Craftsman 917259551 Owner’s Manual

MODEL NUMBER 917.259551 OWNER'SMANUAL

oAssembly oOperation

oCustomer Responsibilities oService and Adjustments

oRepair Parts

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

SAFETY RULES

Safe Operation Practices for Ride-On Mowers &

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS iNJURY OR DEATH

L GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the machine before starting

• Only allow responsible adults, who are familiar with the instructions, to operate the machine

• Clear the area el objects such as rocks, toys, wire, etc, which could be picked up and thrown by the blade

• Be sure the area is clear of other peopte before mowing Stop machine if anyone enters the area

• Never carry passengers

'* Do not mow in reverse unless absolutely necessary Always

look down and behind before and whife backing

• Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the

entire grass catcher or the guard in place

o Slow down before turning

• Never leave a running machine unattended Always turn off blades, set parking brake, stop engine, and remove keys before dismounting

• Turn off blades when not mowing

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial light

• Do not operate the machine while under the influence of alcohol or drugs

• Watch for traffic when operating near or crossing roadways

o Use extra care when loading or unloading the machine into

a trailer or truck

I1o SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipove raccidents, which can result in severe injury o rdeath

All slopes require extra caution. If you cannot back up the

slope or if you feel uneasy on it, do not mow it

DO:

• Mow up and down siopes, not across

• Remove obstacles such as rocks, tree limbs, etc

• Watch for holes, ruts, or bumps Uneven terrain could overturn the machine Tail grass can hide obstacles

• Use slow speed Choose a tow gear so that you will not have

to stop or shift while on the slope

• Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability

• Use extra care with grass catchers or other attachments These can change the stability of the machine

• Keep all movement on the slopes slow and gradual Do not

make sudden changes in speed or direction_

• Avoid starting or stopping on a slope if tires lose traction, disengage the blades and proceed slowly straight down the

slope

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible

• Do not mow near drop-offs, ditches, or embankments The

mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in

• Do not mow on wet grass. Reduced traction couid cause

sliding

• Do not try to stabilize the machine by putting your foot on the

ground.

• Do not use grass catcher on steep slopes

111.CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the

machine and the mowing activity Never assume that children wilt remain where you last saw them

• Keep children out of the mowing area and under the watchful care of another responsible adult

• Be alert and turn machine off if children enter the area

• Before and when backing, _ookbehind and down for small

children

• Never carry children They may lalt off and be seriously

injured or interfere with safe machine operation

• Never allow children to operate the machine

• Use extra care when approaching blind corners shrubs. trees, or other obiects that may obscure vision

IV. SERVICE

• Use extra care in handling gasoline and other fuels Theyare flammable and vapors are explosive

Use only an approved container

Never remove gas cap or add fuel with fl'_e engine running Allow engine to cool before refueling Do not

smoke

Never refuel the machine indoors Never store the machine or fuet container inside where

there is an open flame, such as a water heater

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition

• Never tamper with safety devices Check their proper operation regularly

• Keep machine free el grass, leaves, or other debris build-up Clean oil or fuel spillage Allow machine to cool beiore storing

• Stop and inspect the equipment il you strike an obiect Repair, if necessary, before restarting

- Never make adjustments or repairs with the engine running

• Grass catcher components are subject towear, damage, and deterioration, which could expose moving parts or at!ow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec- essary

• Mower blades are sharp and can cut Wrap the blade(s) or wear gloves, and use extra caution when servicing them

• Check brake operation {requently Adiust and service as required

i ii1,1,, IIH. ,,, ii ii i i , i IH, i,J, ,i i i i i Hi

portant safety precautions. It means CAUTION!!! BECOMEALERT!!I YOUR

Look for this symbol to point out im-

i iiii, iii H,,,I, IH I III , I H,,,,,

SAFETY IS INVOLVED.

.........................CAUTioN:Aiwaysdi oo.nectsparkp.,g.........

spark plug in order to prevent accidental wire and place wire where it cannot contact starting when setting up, transporting,

adjusting or making repairs.

''''L ' :_-- :_

IH'll I'll . I II IIII I I IHHH

A WARNING

The engine exhaust from this product con- tains cliemicals known to the State of Califor-

nia to cause cancer, birth defects, or other reproductive harm°

CONGRATULATIONS on your purchase of a Sears Tractor,, It has been designed, engineered and manufac-

tured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized

Service CentedDepartmenL We have competent, well- trained technicians and the proper tools to service or repair

this tractor Please read and retain this manuai. The instructions win

enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".

MODEL

,,lUMBER

917.259551

SERIAL NUMBER

DATE OF PURCHASE THEMODELANDSERIALNUMBERSWtLLBEFOUND

ON A PLATE UNDER THE SEAT YOUSHOULDRECORDBOTHSERIALNUMBERAND

DATE OF PURCHASE AND KEEPIN A SAFE PLACE FOR FUTURE REFERENCE,

PRODUCT SPECIFiCAT ONS

HORSEPOWER: 15,5

GASOUNE CAPACITY ; .25 GALLONS OIL TYPE (AP[-SF/SG/SH): SAE 10W30 (above 32°F)

OIL CAPACITY: Wi FILTER: 40 PINTS

SPARK PLUG: CHAMPION RC12YC

(GAP: 040")

VALVE CLEARANCE: NOT ADJUSTABLE

_ H

GROUND SPEED (MPH): FORWARD: 0 -5 5

TIRE PRESSURE: FRONT: 14 PS1

CHARGING SYSTEM: 3 AMPS BATTERY

BATTERY: AMP/HR: 30

BLADE BOLT TORQUE: 30-35 FT. LBS.

