Craftsman 917259521 Owner’s Manual

8E /,4RS

MODEL NUMBER 917.259521

oAssembly oOperation

oCustomer Responsibilities oService and Adjustments

oRepair Parts

OWNER'S MANUAL

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800o659-5917

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH

SAFETY RULES

GENERAL OPERATION

Read, understand, and follow all instructions in the manual and on the machine before starting Only allow responsible adults, who are familiar with the

instructions, to operate the machine Clear the area of objects such as rocks, toys, wire, etc,

which could be picked up and thrown by the blade Be sure the areais clear of other people before mowing Stop

machine if anyone enters the area. Never carry passengers Do not mow inreverse unless absolutely necessary Always

look down and behind before and while backing Be aware of the mower discharge direction and do not point

it at anyone Do not operate the mower without either the entire grass catcher or the guard in place

Slow down before turning Never leave a running machine unattended. Always turn off

blades, set parking brake stop engine, and remove keys be ore dismounting

Turn off blades when not mowing

Stop engine before removing grass catcher or unclogging chute

Mow only in daylight or good artificial light Do not operate the machine while under the influence of

alcohol or drugs. Watch for traffic when operating near or crossing roadways

Use extra care when loading or unloading the machine ieto a trailer or truck

II. SLOPE OPERATION

Slopes are a major factor' related to loss-of-control and tipover accidents, which can result in severe injury ordeath

All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc

Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine Tall grass can hide obstacles

Use slow speed Choose a low gear so that you will not have

to stop or shift while on the slope

Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability

Use extra care with grass catchers or other attachments

These can change the stability of the machine.

Keep all movement on the slopes slowand gradual Do not

make sudden changes in speed o_"direction Avoid starting or stopping on a slope, If tires lose traction,

disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Donotturnonslopesunlessnecessary, andthen, turnslowly and gradually downhill, if possible

Do notmow near drop-offs, ditches, or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

Do not mow on wet grass, Reduced traction could cause sliding

Do not fry to stabilize the machine by putting your foot on the ground

Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the machine and the mowing activity Never' assume that

children will remain where you last saw them.

Keep children out of the mowing area and under the watchful care of another responsible adult

Be alert and turn machine off if children enter the area Before and when backing, look behind and down for small

children, Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation Never allow children to operate the machine. Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision

IV. SERVICE

Use extra care inhandling gasoline and other fuels They are flammable and vapors are explosive

Use only an approved container Never remove gas cap or add fuel with the engine

running Allow engine to cool before refueling Do not

smoke Never refuel the machine indoors Never store the machine or fuel container inside where

there is an open flame, such as a water heater

Never run a machine inside a closed area Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition Never tamper with safety devices Check their proper

operation regularly Keep machine free of grass, leaves, or other debris build-up

Clean oi! or fuel spillage. Allow machine to cool before storing

Stop and inspect the equipment if you strike an object Repair, if necessary, before restarting

Never make adjustments or repairs with the engine running Grass catcher components are subject towear, damage, and

deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec-

essary Mower blades are sharp and can cut Wrap the blade(s) or

wear gloves, and use extra caution when servicing them

Check brake operation frequently Adjust and service as required

Look for this symbol to point out im- portant safety precautions. It means

CAUTIONt!! BECOMEALERT!!! YOUR SAFETY IS INVOLVED,

CAUTION: Always disconnect spark plug wire and place wire where it cannot contact

spark plug in order to prevent accidental starting when setting up, transporting,

adjusting or making repairs°

WARNING

The engine exhaust from this product con- tains chemicals known to the State of Califor-

nia to cause cancer, birth defects, or other reproductive harm.

CONGRATULATIONS on your purchase of a Sears

Tractor. It has been designed, engineered and manufac- tured to give you the best possible dependability and

performance. Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized Service Center/Department. We have competent, well-

trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly

Always observe the "SAFETY RULES".

MODEL

NUMBER 917_259521

SERIAL NUMBER

DATEOFPURCHASE

THEMODELANDSERIALNUMBERSWILLBEFOUND ON A PLATE UNDER THE SEAT,

YOUSHOULDRECORDBOTHSERIALNUMBERAND DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE,

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILIT ES

• Read and observe the safety rules. " Fo!low a regular schedule in maintaining, caring for and

using your tractor.

