Craftsman 917259547 Owner’s Manual

L BER 917.259547

• Assembly oOperation ®Customer Responsibilities

oService and Adjustments . Repair Parts

OWNER'S MANUAL

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am o5 pm, Mon - Sat

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

mUlllllllllll IIII IIIII

Safe Operation Practices for Ride-On Mowers

SAFETY RULES

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

i. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the machine before starting,

• Only allow responsible adults, who are familiar with the instructions,to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., whichcould be picked up and thrown by the blade.,

• Be surethearea is clearofother peoplebeforemowing. Stop machine if anyone enters the area.

• Never carry passengers.,

• Do notmow in reverse unless absolutelynecessary. Always look down and behindbefore and while backing°

• Be aware ofthe mower discharge directionand do notpoint

it at anyone. Do not operate the mower withouteither the entire grass catcher orthe guard in place.

• Slow down before turning,

, Never leave a runningmachine unattended, Always turnoff

blades, set parking brake, stop engine, and remove keys before dismounting

° Turn offblades when notmowing,

• Stop engine before removing grass catcher orunclogging

chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossingroadways.

° Use extra care when loading or unloadingthe machine into

a trailer or truck,

I1. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents; which can result insevere injury or death. All slopes require extra caution, tf you cannot back up the slope or ifyou feel uneasy on it, do not mow it_

DO:

• Mow up and down slopes, not across..

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could

overturnthe machine, Ta// grass can hide obstac/es_

• Useslow speed. Choose a!ow gear sothatyou willnothave

tostop or shift while on the slope..

• Follow the manufacturer's recommendations for wheel

weightsor'counterweights to improve stability..

• Use extra care with grass catchers or other attachments.

These can change the stability of the machine,,

° Keep all movement on the slopes s/owand gradual Do not

make sudden changes in speed or direction.

° Avoid starting or stopping on a slope, if tires lose traction,

disengage the blades and proceed s!owly straight down the slope.,

DO NOT: ° Do not turnon slopes unlessnecessary, and then,turnslowly

and gradually downhill, if possible.,

° Do not mow near drop-offs, ditches, or'embankments, The

mower could suddenly turn over if a wheel is over the edge

ofa cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause

sliding_

• Do not trytostabilize the machine by puttingyour foot on the

ground,

= Do not use grass catcher on steep slopes,.

!11. CHILDREN Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the

machine and the mowing activity. Never' assume that

children will remain where you last saw them.

• Keep children out of the mowing area and under thewatchful care of another responsible adult.

° Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children,

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision_

IV.

SERVICE

Useextra care inhandlinggasoline and other fuels. They are flammable and vapors are explosive°

Use only an approved container. Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling, Do not smoke_

Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater.

Never run a machine inside a closed area.

Keep nutsand bolts, especially blade attachment bolts, tight

and keep equipment in good condition., Never tamper with safety devices. Check their proper

operationregulady_

Keepmachine free ofgrass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before

storing°

Stop and inspect the equipment if you strike an object.. Repair, if necessary, before restarting.

Never make adjustmentsor repairs withthe engine running.

Grasscatcher componentsare subjecttowear, damage, and deterioration, which could expose moving parts or allow

objects to be thrown, Frequently check components and replacewith manufacturer'srecommended parts, when nec- essary_

Mower blades are sharpand can cuL Wrap the blade(s) or wear gloves, and use extracaution when servicing them,.

Check brake operation frequently. Adjust and service as required.

II II iii,

portant safety precautions. It means

_b Look for this symbol to point out im-

CAUTION!t_ BECOMEALERTlt! YOUR SAFETY IS INVOLVED.

HI, ,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,

CAUTION: Always disconnect spark plug wire and placewire where it cannot contact

spark plug in order to prevent accidental starting when setting up, transporting,

adjusting or making repairs.

WARNING A

The engine exhaust from this product con- tains ctiemicals known to the State of Califor-

nia to cause cancer, birth defects, or other reproductive harm.

CONGRATULATIONS on your purchase of a Sears Tractor. it has been designed, engineered and manufac-

tured to give you the best possible dependability and performance.

PRODUCT SPECIIFICATBONS

HORSEPOWER: 15.5 GASOLINE CAPACITY t,25 GALLONS

AND TYPE: UNLEADED REGULAR

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service CenteriDepartment_ We have competent, well- trained technicians and the proper tools to service or repair

this tractor°

Please read and retain this manual° The instructions will

enable you to assemble and maintain your tractor properly.. Always observe the "SAFETY RULES"°

MODEL NUMBER 917259547

SERIAL NUMBER

DATE OFPURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT°

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP INA SAFE PLACE

FOR FUTURE REFERENCE°

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

ucto Contact your nearest Sears store for details_

OIL TYPE (API-SF/SGtSH): SAE 10W30 (above 32°F)

OtL CAPACITY: W/FILTER: 4.0 PINTS

SPARK PLUG: CHAMPION RCI2YC (GAP: .040")

VALVE CLEARANCE: NOT ADJUSTABLE GROUND SPEED (MPH): FORWARD:

TIRE PRESSURE: FRONT: 14 PSi

CHARGING SYSTEM: 3 AMPS BATTERY

BATTERY: AMP/HR: 30

BLADE BOLT TORQUE: 27-35 FT,,LBS,

SAE 5W-30 (below 32=F)

W/O FILTER: 3.5 PINTS

1st t ,,1 2nd 1o4

3rd 2,3 4th 3,5

5th 45 6th 5,7

REVERSE: 1.8

REAR: 10 PSI

5 AMPS HEADLIGHTS

MIN. CCA: 240 CASE SIZE: U1R

WARNING: This tractor is equipped with an internal combustionengineand should not be used on or near any

unimproved forest-covered, brush-covered o{ grass-cov-

CUSTOMER RESPONSIBILITIES

. Read and observe the safety rules_ o Follow a regularschedule inmaintaining, caring for and

using your tractor.

° Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual,

ered landunless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws

(ifany). If a spark arrester is used, it should be maintained ineffective working order by the operator°

In the state of California the above is required by law (Section 4442 of the California Public Resources Code).

Other states may have similar laws,. Federal laws apply on federal lands. A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center!

Department (See REPAIR PARTS section of this manuai)o

_1_ III II IIIIIIl_l_lu_l_lj,l_l I I JIJJJllIJJ_ll _rl_l_ ± ± I , I ±± II1,,,,,I

LIMITED TWO YEAR WARRANTY ON cRAFTSMAN RIDING EQUIPMENT

Fortwo (2) years from the date of purchase, if thisCraftsman Riding Equipment is maintained, lubricated and tuned up according to

the instructionsin the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in matedal or workmanship.

This Warranty does not cover:

• Expendable items whichbecome wornduring normal use, such as blades, spark plugs, air cleaners, belts, etc.,

- Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass,, o Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructionscontained in the owner's manual,,

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this dding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears witl replacethe battery at no charge.

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE.. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE

DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY°) THIS WARRANTY APPLIES ONLY WHILE THIS

PRODUCT IS IN THE UNITED STATES This Warranty gives you specific legal dghts, and you may also have other rightswhich may vary from state to state,,

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 15-19

WARRANTY .................................................................. 3

TABLE OF CONTENTS ................................................ 4

ASSEMBLY ...'............................................................. 7-9

OPERATION ........................................................... 10-14

INDEX

Accessories ...............................................5

Adjustments:

Brake ................................................................22

Carburetor ...................................................25

Mower:

Front-To-Back ...........................21

Side-To-Side .......................... 21

Throttle Control Cable ........................25

Air Filter, Engine .....................................................18

Air Screen, Engine ...........................................18

Assembly ........................................................7-9

Battery:

Charging .................................................7

Cleaning ..........................................16

Starting with Weak Battery ..........23

Storage ............................................................26

Terminals ............................................................16

Belts:

Motion Ddve

Removal/Replacement .......... 22

Mower Blade Drive

Removal/Replacement ..............22

Blade:

Sharpening ..........................................16

Replacement ....................................................16

Brake Adjustment ......................................................22

Carburetor Adjustment .......................................25

Controls, Tractor .....................................11

Customer Responsibilities ............ 15-19

Engine:

Air Filter'. .........................................18

Air Screen, Engine ..............................18

Battery ...........................................................17

Cooling Fins, Engine ................ 18

Engine Oil ..............................................17

Fuel Filter ....................................................19

Spark Plugs ...................................18

Tractor:

Blades ..........................................................16

LubricationChart ..................... 15

Maintenance Schedule .................15

Tire Care .........................................9,16,23

Cutting Height, Mower ......................................12

Electrical:

interlocks and Relays ...........................24

Schematic .............................................................29

Widng Diagram ............................ 30

Engine:

Air Filter .......................................................18

Air Screen ....................................................18

Cooling Fins, Engine .................................18

Oil Change .............................................17

Oil Level .....................................13,17

Oil Type ....................................................17

Preparation ................................................13

Repair Parts .......................................48-53

Starting.......................................................14

Storage ...............................................26

Filters:

Air .....................................................................18

Fuel...............................................................19

Fuel:

Type ......................................................13

Storage ......................................................26

Fuse .....................................................................24

Gauge Wheels ............................................8

Hood Remova!!Installation ................. 24

Leveling Mower Deck ...............................2t

LubricationChart ....................................15

Maintenance Schedule .................................15

Mower:.

Adjustment, Front4o-Back ..................21

Adjustment, Side-to-Side ............ 21

Blade Sharpening ..........................16

Blade Replacement ..........................16

Cutting Height .............................................12

Installation .......................;.......................20

Operation ...................................................13

Removal .......................................................20

Mowing Tips ......................................................14

Muffler _...................................................................18

Spark Arrester .............................3,40

Mulcher Plate .....................................................9

Oil:

Cold Weather Conditions ....... 14,t7

Engine ..................................................17

Storage .....................................................26

MAINTENANCE SCHEDULE ...................................... 15

SERVICE AND ADJUSTMENTS ............................ 20-25

STORAGE ................................................................... 26

TROUBLESHOOTING ............................................ 27-28

REPAIR PARTS - TRACTOR ................................. 30-47

REPAIR PARTS - ENGINE .................................... 48-53

PARTS ORDERING/SERVICE .................. BACK PAGE

Operation ........................................................10-14

Operating Mower ................................ 13

Options:

Accessodes ..........................................................5

Spark Arrester. ........................................... 3,40

Parking Brake ..........................................11-t2

Parts Bag ................................................ 6

Parts, Replacement/Repair ...............30-47

Product Specifications ............................ 3

Repair Parts ............................................................30-47

Safety Rules ........................................... 2

Seat ...............................................................8

Service and Adjustments ...................20-25

Brake ........................................... 22

Carburetor, ................................... 25

Fuse ................................................24

Hood Removal/Installation ............24

Motion Drive Belt

RemovaVReplacement ...................22

Mower Blade Drive Belt

Removal/Replacement ................22

Mower Adjustment:

Front-to-Back ......................... 2t

Side-to-Side .....................................2t

Mower Installation ...................................20

Mower Removal ..........................................20

Tire Care ............................. 9,16,23

Slope Guide Sheet ............................. 55

Spark Plugs ......................................... 18

Specifications ...........................................3

Starting the Engine ..................................13-14

Steering Wheel ..........................................................7,23

Stopping the Tractor ..............................12

Storage ......................................................26

Throttle Controt Cable Adjustment ......25

Tires ................................................................ 9,16,23

Trouble Shooting Chart ............................27-28

Transaxle Repair Parts .......................46-47

Warranty ..................................................................3

Wiring Diagram .................................. 30

Wiring Schematic ................................ 29

ACCESSORmES A ATTACHMENTS

These accessories and attachments were available throughmost Sears retailoutlets and service centers when the tractorwas purchased.. Most Sears stores can order these items for you when you provide the model number of your tractor,.

ENGINE MAINTENANCE

SPARK PLUG BLADES BELTSGAS CAN ENGINEOIL FUELSTABILIZER

AIR FILTER

PERFORMANCE

Sears offers awide variety of attachmentsthatfit your tractor. Many of these are listedbelow withbrief explanations of how theycan help you+This listwas currentat the timeof publication;however, itmay change infuture years - more attachments may be added, changes

may be made in these attachments, or some may no longer beavailable or fit your model Contact your nearest Sears store for the accessories and attachments that are available for your tractor,

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching,

AERATOR promotes deep root growth tot a healthy lawn+ Ta- pered 2+5+inchsteel spikes mounted on 10-inch diameter discs puncture holes in soit at close intervals to let moisture soak in+.

Steel weight tray for increased penetration.. BAGGER lets you collect grass clippings and leaves for a

healthier, heater looking lawn,. Two Permanex containers hold 30°gallon plastic bags_

BUMPER protects front end of tractorfrom damage+ CARTS make hauling easy,. Variety of sizes availabte, plus

accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly+

CORING AERATOR takes small plugs out of soil to allow mois- ture and nutrients to reach grass roots. 36-inch swath+ 24 hardened steel coring tips+ t50 lb..capacity weight tray..

EASY OIL DRAIN VALVE makes oil changes easier, faster.. FRONT NOSE ROLLER canters infront of mower deckto reduce

chances of "scalping" on uneven terrain+ GANG HITCH lets youtow 2or3 pull+behindattachmentsat once,

such assweepers, dethatchers, aerators (notfor usewith rollers, carts or other heavy attachments)+

GAUGE WHEELS on both sides of the mower deck reduce chances of"scalping"onuneven terrain. For mowerdecks notso

equipped. MULCH RAKF-JDETHATCHER loosens soil and flips thatch and

matted leavesto lawnsurface for easy pickup. Twentyspringtine teeth. Usefultoprepare bare areas forseeding, Available forfront

or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatchinto large hopper+. Mounts behind tractor.

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mulch, discharge or bag clippings (bagger optional) without changingblades. For models not equipped as 3-in-1 Convertible

mowers. See °MOWER" in the Repair Parts section of this manual,

RAMP TOPS AND FEET let you load and unload tractor from a pickup truck.+ Use with 2 x 8 or 2 x 10 lumber,.

ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameterwater*tight drum holds upto 390 lbsoofweighL Rounded edges prevent harm to turf° Adjustable scraper automatically

cleans drum°

SNOW BLADE for snow removal only. 14-inch high, 48+inchwide bladeclears42+inchpathwhen angtedleft orright. Raises, lowers

withside lever+ Adjustable skids; replaceable, reversiblescraper bar,. (Usewith tirechains and wheel weights and/or rear drawbar

weight°) SNOW'THROWER has 40-inchswath. Drum-type auger handles

powdery and wet/heavy snow+ Mounts easily with simple pin arrangement+ Discharge chute adjusts from tractor seat. 6+inch

diameter spout discharges snow 10 to 50 feet Liftcontrolledat tractor seat. (Use with chains and wheel weights and/or rear

drawbar weight+) SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source. Includes booms for

automaticspraying and hand heldwand forspot spraying Wand has adjustable spray pattern. For applying herbicides, insecti-

cides, fungicides and liquidfertilizers° SPREADER/SEEDERS make seeding, fertilizing, and weed kill-

ing easy. Broadcast spreaders are also useful for granular de- icers and sand+

SWEEPERS let you collect grass clippings and leaves. TILLER has 5 hpengineand 36+inchswath toprepare seed beds,

cultivateand compost garden residue+ Tiller has its own built-in liftand depthcontrolsystem and does NOT requirea sleeve hitch°

Fitsany fawn, yardorgardentractor, Simpl_'hook uptothetractor drawbar and go! Optional accessorms convert unit for

dethatchlng, aerating, hilling .,.,withouttoots+ TIRE CHAINS are heavy duty; c!osely spaced extra-farge cross

links give smooth ride, outstanding tractlono TRACTOR CAB has heavy duty vinyl fabric over tubular steel

frame, ABS plastic top; clear plastic windshield offers 360 degree visibility+ Hinged metal doors with catch. Keeps operator warm and dry+ Remove vinyl sides and windshields for use as sun

protector in summer. Optional accessories include: tinted/ tempered solid safety glass windshieldwith hand operated wiper;

12-volt amber caution lightfor mounting on cab top°

VACS forpowerfulcollectionofheavy grass clippingsand leaves,.