AND TYPE: UNLEADED REGULAR

SAE 5W-30 (below 32°F)

W/O FILTER: 35 PlNTS

REVERSE: 0-24

REAR: 10 PSi

5 AMPS HEADLIGHTS

MIN CCA: 240

CASE SIZE: UtR

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct.. Contact your nearest Sears store for details.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable local or state laws

CUSTOMER RESPONSIBRUTIES

• Read and observe the safety rules. ° Follow a regular schedule in maintaining, caring for and

using your tractor,

• Follow the instructions under "Customer Responsibili- ties" and "Storage" sections of this owner's manual,

(if any)_ If a spark arrestor is used, it should be maintained in effective working order by the operator,

tn the state of California the above is required by law

(Section 4442 of the California Public Resources Code} Other states may have similar laws Federal taws apply on federal lands, A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual)

' [-IMITED TWOYEAR"WARRANTY 0N CRAFTSMAN RIDING EQUIPMENT ............

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according

to the instructions in the owner's manual, Sears w{tl repair or replace, free of charge, any parts found to be defective in material or workmanship.

This Warranty does not cover: ,, Expendable items which become worn during normal use, such as b_ades, spark plugs, air cleaners, belts, ere

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual.

o Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or

workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE PLEASE CONTACT YOUR NEAREST SERVICE CENTER AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE iS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO

YOUR NEAREST SEARS SERVICE CENTER, (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY) THIS WARRANTY APPLIES ONLY

WHILE THIS PRODUCT IS 1NTHE UNITED STATES This Warranty gives you specific legal rights, and you may also have other rights which may vary from stale to state

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, 1L 60179

,qu n, ,,,i,,

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 16-19

WARRANTY .................................................................. 3

TABLE OF CONTENTS ................................................ 4

INDEX ............................................................................ 4

TRACTOR ACCESSORIES ........................................... 5

ASSEMBLY ................................................................ 7-9

INDEX

Accessories................... :................ 5

Adjustments:

Brake .......................................... 22

Carburetor .................................... 25

Mower:

Front-To-Back ...........................21

Side-To_Side ............... 21

Throttle Control Cable ................ 24

Air Filter, Engine ........................... 18

Air Screen, Engine ............................. !8

Assembly ........................................... 7-9

Battery:

Charging ..............................................7-8

Cleaning ................................ ........ 17

Connecting ............................... 7-8

Starting with Weak Battery ..............23

Storage ....................................... 26

Terminals ................................... 17

Belts:

Motion Drive

Removal/Replacement ..............22

Mower Blade Drive

Removal/Replacement ..... 22

Blade:

Sharpening ................................ 17

Replacement .............................. 17

Brake Adjustment ..................................22

Carburetor Adjustment ..........................25

Controls, Tractor ............................... I 1

Customer Responsibilities .............. 16-19

Engine:

Air Filter .......................... 18

Air Screen, Engine ............. 19

Battery ......................................... 17

Cooling Fins, Engine ............... 19

Engine Oil ............................... 19

Fuel Filter ................................ 19

Spark Plugs ...................................19

Tractor:

BJades ......................................... 17

Lubrication Chart ........................t6

Maintenance Schedule .......... 16

Tire Care .................... 8,17,23

Cutting Height, Mower .................... 12

Electrical:

Interlocks and Relays ............... 24

Schematic ............................... 29

Wiring Diagram ...................... 30

Engine:

Air Filter ................................ 18

Air Screen ................................. t g

Cooling Fins, Engine ........... t9

Oil Change ................... t8

Oil Level ........................... 13, t 8

Oil Type .................. 18

Preparation .................. 13

Repair Parts ...................... 48-53

Starting ........................... 14

Storage ............................... 26

Filters:

Air ....................................... 18

Fuel ................................. 19

Fuel:

Type ............................. 13

Storage .......................... 26

Fuse ........................... 24

Gauge Wheels .................. 8

Hoed RemovaVInstailation ................... 24

Leveling Mower Deck ........................ 21

Lubrication Chart ...................... 16

Maintenance Schedule ............. 16

Mower:

Adjustment, Front-to-Back ...... 21

Adjustment, Side-to-Side ..... 21

Blade Sharpening .......... !7

Blade Replacement ............. 17

Cutting Height .................. 12

Installation ................................ 20

Operation .............................. 13

Removal .................................. 20

Mowing Tips ...................................... !5

Muffler .............................................. 19

Spark Arrestor ...............................3,40

Mulcher Plate ............................ g

OPERATION ............................................................ 10-I ,5

MAINTENANCE SCHEDULE ....................................... 16

SERVICE AND ADJUSTMENTS ............................ 20-25

STORAGE ..................................................................... 26

TROUBLESHOOTING ............................................ 27-28

REPAIR PARTS - TRACTOR .................................. 30-47

REPAIR PARTS - ENGINE ..................................... 48-53

PARTS ORDERING/SERVICE .....................BACK PAGE

Oil:

Cold Weather Conditions .... 13,18

Engine ............................... I8

Storage .................................. 26

Operation ........................ t0-t5

Operating Mower ........ 13

Options:

Accessories .................... 5

Spark Arrestor ........... 3,40

Parking Brake ............. 11_12

Parts Bag ................................. 6

Parts, Replacement!Repair 30-47 Product Specifications 3

Repair Parts ............... 30-47

Safety Rules ........... 2

Seat ........................... 8

Service and Adjustments 20-25

Brake ....... 22

Carburetor .......... 25

Fuse ..................... 24

Hood Removal/Installation 24 Motion Drive Beit

Removal/Replacement 22

Mower B_ade Drive Belt

Remova!/Replacement ...... 22

Mower Adjustment:

Front-to-Back ................. 2t

Side-to-Side .................. 2I

Mower Installation ....... 20

Mower Removal .............. 20

Tire Care ......... 8,17,23

Slope Guide Sheet 55

Spark Plugs .......... t9

Specifications ........ 3

Stading the Engine 13-14

Steering Wheel ...... 7,23

Stopping the Tractor 12

Storage ............................ 26

Throttle Control Cable Adjustment 24

Tires ............ 8.t 7.23

Trouble Shooting Chart 27.28 Transaxle Repair Parts 46-47

Warranty ............. 3

Wiring Diagram ......... 30

Wiring Schematic 29

.n ..i...i.. ! ' i.iii1.1.11.1....1111.1....... i._.i.: . ' .......... .... i. i ....................... ,lulnlln

ACCESSORIES AND ATTACH ENTS

iiI,NII........

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased Most Sears stores can order these items for you when you provide the model number of your tractor

ENGINE

SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER

MAINTENANCE

BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor Many of these are listed below with brief explanations of how they can help you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the

accessories and attachments that are available for your tractor. Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed {or easy

attaching and detaching..

AERATOR promotes deep root growth for a healthy lawn Ta- pered 2 54nch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervaIs to let moisture soak in

Steel weight tray for increased penetration, BAGGER lets you collect grass clippings and leaves for a

healthier, neater !ook_ng lawn. Two Permane,, containers hold

3Q-gallon plastic bags.

BUMPER protects front end of tractor from damage CARTS make hauling easy Variety of sizes available, plus

accessories such as side panel kits, too_ caddy, cart cover, protective mat and dolly

CORING AERATOR takes small plugs out of soil to allow mois-

ture and nutrients to reach grass roots 36-inch swath.. 24

hardened steel coring tips. 150 tb capacity weight tray. EASY OIL DRAIN VALVE makes eli changes easier, faster

FRONT NOSE ROLLER canters in front of mower deck to reduce chances of "scalping" on uneven terrain.

GANG HITCH lets you tow 2or 3 pulFbehind attachments at once, such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments)_

GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain. For mower decks not so

equipped MULCH RAKE/DETHATCHER loosens soil and flips thatch and

matted leaves to lawn sudace for easy pickup Twenty spring tine teeth. Useful to prepare bare areas forseeding. Available for front

or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper. Mounts behind tractor.

MULCHING CLOSE-OUT PLATE KIT, once Installed, Iets you mulch, discharge or bag clippings (bagger optional) without

changing blades For models not equipped as 3-in-1 Convertible mowers. See "MOWER" in the Repair Parts section of this

manual. RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck. Use with 2 x 8 or 2 x 10 lumber ROLLER for smoother lawn surface, 36-inch wide, 184nch

diameterwater-tightdrumhofdsupto3901bs ofweight. Rounded edges prevent harm to tuff Adjustable scraper automatically

cleans drum.

SNOW B LAD E for snow removal only. 14-inch high, 48-inch wide btadeclears42-inch pathwhen angledleft or dght. Raises, lowers

with side lever Adjustable skids; replaceable, reversible scraper bar (Use with tire chains and wheel weights and/or rear drawbar

weight )

SNOWTHROWER has 40-inch swath Drum-type auger handles powdery and wet/heavy snow Mounts easily with simple pin arrangement.. Discharge chute adjusts from tractor seat 6-inch diameter spout discharges snow 10 to 50 feel Lift controlled at

tractor seat. (Use with chains and wheel weights and/or rear drawbar weight.)

SPRAYERS use 12-volt DC electric motor that connects to lhe tractor battery or other 12-volt source, Includes booms for

automatic spraying and hand held wand for spot spraying Wand has adjustable spray pattern. For applying herbicides, insecti- cides, fungicides and liquid fertilizers

SPREADER/SEEDERS make seeding, fertilizing, and weed kill- ing easy. Broadcast spreaders are also useful for granular de-

icers and sand

SWEEPERS let you collect grass clippings and leaves TILLER has 5 hp engine and 36-inch swath to prepare seed beds

cult vate and compost garden residue Titler has its own built-in

lift and depth control system and does NOT require asleeve hitch Fits any lawn, yard or garden tractor Simply hook up to the traclor

drawbar and go! Optional accessories convert unit for dethatching, aerating, hilling without tools

TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree

visibility Hinged metal doors with catch. Keeps operator warm and dry. Remove vinyt sides and windshields for use as sun protector in summer Optional accessories include: tinted/ tempered solid safety glass windshield with hand operated wiper;

12-volt amber caution light for mounting on cab top

VACS for powerful collection of heavy grass clippings and leaves

Optional wand attachment to pick up debris in hard-to-reach

places VAC/CHIPPER includes a chipper-shredder WEIGHT BRACKET for drawbar for snow removal applications

Uses (t) 55 lb weight WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials.

.... u ,, i ,,,u,u .......... _- .........................

CONTENTS OF HARDWARE PACK

L U' UU'U U""UI" I...............