• Follow the instructions under "Customer Responsibili- ties" and "Storage" sections of this owner's manual,

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped

PRODUCT SPECIFICATgONS

HORSEPOWER: 155 GASOLINE CAPACITY 5 QUARTS

AND TYPE: UNLEADED REGULAR

OIL TYPE (API-SF/SG/SH): SAE 30 (above 32OF)

SAE 5W-30 (below 32°F)

OIL CAPACITY: 30 PINTS SPARK PLUG: CHAMPION RJ19LM

GAP: 030")

VALVE CLEARANCE: INTAKE: 005"- 007"

EXHAUST: ,009" - 011"

GROUND SPEED (MPH): FORWARD:

1st 1.1

2nd 15 3rd 2 3

4th 3 5 5th 4 4

6th 5 7

REVERSE: 1.7

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSi

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 25

MIN. CCA: 190 CASE SIZE: U1R

BLADE BOLT TORQUE: 30-35 FT. LBS

witl_ a spark arrester meeting applicable local or state laws

(if any). If a spark arrester is used, itshould be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code)

Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section of this manual)

UMUTED TWO YEAR WARRANTY ON CRAFTSMAN RUDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be detective in material or

workmanship. This Warranty does not cover:

Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual.

Riding equipment used for commercial or rental purposes

LiMiTED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or

workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge_

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE, PLEASE CONTACT YOUR NEAREST SERVICE CENTER AFTER 30 DAYS FROM

THE DATE OF PURCHASE. WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO

YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY) THIS WARRANTY APPLIES ONLY

WHILE THIS PRODUCT IS IN THE UNITED STATES, This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 15-19

WARRANTY .................................................................. 3

'TABLE OF CONTENTS ................................................ 4

INDEX ............................................................................ 4

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ................................................................ 7-9

INDEX

Accessories .......................................... 5

Adjustments:

Brake ................................................ 22

Carburetor ............................................25

Mower:

Front-To-Back ....................... 21

Side-To-Side ............................. 21

Throttle Control Cable .................. 24

Air Filter, Engine .................................. 18

Air Screen, Engine ...................................18

Assembly ..................................................7-9

Battery:

Charging ...........................................7-8

Cleaning ............................................17

Connecting .................................... 7-8

Starling with Weak Battery ......... 23

Storage ........................................... 26

Terminals ................................. 17

Belts:

Motion Drive

Removal/Replacement ........... 22

Mower Blade Drive

Removal/Replacement ........... 22

Blade:

Sharpening .............................................16

Replacement ...................................16

Brake Adjustment ............................... 22

Carburetor Adjustment ...........................25

Controls, Tractor ....................................11

Customer Responsibilities .............. 15-19

Engine:

Air Filter. ................................... 18

Air Screen, Engine ................... 18

Battery ......................................... 17

Cooling Fins, Engine ................. 18

Engine Oil ....................................17

Fuel Filter .................................... 19

Spark Plugs .............................. 19

Tractor:

Blades ....................................... 16

Lubrication Chart ....................... 15

Maintenance Schedule ........... 15

Tire Care .............................8,16,23

Cutting Height, Mower ........................ 12

Electrical:

Interlocks and Relays ...................24

Schematic ........................................29

Wiring Diagram .......................... 30

Engine:

Air Filter ..............................................18

Air Screen ............................... 18

Cooling Fins, Engine ................... 18

Oil Change .................................. 17

Oil Level ................................... 13,17

Oil Type ...............................................17

Preparation ................................... 13

Repair Parts ............................ 48-53

Starting .......................................... 14

Storage ....................................... 26

Filters:

Air, ........................................ 18

Fuel .................................................. 19

Fuel:

Type ........................................... 13

Storage ...................................... 26

Fuse .................................................. 24

Gauge Wheels ....................................... 8

Hood Removal/Installation .............. 24

Leveling Mower Deck ......................... 21

Lubrication Chart ................................. 15

Maintenance Schedule ...................... 15

Mower:

Adjustment, Front-to-Back ........... 21

Adjustment, Side-to-Side ............. 21

Blade Sharpening .......................... 16

Blade Replacement .........................16

Cutting Height .............................. 12

Installation ....................................... 20

Operation ...........................................13

Removal .......................................... 20

Mowing Tips ............................................ 14

Muffler ................................................. 19

Spark Arrester ................................3,40

Mulcher Plate ........................................... 9

OPERATION ........................................................... 10-14

MAINTENANCE SCHEDULE ...................................... 15

SERVICE AND ADJUSTMENTS ............................ 20-25

STORAGE ................................................................... 26

TROUBLESHOOTING ............................................ 27-28

REPAIR PARTS - TRACTOR ................................. 30-47

REPAIR PARTS - ENGINE .................................... 48-53

PARTS ORDERING/SERVICE .................. BACK PAGE

Oil:

Cold Weather Conditions .........13,17

Engine ......................................... 17

Storage ........................................ 26

Operation ............................... 11-14

Operating Mower ..................................13

Options:

Accessories ........................ 5

Spark Arrester ................................3,40

Parking Brake ................................ 11-12

Parts Bag ...................................... 6

Pads, Replacement/Repair ....... 30-47

Product Specifications ..............................3

Repair Parts ........................................30-47

Safety Rules ......................................... 2

Seat ............................................... 8

Service and Adjustments ................20-25

Brake .............................................. 22

Carburetor .................................... 25

Fuse ...................................................24

Hood RemovaVInstallation ............24

Motion Drive Belt

Removal/Replacement ...... 22

Mower Blade Drive Belt

Removal/Replacement ......... 22

Mower Adjustment:

Front-to-Back .......................... 21

Side-to-Side ............................ 21

Mower Installation ...................... 20

Mower Removal ............................. 20

Tire Care ...................................8,16,23

Slope Guide Sheet ...................................55

Spark Plugs .......................................... 19

Specifications ........................................ 3

Starting the Engine .................... 13-14

Steering Wheel ................................... 7,23

Stopping the Tractor ..............................12

Storage ......................................................26

Throttle Control Cable Adjustment ... 24

Tires ............................................... 8,16,23

Trouble Shooting Chart ................ 27-28

Transaxle Repair Paris .................... 45-47

Warranty ..........................................................3

Wiring Diagram ......................... 30

Wiring Schematic .............................. 29

ACCESSORIES AND ATTACHMENTS

These accessories end attachments were available through most Sears retail outlets and service centers when the tractor was purchased

Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE

SPARK PLUG

GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER

MAINTENANCE

BLADES BELTS

PERFORMANCE

Sears offers awide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help

you This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your mode] Contact your nearest Sears store for the

accessories end attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and ere designed for easy

attaching and detaching.

AERATOR promotes deep root growth for a healthy lawn Ta- pered 2 5-inch steel spikes mounted on 10-inch diameter discs

puncture holes in soil at close intervals to let moisture soak in

Steel weight tray for increased penetration

BAGGER lets you collect grass clippings and leaves for a healthier, nearer looking lawn Two Permanex containers hold 30_gallon plastic bags

BUMPER protects front end of tractor from damage CARTS make hauling easy Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover, protective mat and doily.

CORING AERATOR takes small plugs out of soil to allow mois- ture and nutrients to reach grass roots 36-inch swath 24

hardened steel coring tips. 150 lb. capacity weight tray.

EASY OIL DRAIN VALVE makes oil changes easier, faster

FRONT NOSE ROLLER canters infront of mower deck to reduce chances of "scalping" on uneven terrain

GANG HITCH lets you tow 2or 3 pull-behind attachments at once, such as sweepers, dethatchers, aerators (not for usewith rollers, carts or other heavy attachments)

GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain. For mower decks not so

equipped MULCH RAKE]DETHATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup. Twenty spring tine teeth. Useful to prepare bare areas forseeding. Available forfront or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper Mounts behind tractor.

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mulch, discharge or bag clippings (bagger optional) without changing blades For models not equipped as 3-in-! Convertible mowers See "MOWER" in the Repair Parts section of this

manual.

RAMP TOPS AND FEET let you load and unload tractor from a pickup truck Use with 2 x 8 or 2 x 10 lumber

ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameterwater-tight drum holds up to3901bs ofweight Rounded

edges prevent harm to turf Adjustable scraper automatically cleans drum.

