CENTER HOLE
/
5/8" BOLT
OR PiN
FiG, 15
BATTERY
Your tractor has a battery charging system which is suffi-
cient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.
, Keep battery and terminals clean.
, Keep battery bolts tight.
Keep small vent holes open (See "CONNECT BAT-
TERY" in the Assembly section of this manual).
, Recharge at 6o10amperes for 1 hour.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
Open battery box door.
Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor.
, Wash battery with solution of four tablespoons of
baking sodato one gallon ofwater. Be careful notto get
the soda solution into the cells.
® Rinse the battery with plain water and dry.
, Clean terminals and battery cable ends with wire brush
until bright.
Coat terminals with grease or petroleum jelly.
, Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manual).
V=BELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustaMe. Replace belts if they begin to slip from wear.
TRANSAXLE COOLING
The fan and cooling fins of transmission should be kept
clean to assure proper cooling.
Do not attempt to clean fan or transmission while engine is
running or while the transmission is hot.
BLADE
Loading...