Parts Bag contents shown fu!l size

(1) Large Flat Washer

(1) Hex Bolt 5t16-18 x 1-1/4

........ i, , i ,,,u

(1) Shoulder Bolt _t ! t/2-t 3 x t

(1) Lockwasher 3/8

(1) Locknut 5/16-18

(1) Hex Bolt

3/8q6 x 1

Parts packed separately in carton

Seat

Steering

Wheel

g_ E_

Steering

Boot

Video

Cassette

Q j

Mulcher

Plate

5/16-18

(1) Lock Washer t/2

(1) Washer _'_S

17/32 x 1-3/16 x I2 Gauge

;,,, ..... i ..... ,, ,..... ,,, ,i,,

(2) Screws #t0 x 5/8

(2) Lock

Washers #1_

O /2_Wa_dNuts_10_ I

(2) Washers

16 x 3/4 x t6 Gauge

(2) Hex Bolts 114-20 x 3/4 ,_k_\

, u , u U,l,U,i, , i_,

_ik _Y

(2) Hex Nuts "_.._

114-20 -'_

Manuai

Parts bag contents not shown ful! size

T i i ,, i,,Ul

x 7/8 x 14 Gauge

.... (2) Gauge

, Wheels

_) (2) :Latch T--I

(2) Shoulder

Belts

Steering Wheel \

Adapter

Wheel

_/ Steering

Insert

_') (2)Washers 3/8

Pa_s Bag

Assemblys

Steering

Extension Shaft

Hook

(2) Washers @

9/32 x 5_/.8x,,16 Gau,,ge ...._(2_Lock Washers 1/4

(2) Keys

Slope Sheet

-- j ,, , i, i,,,

ASSE BLY

i , i,i,, lU,,, ,...... ,u,,,,,,= ,,i.................................... ,,i,11,,,

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use

the correct tools as necessary to insure proper tightness..

TOOLS REQUnRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard

wrench sizes are listed

(1) 3/4" Socket w/drive rachet

(2) 7/16" wrenches (1) PHlfips Screwdriver

(2) 1/2" wrenches Tire pressure gauge

(1) 9/16" wrench Utility knife When right or left hand is mentioned in this manual, it

means when you are in the operating position. (seated

behind the steering wheel)

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

o Remove at! accessible loose parts and parts cartons

from carton (See page 6).

o Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flat.

Check for any additional loose parts or cartons and remove.

STEERING

BEFORE ROLUNGTRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT o Slide extension shaft onto lower steering shaft Align

mounting holes in extension and lower shafts and install 5/16 hex bolt and Iocknuto Tighten securely.

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO

18-22 FT, LBS TORQUE

o Place tabs of steering boot over tab slots in dash and

push down to secure,,

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing straight forward,

o Slide steering wheel adapter onto steering shaft exten-

sion,

o Position steering wheel and sleeve assembly so cross

bars are horizontal (left to right) and slide onto adapter.

o Assemble large flat washer, 3/8 lock washer, 3/8 hex

bolt and tighten securely.

o Snap steering wheel insert into center of steering

wheet,

° Remove protective plastic from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTU RE TIRES WHERE TRACTOR IS TO ROLL OFF SKtD

TO ROLL TRACTOR OFF SKiD (See Opera- tion section for location and function of con-

trols)

= Press liftlever plunger and raise attachment lift lever to

its highest position.

o Release parking brake by depressing clutch/brake

pedal

o Place gearshift lever in neutral (N) position o Roll tractor backwards off skid°

o Remove banding holding discharge guard up against

tractor,

FIG. 1

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Figs. 2 and 3)

.............. i ..................... i_, n

CAUTION: Do not short battery termi- nals. Before connecting battery, re-

move metal bracelets, wristwatch bands, rings, etc°

Positive terminal must be connected first to prevent sparking from acciden-

tal grounding.

Remove cardboard packing from seat pan and lift seat pan to raised position.

° Open battery box door.

• Remove terminal protective caps and discard. ° If this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps

° First connect RED battery cable to positive (+) terminal

with hex bolt, fiat washer, lock washer and hex nut as

shown. Tighten securely

o Connect BLACK grounding cable to negative (-) termi-

nal with remaining hex boit, flat washer, lock washer and hex nut. Tighten securely.

,, Close battery box door

ASSEMBLY

Open battery box door for:

o Inspection for secure connections (to tighten hard- SEAT

ware). . Inspection for corrosion . Testing battery.

o Jumping (if required), o Periodic charging

DISCARD TERMINAL PROTECTIVE

CAPS

]

NUT HEX

LOCK WASHER

FLAT

WASHER

SHOULDER

BOLT

ADJUSTMENT

BOLT LOCi( WASHER

SEAT PAN

FIG. 4

LARGE FLAT WASHER

HEX BOLT

POSITIVE (RED) CABLE

NEGATIVE (BLACK) CABLE

FIG, 2

SEAT

PAN

BOX DOOR

FIG. 3

INSTALL SEAT (See Fig. 4)

Adjust seat before tightening adjustment bolt, o Remove cardboard packing on seat pan.

o Place seat on seat pan and assemble shoulder bolt,

• Assemble adjustment bolt, lock washer and flat washer loosely. Do not tighten

o Tighten shoulder bolt securely o Lower seat into operating position and sit on seat. o Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way down.

o Get off seat without moving its adjusted position. o Raise seat and tighten adjustment bolt securely..