SNOW BLADE forsnow removal only. 14-inch high, 48-inch wide blade clears42-inch path when angled left or right. Raises, lowers with side lever Adjustable skids; replaceable, reversible scraper bar (Use with tire chains and wheel weights end/or rear drawbar weigllt )

SNOWTHROWER has 40-inch swath Drum-type auger handles powdery and wet]heavy snow Mounts easily with simple pin arrangement Discharge chute adjusts from tractor seat 6-inch diameter spout discharges snow 10 to 50 feet LEftcontrolled at tractor seat. (Use with chains end wheel weights and/or rear

drawbar weight ) SPRAYERS use 12-volt DC electric motor that connects to the

tractor battery or other 12-volt source Includes booms for automatic spraying and hand held wand for spot spraying Wand

has adjustable spray pattern For applying herbicides, insecti- cides, fungicides and liquid fertilizers.

SPREADER/SEEDERS make seeding, fertilizing, and weed kill- ing easy Broadcast spreaders are also useful for granular de-

icers end sand SWEEPERS let you collect grass clippings and leaves.

TILLER has 5 hp engine and 36-inch swath to prepare seed beds

cultivate and compost garden residue_ Tiller has its own built-in lift and depth control system and does NOT require a sleeve hitch

Fits any lawn,yard or garden tractor. Simply hook up to the tractor drawber end go! Optional accessories convert unit for

dethatching, aerating, hilling without tools

TIRE CHAINS are heavy duty; closely spaced extra-large cross

links give smooth ride, outstanding traction

TRACTOR CAB has heavy duty vinyl fabric over tubular steel

frame, ABS plastic top; clear plastic windshield offers 360 degree visibility Hinged metal doors with catch. Keeps operator warm

and dry Remove vinyl sides and windshields for use as sun protector in summer Optional accessories include: tinted/

tempered solid safety glass windshield with hand operated wiper;

12-volt amber caution light for mounting on cab top

VACS for powerful collection of heavy grass clippings and leaves Optional wand attachment to pick up debris in hard-to-reach places VAC/CHIPPER includes a chipper-shredder

WEIGHT BRACKET for drawbar for snow removal applications Uses (1) 55 lb. weight

WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials.

CONTENTS OF DWARE PACK

Parts Bag contents shown full size

(1) Large Flat Washer

(1) Lockwasher

(1) Locknut

5/16-18

(1) Hex Bolt 5/16-18 x 1-1/4

(1) Shoulder Bolt 5/16-18

(1) Hex Bolt

3/8o16 x 1

Lock Washer

1/2

Parts packed separately in carton

Seat

Steering

Wheel

Mulcher

Plate

Video

Cassette

(1) Hex Bolt

1/2-13 x 1

(1) Washer

17/32 x 1-3/16

x 12 Gauge

_ews #10 x 5/8

(2) Hex Bolts 1/4=20 x 3/4

(2) Lock Washers #10 __

3/16 x 3/4 x 16 Gauge

(2) Washers

(2) Weld Nuts #10

(2) Washers

9/32 x 5/8 x 16 Gauge F_

(2) Lock Washers 1/4

(2) Hex Nuts 1/4-20

Manual

Parts bag contents not shown full size

(2) Shoulder

Bolts _ (2) Center-

Steering

(2) Keys Wheel

_ok

Slope Sheet

Parts Bag

x 7/8 x 14 Gauge

lock Nuts

Steering Wheel

Adapter

Boot

Assemblys

Steering

Insert

i +

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier, Standard wrench sizes are listed.

(1) 5/16" wrench (1) 3/4" Socket w/drive rachet (2) 7/16" wrenches Phillips Screwdriver (1) 1/2" wrench Tire pressure gauge

(I) 9/16" wrench Utility knife When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel)_

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton (See page 6).

= Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flaL

o Check for any additional loose parts or cartons and

remove.

,'_-\ INSERT

_......._._ 3/8 HEX BOLT

_L_..------_ 3/8 LOCK WASHER

LARGE FLAT

WASHER

BOOT

_ TEERING

BEFORE ROLLmNG TRACTOR OFF SKmD

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT o Slide extension shaft onto lower steering shaft. Align

mounting holes in extension and lower shafts and install 5/16 hex bolt and IocknuL Tighten securely.

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT. LBS TORQUE

• Place tabs of steering boot over tab slots in dash and push down to secure

INSTALL STEERING WHEEL

o Position front wheels of the tractor so they are pointing

straight forward. Slide steering wheel adapter onto steering shaft exten-

sion.

. Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter.

• Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely,

= Snap steering wheel insert into center of steering

wheel

° Remove protective materials from tractor hood and

grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

TO ROLL TRACTOR OFF SKID (See Fig. 8)

• Raise attachment lift lever to its highest position_ ° Release parking brake by depressing clutch/brake

pedal.

