Craftsman 917259542 Owner’s Manual

8EAR6

MODEL NUMBER 917.259542 OWNER'S MANUAL

®Assembly

oOperation

Customer Responsibilities

=Service and Adjustments

Repair Parts

®

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1_800-659_5917

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE iS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH

SAFETY RULES

L GENERAL OPERATION

• Read, understand, and follow all instructions in the manual
and on the machine before starting.

o Only allow responsible adults, who are familiar with lhe

instructions, to operate the machine

• Clear the area of objects such as rocks, toys, wire, etc,
which could be picked up and thrown by the blade

• Be sure the area is clear of other people before mowing Stop
machine if anyone enters the area

• Never carry passengers

• Do not mow in reverse unless absolutely necessary Always
look down and behind before and while backing

• Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place

• Slow down before turning

• Never leave a running machine unattended Always turn off

blades, set parking brake, stop engine, and remove keys

before dismounting

• Turn off blades when not mowing

• Stop engine before removing grass catcher or unclogging

chute

• Mow only in daylight or good artificial light

• Do not operate the machine while under the influence of

alcohol or drugs

• Watch for traffic when operating near or crossing roadways

° Use extra care when loading or unloading the machine into

a trailer or truck.

II, SLOPE OPERATION

Slopes are a major factor related to loss-of-control and
tipover accide nts, which can result in severe injury ordeath.

All slopes require extra caution. If you cannot back up the
slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine Tafl grass can hide obstacles

• Use sfow speed Choose a low gear so that you will not have
to stop or shift while on the slope.

• Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stabifity

• Use extra care with grass catchers or other attachments
These can change the stability of the machine

• Keep all movement on the slopes slow and gradual Do not
make sudden changes in speed or direction.

• Avoid starting or stopping on a slope tf tires lose traction,
disengage the blades and proceed slowly straight down the
s_ope

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowly
and gradually downhill, if possible.

• Do not mow near drop-otis, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a clilf or ditch, or if an edge caves in

• Do not mow on wet grass, Reduced traction could cause
sliding

• Do not try to stabilize the machine by putting your foot on the
ground

• Do not use grass catcher on steep slopes

IIL CHILDREN

Tragic accidents can occur if the operator is not alert to the
presence of children, Chitdren are often attracted to the

machine and the mowing activity, Never assume that

children will remain where you last saw them°

• Keep children out of the mowing area and under the watchful
care of another responsible adult

• Be alert and turn machine off if children enter the area

• Before and when backing, look behind and down for small

children,

• Never carry children They may fall off and be seriously
injured or interfere with safe machine operation

• Never allow children to operate the machine

o Use extra care when approaching blind corners, shrubs.

trees, or other objecls that may obscure vision

IVo SERVICE

• Use extra care inhandling gasoline and other fuels They are
flammable and vapors are explosive

Use only an approved container
Never remove gas cap or add fuel with the engine

running Allow engine to coot before refueling Do not
smoke

Never refuel the machine indoors
Never store the machine or fuet container inside where

• Never run a machine inside a closed area

• Keep nuts and bolts, especially blade attachment bolts, tight

• Never tamper with safety devices Check their proper

• Keep machine free of grass, leaves, or other debris build-up

• Stop and inspect the equipment if you strike an object

• Never make adjustments or repairs with the engine running

• Grass catcher components are subject to wear, damage, and

• Mower blades are sharp and can cut Wrap the bl&de(s) or

• Check brake operation frequently Adjust and service as

LA

there is an open flame, such as a water heater

and keep equipment in good condition

operation regularly

Clean oil or fuel spillage Allow machine to cool before
storing

Repair, if necessary, before restarting

deterioration, which could expose moving parts or allow

obiects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when nec-

essary

wear gloves, and use extra caution when servicing them

required

iii

&

ii iiii Ill ,1,, IW,,I

Look for this symbol to point out im-

portant safety precautions. It means
CAUTION!!! BECOMEALERT!!! YOUR

SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug
wire and place wire where it cannot contact

spark plug in order to prevent accidental
starting when setting up, transporting,

adjusting or making repairs,,

i IIIHHIHII,,,, I IIIHIII IH H

, i H H,HH, IHI,

WARNING

The engine exhaust from this product con-
tains chemicals known to the State of Califor-

nia to cause cancer, birth defects, or other
reproductive harm.

2

I,IH HUHHI,W I,H,H WLI

CONGRATULATIONS on your purchase of a Sears

Tractor. It has been designed, engineered and manufac-
tured to give you the best possible dependability and

performance..

PRODUCT SPECiFiCATiONS

HORSEPOWER: 15.5
GASOLINE CAPACITY 1,25 GALLONS

AND TYPE: UNLEADED REGULAR

Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center/Department. We have competent, well-

trained technicians and the proper tools to service or repair

this tractor.
Please read and retain this manual. The instructions wili

enable you to assemble and maintain your tractor properly.
Atways observe the "SAFETY RULES"..

MODEL

NUMBER

917,259542

SERIAL
NUMBER

DATE OF PURCHASE

THE MODELAND SERIAL NUMBERSWILLBE FOUND
ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-
uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

. Read and observe the safety rules°

• Follow a regular schedule in maintaining, caring for and
using your tractor.