Optional wand attachment to pick up debris in hard-to-reach places+VACICHIPPER includes a chipper-shreddero

WEIGHT BRACKET for drawbar for snow removal applications_

Uses (1) 55 lb+weight,

WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials.

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

(1) Hex Bolt

3/8-16 x 1

(1) Large Flat Washer (t) Lockwasher 3/8

(1) Hex Bolt 5/t6-18 x 1-1/4 (1) Locknut 5/16-18

Steering

Boot

Seat

Steering

Wheel

Video

Cassette

Mulcher

Plate

(2) Weld Nuts #10

(2) LockWashers #_

(2) Washers 3/16 x 3/4 x 16 Gauge

(1) Shoulder Bolt

5/16-18

Washer'

x 1-3/16

x 12 Gauge

(1) Lock Washer 1/2

lllllllllllltilllllllH(2)Hex Bolts1/4-20 X 3/4

(2) Hex Nuts

(1) Hex Bolt

1/2-13 x t

Manual Parts Bag

i i,iiii ,ll i , i , ,

Parts bag contents not shown full size

2) Washers 3/8x 7/8 x 14 Gauge

(2) Shoulder

Bolts

Wheels

(2) Gauge

E'_, (2) Center-

Steering Wheel

Adapter

(2) Latch Hook

Assemblys

Steering Extension

Shaft

lock Nuts

Wheel

Steering Insert

9/32 x 5/8 x 16 Gauge f2) Lock Washers,,,,,,,,,,1.,,./.,4,,........

(2) Keys

Slope Sheet

ASSEMBLY

Your new tractor has been assembled at the factory withexception of those parts left unassembled for shipping purposes° To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely,, Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier_ Standard wrench sizes are listed.

(2) 7/16" wrenches Tire pressure gauge (2) 1/2" wrenches Phillips screwdriver

(1) 9/16" wrench Utility knife (1) 3/4" socket with drive ratchet

When right or left hand is mentioned inthis manual, it means when you are in the operating position (seated

behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton (See page 2).

• Cut, from top to bottom, along lines on all four corners of carton, and lay panels ftato

° Check for any additional loose parts or cartons and

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto lower steering shaft° Align mounting holes in extension and lower shafts and

install 5/16 hex bolt and IocknuL Tighten securely.

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT_LBS TORQUE.

° Place tabs of steering boot over tab slots in dash and

push down to secure.

INSTALL STEERING WHEEL

• Position front wheels ofthe tractor so they are pointing straight forward.

° Slide steering wheel adapter onto steering shaft exten-

sion,,

= Position steering wheel so cross bars are horizontal

(left to right) and slide inside boot and onto adapter.

° Assemble large flat washer, 3/8 lockwasher, 3/8 hex

bolt and tighten securely°

. Snap steering wheel insert into center of steering

wheel°

° Remove protective materials from tractor hood and

grill°

IMPORTANT; CHECK FORAND REMOVE ANY STAPLES IN SKIDTHAT MAY PUNCTURE TIRES WHERETRACTOR

IS TO ROLL OFF SK1Do TO ROLL TRACTOR OFF SKID (See Operation

section for location and function of controls) ° Press lift lever plunger and raise attachment lift lever to

its highest position.

- Release parking brake by depressing clutch/brake pedal

= Place gearshift lever in neutral (N) position,, = Roll tractor backwards off skid.

° Remove banding holding discharge guard up against

tractor.

WHEEL

ADAPTER

5/16 LOCKNUT

LOWER STEERING SHAFT

EXTENSION SHAFT

STEERING BOOT

5116 HEX BOLT

FIG. 1

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Figs. 2 and 3)

CAUTION: Do not short battery termi- nals by allowing a wrench or any other

object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch

bands, rings, etc. Positive terminal must be connected

first to prevent sparking from acciden-

tal grounding.

i ii IlL iii i iiii ii iii I

= Remove cardboard packingfrom seat pan and liftseat

pan to raised position,

• Open battery box door, ° Remove terminal protective caps and discard,

• If this battery is put into service after month and year

indicated on label (label located between terminals) chargebatteryfor minimum ofone hour at 6-10 amps,.

- Firstconnect RED batterycableto positive(+)terminal

withhex bolt,flat washer, lockwasher and hex nut as

shown., Tighten securely°

BLY

- Connect BLACK grounding cable to negative (-)termi- nal with remaining hex bolt, flat washer, lock washer

and hex nut,. Tighten securely..

• Close battery box door,,

Open battery box door for:

• Inspection for secure connections (to tighten hard-

ware),,

• Inspection for corrosion.

• Testing battery°

• Jumping (if required)., Periodic charging.

_ ISCARD TERMINAL

PROTECTIVE CAPS

PosmvE NEGA_VE (RED)CABLE (BLACK)CABLE

LOCK

HEX WASHER FLAT

WASHER

BOLT

FIG. 2

SEAT

SEAT PAN

SHOULDER

BOLT

LARGE FLAT WASHER

ADJUSTMENT

BOLT

LOCK WASHER

FIG. 4

CHECK TIRE PRESSURE

The tires onyour tractor were overinflated at the factory for

shipping purposes° Correct tire pressure is important for best cutting performance.

° Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual°

SEAT PAN

BATTERY BOXDOOR

FIG. 3

INSTALL SEAT (See Fig. 4)

Adjust seat beforetightening adjustment boit_

- Remove cardboard packing on seat pan°

- Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely,,

• Assemble adjustment bolt, lockwasher and flat washer

loosely_ Do not tighten,,

• Lower seat into operating position and sit on seat.

• Slide seat until acomfortable position is reached which

allows you to press clutch/brake pedal all the way down°

• Get off seat without moving itsadjusted position.

= Raise seat and tighten adjustment bolt securely.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual.

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 5)

The gauge wheeJsaredesigned to keep the mower'deck in

proper position when operating mower, Be sure they are properly adjusted toensure optimum mower performance.

° Assemble gauge wheels with tractor on a flat level

surface,

• Adjust mower to desired cutting height (See '3"0 AD- JUST MOWER CUTTING HEIGHT' in the Operation

section of this manual).

° With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly offthe

ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 locknut and

tighten securely.

• Repeat for opposite side installing gauge wheel in

same adjustment holeo

ASSEMBLY

i ,

GAUGE WHEEL MOUNTING

3!8-16

LOCKNUT

318"WASHER

GAUGE WHEEL'

SHOULDER BOLT

FIG. 5

INSTALL MULCHER PLATE (See Figs. 6 and

- Install two latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown.

NOTE" Pre-assemble weld nut to latch hook by inserting

weld nut from the top with hook pointing down..

• Tighten hardware securely_

. Raise and hold deflector shield in upright position. ° Place front of mulcher plate over front of mower deck

opening and slide into place, as shown°

= Hook front latch into hole on front of mower deck. = Hook rear latch into hole on back of mower deck°

CAUTION." Do not remove discharge

guard from mower. Raise and hold | guard when attaching mulcher plate II

and allow it to rest on plate while in II

operation. ...................................

WELD NUT FROM THE TOP

LOCK

LATCH HOOK

LOCK

WASHER

MULCHER PLATE

FIG. 6

WASHER

IIIq"lH'_Hqll "_ql_l I' I "11'1 "1 '_ L

HOOKPOINTS DOWN

HOOK

WELD

NUT

DEFLECTOR SHIELD

LATCH HOOKS

FIG. 7

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of

optional grass catcher accessory_ NOTE: It is not necessary to change blades.. The mulcher

blades are designed for discharging and bagging also,.

v"CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE THE BESTPERFORMAIVCE AND SATISFACTION FROM THIS QUALITY PRODUCT°

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,I Al! assembly instructions have been completed°

•." No remaining loose parts in carton. ,/ Battery is properly prepared and charged° (Minimum

1 hour at 6 amps).

,/ Seat is adjusted comfortably and tightened securely. ,/ All tires are properly inflated. (For shipping purposes,

the tires were ovennflated at the factory).

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling)°

,/ Check mower and drive belts. Be sure they are routed

properly around pulleysand inside all belt keepers.

,/ Check wiring° See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

v" Engine oil isat proper level°

,./ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,/ Become familiar with all controls - their location and

function. Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition.

OPERATION

............................... ......................... iii i

These symbols may appear on your'tractoror inliterature supplied withthe product, Learn and understand their meaning_

A =.

BATTERY CAUTION OR REVERSE

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE OVER TEMP

FORWARD FAST SLOW

CLUTCH LIGHTS ON

LIGHT

I",.I-

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE

LOCK LOCKED

N H L

UNLOCKED

REVERSE NEUTRAL HIGH LOW

MOWER LIFT

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH ENGAGED

ATTACHMENT

CLUTCH DISENGAGED

PARKING BRAKE

IGNITION

HYDROSTATIC FREE WHEEL

(Hydro Models only)

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrationswithyourtractortofamiliarize yourselfwiththelocations ofvariouscontrolsandadjustments_Save

this manual for future reference.

THROTTLFJCHOKE

CONTROL

CLUTCH/ BRAKE PEDAL

ATTACHMENT IGNITION LIGHT CLUTCH LEVER SWITCH POSITION

AMMETER . " "

,' t " PLUNGER

_-\\< ,. .. ., LIFT LEVER

SWITCH

ATTACHMENT

UFTLEVER

PARKING BRAKE

MOWER HEIIGHT ADJUSTMENT

POSITIONS

Our tractors conform to the safety standards of the American National Standards Institute,

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your

tractor°

LIGHT SWITCH: Turns the headlights on and off,+

THROTTLE/CHOKE CONTROL: Used to control engine

speed. CLUTCHtBRAKE PEDAL: Used for declutching and brak+

ingthe tractor and starting the engine,, PARKING BRAKE: Locks clutch/brake pedal into the

brake position°

GEARSHIFT LEVER

FIG. 8

GEAR SHIFT LEVER - Selects the speed and direction of

the tractor+ ATTACHMENT UFT LEVER: Used to raise and lowerthe

mower deck or other attachments mounted to yourtractor., LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position, IGNITION SWITCH: Used for starting and stepping the

engine. AMMETER: Indicates battery charging (+) or discharging

(-)o

1'1

The operation of any tractor can result in foreign objects thrown into the eyes, which can

result in severe eye damage. Always wear safety glasses oreye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 9)

Your tractorisequipped with an operator presence sensing switch° When engine is running, any attempt by the

operator'to leave the seat withoutfirst settingthe parking brake will shut offthe engine,.

• Depress clutch/brake pedalintofull "BRAKE" position and hold_

- Place parking brake lever in' ENGAGED"position and release pressure from clutch/brake pedal, Pedatshould

remain in"BRAKE" position° Make sure parking brake

will hold tractor secure_

ATTACHMENT CLUTCH LEVER

THROTTLE/CHOKE

CONTROL

"BRAKE"

POSITION

CLUTCH/BRAKE "DISENGAGED" PEDAL "DRIVE" POSITION POSITION

STOPPING (See Fig. 9)

MOWER BLADES -

• Move attachment clutch lever to "DISENGAGED" po-

sition_

GROUND DRIVE-

• Depress clutch/brake pedal intofull "BRAKE" position.

• Move gearshift lever to neutral (N) position_

ENGINE - ° Move throttle control to slow position. NOTE: Failure to move throttle control to slowposition and

allowing engine to idle before stopping may cause engine

to"backfire". ° Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

• Never use choke to stop engine.

"ENGAGED" POSITION

PARKINGBRAKE

"ENGAGED"

GEARSHIFT LEVER

FIG. 9

NOTE: Under certain conditions when tractor is standing idlewith theengine running, hot engine exhaust gases may

cause "browning" of grass, To eliminate this possibility, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com-

pletely,as described above, before leav-

l& .................................!

t ................................

ing the operator's position; to empty

grass catcher, etc.

TO USE THRO3-rLE CONTROL (See Fig. 9)

Always operate engine at full throttle.

• Operating engine at less than full throttle reducesthe

battery charging rate.

• Full throttle offers the best bagging and mower perfor- mance_

TO MOVE FORWARD AND BACKWARD

(See Fig. 9)

The directionand speed of movement iscontrolledby the

gearshift lever_

• Start tractor' with clutch/brake pedal depressed and gearshift lever in neutra_ (N) position,.

° Move gearshift lever to desired position..

• Slowly release clutch/brake pedal to start movement°

IMPORTANT; BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DO SOWILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE,.

TO ADJUST MOWER CUTTING HEIGHT (See

Fig. 9)

The positionof the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired

position..

The cutting height range is approximately 1-1/2to 4". The

heights are measured from the ground to the blade tip with

theengine notrunning_These heights are approximate and

may vary depending upon soil conditions,height of grass and types of grassbeing mowed.

• The average lawnshould be cuttoapproximately2-1/2 inches during the cool season and to over 3 inches

during hot months. For healthier and better looking lawns, mow often and after' moderate growth_

° For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut

relativelyhigh;the second to desired heighL

OPEBATn

TO OPERATE MOWER (See Fig. 10)

Your tractor is equipped with an operator presence sensing switch,, Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine°

o Select desired height of cut. ° Start mower blades by engaging attachment clutch

control,,

• TO STOP MOWER BLADES - disengage attachment clutch control

without either the entire grass catcher, on mowers so equipped, or the dis-

CAUTION: Do not operate the mower charge guard in place.

ATTACHMENT CLUTCH LEVER "DISENGAGED" POSITION

"\\_._ _ POSITION ATTACHMENT

{/_'_;_,/ i_ HIGHPOslTION

"._"_ i - LIFT LEVER

"ENGAGED"

• To restart movement, slowly release parking brake and clutch/brake pedal,.

• Make all turns slowly_

TO TRANSPORT

° Raise attachment lift to highest position with attach-

ment tiftcontrol,,

° When pushing or towing your tractor, be sure gearshift

lever is in neutral (N) position° = Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting

your tractor on atruck or atrailer, be sure hood isclosed and secured totractor. Use an appropriate means oftying hood to tractor (rope, cord, etc,,),,

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 17)

= The engine inyour tractor has been shipped, from the

factory, already filled with summer weight oil

= Check engine oil with tractor on level ground. o Unthread and remove oil fill cap/dipstick; wipe oil off,,

Reinsert the dipstick into the tube and rest oil fill cap on

the tube. Do not thread the cap onto the tube. Remove

and read oil level. If necessary, add oil until "FULL"

mark on dipstick is reached. Do not overfill° o For cold weather operation you should change oil for

easier starting (See OIL VISCOSITY CHART' in the

Customer Responsibilities section of this manual). ° To change engine oil, see the Customer Responsibili-

ties section in this manual°

)_'_ _ :_ZCHARGE

/ / _ GUARD

FIG. 10

TO OPERATE ON HILLS

,i,i1,1,,,,,,,,,,,,,,,_,,_,_,_,,,,,,,,,,,_,,_,

I _ CAUTION: Do not drive up or down

Choose the slowest speed before starling up ordown hills,,

Avoid stopping or changing speed on hills.

If slowing is necessary, move throttle control lever to slower position.

If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking

brake., Move gearshift lever to 1st gear. Be sure you have

allowed roomfor tractor to roll slightly as you restart movement.

hills with slopes greater than 15° and do not drive across any slope.

ADD GASOLINE

o Fill fuel tank_ Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane. (Use of leaded

gasoline will increase carbon and lead oxide deposits

and reduce valve life),, Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30

days to assure fuel freshness°

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW32 F(0 C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING°

WARNING: Experience indicates that alcohol blended

fuels (called gasohol or using ethanol or methanol) can attract moisture whichleads to separation and formation of acids during storage. Acidic gas can damage the fuel

system of an engine while in storage° To avoid engine

problems,the fuel system should be emptied before stoF age of 30 days or longer. Drain the gas tank, start the

engine and let it rununtilthe fuef linesand carburetor are empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information,. Never use engine or

carburetorcleaner products inthe fuel tank or permanent damage may occur.

O O

iiiiii i II II iiii I ii i i ii I I ii iiiii iiiiii iiiiiiiuiiiiii iiiii

filler neck. Do not overfilL Wipe offany CAUTION: Fill to bottom of gas tank

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

OPERATION

IIIIIIIIW Illllllllllllllll I Ill II ......................

TO START ENGINE (See Fig. 9) •

When starting the engine for the first time or if the engine

has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. °

Sit on seat in operating position, depress clutch/brake

pedal and set parking brake° = Place gear shift lever' in neutral (N) position° ° Move attachment clutch to "DISENGAGED" position.

° Move throttle control to choke position. Note: Before starting, read the warm and cold starting

procedures below. ° insert keyinto ignition andturnkey clockwise to"START"

position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen sec-

onds per minute° If the engine does not start after several attempts, move throttle control to fast position,

wait afew minutes and try again. Ifengine still does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50° F and above) ° When engine starts, movethe throttle control tothe fast

position_

• The attachments and grounddrivecan now be used. tf

theengine does notaccept the load, restarttheengine and allow ittowarm upfor one minute usingthechoke

as described above.

COLD WEATHER STARTING ( 50 ° F and below) = When engine starts, allow engine to run with thethrottle

control in the choke position until the engine runs roughly, then move throttle control to fast position. This

may require an engine warm-up period from several seconds to several minutes, depending on the tem- perature.

• The attachments can also be used during the engine

warm-up period.

NOTE: If at a high altitude (above 3000 feet) or' in cold

temperatures (below 32 F) the carburetor fuel mixture may

needto beadjusted for best engine performance. See "TO

ADJUST CARBURETOR" in the Service and Adjustments

section of this manual.

MOWING TIPS

° Mower should be properly leveled for best mowing

performance. See'q'O LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual°

= The left hand side of mower should be used for trim-

ming.

• Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the

machine. This will result in a more even distribution of

clippings and more uniform cutting°

° When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etc_ After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig. 11A ).

° tf grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the

desired height.

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH, CLEAN AFTER EACH USE.

° Avoid cutting your lawn when itiswet. Wet grass tends

= For bestresults,adjust the mowercutting height sothat

• Certain types of grass and grass conditions may re-

• Change your cuttingpattern from week to week. Mow

Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. AIlow grass to

dry before mowing_ Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis- charge of matedaL Regulate ground speed by select-

ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.

When operating attachments, select a ground speed that will suit the terrain and give best performance of

the attachment being used°

FIG. 11A

The special mulching blade will recut the grass clip- pings many times and reduce them in size so that as

they fall onto the lawn they will disperse into the grass and not be noticed, Also, the mulched grass will

biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed

as this will provide the best recutting action of the

blades.

toform clumps andinterfereswiththe mulching action. The besttime to mow yourlawn isthe early afternoon.

At thistime the grasshas dried and the newly cut area will not be exposed to the direct sun..

the mower cuts offonly the top one-third ofthe grass blades (See Fig. t 1B)..Forextremely heavy mulching,

reduceyourwidth ofcuton each passand mow slowly°

quire that an area be mulched a second time to completely hide the clippings.. When doing a second

cut, mow across or perpendicular to the first cut path.

northtosouth oneweek thenchange toeast to westthe

next week. This willhelp prevent matting and graining of the lawn.

MAX 1/3

FIG. 11B

i i

CUSTOMER RESPONSmBULmTmES

.... i ,, _ _ILI'H _ ' i ,_ i" II '11'IIIIU ........................ III I1'"' II III I ........ :: ........ I

MAINTENANCE SCHEDULE .,f___/_°_ _"

AsYouCOMPL E .......

REGULARSERVICE _,_ _ _'_/_ _ _ _ _,_'_. SERVICE DATES

IT check forLo0se Fasteners 6#€,

R Sharpeni'Repiace Mower Blades 6#44 A

IC ..........................

!T Check Ba,ttery LeveltRecharge

i 0 Clean Battery and Terminals _ 6/

R check Transaxle Cooling

E Ciean Air Screen ............ _#'2 ....................

G Inspect Muffler/Spark Arrester

.....

Check Brake Operation 6/ 64# Check Tire Pressure _ 6/

Lubrication Chart V # if

Adjust Blade Belt(s) Tension 6€4_ Adjust Motion Drive Belt(s) Tension 6€#s

Check Engine Oil Level _

Change Engine Oil ........................ _1.2_3

Clean Air Filter 6_2

Replace Oil Filter (if equipped) 6€€_.2

....i ,,,,..,. ,,,.

Rep!ace,,,Spark Plug ................................. 6/ , _ .........

Replace Air Filter Paper Cartddge 6#42 Replace Fuel Filter

1- Change more often when operating under a heavy load ortn high ambient temperatures

2 * Service more oflen when operating in dirty or duslycondHtons 3 - ff equipped with otffilter, change oilever/50 hours

4 - Replace blades more often when mowing In sandy soil

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover itemsthat have

been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor,.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season,.

Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for

wear, A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level

° Check brake operation, ° Checktire pressure.

• Check for Goosefasteners.

5 - If equipped with adjustable system

6 -Not required if equippedwith malntenanee4ree batten/.

7 - Tighten front axle pivot belt to 35 ft,-lbs, maximum.

Do not ovedighten,

LUBRICATION CHART

(_)SPINDLE ZERK_ _ SPINDLE ZERK (_)

(_) FRONT WHEEl :"_=_'_

BEARING ZERK -_.._.

(_) ATTACHMENT _

CLUTCH PIVOT(S)

=7==

ENGINE®

GEARSHIFT (_ PIVOTS

(_) SAE 30 OR 10W30 MOTOR OIL

(_) GENERAL PURPOSE GREASE (_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY_

CUSTOMER RESPONSIBILITIES

TRACTOR

Always observe safety rules when performing any mainte-

nanceo

BRAKE OPERATION

if tractor requires more than six (6) feet stopping distance

at high speed in highest gear',then brake must be adjusted,

(See '3"0 ADJUST BRAKE" in the Service and Adjust- ments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

• Keep tires free of gasoline, oil, or insectcontrol chemi-

cals which can harm rubber'.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your' local parts dealer. Tire sealant also prevents tire dry rot and

corrosion°

.............................................. iii ILIIIIIIIIEIIIIJlIII i i

TO SHARPEN BLADE (See Fig. 14)

Care should be {aken to keep the blade balanced_ An unbalancedblade willcause excessivevibrationand even-

tual damage to mower and engine.

• The bladecanbe sharpened witha file oron a grinding wheel. Do not attemptto sharpen while onthe mower.

• To check blade balance, you willneed a 5/8" diameter steel bolt, pin,oracone balancer. (When using acone balancer, follow the instructions supplied with bal-

ancer)o

• Slide blade on to an unthreaded portion ofthe steelboFt or pin and hold the bolt or pin parallel withthe ground.

if blade is balanced, it should remain in a horizontal position. Ifeither' end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

CENTER HOLE

BLADE CARE

For best results mower blades must be kept sharp. Re- place bent or damaged blades..

BLADE REMOVAL (See Fig. 13)

• Raise mower to highest position to allow access to blades..

• Remove hex bolt, Iockwasher and flat washer securing blade.

• installnew or resharpened blade with trailing edge up

towards deck as shown,

• Reassemble hex bolt, lock washer' and flat washer in exact order as shown..

• Tighten bolt securely (30-35 Ft. Lbs. torque).

IMPORTANT: BLADEBOLT IS GRADE 8 HEATTREATED. NOTE; We do notrecommendsharpening blade- butifyou

do, be sure the blade is balanced_

BLADE MANDREL

HEX BOLT

(GRADE8)*

ASSEMBLY

TRAIUNG EDGE

5/8" BOLl OR PIN

BLADE

FIG. 14

BATTERY

Your tractor has a battery charging system which is suffi- cient for normal use. However, periodic charging of the battery with an automotive charger willextend its life.

• Keep battery and terminals clean,

• Keep battery bolts tight.

• Keep small vent holes open..

• Recharge at 6-10 amperes for 1 hour_ TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

• Open battery box door..

• Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor°

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush

until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual).

*A GRADE 8 HEAT TREATED BOLTCAN BE

IDENTIRED BYSIX UNES ON THEBOLTHEAD.

FIG. 13

i ,ml, iLmm,ram I "1'1'1,I'1'ira,m,ll,ml,i,I "1 ml

,,n,,_",_l,m,mmn, iml,,mi, _ Im

CUSTOMER

V-BELTS Check V-belts for deterioration and wear after 100 hours of

operation and replace if necessary. The belts are not adjustable° Replace belts if they begin to slip from wear,

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF, SG, orSH Select the oil's SAE viscosity grade according to your expected operating temperature.

SAE V(SCOSITY GRADES

i .........

"F" "20 ° 0° 30 _ 32" 40 _ 60 _ 80 _ 100"

°c- oo -t6= 6° 1'o, 3'oo .'0o

TEMPERATURE RANGE AI',Ft'IC1PATED BEFORE NEXT OIL CHANGE

FIG. 15

Change the oil after every 50 hours of operationor at least once a year ifthe tractor is notused for 50 hours inone year°

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation_ Tighten oil fiU cap!dipstick securely each time you check the oil level,

IBmLITHES

TO CHANGE ENGINE OIL (See Figs. 15 and 16)

Determinetemperature range expected before oilchanger

All oi!must meet API service classificationSF, SG or SH_

o Be sure tractoris on level sufface_

• Oil will drain more freely when warm

° Catch oil in a suitable container. ° Remove oilfill cap/dipstick. Be careful not toallowdirt

to enter the engine when changingoil,.

° Remove drain plug. ° After oilhas drained completely, replace oil drain plug

and tighten securely.

• Refillenginewithoilthrough oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this

manual,.

= Use gauge on oil fill cap/dipstick for checking level

tnsert dipstick into the tube and restthe oil fill cap onthe

tube. Do not thread the cap onto the tube when taking

reading. Keep oil at "FULL" line on dipstick,, Tighten

cap onto the tube securely when finished°

AIR CLEANER KNOB COVE , WING NUT

FOAM

PRE-CLEANER

AIR SCREEN

PAPER CARTRIDGE

PLUG

FIG. 16

BASE

CAP/DIPSTICK

+ 39 hidden pages