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes Correct tire pressure is important for

best cutting performance

Reduce tire pressure to PSi shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing shoutd be propedy leveled See "TO LEVEL MOWER HOUSING" in fl_e

Service and Adjustments section of this manual

CHECK FOR PROPER POSIT_ON OF ALL

BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments

section of this manual Verify that the belts are routed

correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see

that the brake is properly adjusted.. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual,

ASSEMBLE GAUGE WHEELS TO MOWER DECK (See Fig. 5)

The gauge wheels are designed to keep the mower deck in proper position when operating mower Be sure tt_ey are properly adjusted to ensure optimum mower perfolmance

o Assemble gauge wheefs with tractor on a fiat level

surface

,, Adjust mower to desired cutting height (See "TO AD-

JUST MOWER CUTTING HEIGHT" in the Operation section of this manual)

o With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with

shoulder bolt, 3/8 washer, and 3/8-t6 Iocknut and tighten securely

o Repeat for opposite side installing gauge wheel in

same adjustment hole

WHEEL

BRACKET

ASSEMBLY

.......... ,'IM"I ....... H'II......

DEFLECTOR SHIELD

FfG. 5

INSTALL MULCHER PLATE (See Figs. 6

and 7)

= Install two latch hooks to mulcher plate using screw,

washer, lock washer, and weJd nut as shown,

NOTE: Pre-assemble weld nut to iatch hook by insert!ng

weld nut from the top with hook pointing down.

Tighten hardware securely. Raise and hold deflector shield in upright position.

Place front of muicher plate over front of mower deck opening and slide into place, as shown.

Hook front latch into hole on front of mower deck,

Hook rear latch into hole on back of mower deck.

CAUTION: Do not remove discharge guard from mower. Raise and hold

guard when attaching mulcher plate and allow it to rest on plate while in

operation.

WELD NUT

FROM

WELD. WASHER NUT "'_

WASHER

MULCHER PLATE

LOCK

FIG. 6

LOCK WASHER

HOOK

WELD

NUT

LATCH

HOOKS

FIGo 7

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place,, Your mower is now ready for discharging or installation of

optional grass catcher accessory

NOTE: It is not necessary to change blades, The muicher

blades are designed for discharging and bagging also

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEt VE THE BESTPERFORMANCEAND SATISFACTION FROM

THIS QUALITY PRODUCT

PLEASE REVIEW THE FOLLOWING CHECKLIST v" All assembly instructions have been completed

,/ No remaining loose parts in carton, ,/ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps)

,/ Seat is adjusted comfortably and tightened securely ,/ All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory)

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling),

,/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers

v" Check wiring.. See that all connections are still secure

and wires are properly clamped.

,/ Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOW TO USE YOUR TRA CTOR, PAY EXTRA A TTENTION TO THE FOLLOWING IMPORTANT ITEMS:

v" Engine oil is at proper level v' Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,/ Become familiar with al! controls - their location and

function, Operate them before you start the engine

v" Be sure brake system is in safe operating condition ¢" it is important to purge the transmission before operat-

ing your tractor for the firsttime.. Follow proper starting and transmission purging instructions (See"TO START ENG NE and PURGE TRANSMISS O in the Op-

eration section of this manual),

.... i N"

| ! .... i............ ii, .. '" _ .. ............. ...--......_..._... i ,. i i..i ..... i.....

OPERATION

:_, .................. ....... ,_, ............ , ,,,, ,, ,,

These symbols may appear on your tractor or in literature supplied with the product, Learn and understand their meaning

BATTERY CAUTION OR SLOW

WARNING

ENGINE ON ENGINE OFF LIGHTS OFF

REVERSE FORWARD FAST

OIL PRESSURE CLUTCH LIGHTS ON

FUEL

CHOKE

MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

REVERSE

MOWER LIFT

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH ENGAGED

NEUTRAL

HIG H LOW

ATTACHMENT

CLUTCH DISENGAGED

HYDROSTATIC FREE WHEEL

PARKING BRAKE

IGNITION

(Hydro Models onty)

....... ii , , ,i,,,

OPERATION

ii ii1,, i ....

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments, Save this manual for future reference.

THROTTLE/CHOKE CONTROL

CLUTCHIBRAKE PEDAL

AMMETER

ATTACHMENT IGNITION POSITION CLUTCH LEVER SWITCH

," . . LIFT LEVER

_. PLUNGER

PARKING BRAKE

LIGHT SWITCH

ATTACHMENT LIFT LEVER

MOTION CONTROL LEVER

HEIGHT ADJUSTMENT

INDICATOR

F}: I" CONTROL

APPROXo SPEED

3 MPH

2MPH

1MPH

Our tractors conform to the safety standards of the American National Standards tnstitute_

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your

tractor,

LIGHT SWITCH: Turns the headlights on and off

THROTTLE/CHOKE CONTROL: Used for starting and

controlling engine speed. CLUTCHIBRAKE PEDAL: Used for declutching and brak-

ing the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the

brake position, FREEWHEEL CONTROL - Disengages transmission for

pushing or sfowly towing the tractor with the engine off.

FIG, 8

MOTION CONTROL LEVER: Selects the speed and direction of tractor,

ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your tractor

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position

IGNITION SWITCH: tJsed for starting and stopping the engine

HEIGHT ADJUSTMENT INDICATOR: Used to adjust the mower cutting height

AMMETER: Indicates battery charging (+) or discharging

(-).

L, i ..... ,,,,='_' 1, _ ,,

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your

tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses.

i ..................................