• Fo!low the instructions under"Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

OiL TYPE lAP -SF/SG/SH') SAE 10W30 (above 32°F)

OiL CAPACITY: W/FILTER: 4.0 PINTS

_RK PLUG: CHAMPION RC12YC

(GAP: ,040")
VALVE CLEARANCE: NOT ADJUSTABLE

GROUND SPEED (MPH): FORWARD:

T_RE PRESSURE: FRONT: 14 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

BATTERY: AMPiHR: 30

BLADE BOLT TORQUE: 30-35 FT_ LBS

WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cow
ered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable local or state laws

(if any). !f a spark arrester is used, it should be maintained
in effective working order by the operator.

In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar lawso Federal laws apply on
federal lands. A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual).

,u,, ,i ....

' SAE 5W-30 (below 32 F)

W/O FILTER: 3.5 PINTS

1st 1,1
2rid 1 5
3rd 2,3
4th 3 5

5th 4 4
6th 5 7

REVERSE: 1.7

REAR: 10 PSI

5 AMPS HEADLIGHTS

MIN. CCA: 240
CASE SIZE: U1R

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDnNG EQUIPMENT

For two (2) years from the date of purchase, ifthis Craftsman Riding Equipment is maintained, lubricated and tuned up according to

the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship.

This Warranty does not cover:
= Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etco

Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass

o Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained [nthe owner's manuaL.

• R_ding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or
workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS

FROM THE DATE OF PURCHASE PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE
DATE OF PURCHASE, WARRANTY SERVICE 1SAVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR
NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WiLL STILL BE AVAILABLE AFTER 30 DAYS FROM

THE DATE OF PURCHASE BUT A STANDARD TRiP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY WHILE THIS

PRODUCT IS IN THE UNITED STATES

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO, D/817 WA, HOFFMAN ESTATES, IL 60'179

,, ....... ,, i............ i,,,,,i,l,,UU.... _ i

TABLE OF CONTENTS

SAFETY RULES ................................ _........................... 2

PRODUCT SPECIFICATIONS ..................................... .3

CUSTOMER RESPONSIBILITIES ...._;............... 3, 15-19

WARRANTY ................... ......,, .................................... 3

TABLE OF CONTENTS ....,,. ........................................ 4

ASSEMBLY .......................... _......... ;....... ,................... 7-9

OPERATION ...................... ,.j ........ .._..,................... 10-14

iNDEX

A

Accessories ....................................... _o,o...5

Adjustments:

Brake ........................................ .. 22

Carburetor ......................... ,......... 25

Mower:

Front-To-Back ......................... 21

Side -To-S ide ............................. 21

Throttle Control Cable ......... .....25

Air Fliter, Engine .............................. _o..18

Air Screen, Engine .............................. 18

Assembly ...................................... ..... 7-9

B

Battery:

Charging ........................................ 7

Cleaning ......................................... 16

Starting with Weak Battery ......... 23

Storage ......................................... 26

Terminals ....................................... t 6

Belts:

Motion Drive

Removal/Replacement .......... 22

Mower Blade Drive

Removal/Replacement .......... 22

Blade:

Sharpening ......................................t6

Replacement .............................. 16

Brake Adjustment ................................ 22

C

Carburetor Adjustment ...................... 25

Controls, Tractor .................................. 11

Customer Responsibilities ........... 15-19

Engine:

Air Filter .................................... t8

Air Screen, Engine ................... t8

Battery ......................................... t 7

Cooling Fins, Engine ............... 18

Engine Oil ................................. 17

Fuel Filter .................................... 19

Spark Plugs ........................... 18

Tractor:

Biades ........................................ 16

Lubrication Chart ................... 15

Maintenance Schedule ........... 15

Tire Care ............................ 9,16,23

Cutting Height, Mower ........................ 12

E

Electrical:

Interlocks and Relays ................. 24

Schematic ................................... '''" 29

Wiring Diagram ............................ 30

Engine:

Air Filter .................. !...,_................ 18

Air Screen ...................................... 18

Cooling Fins, Engine ................... 18

Oil Change .................................. 17

Oil Level .................................... t3,!7

Oil Type ....................................... 17

Preparation .................................. 13

Repair Parts ............................ 48-58

Staffing ........................................... 14

Storage ........................................ 26

Filters:

Air .................................................. 18

Fuel .............................................. 19

Fuel:

Type ............................................... t3

Storage ........................................... 26

Fuse ....................................................... 24

Gauge Wheels ......................................... 8

Hood Removal/Installation ................... 24

Leveling Mower Deck .............................21

Lubrication Chart .............. _....................15

Maintenance Schedule ..................... 15

Mower:

Adjustment, Front-to-Back ........... 2t

Adjustment, Side-to-Side ............ 21

Blade Sharpening ....................... 16

Blade Replacement ................... 16

Cutting Height ................................ 12

Installation .................................... 20

Operation .................................... t 3

Removal ..................................... 20

Mowing Tips ...................... ;.o.. ............ 14

Muffler ..................................................... 18

Spark Arrester ........................... 3,40

Mulcher Plate ....................................... 9

Oil:

Cold Weather Conditions ....... 14,17

Engine ..................... ,.................... 17

Storage ........................................ 26

MAINTENANCE SCHEDU LE ...................................... 15

SERVICE AND ADJUSTMENTS ............................ 20-25

STORAGE ................................................................... 26

TROUBLESHOOTING ............................................ 27-28

REPAIR PARTS - TRACTOR ................................. 30-47

REPAIR PARTS ,.ENGINE ................... ,.. ............. 48-53

PARTS ORDERING/SERVICE .................. BACK PAGE

Operation ................... ,.........._......... 10-14

Operating Mower ......... ,........................ 13

Options:

Accessories ...............,,.o,................... 5

Spark Arrester ..............................3,40

P

Parking Brake ......................_.......... 11-12

Parts Bag ............................ ,:................. 6

Parts. Replacement/Repair _............30-47

Product Specifications ..............................3

F

Repair Parts ........................................30-47

R

S

Safety Rules ............................................ 2

Seat ........................................................... 8

Sewice and Adjustments ................ 20-25

Brake ..................................................22

G

H

L

M

Carburetor ....................................... 25

Fuse ..................................................24

Hood Removal/Installation ........... 24

Motion Drive Belt

Removal/Replacement .......... 22

Mower Blade Drive Belt

RemovaVReplacement ...............22

Mower Adjustment:

Front-to-Back .............................21

Side-to-Side ............................ 21

Mower Installalion ...........................20

Mower Removal ....._.......................20

Tire Care .............................. 9,16,23

Slope Guide Sheet .............................. 55

Spark Plugs ............................................. 18

Specifications ............................................. 3

Starting the Engine ......,................. 13-14

Steering Wheel ................................ 7,23

Stopping the Tractor ................................12

Storage ..........................................................26

T

Throttle Control Cable Adjustment ..... 25

Tires .................................................9,16,23

O

Trouble Shooting Chart ....................... 27-28

Transaxle Repair Parts ................ 46-47

W

Warranty .............................. _................. 3

Wiring Diagram .................................. 30

Wiring Schematic ................................ 29

ACCESSOR AND ATTACHMENTS

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased

Most Sears stores can order these items for you when you provide the model number of your tractor

ENGINE MAINTENANCE

SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER DLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor, Many of these are listed below with b_ief _xptanations of how they can help
you. This list was current at the time of publication; however, itmay change in future years _ more attachment.., may be added, changes

may be made in these attachments, or some may no longer be available or fit your model.. Contact _,,ournearest Sears store for the
accessories and attachments that are available for your tractor,

Most of these attachments do not require additiona_ hitches or conversion kits (thoee that do are indicated) and are designed for easy
attaching and detaching

AERATOR promotes deep root growth for a heaithy lawn. Ta-
pered 2.5-inch steel spikes mounted on 10-inch diameter discs

puncture holes in soil at close intervals to let moisture soak in.
Steel weight tray for increased penetration.

BAGGER lets you coIlect grass clippings and leaves for a
healthier, nester looking lawn. Two Permanex containers hold

30-gallon plastic bags.
BUMPER protects front end of tractor from damage.
CARTS make hauling easy Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover,
protective mat and dolly.

CORING AERATOR takes small plugs out of soil to allow mois-
ture and nutrients to reach grass roots 36-inch swath. 24

hardened steel coring tips, 150 lb. capacity weight tray_

EASY OIL DRAIN VALVE makes oil changes easier, faster.
FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of "scalping" on uneven terrain_

GANG HITCH lets you tow 2 or 3 pull-behind attachments at once,
such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments)

GAUGE WHEELS on both sides of the mower deck reduce

chances of "scalping" on uneven terrain, For mower decks not so

equipped°

MULCH RAKE/DETI..IATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup. Twenty spring tine

teeth. Usefuito prepare bare areas for seeding, Available for front

or rear mounting. HIGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATCHER covers 36-inch wide path and

tosses thatch into large hopper, Mounts behind tractor.

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you

mulch discharge or bag clippings (bagger optional) without

changing blades. For models not equipped as 3-in-1 Convert be

mowers. See "MOWER" in the Repair Parts section of this

manual.

RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck Use with 2 x 8 or 2 x 10 lumber.

ROLLER for smoother lawn surface. 36-inch wide, 18-inch

diameterwater-tight drum holds up to390 [bs of weight. Rounded

edges prevent harm to turf. Adjustable scraper automatically

cleans drum.

SNOW P_.LADEforsnow removal only. 14-ipch high, 48-inch wide
blade clears 42-inch path when ang}ed left or right. Raises, lowers

with side lever. Adjustable skids; replaceable, reversible scraper
bar. (Use with tire chains and wheel weights and/or rear drawbar

weight )

SNOWTHROWER has 40-inch swath. Drum-type auger handles

powdery and wet/heavy snow Mounts easily with simple pin

arrangement. Discharge chute adjusts from tractor seat. 6-inch
diameter spout discharges snow 10 to 50 feet Lift controlled at
tractor seat. (Use with chains and wheel weights and/or rear

drawbar weight )
SPRAYERS use 12-voft DC electric motor that connects to the

tractor battery or other 12-volt source. Includes booms for

automatic spraying and hand held wand for spot spraying. Wand

has adjustable spray pattern. For applying herbicides, insecti-
cides, fungicides and liquid fertilizers

SPREADEPJSEEDERS make seeding, fertilizing, and weed kill-

ing easy, Broadcast spreaders are also useful for granular de-

icers and sand.

SWEEPERS let you collect grass clippings and leaves

TILLER has 5 hp engine and 36-inch swath to prepare seed beds,

cultivate and compost garden residue. Tiller has its own built-in

lift and depth control system and does NOT require a sleeve hitch..
Fits any lawn, yard or garden tractor. Simpty hook up to thetractor
drawbar and go! Optional accessories convert unit for
dethatching, aerating, hilling...without tools.