° Place gearshift lever in neutral (N) position, ° Roll tractor backwards off skid.

= Remove banding holding discharge guard up against

tractor.

EXTENSION SHAFT

FIG. 1

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Figs. 2 and 3)

CAUTION: Do not short battery termi-

nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden- tal grounding.

° Remove carboard packing from seat pan and lift seat

pan to raised position.

o Open battery box door. = Be sure battery drain tube is attached to battery box.

o Remove terminal protective caps and discard.

° If this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

ASSEMBLY

o First connect RED battery cable to positive (+) terminal

with hex bolt, flat washer, lock washer and hex nut as shown Tighten securely.

° Connect BLACK grounding cable to negative (-) termi-

nal with remaining hex bolt, flat washer, lock washer

and hex nut Tighten securely..

° Close battery box door

Open battery box door for;:

• Inspection for secure connections (to tighten hard- ware)

o Inspection for corrosion. o Testing battery.

o Jumping (if required). ° Periodic charging

DISCARD TERMINAL PROTECTIVE CAPS HEX LOCK

NUT WASHER

POSITIVE NEGATIVE (RED) (BLACK)

CABLE CABLE

FLAT WASHER

HEX

FIG. 2

SEAT PAN

BATTERY BOX

DOOR

SEAT

SEAT PAN

SHOULDER

BOLT_°_=

WASHER

ADJUSTMENT BOLT

• LOCI( WASHER

FIG. 4

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for

shipping purposes. Correct tire pressure is important for best cutting performance.

° Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL

BELTS See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments section of this manual, Verify that the belts are routed

correctly. CHECK BRAKE SYSTEM

After you learn how to operate your tractor', check to see that the brake is properly adjusted See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual

ASSEMBLE GAUGE WHEELS TO MOWER DECK (See Fig. 5)

FIG. 3

INSTALL SEAT (See Fig. 4)

Adjust seat before tightening adjustment boll ° Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble shoulder boll

• Assemble adjustment bolt, lock washer and flat washer

loosely. Do not tighten.

. Tighten shoulder bolt securely. ° Lower seat into operating position and sit on seal

° Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way down_

• Get off seat without moving its adjusted position. ° Raise seat and tighten adjustment bolt securely

The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are

properly adjusted to ensure optimum mower performance. ° Adjust mower to desired cutting height (See ''TO AD-

JUST MOWER CUTTING HEIGHT in the Operation section of this manual)_

° With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly offthe ground Install gauge wheel in appropriate hole with

shoulder bolt, 3/8" washer' and 3/8-16 locknut and tighten securely_

= Repeat for opposite side installing gauge wheel in

same adjustment hole.

ASSEMBLY

GAUGE WHEEL

MOUNTING

BRACKET _.

3/8-16 /

LOCKNUT

318" WASHER

GAUGE WI-

SHOULDERBOLT

FIG. 5

INSTALL MULCHER PLATE

(See Figs. 6 & 7)

Install two latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown

NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing dowm

Tighten hardware securely_

Raise and hold deflector shield in upright position. Place front of mulcher plate over front of mower deck

opening and slide into place, as shown_

o Hook front latch into hole on front of mower deck.

• Hook rear latch into hole on back of mower deck

CAUTION: Do not remove discharge

guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation.

WELD NUT FROM THE TOP

HOOK POINTS DOWN

LOCK

WELD WASHER

NUT_L_;_ _;" SCREW

LATCH

HOOK

WELD NUT

WASHER

MULCHER PLATE

LOCK

WASHER

_SCREW

TO CONVERT TO BAGGING OR DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory.

DEFLECTOR

LATCH HOOKS

FIG. 7

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE

THEBES TPERFORMANCE AND SATISFAC TION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

¢" All assembly instructions have been completed.

,/ No remaining loose parts in carton ,/ Battery is properly prepared and charged_ (Minimum

1 hour at 6 amps):

¢" Seat is adjusted comfortably and tightened securely, ,/ Al! tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling),

,/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

,/ Check wiring See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA A TTENTION TO THE FOLLOWING IMPORTANT

ITEMS.:

,/ Engine oil is at proper level. ,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,/ Become familiar with a!l controls - their location and

function. Operate them before you start the engine

,/ Be sure brake system is i0 safe operating condition.

FIG. 6

+ 19 hidden pages