OPERATION

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 9) Your tractor isequipped With an operator presence sensing

switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking

brake will shut off the engine . Depress clutch/brake pedal into full "BRAKE" position

and hot&

, Place parking brake lever in"ENGAGED" position and

release pressure from clutch/brake pedal, Pedal should remain in "BRAKE" position, Make sure parking brake

will hold tractor secure.

ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION

THROTTLE

CONTROL POSITION

"BRAKE" PARKING DRAKE POSITION "ENGAGED"

IGNITION

SWITCH

POSITION

MOTION CONTROL

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass, To eliminate this possibility,

always stop engine when stopping tractor on grass areas

pletely, as described above, before leav- CAUTION: Always stop tractor com-

ing the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 9)

Always operate engine at full throttle o Operating engine at less than full throttle reduces the

battery charging rate

° Full throttle offers the best bagging and mower perfor-

mance

TO MOVE FORWARD AND BACKWARD

(See Fig. 9)

The direction and speed of movement is controlled by the

motion control leven = Start tractor with motion control lever in neutral (N)

position

• Release parking brake and clutch/brake pedal o Slowly move motion control lever to desired position

"DISENGAGED" POSITION

CLUTCH/BRAKE PEDAL "DRIVE" POSITION

FIG. 9

STOPPING (See Fig. 9)

MOWER BLADES -

= Move attachment clutch lever to "DISENGAGED" po-

sition.

GROUND DRIVE

° Depress clutch/brake pedal into full "BRAKE" position o Move motion control lever to neutral (N) position,

IMPORTANT: THE MOT!ON CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL tS DEPRESSED ENGINE -

o Move throttle control to slow (,_.) position.

NOTE; Failure to move throttle control to slow (_) position and allowing engine to idle before stopping may

cause engine to "backfire" , Turn ignition key to "OFF" position and remove key,

Always remove key when leaving tractor to prevent unauthorized use.

o Never use choke to stop engine,

TO ADJUST MOWER CUTTING HEIGHT (See

Fig. 9)

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever. o Press plunger with thumb and move lever to desired

position

The cutting height range is approximately 1-1/2 to 4". The

heights are measured from the ground to the blade tip with

the engine not running. These heights are approximate and

may vary depending upon soil conditions, height of grass

and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months, For healthier and better looking lawns, mow often and after moderate growth

o For best cutting performance, grass over 6 inches in

height should be mowed twice Make the first cut relatively high; the second to desired height

OPERATION

i,n,i, ilUlU ....i

TO OPERATE MOWER (See Fig. 10)

Your tractor is equipped with an operator presence sensing switch, Any attempt by the operator to ieave the seat with

the engine running and the attachment clutch engaged will shut off the engine, o Select desired height of cut, ° Start mower blades by engaging attachment clutch

control.

, TO STOP MOWER BLADES - disengage attachment

clutch control..

j_, CAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the dis-

c,ha.rge guard,in place.

, i i,,,,llnluu!

TO TRANSPORT (See Figs. 8 and 11)

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling

position. Free wheel control is located at the rear drawbar of tractor.

o Raise attachment lift to highest position with attach-

ment lift control

= Pull freewheel control knob out and hold in position by

inserting retainer spring into forward hole of control

rod, o Do not push or tow tractor at more than two (2) MPH = To reengage transmission, reverse above procedure

NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be sure hood is closed and secured to tractor Use an appropriate means of tying

hood to tractor (rope, cord, etc)

DISCHARGE GUARD

FIG. 10

TO OPERATE ON HILLS

I ........A CAUTION: Do not driv'e'up or down hills .....

with slopes greater than 15° and do not

, _ ......drive across any slope_ ..................

o Choose the slowest speed before starting up or down

hills.

= Avoid stopping or changing speed on hills.

- If slowing is necessary, move throttle control lever to slower position°

. If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking brake.

• Move motion control lever to neutral (N) positiono IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED,

° To restart movement, slowly release parking brake and

clutch!brake pedal.

• Slowly move motion control lever to slowest setting. ° Make all turns slowly

FIG. 11

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 17)

• The engine inyou rtractor has been shipped, from the factory, already filled with summer weight oil.

. Check engine oil with tractor on level ground

• Unthread and remove oil fill cap/dipstick; wipe oit off

Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube, Remove and read oil level. If necessary, add oil until "FULL"

mark on dipstick is reached.. Do not overfill.

o For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual)

o To change engine oil, see the Customer Responsibili-

ties section in this manual.

.. : i.. . . . t...4_.... ...... ,. .i .i.¸ ..i.. • ........ ...............................

OPERATNON

........ ,,,rlJ....

ADD GASOLINE

• Fill fuel tank_ Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce va{ve life) Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: WHEN OPERATING iN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent

damage may occur.

filler neck. Do notoverfilL Wipe off any CAUTION: Fill to bottom of gas tank

spilled oil or fuel. Do not store, spill or

- , , ....... n i, ,u,,i i,:1

TO START ENGINE (See Fig. 9)

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine o Be sure freewheel control is in the transmission en-

gaged position

o Sit on seat in operating position, depress clutchtbrake

pedal and set parking brake

o Place motion control lever in neutral (N) position.

o Move attachment clutch to "DISENGAGED" position

o Move throttle control to choke (N) position Note: Before starting, read the warm and cold starting

procedures below o Insert key into ignition and turn key clockwise to"START"

position and release key as soon as engine starts. Do not run starter continuously for more than fifteen sec-

onds per minute° If the engine does not start after several attempts, move throttle control to fast (,_)

position, wait afew minutes and try again If engine stiN does not start, move the throttle control back to the

choke (N) position and retry.