TIRE CHAINS are heavy duty; closely spaced extra-large cross
links give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric over tubular steel

frame, ABS pfastic top; clear plastic windshield offers 360 degree
visibility Hinged metal doors with catch. Keeps operator warm
and dry. Remove vinyl sides and windshields for use as sun
protector in summer. Optional accessories include: tinted/

tempered solid safety glass windshield with hand operated wiper;

12-volt amber Caution light for mounting on cab top.

VACS for powerfut col{ection of heavy grass clippings and leaves.
Optional wand attachment to pick up debris in hard-to-reach

places. VAC/CHIPPER includes a chipper-shredder.

WEIGHT BRACKET for drawbar for snow removal applications..

Uses (I) 55 lb. weight.
WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materia{s.

5

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

(1) Hex Bolt

3/8-16 x 1

©

Seat

Steering

Wheel

(1) Large Flat Washer

(1) Hex Bolt 5/16q8 x 1-1/4

(2) Washers 3/16 x 3/4,X,,!,,6,,Gauge

(1) Shoulder Bolt

=

(2) Screws #10 x 5/8

(2) Lock Washers #10

(2) Weld Nuts #10 q I

5/16-18

(1) Lockwasher 3/8

(1) Locknut 5/16-18

,, , i,,,, ,,,i,,,,,un ..... ' ' '

(1) Hex Bolt

1/2-13 x I

Steering

Boot

Mulcher

Plate

Manual

Parts bag contents not shown full size

(_(2) Washers 3/8

(2) Shoulder

Bolts

Steering Wheel

Adapter

.... ,,,,,,, ,,-..,,,.v.........

x 7/8 x 14 Gauge

Cassette

.....£

Wheels

2) Gauge

Video

Parts Bag

(2) Center-

loci( Nuts

I

t/32 x 1-3/16

x 12 Gauge

(1) Washer

(1) Lock Washer 1/

(2) Hex Bolts 1/4-20 x 3/4

(2) Hex Nuts

1/4-20

@®

(2) Washer_

9/32 x 5/8 x 16 Gauge (2) Lock Washers !/4 ......

Slope Sheet

, ,_, ,,_,,,, , , , ,

Wheel

Steering

Insert

Extension
Shaft

I Steering

(2) Keys

Jil,,ll- = u ,,, ii i1,,,i,_,_,_,.,i,,,...... i, ,...... __ M II....

ASSEM LY

Your new tractor has been assembled atthe factory with exception of those parts left unassemb[ed for sh pplng purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard
wrench sizes are listed

(2) 7/16" wrenches Tire pressure gauge
(2) 1/2" wrenches Phillips screwdriver
(1) 9/16" wrench Utility knife
(1) 3/4" socket with drive ratchet

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated
behind the steering wheel).,

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

= Remove al! accessibte loose parts and parts cartons

from carton (See page 2)

• Cut, from top to bottom, along lines on al! four corners
of carton, and lay panels fiat.

o Check for any additional loose parts or cartons and

BEFORE ROLLING TRACTOR OFF SKiD

A'rf'ACH STEERING WHEEL (See Fig, 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto lower steering shaft. Align
mounting holes in extension and lower shafts and

install 5/16 hex bolt and locknut. Tighten securely_

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO
18-22 FT. LBS TORQUE.

. Place tabs of steering boot over tab slots in dash and

push down to secure.

INSTALL STEERING WHEEL
= Position front wheels of the tractor so they are pointing

straight forward.

= Slide steering wheel adapter onto steering shaft exten-

sion_

° Position steering wheel so cross bars are horizontal

(left to right) and slide inside boot and onto adapter°

° Assemble large flat washer, 3/8 lock washer, 3/8 hex

bolt and tighten securely.

o Snap steering wheel insert into center of steering

wheel

- Remove protective materials from tractor hood and

grill,
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID,

TO ROLLTRACTOR OFF SKID (See Operation
section for location and function of controls)

o Press lift lever plunger and raise attachment lift lever to

its highest position.

. Release parking brake by depressing clutchlbrake

pedal,
o Place gearshift lever in neutral (N) position.
o Rol! tractor backwards off skid.

o Remove banding holding discharge guard up against

tractor,

STEERI

VHE£L

.o,_ /

ADAPTER

EXTENSION SHAFT

FIG. 1

STEERING

BOOT

5116 HEX BOLT

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Figs. 2 and 3)

.....................1CAUTION:Do not short battery termi-

object to contact both terminals at the
same time. Before connecting battery,

nals by allowing awrench or any other
remove metal bracelets, wristwatch

bands, rings, etc.
Positive terminal must be connected

first to prevent sparking from acciden-
tal grounding.

Remove'ca'rdboard"pa'cking irom seat pan and' lift seat
pan to raised position.,

. Open battery box door°

• Remove terminal protective caps and discard°
o f this battery is put into service after month and year

indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.

. First connect RED battery cable to positive (+) terminal

with hex bolt, flat washer, iock washer and hex nut as

7

shown. Tighten securely.

• , ..... i ............ ii- ,, ,n,,,i, ,,,, i, ,11 ..... --

ASSEMBLY

o Connect BLACK grounding cableto negative (-) termi-

nal with remaining hex bolt, flat washer, lock washer SEAT
and hex nut. Tighten securely.

o Close battery box door°

SEAT PAN

Open battery box door for:
,, Inspection for secure connections (to tighten hard-

ware).

SHOULDER

BOLT

o Inspection for corrosion.
o Testing battery.,

o Jumping (if required)_

Periodic charging.

_T DISCARD TERMINAL

PROTECTIVE CAPS

LOCK

HE)( WASHER FLAT

i WASHER

ADJUSTMENT

BOLT

FIG. 4

LARGE FLAT WASHER

CHECK TiRE PRESSURE

The tires on your tractor were overinflated at the factory for

shipping purposes.r Correct tire pressure is important for
best cutting peffom_ance..

° Reduce tire pressure to PSl shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

POSITIVE NEGATIVE
(RED) CABLE (BLACK) CABLE

!

REX

BOLT

CHECK DECK LEVELNESS

FtG. 2

For best cutting results, mower housing should be properly
leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual

SEAT

PAN

BOXDOOR

FIG. 3

iNSTALL SEAT (See Fig. 4}

Adjust seat before tightening adjustment bolt.
o Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble shoulder bolt,

• Assembleadjustmentbott, lockwasherandflatwasher
loosely. Do not tighten.

• Tighten shoulder bolt securely.

o Lower seat into operating position and sit on seat.
° Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way

down.
° Get off seat without moving its adjusted position°
, Raise seat and tighten adjustment bolt securely.

CHECK FOR PROPER POSaTnON OF ALL

BELTS

See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments

section of this manual Verify that the belts are routed
correctly.

CHECK BRAKE SYSTEM

After you Iearn how to operate your tractor, check to see
that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this
manual.

ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 5A)

The gauge wheels are designed to keep the mower deck in
proper position when operating mower,, Be sure they are

properly adjusted to ensure optimum mower performance
o Assemble gauge wheels with tractor on a flat level

surface,

o Adjust mower to desired cutting height (See '%0 AD-

JUST MOWER CUTTING HEIGHT" in the Operation

section of this manual).

o With mower in desired height of cut position, gauge

wheels should be assembled sothey are slightly off the
ground_ Install gauge wheel in appropriate hole with

shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and
tighten securely.

o Repeat for opposite side installing gauge wheel in

same adjustment hole.

GAUGE WHEEL
MOUNTING

:KET

3/8-16

LOCKNUT

318" WASHER

GAUGE WHEEL

ASSEMBLY

mu H Huu ii , u ,,, m

DEFLECTOR
SHIELD

;HOULDER BOLT

FIG. 5A

INSTALL MULCHER PLATE (See Figs. 5B and

5C)

• Install two latch hooks to mulcher plate using screw,
washer, lockwasher, and weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting

weld nut from the top with hook pointing down°
o Tighten hardware securely.

o Raise and hold deflector shield inupright position.
, Place front of mulcher plate over front of mower deck

opening and slide into place, as shown.

', Hook front latch into hole on front of mower decK.
o Hook rear latch into hole on back of mower deck.

guard from mower. Raise and hold
guard when attaching mulcher plate

I _) CAUTION: Do not remove discharge

and allow it to rest on plate while in
operation.

i i ,m,,l!l_,u .......................... i

LOCK \ N

\ WASHER

WAS ER _VuELD

WASHER

MULCHER \_._..
PLATE SCREW

FIG. 5B

FiG. 5C

TO CONVERT TO BAGGING OR
DISCHARGING

Simply remove mulcher plate and store in a safe place.
Your mower is now ready for discharging or installation of

optional grass catcher accessory.
NOTE: It isnot necessary to change blades. The mulcher

blades are designed for discharging and bagging also.

,/ CHECKL.IST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WtSH TO ASSURE THAT YOU RECEIVE
THEBES TPERFORMANCE AND SATISFACTION FROM

THIS QUALITY PRODUCT.

i

PLEASE REVIEW THE FOLLOWING CHECKLIST."

,/ All assembly instructions have been completed.
,/ No remaining loose parts in carton.

,/ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

,/ Seat is adjusted comfortably and tightened securely.
v" All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

,/ Be sure mower deck is properly Leveled side-to-side/

front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).

#" Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

,/ Checkwiring. See that all connections are still secure

and wires are properly clamped_

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

,/ Engine oil is at proper level

,," Fuel tank is filled with fresh, clean, regular unleaded

gasoline

Jr Become familiar with all controls - their location and

function. Operate them before you start the engine.

v" Be sure brake system is in safe operating condition.

HOOKS

OPERAT!ON

i, ...............................................• n

These symbols may appear on your tractor or in literature supplied with ths product, Learn and understand their meaning.

÷

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

\

FUEL

MOWER LIFT

CHOKE

MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

R N

REVERSE NEUTRAL

ATFACHMENT

CLUTCH ENGAGED

LOCK LOCKED

H L

HIGH LOW

ATTACHMENT

CLUTCH DISENGAGED

PARKING BRAKE

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

HYDROSTATIC FREE WHEEL

(Hydro Models only)

10

i ,i i ii!,,iii ,-i ....

OPERATION

........ i ,i,i , ,,,,,,,,,,, , ii1,,,,11, ii

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrationswith your tractor tofamiliarize yourself with the locations of various controls and adjustments° Save

this manual for future reference.

THROTTLF.JCHOKE
CONTROL

CLUTCH/
BRAKE
PEDAL

ATTACHMENT IGNITION SWITCH
CLUTCH LEVER SWITCH POSITION

LIGHT

ATTACHMENT

LIFT LEVER

o

PARKING BRAKE

\

O MOWER

HEIIGHT
ADJUSTMENT

POSITIONS

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your

tractor.

LIGH_FsWITCH: Turns the headlights on and off.

THROTTLE/CHOKE CONTROL: Used to control engine

speed,
CLUTCH/BRAKE PEDAL: Used for declutching and brak-

ing the tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedal into the
brake position,

GEARSHIFT

LEVER

FIG, 8

GEAR SHIFT LEVER - Selects the speed and direction of

the tractor,,
ATTACHMENT LIFT LEVER: Used to raise and lower the

mower deck or other attachments mounted to your tractor°

LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing itsposition,

IGNITION SWITCH: Used for starting and stopping the
engine°

AMMETER: Indicates battery charging (+) or discharging

(-).

11

-i,,,,,,=._ ............. , ,, ,i,,i,,,i,.i, , i, i,,,,,,i,,

OPERATION

ii ........

The operation of any tractor can result in foreign objects thrown into the eyes, which can
result in severe eye damage. Always wear safety glasses or eye shields while operating your

tractor or performing any adjustments or repairs. We recommend a wide vision safety mask

i .. ,11.....

over the spectacles or standard safety glasses°

,,, , ,i ............ ,,,,,,,,,,_ ,, ,, i i, ,,, ,ll ...... ,, , i,,, i i,,,,i,1,,,,I, ,,, ,,, ,,,,,,,,, ........ . ........

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 9)

Your tractor is equipped with an operator presence sensing

switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking

brake will shut off the engine.
o Depress clutch/brake pedal intofull "BRAKE" position

and hold.

° Place parking brake lever in"ENGAGED" position and

release pressure from clutch!brake pedal. Pedal should
remain in "BRAKE" position_ Make sure parking brake

will hold tractor secure..

THROTTL_CHOKE
CONTROL

POSITION

\

CLUTCH/EIRAKE "DISENGAGED"
PEDAL "DRIVE" POSITION

POS]TION

FIG. 9

STOPPING (See Fig. 9)

MOWER BLADES -
o Move attachment clutch lever to "DISENGAGED" po-

sition,

GROUND DRIVE -
o Depress clutch/brake peda{ into full "BRAKE" position.

o Move gearshift lever to neutral (N) position.
ENGINE -
o Move throttle control to slow (=_) position.
NOTE: Failure to move throttle control to stow (_,)

position and allowing engine to idle before stopping may
cause engine to "backfire",

o Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent
unauthorized use°

o Never use choke to stop engine.

................... 1,1,1 ,,i,i ii

...... , ,,,,,,,1,

ATTACHMENT CLUTCH LEVER

"ENGAGED" POSITION

"DISENGAGED"

oOSITION

PARKING BRAKE

"ENGAGED""BRAKE"

GEARSHIFT
LEVER

NOTE: Under certain conditions when tractor is standing
idlewith the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas°

.............., ................. , ..... i i, H, i,,,i .... i_

ptetely, as described above, before leav-

I _ CAUT!ON_ Always st°p tractor cOm"

ing the operator s position; to empty I

........ grass catcher, etc. ............. ----=_

TO USE THROTTLE CONTROL (See Fig. 9)

Always operate engine at full throttle.
o Operating engine at less than fuit throttle reduces the

battery charging rater

o Full throttle offers the best bagging and mower perfor-

mance.

TO MOVE FORWARD AND BACKWARD

(See Fig. 9)

The direction and speed of movement is centre{led by the

gearshift lever°
o Start tractor with clutch/brake pedal depressed and

gearshift lever inneutral (N) position,

o Move gearshift lever to desired position.
° SlowJy release clutch/brake pedal to start movemenL

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR

TRANSAXLEo

TO ADJUST MOWER CUTTING HEIGHT (See

Fig, 9)

The position of the attachment lift tever determines the

cutting heighL

o Grasp lift tever_
o Press plunger with thumb and move lever to desired

position_

The cutting height range is approximately 1-t/2 to 4". The

heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate and

may vary depending upon soil conditions, height of grass

and types of grass being mowed.

° The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches
during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

o For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut

relatively high; the second to desired height.

12

!

OPERATNON

TO OPERATE MOWER (See Fig. 10)

Your tractor isequipped with anoperator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will

shut off the engine°

. Select desired height of cut,
° Start mower blades by engaging attachment clutch

control.

o TO STOP MOWER BLADES - a_sengage attachment

clutch control.

............................... i,ii....... ,',, ,

without either the entire grass c_tcher,
on mowers so equipped, or the dis-

CAUTION: Do not operate the mower

charge guard in place.

ATTACHMENT CLUTCH
LEVER"DISENGAGED"

POSITION

"ENGAGED"

POSITION

A'I-FACHMENT
LIFT LEVER

HIGH POSITION

° To restart movement, slowly release parking brake and

clutch/brake pedal,

o Make allturns slowly°

TO TRANSPORT

, Raise attachment Iift to highest position with attach*

ment lift control.

o When pushing or towing your tractor, be sure gearshift

lever is in neutrat (N) position.

o Do not ptltShon tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be sure hood isclosed and

securadtotractor, Use an appropriate means of tying hood

to tractor (rope, cord, etc,),,

!

BEFORE STARTING THE ENGINE

CHECK ENGaNE OiL LEVEL (See Fig. 17)

o The engine in your tractor has been shipped, from the

factory, already filled with summer weight oilo

• Check engine oil with tractor on level ground.
. Unthread and remove oil fill cap/dipstick; wipe oi! off,

Reinsert the dipstick into the tube and rest oil fill cap on
the tube. Do not thread the cap onto the tube. Remove
and read oil level, if necessary, add oi! until "FULL"
mark on dipstick is reached_ Do not overfill,

o For cord weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibitities section of this manual)_

• To change engine oil, see the Customer Responsibili-
ties section in this manual

DISCHARGE
GUARD

FIG. 10

TO OPERATE ON HILLS

___do n"""CAUTION: Do not drive up or down !

. Choose the slowest speed before starting up or down

hills.

• Avoid stopping or changing speed on hitlso
o if slowing is necessary, move throttle control lever to

slower position.

o Ifstopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking
brake.

. Move gearshift lever to 1st gear. Be sure you have

allowed room for tractor to roll slightly as you restart
movement.

hills with slopes greater than 15° and !

ot drive...across any slope. I

ADD GASOLINE

o Filf fuel tank. Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane. (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness°

IMPORTANT= WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING

WARNING: Experience indicates that alcohol blended
fueis (calted gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage_ To avoid engine

problems, the fuel system should be emptied before stor-

a.ge of 30 days or longer, Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuet next season, See Storage Instruc-

tions for additional information. Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur

.............CAUTION: Fill to b0ttom""0f gas tank

_.._J_k filler neck. Do not overfili. Wipeoffany

spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.

13

OPEIRATNON

TO START ENGnNE (See Fig. 9)

When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine. °
o Sit on seat in operating position, depress clutch/brake

pedal and set parking brake.

o Place gear shift lever in neutral (N) position.

o Move attachment clutch to "DISENGAGED" position =
o Move throttle control to choke (t"_,!) position.

Note: Before starting, read the warm and cold starting
procedures below,

Insert key into ignition and turn keyc!ockwiseto"START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen sec-
onds per minute° If the engine does not start after
several attempts, move throttle control to fast (,_)
position, wait a few rainutes and try again. If engine still
does not start, move the throttle control back to the

choke (I"Rt)position and retry.

WARM WEATHER STARTING (50 ° F and above)

When engine starts, move the throttle control to the fast

(_e_)position_

. The attachments and ground drive can now be used. If

the engine does not accept the load, restart the engine

and allow it to warm up for one minute using the choke

as described above,

COLD WEATHER STARTING ( 50° F and below)
o When engine starts allow engineto run withthethrottle

control in the choke (r,_,i)position until the e.ngine runs

roughly, then move throttle control to fast (,_) position°

This may require an engine warm-up period from

several seconds to several minutes, depending on the

temperature,

. The attachments can also be used during the engine

warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO

ADJUST CARBURETOR" in the Service and Adjustments

section of this manual.

MOWHNG TraPS

o Mower should be properly leveled for best mowing

performance, See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trim-
mingo

o Drive so that clippings are discharged onto the area

that has been cut, Have the cut area to the right of the

machine° This will result in a more even distribution of

clippings and more uniform cutting.

o When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns unti]

finished (See Fig, tla )o

• If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings° Make first cut relatively high; the second to the

desired height.

14

Do not mow grass when it i_ wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.

Always operate enqine at full throttle when mowing to
assure better mowing performance and proper dis-

charge of material. Regulate ground speed by select-

ing a low enough gear to give the mower cutting
performance as well as the quality of cut desired.

When operating attachments, select a ground speed
that wilt suit the terrain and give best performance of
the attachment being used.

f

[

c " :- J!

FIG. tlA

MULCHING MOWING TAPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSTNG FREE OF BUILT-UP GRASS AND
TRASH. CLEAN AFTER EACH USE,

o The special mulching blade will recut the grass clip-

pings many times and reduce them in size so that as

they fall onto the lawn they will disperse into the grass
and not be noticed° Also, the mulched grass will

biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the

blades.

o Avoid cutting you r lawn when it iswet. Wet grass tends

to form clumps and interferes with the mulching action.
The best time to mow your lawn is the early afternoon.
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that
the mower cuts off only the top one-third of the grass
blades (See Fig. 11B). For extremely heavy mulching,

reduce your width of cut on each pass and mow slowly.

o Certain types of grass and grass conditions may re*

quire that an area be mulched a second time to
completely hide the clippings. When doing a second
cut, mow across or perpendicular to the first cut path.

o Change your cutting pattern from week to week,. Mow

north to south one week then change toeast to west the
next week. This Willhelp prevent matting and graining
of the lawno

MAX 113

FIG. 11B

GUSTO I FIESPONS B LQT ES

MAINTENANCE SCHEDULE

FILLINDATES

ASYOUCOMPLETE
REGULARSERVICE

Check Brake Operation

Check Tire Pressure

T

Check for Loose Fasteners

R

SharpentReptace Mov,er Blades

A

Lubrication Chart

C

Check Battery Level/Recharge

T

CI_

0
R

Check Transaxle Ceoting
Adjust Blade Belt(s) Tension
Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level
Change Engine Oft

Clean Air Filter
Cfean Air Screen

N

G

Inspect Muffler/Spark Attester

I

Replace Oil Filter (if equipped)

N

Clean Engine Cooling Fins

E

Replace Spark Plug
Replace Air Fitter Paper Cartridge

Replace Fuel Fi]ter

1 - Change more often when operating under a heavy toad or in high ambient temperalures
2 - Service more often when operating in dirty or dusiy conditions

3 - If equipped with oilliltar, change oil every 50 hours
4 - Replace D'ades more often when mowing in sandy sell

GENERAL RECOMMENDATIONS

SERVICE DATES

v'

S - tf equipped with adjustable system
6 - Not required ifequipped with malntenanee-kae bafleE/

7 ,.Tighten front axIe ptvol bolt to 35 It -_bs maximum

Do not overlighten

LUBRICATION CHART

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain

tractor as instructed in this manual.
Some adjustments will need to be made periodically to

properly maintain your tractor_
All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

• Once a year you should replace the spark plug,clean
or replace air filter, and check blades and belts for
wear, A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and bast longer.

BEFORE EACH USE

, Check engine oil level..

• Check brake operation.

• Check tire pressure..

• Check for loose fasteners,

(_SPINDLE ZERK__--SPINDLE ZERK (_

(_) FRONT WREE_"::::_:*',_'_" FRONT WHEEL (_)

SEARING ZERK _ _ r _ BEARING ZERK

INE (_)

¢

CLUTCH

PWOT(S)

9

PIVOTS

(_) SAE 30 OR 10W30 MOTOR OIL
(_) GENERAL PURPOSE GREASE

(_ REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DiRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. tF YOU

FEEL THEY MUST BE LUBRECATED, USE ONLY A DRY, POW-

15 DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

TRACTOR

Always observe safety rules when performing any mainte-

Fiance°

BRAKE OPERATION

if tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

(See 'q'O ADJUST BRAKE" in the Service and Adjust-
ments section of this manual),.

TIRES

. Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS on page 3 of this manual).

= Keep tires free of gasoline, oi!, or insect control chemi-

cals which can harm rubber_

o Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage

NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion_

TO SHARPEN SLADE (See Fig. 14)

Care should be taken to keep the blade balanced_ An
unbalanced blade wil! cause excessive vibration and even-

tual damage to mower and engine.
o The blade can be sharpened with a file or on a grinding

wheel.. Do not attempt to sharpen while on the mower°

o To check blade balance, you will need a 5/8" diameter

steel bolt pin or a cone balancer. (When using a cone

baiancer, follow the instructions supped w th bal-
ancer)o

o Slide blade onto an unthreaded portion ofthe steel bolt

or pin and hold the bolt or pin parallel with the ground.
if blade is balanced, it should remain in a horizontal

position. If either end of the blade moves downward,
sharpen the heavy end until the blade is batanced._

NOTE: Do not use a nail for balancing blade. The lobes of
the center hoIe may appear to be centered, but are not,

CENTER HOLE

BLADE CARE

For best results mower blades must be kept sharp° Re-
ptace bent or damaged blades°

BLADE REMOVAL (See Fig. 13)

° Raise mower to highest position to allow access to

blades.

° Remove hex bolt, lock washer and flat washer securing

blade_

o Instati new or resharpened blade with trailing edge up

towards deck as shown_

o Reassemble hex bolt, lock washer and flat washer in

exact order as shown,

• Tighten bolt securely (30-35 FtoLbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED

NOTE: We do not recommend sharpening blade- but if you
do, be sure the blade is balanced,.

; ASEMBLY•

TRAILING EDGE

FLATWASNER

LOCK WASHER ,,_

5/8"BOLT BLADE

ORPIN ,_

FIG. t4

BATTERY

Your tractor has a battery charging system which is suffi-
cient for normal user However, periodic charging of the

battery with an automotive charger will extend itslife.
o Keep battery and terminals clean..

o Keep battery bolts tight.
o Keep small vent holes open.
o Recharge at 6-10 amperes for I hour.
TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause
the battery to "teal¢' power,

Open battery box door.

- Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor.

o Rinse the battery with plain water and dry°
o Clean terminals and battery cable ends with wire brush

until bright.

• Coat terminals with grease or petroleum jelly.
° Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual).

•AGRAOE,EATTREATEDBOL,CANBE

,OENT,,,ED ,S,×L,N SONT,EBO ,"E O.

FIG. 13

16

CUSTOMER RESPONSaBUL TI

iiiilllll

V-BELTS

Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary° The belts are not

adjustable, Replace belts ifthey begin to slip from wear,

TRANSAXLE COOLING

Keep transaxle free from build_up of dirt and chaff which
can restrict cooling.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service
classification SF, SG, or SH. Seiect the oil's SAE viscosity

rade according to your expected operating temperature

SAE VISCOSITY GRADES

oF .20 _ 0= 30_ 32_ 40• 60 o g(}_ 100_

==C -30 _ -20 _ -10 = 0 _ 10_ 20_ " 30 = 40 °

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OiL CHANGE

FIG. 15

Change the oil after every 50 hours of operation or at least
once ayear if the tractor is not used for 50 hours inone yearn

Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill

cap/dipstick securely each time you check the oil level.

, . ,, ,,,,,,,,,,,,,,,, ,,,,,,,,,,,, ..... i,r

TO CHANGE ENGINE OIL (See Figs. 15 and 16)
Determine temperature range expected before oil change.

All oil must meet API service classification SF, SG or SH,

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitabte container.
° Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.

• Remove drain ptug,
° After oil has drained completely, replace oil drain plug

and tighten securely
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see

PRODUCT SPECIFICATIONS on page 3 of this

manual

o Use gauge on oil fill cap/dipstick for checking level.

Insert dipstick into the tube and restthe oilfill cap on the

tube. Do not thread the cap onto the tube when taking
reading. Keep oil at "FULL" line on dipstick° Tighten

cap onto the tube securely when finished,

AIR CLEANER

COVER ,WING NUT

FOAM

PRE-CLEANER

17

AIR
SCREEN

PAPER CARTRIDGE

FIG. 16

"AIR CLEANER

BASE

CAP/DIPSTICK

PLUG