WARM WEATHER STARTING (50° F and above) o When engine starts, move the throttle controlto the fast

(,t_) position.

o The attachments and ground drive can now be used. tf

the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke

as described above,

use gasoline near an open flame.

i u..nl ii, _"_ -::=:="•'""1 ¸ ' i lUMUUl I',1

COLD WEATHER STARTING ( 50° F and below) . When engine starts, allow engine to run with the throttle

control in the choke ( \ ) position until the engine runs

roughly, then move thrott e contro to fast (,_) pos tion This may require an engine warm-up period from several seconds to several minutes, depending on the

temperature.

HYDROSTATIC TRANSMISSION WARM UP

o Before driving the unit in cold weather, the transmis-

sion shoutd be warmed up as follows:

o Be sure the tractor is on level ground

• Place the motion control lever in neutral. Release the parking brake and let the clutch/brake

slowly return to operating position

o Allow one minute for transmission to warm up

This can be done during the engine warm up period

. The attachments can also be used during the engine

warm-up period afterthe transmission has been warmed up.

NOTE; If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance, See "TO

ADJUST CARBURETOR" in the Service and Adjustments section of this manual.

PURGE TRANSMISSION

_W renga_

hile the engine is run- I

To ensure proper operation and performance, it is recom- mended that the transmission be purged before operating

tractor for the first time. This procedure will remove any trapped air inside the transmission which may have devel- oped dudng shipping of your tractor.

IMPORTANT; SHOULD YOUR TRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, tT

SHOULD BE PURGED AFTER REINSTALLATION

BEFORE OPERATING THE TRACTOR

• Place tractor safely on level surface with engine off and parking brake set.

o Disengage transmission by placing freewheel control

in freewheeling position (See "TO TRANSPORT" in

this section of manual).

o Sitting in the tractor seat, start engine, After the engine

is running, move throttle control to slow (,_,) position,

With motion control lever in neutral (N) position, sfowly

disengage clutch/brake pedal,

• Move motion control lever to ful! forward position and hold for five (5) seconds Move lever to full reverse

position and hold for five (5) seconds Repeat this procedure three (3) times

.... irl,, u .... ii i UUlll,lll, llll ...................... ii

OPERATUO

............... i,, ,UllllllUU, ,,u , ,, iii i i

NOTE" During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive

system,. . Move motion control lever to neutral (N) position., Shut-

off engine and set parking brake

o Engage transmission by placing freewheel control in

driving position (See "TO TRANSPORT" in this section of manual),

- Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed,

With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal,

o Slowly move motion control lever forward, after the

tractor moves approximately five (5) feet, slowly move motion control lever to reverse position After the

tractor moves approximately five (5) feet return the motion control ]everto the neutral (N) position. Repeat

this procedure with the motion control lever three (3) times

. Your tractor is now purged and now ready for normal

operation,

MOWING TriPS

• Tire chains cannot be used when the mower housing is attached to tractor_

o Mower should be properly teveied for best mowing

performance. See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual,,

o The left hand side of mower should be used for trim-

ruing

• Drive so that clippings are discharged onto the area that has been cuL Have the cut area to the right of the

tractor This will result in a more even distribution of clippings and more uniform cutting.

° When mowing large areas, start by turning to the right

so that clippings wilt discharge away from shrubs, fences, driveways, etc, After one or two rounds, mow in the opposite direction making left hand turns unti! finished (See Fig 12),

. if grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip- pings, Make first cut relatively high; the second to the desired heighL

° Do not mow grass when it is wet, Wet grass will plug

mower and leave undesirable clumps° Allow grass to dry before mowing,

• Always operate engine at full throttle when mowing to assure better mowing performance and proper dis- charge of material, Regulate ground speed by select- ing a low enough gear to give the mower cutting

performance as well as the quality of cut desired.

. When operating attachments, select a ground speed

that will suit the terrain and give best performance of the attachment being used,

FIG. 12

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH CLEAN AFTER EACH USE

. The special mulching blade will recut the grass clip-

pings many times and reduce them in size so that as they fall onto the lawn they witl disperse into the grass

and not be noticed, Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the

btades,

o Avoid cutting your lawn when it is wet Wet grass tends

to form clumps and interferes with the mulching action The best time to mow your lawn is the early afternoon

At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

,, For best results, adjust the mower cutting height so that

the mower cuts off only the top one-third of the grass

blades (See Fig. t3) For extremely heavy mulching, reduce your width of cut on each pass and mow slowly

MAX 113

tit rt,l,_L,

I#1 I1_! =.t,

=.,

FIG. 13

o Certain types of grass and grass conditions may re_

quire that an area be mulched a second time to corn_ pletely hide the clippings, When doing a second cut, mow across or perpendicular to the first cut path,

o Change your cutting pattern from week to week Mow

north to south one week then change to east to west the next week, This will help prevent matting and graining

of the lawn

'15

OUSTOI IJER RESPONSBIB UTHES

iviAINTENANCE SCHEDULE /_ ./._e_'_,o_d _/_"

FILL IN DATES /_,,,_/___ ._0_" AS YOU COMPLETE /_.,._/_"_?,'_"a/_,_O9,__._"

REGULAR SERVICE __TSERVICE DATES

Check Brake Operation _#/ _' ...... l /

Check Tire Pressure _

T Check for Loose Fasteners _' _#'

i Sharpen/Replace Mower Blades ._ _ _ _/'4

, Lubrication Chart I_ 6#t

T Check Battery LeveltRecharge ___ _e ..........

v' v'

Clean Battery and Terminals Check Transaxte Cooling

Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level

Change Engine Oft

E Clean Air Filter I

N ! Clean Air Screen .... I

G i Inspect Muffler/Spark Arrester l

I Replace OIl Filter (lf equipped)

NE Clean Engine Cooling Fins

Replace Spark Plug Replace Atr Filter Paper Cartridge

Replace Fuet Filter

1 - Change mere oilen when operating under a heavy load or in high ambient temperatures

2 - Service more ellen when operagng indirty or dusty conditions 3 - t! equipped with oil tilter, change ell eve N 50 hours 4 - Replace blades mote otlen when mowing in sandy soil

e,'

Iv'2

' tvSi

2 .....

5 - if equipped with ad}ustab_e system

6 ,.Not required il eq_Jipped with maintenance-free battery

7 - Tighten front axle pivot bo!l lo 35 It -tbs maximum

De nol overtighten

GENERAL RECOIVlMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence, To

receive full value from the warranty, operate r must maintain

tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor

AII adjustments in the Service and Adjustments section of this manual should be checked at least once each season,

Once a year you should replace the spark plug, clean or replace air filteq and check blades and belts for

wear, A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better

and fast longer

BEFORE EACH USE

o Check engine oil level. o Check brake operation

o Check tire pressure.

• Check for loose fasteners.

LUBRICATION CHART

(_! SPINDLE ZER K ___.._ SPIN DLE ZER K (_)

(_) FRONT WHEEL_I_ ............. ]/T'_ FRONT WHEEL (_

BEARING ZERK _ I _ _ BEARING ZERK

ENGINE (_)

CLUTCH PIVOT(S)

(_) SAE 30 OR 10W30 MOTOR OIL (_ GENERAL PURPOSE GREASE (_ REFER TO CUSTOMER RESPONSIBILtTIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI- CANTS WILL ATTRACT DUST AND DIRT THAT WiLL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS, 1F YOU

FEEL THEY MUST BE LUBRICATED. USE ONLY A DRY. POW-

DERED GRAPHITE TYPE LUBRICANT SPARINGLY

=,==l ==,,= ,,==l,==,, ,,,,= i,=,

TRACTOR

Aiways observe safety rules when pedorming any mainte-

nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed inhighest gear, then brake must be adjusted,,

(See 'q'O ADJUST BRAKE" in the Service and Adjust- ments section of this manual)°

TIRES

o Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS on pag 3 of this manual)

= Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

o Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to stow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

BLADE CARE

For best results mower blades must be kept sharp Re- place bent or damaged blades.

BLADE REMOVAL (See Fig, 14)

• Raise mower to highest position to allow access to blades.

, Remove hex bolt, lock washer and fiat washer secudng

blade.

o Install new or resharpened blade with trailing edge up

towards deck as shown.

o Reassemble hex bolt, lock washer and flat washer in

exact order as shown

• Tighten bolt securely (30-35 Ft. Lbs..torque). IMPORTANT: BLADE BOLT tSGRADE 8HEAT TREATED.

NOTE: We do not recommend sharpening blade- but if you do, be sure the blade is balanced.

BLADE MANDREL

LOCK WASHER_. FLAT WASHER_ !

HEXBOLT

(GRADE8)*

"A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 14

TO SHARPEN BLADE (See Fig. 15)

Care should be taken to keep the blade balanced. An unbalanced blade wilt cause excessive vibration and even-

tual damage to mower and engine.

ASSEMBLY

TRAILING EDGE

...... =.... ,,.,!-H .==l H,,

o The blade can besharpened with afile or on a grinding

wheel Do not attempt to sharpen while on the mower

, To check blade balance, you will need a5/8" diameter

steel bolt, pin, or a cone balancer. (When using a cone bafancer, follow the instructions supplied with bal-

ance r)..

o Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground, If blade is balanced, it should remain in a horizontal

position_ If either end of the blade moves downward, sharpen the heavy end until the blade is balanced

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not

CENTER HOLE

5_"BOLT BLADE

OR PtN

FIG. 15

BATTERY

Your tractor has a battery charging system which is suffi- cient for normal use However, periodic charging of the

battery with an automotive charger will extend its life

• Keep battery and terminals clean . Keep battery bolts tight_ o Keep small vent holes open (See "CONNECT BAT-

TERY" in the Assembly section of this manual) . Recharge at 6-10 amperes for I hour. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power = Open battery box door

Disconnect BLACK battery cable first then RED bat- tory cable and remove battery from tractor

• Wash battery with solution of four tablespoons of baking soda to one gallon of water. Be careful not to get

the soda solution into the cells.

o Rinse the battery with plain water and dry. o Clean terminals and battery cable ends with wire brush

until bright.

• Coat terminals with grease or petroleum jelly o Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual)

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary_ The belts are not

adjustable Replace belts if they begin to slip from wear

TRANSAXLE COOLING

The fan and cooling fins of transmission should be kept

clean to assure proper cooling. Do not attempt to clean fan or transmission while engine is

running or while the transmission is hot

+ 37 hidden pages

Craftsman 917259551 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual