Craftsman 917259330 Owner’s Manual

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917,259330 OWNER'SMANUAL
Assembly
Operation
Customer Responsibilities
Service and Adjustments Repair Parts
®
CAUTIfON: Read and foilow all safety rules and instructions before operating this equipment.
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SAFETY RULES
Safe Operation Practices for Ride=On Mowers
iMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
Read, understand, and follow alt instructions in the manual and on the machine before starting.
Only allow responsible adults, who are familiar with the instructions, to operate the machine.
o Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
o Be sure the area isclear of other peoptebefore mowing. Stop
machine if anyone enters the area.
,, Never carry passengers. ,, Do not mow in reverse unless absolutely necessary. Always
look down and behind before and white backing.
,, Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard inptace.
= Slow down before turning.
Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys
before dismounting.
Turn off blades when not mowing.
,, Stop engine before removing grass catcher or unclogging
chute.
= Mow only in daylight or good artificial light. , Do not operate the machine white under the influence of
afcoho! or drugs.
,, Watch for traffic when operating near or crossing roadways.
o Use extra care when loading or unloading the machine into
a trailer or truck.
ill. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death.
All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc. . Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
o Use slow speed. Choose a tow gear so that you wilt not have
to stop or shift while on the slope.
,, Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability.
Use extra care with grass catchers or other attachments. These can change the stability of the machine.
. Keep all movement on the slopes slowand gradual. Do not
make sudden changes in speed or direction.
Avoid starting or stopping on a slope, tf tires lose traction, disengage the blades and proceed slowly straight down the
slope.
DO NOT:
Do not turn on slopes unless necessary, and then, turn slowiy and gradually downhill, if possible.
= Do not mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause
sliding.
Do not try to stabilize the machine by putting your foot on the
ground.
Do not use grass catcher on steep slopes.
lit. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where you last saw them.
Keep children out of the mowing area and under the watchful
care of another responsible adult.
* Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Never carry children, They may fall off and be seriously injured or interfere with safe machine operation.
o Never allow children to operate the machine.
Use extra care when approaching blind comers, shrubs,
trees, or other objects that may obscure vision.
IVo SERVICE
, Use extracare inhandling gasoline and other fuels. They are
flammable and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel with the engine running. Allow engine to coot before refueling. Do not
smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
. Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
o Keep machine free of grass, leaves, or other debris build-up,
Clean oil or fuel spillage. Allow machine to coo! before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine running. . Grass catcher components are subject to wear, damage, and
deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec- essary,
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
- Check brake operation frequently. Adjust and service as required.
portant safety precautions. It means Look for this symbol to point out im-
CAUTION!!! BECOMEALERT!!! YOUR SAFETY IS iNVOLVED.
CAUTION: wireand placewirewhere itcannot contact
,_ spark plug in order to prevent accidental dI starting when setting up, transporting,
justing or making repairs.
Alwoys spa,kptug
i:,,i,i
d,sconnect
A WARNING
The engine exhaust from this product con- tains chemicals known to the State of Califor-
nia to cause cancer, birth defects, or other
reproductive harm.
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CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufac-
tured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized
Service CentedDepartmento We have competent, well-
trained technicians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".
MODEL NUMBER
917.259330
SERIAL NUMBER
DATE OF PURCHASE
'L
THE MODEL AND SERIAL NUMBERS WILL BE FO_,ND ON A PLATE UNDER THE SEAT. _'
YOU SHOULD RECORD BOTH SERIAL NUMBERAND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod- uct. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILJT|ES
* Read and observe the safety rules. * Follow a regular schedule in maintaining, caring for and
using your tractor.
, Follow the instructions under "Customer Responsibili-
ties" and "Storage" sections of this owner's manual,
WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov -L ered land unless the engine's exhaust system is equipped
PRODUCT SPECiFiCATiONS
HORSEPOWER: 15.5 GASOLINE CAPACITY t.25 GALLONS
AND TYPE: UNLEADED REGULAR
OIL TYPE (APFSF/SG): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: 3.0 PINTS SPARK PLUG: CHAMPION RJ19LM
(GAP: .030")
VALVE CLEARANCE: LNTAKE: .005" - .007"
EXHAUST: .009" - .0t 1"
GROUND SPEED (MPH): FORWARD:
1st Iol
2nd 1.5 3rd 2.3
4th 3.5 5th 4.4
6th 5.7
REVERSE: 1.7
TIRE PRESSURE: FRONT: 14 PS_
REAR: 10 PSI
CHARGrNG SYSTEM: 3 AMPS BATTERY
5 AMPS HEADLIGHTS
BATTERY: AMP/HR: 25
MIN. CCA: I90
CASE SIZE: U1R
BLADE BOLT TORQUE: 30-35 FT. LBS.
with a spark arrester meeting applicable local or state laws
(if any). if a spark arrester is used, it should be maintained
in effective working order by the operator.
tn the state of California the above is required by law (Section 4442 of the California Public Resources Code). Ottqer states may have similar laws. Federal laws apply on
federal lands. A spark attester for the muffler is available through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual).
L MJTED TWO YEAR WARRANTY ON CRAFTSMAN RID|NG EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according
to the instructions in the owner's manuaJ, Sears wilerepair or replace, free of charge, any parts found to be defective in material or
workmanship. This Warranty does not cover:
" Expendabre items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or gFass. Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual.
,, Riding equipment used for commercial or renta_purposes.
LIMmTED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears wi_lrep ace the battery at no charge.
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM
THE, DAIE OF PURCHASE, WARRANTY SERVtCE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SERVICE CENTER. (SN-HOME WARRANTY SERVICE WILL STILL 8E AVAILABLE AFTER 30 DAYS
FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPUES ONLY
'_/_ILE THIS PRODUCT IS _NTHE UNITED STATES.
_'-ThisWarranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
,, SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179
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TABLE OF CONTENTS
SAFETY RULES ...................................... ...................... 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSiBILiTIES ..................... 3, 15o19
WARRANTY .................................................................. 3
TABLE OF CONTENTS ................................................ 4
iNDEX ............................................................................ 4
TRACTOR ACCESSORIES ......................................... ,5
ASSEMBLY ..................... ........................................... 7-9
X
A
Accessories ............................................ 5
Adjustments:
Brake ........................................... 22
Carburetor ............................. ...... 25
Mower:
Front-To-Back ........................ 21
Side-To-Side .......................... 21
Throttle Control Cable ...... :.......... 24
Air Filter, Engine._ .............................. 18
Air Screen, Engine ............................. 18
Assembly ........................... _............... 7-9
B
Battery:
Cflarging .................................... 7-8
Cleaning ...................................... 17
Connecting ................................. 7-8
Starting with Weak Battery ......... 23
Storage ....................................... 26
Terminals .................................... 17
Belts:
Motion Drive
RemovaVReplacement ........... 22
Mower Blade Drive
Removal/Replacement ........... 22
Blade:
Sharpening ............. _.................... 16
Replacement ............................... 16
Brake Adjustment... ................ ............ 22
C
Carburetor Adjustment ....................... 25
Controls, Tractor ................... _............ 11
Customer Responsibilities ............. 15-19
Engine:
Air Filter ................................... 18
Air Screen, Engine ................... 18
Battery .................................. ,,, 17
Cooling Fins, Engine ............... 18
Engine Oil ............................... 17
Fuel Filter ................................ 19
Spark Plugs ............................. 19
Tractor:
Blades ...................................... 16
Lubrication Chart ..................... 15
Maintenance Schedule ........... 15
Tire Care ......................... 8,16,23
Cutting Height, Mower ....................... 12
Electrical:
Interlocks and Relays ................. 24
Schematic ................................... 29
Wiring Diagram ........................... 30
Engine:
Air Filter ........................................ 18
Air Screen ................................... 18
Cooling Fins, Engine ................... 18
Oil Change .................................. 17
Oil Level .......................... _....... 13,17
Oil Type ....................................... 17
Preparation ................................. t3
Repair Parts ............................ 48-53
Starting ........................................ 14
Storage ....................................... 26
Filters:
Air... ............................................. 18
Fuel ............................................. t9
Fuel:
Type ............................................ 13
Storage ............................. .......... 26
Fuse ................................................... 24
Gauge Wheels ..................................... 8
Hood Removal!Installation ................. 24
Leveling Mower Deck ................. ;....... 21
Lubrication Char ................................ 15
Maintenance Schedule ....................... 15
Mower:
Adjustment, Front-to-Back .......... 21
Adjustment, Side-to-Side ............ 2t
Blade Sharpening ....................... 16
Blade Replacement ..................... 16
Cutting Height ............................ t t2
Installation ................................... 20
Operation ..................................... 13
Removal ...................................... 20
Mowing Tips ....................................... t4
Muffler ......... ........................................ 19
Spark Arrester .......................... 3,40
Mulcher Plate ....................................... 9
OPERATION ........................................................... 10-14
MAINTENANCE SCHEDULE[" .................................... 15
SERVICE AND ADJUSTMENTS ............................ 20-25
STORAGE ................................................................... 26
TROU BLESHOOTING ............................................ 27-28
REPAIR PARTS - TRACTOR ................................. 30°47
REPAIR PARTS - ENGINE .................................... 48-53
PARTS ORDERINGtSERVICE .................. BACK PAGE
E
Oil:
Cold Weather Conditions ....... 13,17
Engine .... :.................................... 17
Storage ....................................... 26
Operation ...................................... t I- 14
Operating Mower ................................ 13
Options:
Accessories.:. ................................ 5
Spark Arrester .......................... 3,40
Parking Brake ................................ 11-12
Parts Bag ........... .................................. 6
Parts, Replacement/Repair ........... 30-47
Product Specifications ........................... 3
O
P
R
F
Repair Parts .................................. 30-47
S
Safety Rules ......................................... 2
Seat ...................................................... 8
Service and Adjustments .............. 20-25
Brake ....... :.................................... 22
G
H
L
M
Carburetor ................................... 25
Fuse ..................................... :...... 24
Hood RemoVal/Installation ....:..... 24
,. Motion Drive Belt
Removal/Replacement ........... 22
Mower Blade Drive Belt
Removal/Replacement ........... 22
Mower Adjustment:
Front-to-Back ......................... 21
Side-to-Side ........................... 21
Mower installation ....................... 20
Mower Removal .......................... 20
Tire Care ............................. 8,16,23
Slope Guide Sheet ....... ;..................... 55
Spark Plugs .................... .................... I9
Specifications ....................................... 3
Starting the Engine ....................... 13-14
Steering Wheel ................................ 7,23
Stopping theTractor ................. _L....... t2
Storage ................................................ 26
T
Throttle Control Cable Adjustment ..... 24
Tires ........................................... 8,16,23
Trouble Shooting Chart .............. :..27-28
Transaxle Repair Parts ................. 46-47
W
Warranty ............................................... 3
Wiring Diagram .................................. 30
Wiring Schematic ............................... 29
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ACCESSOR S AND ATTA¢ ENTS
These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased. Most Sears stores can order these items for you when you provide the model number of your tractor.
ENGINE MAINTENANClE
SPARK PLUG BLADES BELTS
GAS CAN AiR FILTER
%
PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Soars store for the
accessories and attachments that are available for your tractor. Most of those attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching.
AERATOR promotes deep root growth for a healthy lawn. Ta- pered 2.5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in.
Steel weight tray for increased penetration. BAGGER lets you collect grass clippings and leaves for a
healthier, nearer looking lawn. Two Permanex containers hold
30-gallon plastic bags.
BUMPER protects front end of tractor from damage,
CARTS make hauling easy. Variety of sizes available, plus accessories such as side panel kits, tool caddy, cart cover, protective mat and doily.
CORING AERATOR takes small plugs outof sol! to atlow mois- ture and nutrients to roach grass roots. 36-inch swath. 24
hardened steel codng tips. ! 50 tb. capacity weight tray. EASY OIL DRAIN VALVE makes oil changes easier, faster.
FRONT NOSE ROLLER canters in front of mower dock to reduce chances of "scalping" on uneven terrain,
GANG HITCH lets you tow 2 or 3pull-behind attachments at once, such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments). GAUGE WHEELS on both sides of the mower deck reduce
chances of "scalping" on uneven terrain. For mower decks not so
equipped.
MULCH RAKF.JDETHATCHER loosens soil and flips thatch and matted leaves to lawnsurface for easy pickup. Twenty spring tine teeth. Useful toprepare bare areas forseeding. Available for front
or rear mounting. HiGH PERFORMANCE REEL-ACT]iON SPRING TiNS DETHATCHER covers 36-inch wide path and
tosses thatch into large hopper. Mounts behind tractor. MULCHING CLOSE-OUT PLATE K_T, once installed, lets you
mulch, discharge or bag clippings (bagger optional) without changing blades. For models not equipped as 3-in-1 Convertible
mowers. See "MOWER" in the Repair Parts section of this manual.
RAMP TOPS AND FEET let you Ioad and unload tractor from a pickup truck. Use with 2 x 8 or 2 x t0 lumber.
ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameter water-tight drum holds upto 390 lbs. ofweight, Rounded
edges prevent harm to tuff. Adjustable scraper automatically cleans drum.
SNOW BLADE forsnow removal only. 14-inch high, 48°inch wide blade clears 42-inch pathwhen angled reftor dght. Raises, lowers
with side tever, Adjustable skids; replaceable, reversible scraper bar. (Use with tire chains and whee_weights and/or rear drawbar
weighL) SNOWTHROWER has 40-inch swath. Drum-type auger handles
powdery and wet/heavy snow. Mounts easily with simple pin arrangement. Discharge chute adjusts from tractor seat. 6-inch
diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat. (Use with chains and wheel weights and/or rear drawbar weight.)
SPRAYERS use 12-volt DC electric motor thai connects to the tractor battery or other 12*volt source. Includes booms for
automatic spraying and hand held wand for spot spraying. Wand has adjustable spray pattern, For applying herbicides, insecti-
cides, fungicides and liquid fertilizers. SPREADER/SEEDERS make seeding, fertilizing, and weed kill-
ing easy. Broadcast spreaders are atso useful for granular de- icers and sand.
SWEEPERS let you Collect grass clippings and leaves. TtLLER has 5 hp engine and 36qnch swath to prepare seed beds,
cultivate and compost garden residue. Tiller has its own built-in lift and depth Control system and does NOT require a sleeve hitch. Fits any lawn, yard or garden tractor. Simply hook up to the tractor drawbar and go! Optiona_ accessories convert unit for dethatching, aerating, hifling...without tools.
TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction.
TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch, Keeps operator warm and dry, Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include: tinted/
tempered solid safety glass windshield with hand operated wiper;
12-volt amber caution light for mounting on cab top. VACS forpowerful collection of heavy grass clippings and leaves.
Optional wand attachment to pick up debris in hard-to-reach places. VAC/CHIPPER includes a chipper-shredder.
WEtGHT BRACKET fordrawbar for snow removal applications. Uses (1) 55 tb. weight.
WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing hea W materials.
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CONTENTS OF HARDWARE PACK
Parts Bag contents shown full size
©
{1) Lockwasher 3/8
(1) kocknut 5/16-18
(1) Hex Bolt 5/!6-18 x 1-t/4
(1) Hex Bolt
3/8-16 x 1
Parts packed separately in carton
Seat
Steering
Wheel
Mulcher
PIate
Video
Cassette
(1) Shoulder Bolt 5/16-18
(1) Hex Bolt
t/2-13 x t
(2) Screws #10 x 5/8
(2) t.ock Washers #10
(2) Washers _;-tl 3/16 x 3/4 x 16 Gauge
(2) Weld Nuts #
(1) Lock Washer
1/2
<b
Manual Boot
Parts bag contents not shown full size
(2) Shoulder
Bolts
i'
Steering
Extension Shaft
O
Steering ,
Parts Bag
(2) Washers 3/8 x 7/8 x 14 Gauge
2) Center-
lock Nuts
12)Gauge
(2) Keys
Steering Wheel
Adapter
Steering
Wheel
Insert
(2) Hex Bolts t/4-20 x 3/4
9/32 x 5/8 x 16 Gauge
2) Washers (2) Lock Washers 1/,4
(2) Hex Nuts t/4-20
(2) Latch Hook
Assemblys
Slope Sheet
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ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes are listed.
(1) 5/16" wrench (1) 3/4" Socket w/drive rachet (2) 7/i 6" wrenches Phillips Screwdriver (!) 1/2" wrench Tire pressure gauge
(1) 9/16" wrench Utility knife When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated behind the steering wheel).
TO REMOVE; TRACTOR FROM CARTON
UNPACK CARTON
, Remove all accessible loose parts and parts cartons
from carton (See page 6).
o Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.
Check for any additional loose parts or cartons and remove.
BEFORE ROLLING TRACTOR OFF SKID.
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT , Slide extension shaft onto lower steering shaft. Align
mounting holes in extension and lower shafts and
install 5/16 hex bolt and locknut. Tighten securely.
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT. LBS TORQUE.
, Place tabs of steering boot over tab slots in dash and
push down to secure.
INSTALL STEERING WHEEL . Position front wheels of the tractor so they are pointing
straight forward.
, Slide steering wheel adapter onto steering shaft exten-
sion.
Position steering wheel and sleeve assembly so cross
bars are horizontal (left to right) and slide onto adapter.
® Assemble large flat washer, 3/8 lock washer, 3/8 hex
bolt and tighten securely.
, Snap steering wheel insert into center of steering
wheel.
Remove protective plastic from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE AN'¢ STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
TO ROLL TRACTOR OFF SKID (See Opera- tion section for tocation and function ef con°
trois)
, Press lift lever plunger and raise attachment lift lever to
its highest position.
, Release parking brake by depressing clutch/brake
pedal. Place gearshift lever in neutral (N) position.
Roll tractor backwards off skid. Remove banding holding discharge guard up against
tractor.
ADAPTER
CONNECT BATTERY (See FiGs. 2 and 3)
CAUTION: Do not short battery remove metal bracelets, wristwatch
bands, rings, etc.
terminals. Before connecting battery, Positive terminal must be connected
first.to prevent sparking from accidental
grounding.
Remove carboard packing from seat pan and lift sea pan to raised position.
Open batten.! box door.
o Be sure battery drain tube is attached to battery box, o Remove terminal protective caps and discard. o If this battery is put into service after month and year
indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps.
o First connect RE D battery cable to positive (+) terminal
with hex bolt, flat washer, lock washer and hex nut as shown, Tighten securely.
_. STEERING
_:_:i!_ BOOT
EXTENSION SHAFT
5/16 HEX BOLT
7
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ASSE LY
o Connect BLACK grounding cable to negative (-)termi- na! with remaining hex bolt, flat washer, lock washer
and hex nut. Tighten securely.
® Close battery box door. Open battery box door for:
o Inspection for secure connections (to tighten hard-
ware).
Inspection for corrosion. o Testing battery.
o ' Jumping (if required).
Periodic charging..
-6T dRo
TERMINAL _ HEX LOCK PROTECTIVE t tJ-,\ NUT WASHER
FLAT,
WASHER
HEX
BOLT
PosmvE NEGATIVE
(RED) (BLACK)
CABLE CABLE
FIG. 2
SEAT PAN
SEAT
SEAT PAN
\
SHOULDER BOLT
_T
LOCK WASHER
ADJUSTMENT
BOLT
FIG. 4
CHECK TiRE PRESSURE
The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for best cutting performance.
, Reduce tire pressure to PSi shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed correctly.
LARGEFLAT WASHER
BATTERY BOX
DOOR
FIG. 3
INSTALL SEAT (See Fig. 4)
Adjust seat before tightening adjustment bolt.
Remove cardboard packing on seat pan. o Place seat on seat pan and assemble shoulder bolt.
o Assembte adjustment bolt, lockwasherandflatwasher
loosely. Do not tighten.
Tighten shoulder bolt securely.
Lower seat into operating position and sit on seat. Slide seat until a comfortable position is reached which
allows you to press clutch!brake pedal all the way down.
: Get off seat without moving its adjusted position.
Raise seat and tighten adjustment bolt securely.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this manua!.
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig, 5)
Assemble gauge wheels with tractor on a flat level surface,
Adjust mower to desired cutting height (See 'q'O AD- JUST MOWER CUTTING HEIGHT" in the Operation
section of this manual).
, With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with
shoulder bolt, 3/8" washer and 3/8-16 Iocknut and tighten securely.
o Repeat for opposite side installing gauge wheel in
same adjustment hole.
Page 9
ASSEMBLY
GAUGE WHEEL
MOUNTING BRACKET _'>\
3/8" WASHER
SHOULDER BOLT
FiG° 5
iNSTALL MULCHER PLATE (See Figs. 6 & 7)
install two latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown.
NOTE: Pre-assemble weld nut to latch hook by inserting
weld nut from the top with hook pointing down. = Tighten hardware securely.
Raise and hold deflector shield in upright position. , Place front of mulcher plate over front of mower deck
opening and slide into place, as Shown.
= Hook front latch into hole on front of mower deck.
Hook rear latch into hole on back of mower deck.
CAUTION: Do not remove discharge guard from mower. Raise and hold
guard when attaching mulcher plate and allow it to rest, on piate white in
operation.
WELD NUT FROM THE TOP HOOK POINTS DOWN
LOCK
WELD WASHER
NUT_\\,_ SCREW
LATCH
HOOK
WELD
NUT
WASHER
MULCHER
PLATE
LOCK WASHER
WASHER
TO CONVERT TO BAGGING OF{
DRSCHARGJNG
Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installationof
optional grass catcher accessory.
DEFLECTOR SHIELD
LATCH HOOKS
FiG. 7
CHECKLIST
BEFORE YOU OPERATE AND EIVJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BESTPERFORMANCEAND SA TISFACTION FROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
#" All assembly instructions have been completed. ¢" No remaining loose parts in carton.
,/ Batteryis properly prepared and charged. (Minimum
t hour at 6 amps).
#" Seat is adjusted comfortably and tightened securely. J AHtires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
J" Be sure mowerdeck is properly leveled side-to-side!
front-to-rear for best cutting results. (Tires must be
propedy inflated for leveling).
J Check mower and drive belts. Be sure they are routed
properly around putleys and inside all belt keepers.
#' Check wiring. See that all connections are still secure
and wires are properly clamped.
WHILELEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA A TTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
v" Engine oil is at proper level. 4" Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
# Become familiar with all controls - their Iocation and
tunction. Operate them before you start the engine.
,/ Be sure brake system is in safe operating condition.
FIG, 6
9
Page 10
OPERATmON
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
BATTERY
ENGINE ON
FUEL
CAUTION OR FORWARD
.WARNING
ENGINE OFF OIL PRESSURE CLUTCH
CHOKE MOWER HEIGHT DIFFERENTIAL
REVERSE
LOCK
FAST
LIGHTS ON
PARKING BRAKE
LOCKED
L ,
SLOW
LIGHTS OFF
UNLOCKED
REVERSE NEUTRAL HIGH
MOWER LIFT
DANGER, KEEP HANDS AND FEET AWAY
ATTACHMENT
CLUTCH ENGAGED
LOW
ATTACHMENT
CLUTCH DISENGAGED
HYDROSTATIC FREE WHEEL
(Hydro Models only)
10
PARKING BRAKE
IGNITION
Page 11
OPERATION
KNOW YOUR TRACTOR
READ THiS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrationswith your tractor tofamiriadze yourself wfththe locations of various controls and adjustments. Save
this manual for future reference.
ATTACHMENT iGNiTiON CLUTCH LEVER SWITCH
AMMETER
/ %
THROTTLFJCHOKE " " "
CONTROL
CLUTCH/BRAKE PEDAL
HEIGHT ADJUSTMENT
KNOB
LJGHT SWITCH POSITION
UFTLEVER
=_ PLUNGER
/_/ ATTACHMENT
,'_'=_L|FTLEVER
GEARSHIFT LEVER
Our tractors conform to the safety standards of the American National Standards institute.
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on and off. THROTTLF_JCHOKE CONTROL: Used for starting and
controlling engine speed.
CLUTCH/BRAKE PEDAL: Used fordectutching and brak- ing the tractor and starting the engine.
PARKING BRAKE: Locks clutch/brake pedal into the
brake position.
FiG. 8
GEARSHIFT LEVER: Selects the speed and direction of
tractor.
ATTACHMENT LIFT LEVER: Used to raise and lowerthe mower deck or other attachments mounted to your tractor.
LiFT LEVER PLUNGER: Used to release attachment lift lever when changing its position.
IGNHTION SWITCH: Used for starting and stopping the engine.
HEtGHTADJUSTMENT KNOB: Used to adjust the mower cutting height.
AMMETER: indicates battery charging (+) or discharging
(-).
1t ¸¸
Page 12
OPERATION
over the spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TOSET PARKHNG BRAKE (See Fig. 9)
Your tractor isequipped with an operator presence sensing switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking brake wiff shut off the engine,
Depress clutch/brake pedal into full "BRAKE" position and hold.
Place parking brake lever in"ENGAGED" position and release pressure from clutch!brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake
wilt hold tractor secure.
ATTACHMENT CLUTCH LEVER
THROTTLE/
CHOKE
CONTROL
"BRAKE" _"ENGAGED"
POSITION POSITION
'CLUTCH_RAKE PEDAL
"DRWE"POSmON
STOPPING (See Fig. 9)
MOWER BLADES- , Move attachment clutch lever to."DZSENGAGED" po-
sitiono GROUND DRIVE - , Depress clutch/brake pedal into full "BRAKE" position.
Move gearshift lever to neutral (N) position. ENGINE -
= Move throttle control to slow (_) position.
NOTE: Failure to move throttle control to slow (_)
position and allowing engine to idle before stopping may cause engine to "backfire".
, Turn ignition,key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
o Never use choke to stop engine.
"ENGAGED" POSITION
"DISENGAGED"
POSITION
PARKING BRAKE
GEARSHIFT LEVER
"DISENGAGED" POSITION
HEIGHT ADJUSTMENT KNOB
FiG. 9
NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
TO USE THROTTLE CONTROL (See Fig. 9)
Always operate engine at full throttle.
- Operating engine at tess than fuII throttle reduces the battery charg!ng rate.
. Full throttle offers the best bagging and mower perfor-
mance,
TO MOVE FORWARD AND BACKWARD (See
Fig. 9)
The direction and speed of movement is controlled by the gearshift lever.
Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position.
, Move gearshift lever to desired position.
Slowly release clutch/brake pedal to start movement,
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE.
TO ADJUST MOWER CUTTING HE|GHT
(See Fig. 9)
The cutting height iscontrolled by turning the height adjust-
ment knob in desired direction. * Turn knob clockwise ((_,) to raise cutting height,
= Turn knob counterclockwise (_#-'_) to lower cutting
height.
The cutting height range is approximately 1-1/2" to 4". The heights are measured from the gt_oundto the blade tip with
the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to approximately 2-1/2 inches during the coot season and to over 3 inches
during hot months. For healthier and better looking
_awns, mow often and after moderate growth.
, For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut relatively high; the second to desired height.
!2
Page 13
OPERATIC
TO OPERATE MOWER (See Fig. 10)
Your tractor isequipped with an operator presence sens-
ing switch. Any attempt by the operator to leave the seat
with the engine running and the attachment clutch engaged will shut off the engine.
, Select desired height of cut.
, Lower mower with attachment lift control.
Start mower blades by engaging attachment clutch control.
- TO STOP MOWER BLADES - disengage attachment clutch control.
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the dis-
charge guard in place,
ATTACHMENT CLUTCH LEVER "DISENGAGED" POSiTiON
\
"ENGAGED"
POSITION
o To restart movement, slowly release parking brake and
clutch!brake pedal. Make all turns slowly.
TO TRANSPORT
o Raise attachment lift to highest position with attach-
ment lift control.
o When pushing or towing your tractor, be sure gearshift
lever is in neutral (N) position.
o Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting
your tractor on atruck or atrailer, be sure hood isdosed and secured to tractor. Usean appropriate means oftying hood
to tractor (rope, cord, etc.).
BEFORE STARTING THE ENGINE
CHECK ENGINE OiL LEVEL (See Fig. 16)
o The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil,
o Check engine oil with tractor on level ground,
Remove oil fill cap!dipstick and wipe clean, reinsert the dipstick and Screw cap tight, wait for a few seconds, remove and read oil level, if necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" inthe
Customer Responsibilities section of this' manual).
= To Change engine oil, see the Customer ResponsibiIF
ties section in this manual.
DISCHARGE
GUARD i
FIG. 10
TO OPERATE ON HILLS
CAUTION: Do not drive up or down hills with slopes greater than 15° and
do not drive across any slope.
, Choose the slowest speed before starting up or down
hills.
o Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to slower position.
o If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking brake.
Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart
movement.
ADD GASOLINE
o Fill fuel tank. Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane. (Use of ieaded gasoline wilt increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
fMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USEFRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.
WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the
engine and let it run untit the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc-
tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent
damage may occur.
CAUTION: FiN to bottom of gas tank !
filler neck, Do not overfiiL Wipeoffany spilled oiJor fuel. Do not store, spill or
13
Page 14
OPERATION
TO START ENGINE (See Fig. 9)
When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
o Depress clutch/brake pedal and set parking brake. o Place gear shift lever in neutral (N) position.
o Move attachment clutch to "DISENGAGED" position.
Move throttle control to choke (N) position. Note: Before startin_g, read the warm and cold starting
procedures below.
Insert key into ignition and turn key clockwise to"START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen sec- onds per minute. If the engine does not start after several attempts, move throttle control to fast (,_) position, wait afew minutes and try again. Ifengine still
does not start, move the throttle control back to the choke (N) position and retry.
WARM WEATHER STARTING (50° F and above) o When engine starts, move the throttle control to the fast
(,_) position.
The attachments and ground drive can now be used. If the .engine does not accept the load, restart the engine and allow itto warm up for one minute using the choke
as described above.
COLD WEATHER STARTING ( 50°F and below) o When engine starts, allow engine to run with the throttle
control in the choke (N) position until the engine runs
roughly, then move throttle control to fast (,_) position. This may require an engine warm-up period from
several seconds to several minutes, depending-on the temperature.
o The attachments can also be used during the engine
warm-up period.
NOTE; If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See "TO
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual.
MOWING TIPS
Tire chains cannot be used when the mower housing is attached to tractor.
= Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manuaI.
The left hand side of mower should be used for trim- ming.
° Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine, This wilt result in a more even distribution of
clippings and more uniform cutting:
When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. tl ).
o If grass is extremely tall, it should be mowed twice to
reduce Ioad and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. AItow grass to
dry before mowing.
= Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis- charge of material. Regulate ground speed by select- ing a low enough gear to give the mower cutting performance as welt as the quality of cut desired.
o When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
FIG. 11
MULCHING MOWING TiPS
iMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE.
, The special mulching blade will recut the grass clip-
pings many times and reduce them in,size so that as they fall onto the lawn they will disperse into the grass
and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the
blades.
, Avoid cutting your lawn when it iswet. Wet grass tends
to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon.
At thistime the grass has dried and the newly cut area wilt not be exposed to the direct sun.
For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass
blades (See Fig. 12). For extremely heavy mulching, reduce your Width of cut and mow slowly.
° Certain types of grass and grass conditions may re-
quire that an area be mulched a second time to com- pletely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path,
° Change your cutting pattern from week to week. Mow
north to south one week then change to east to west the next week. This will help prevent matting and graining
of the lawn,
MAX 1/3
! 4 FiG. !2
Page 15
CUSTOME :ESPO IL ES
:
MAINTENANCE SCHEDULE
FiLL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
Check Brake Operation
.....Check Tire Pressure 6#4 $4# ....
Checkfort.ooseFeste.ers _' ! V'7
....SharpentRe_taceMowtr'B_ades .........................V', ....
Lubrication Chart _ , , _#_ '
Check Battery Level(Recharge Clean Battery and Terminals _#_
Check Transaxle Cooling _## Adjus!,B!ad,e Bett(S) Tension _#'_
Adjust Motion Drive Belt(s) Tension _5 I
..... ...... : i .........
............ ,,,,,, , ......
SERVICE DATES
Check Engine Oil L,e,vel _: :,_##_ ...._ ............................
Change Engine Oil _ ............,d2,3 ¢
Clean Air Filter ...... I_2
Clean Air Screen _#2 ,
EnspectMuffler/S,p,a,rk,Arrester ....... J .......... I.......................
Replace Oil Filter (lf equipped) _,2
Clean Engine Cooling Fins _/'2 Replace Spark Plug _
ReplaceAirF!!!erpaperCartriege .................... _,'_
Replace Fuel Filter
- Change moreoften when operatingunderaheavytoad or in highambienttemperatures° 5 - Ifequipped with adjustablesystem,
- Service moreoftenwhe_operatingin dirtyor dustyconditions. 6 - NotrequiredIf equippedwith maintenance4reebattery,
- tfequipped _th Oilfilter,changeoileve_ 50 hours• 7 - Tightenfrontaxlepivotbolt to 35ft.4bs, ma×im_m.
- Replaceblades moreoften when mowingin sandy soil. Do notovertighten.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your tractor.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season. o Once a year you should replace the spark plug, clean
or repface air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.
i
LUBRICATION CHART
®
(9
CLUTCH PIVOT(S)
BEFORE EACH USE
° Check engine oil level. , Check brake operation. , Check tire pressure.
o Check for loose fasteners.
PIVOTS
(_ SAE 30 OR 10W30 MOTOR OIL ® GENERAL PURPOSE GREASE ® REFER 1tO CUSTOMER RESPONSIBlUTIES "ENGINE" SECTION
_MPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS• VISCOUS LUBRI- CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-
_5 DERED GRAPHITE TYPE LUBRICANT SPARINGLY,
O
Page 16
CUSTOMER RESPO
TRACTOR
Always observe safety rules when performing any mainte- BLADE nance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.
(See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual).
TmRES
* Maintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual).
o Keep tires free of gasoline, oil, or insectcontrol chemi-
cals which can harm rubber.
o Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
LOCK
HEX BOLT
FLAT WASHER ___
(GRADE8)*
*A GRADE 8 HEAT TREATED BOLT CAN BE
iDENTIFIED BY SIX LINES ON THE BOLT HEAD.
BILITIES
MANDREL ASSEMBLY
TRAILING EDGE
FiG. 13
BLADE CARE
For best results mower blades must be kept sharp. Re- place bent or damaged blades.
BLADE REMOVAL (See Fig. 13)
o Raise mower to highest position to allow access to
blades.
, Remove hex bolt; lock washer and flat washer securing
blade.
° Install new or resharpened blade with trailing edge up
towards deck as shown.
, Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
° Tighten bolt securely (30-35 Ft. Lbs. torque).
iMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED. NOTE: We do not recommend sharpening blade - but if you
do, be sure the blade is balanced.
TO SHARPEN BLADE (See Fig, 14)
Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even-
tuai damage to mower and engine.
o The biade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower.
To check blade balance, you wilt need a 5/8" diameter steel bolt, pin, ora cone balancer. (When using a cone
batancer, follow the instructions supplied with bal- ancer). Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position, tf either end of the blade moves downward, sharpen the heavy end until the blade is balanced.
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
CENTER HOLE
5/8" BOLT j' , OR PIN
BLADE
16
FiG. 14
Page 17
CUSTOMER ESPONS! LITMES
BATTERY NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
Your tractor has a battery charging system which is suffi-
cient for normal use, However, periodic charging of the battery with an automotive charger will extend its life.
Keep battery and terminals clean. o Keep battery bolts tight.
Keep small vent holes open,
Recharge at 6-!0 amperes for 1 hour, TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause the battery to "leak" power.
Open battery box door,
Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor.
, Rinse the battery with plain water and dry.
Clean terminals and battery cable ends with wire brush until bright.
Coat terminals with grease or petroleum jelly,
Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manual).
V-BELTS
Check V-belts for dete rioration and wear after 100 hours of operation and replace if necessary. The belts are not
adjustable, Replace belts if they begin to slip from wear,
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt and chaff which can restrict cooling.
ENGINE
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running Iow on oil. Change the oil after the first two hours of operation and
every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours in one _'ear.
Check the crankcase oii tevel before starting the engine and after each eight (8) hours of operation. Tighten oil fill
cap!dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL (See Figs. 15 and 16)
Determine temperature range expected before oil change. All oil must meet APf service classification SFor SG.
o Be sure tractor is on leve! surface. ° Oi_wilt drain more freely when warm.
Catch oil in a suitable container.
o Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
® Remove drain plug,
After oil has drained comp!etely, replace oil drain plug and tighten securely.
o Refill engine with oil through oil fill dipstick tube, Pour
slow{y, Do not overfill, For approximate capacity see
PRODUCT SPECIFICAT ONS on page 3 of this
manual
Use gauge on oilfill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oi! at "FULL" line on dipstick.
OiL FILL CAP/DIPSTICK
LUBRiCATiON
Only use high quality detergent oil rated with API service classification SF or SG. Select the oil's SAE viscosity grade
according to your expected operating temperature,
SAE VrSCOSITY GRADES
OIL DRAIN
PLUG
FiG. 16
17
Page 18
CUSTO ER SPONSlBILITIES
AIR FILTER (See Fig, 17)
Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of opera-
tion or every season. Service paper cartridge every 100 hours of operation or every season, whichever Occurs first.
Service air cleaner more often under dusty conditions.
- Remove knob(s) and cover. TO SERVICE PRE-CLEANER
o Slide foam pre-c!eaner off Cartridge.
o Wash it in liquid detergent and water. o Squeeze it dry in a clean cloth.
, Saturate it in engine oil. Wrap it in clean, absorbent
Cloth and squeeze to remove excess oil.
tf very dirty or damaged, replace pre-cieaner. Reinstall pre-cteaner over cartridge.
Reinstall cover and secure with knob(s).
TO SERVICE CARTRIDGE
Remove cartridge nut.
Carefully remove cartridge to prevent debris from en- tering carburetor. Clean base carefully to prevent
debris from entering carburetor.
, Clean cartridge by tapping gently on flat surface, tfvery
dirty or damaged, replace cartridge.
o Reinstall cartridge, nut, precteaner, cover and secure
with knob(s).
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN THE CARTRIDGE. THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT USE PRESSURIZED AlR TO CLEAN OR DRY CARTRIDGE.
COVER KNOB_"_--"_"_
COVER CARTRIDGE NUT
CLEAN AIR SCREEN (See Fig. 18)
Air screen must be kept free of dirt and Chaff to prevent engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum fibers.
ENGINE COOLING FINS (See Fig. 18)
Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating.
Remove screws from blower housing and lift housing and dipstick tube assembly off engine.
- Cover oil fill opening to prevent entry of dirt. ° Use compressed air or stiff bristle brush tothoroughly
clean engine cooling fins. To reassemble, reverse above procedure.
BLOWER HOUSING
SCREWS
SCREWS
AIR SCREEN
DIPSTICK
TUBE ASSEMBLY
SPARK
PLUG
ENGINE COOLING FINS
FIG.18
FOAM PAPER PRE-CLEANER'-"--" CARTRIDGE
FIG. 17
18
Page 19
CUSTO E ESPONS LITUES
MUFFLER
inspect and replace corroded muffler and spark attester (if
equipped) as it could create a fire hazard and!or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every I00 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" on page 3 of this manual.
CLAMP
FUEL
CLAMP
HN-LINE FUEL FILTER (See Fig. 19)
The fuel filter should be replaced once each season. Iffuel filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
With engine cool, remove filter and ptug fuel line sections.
, Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
Be sure there are no fuel line leaks and clamps are properly positioned.
Immediately wipe up any spilled gasoline.
FIG. 19
CLF..ANING
Clean engine, battery, seat, finish, etc. of all foreign matter.
,, Keep finished surfaces and wheels free of at!gasoline,
oil, etc.
Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life.
19 ¸
Page 20
SERVICE A ADJUSTMENTS
CAUTION: BE;FORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
= Place gearshift _ever in neutral (N) position.
_ Depress c]utchlbrake pedal fully and set parking brake.
- Place attachment clutch in "DKSENGAGED" position. Turn ignition key "OFF" and remove key.
, Make sure the blades and all moving parts have completely stopped,
, Disconnect spark ptug wire from spark plug and place wire where itcannot come in contact with
p|ug.
........... ,.= ....
TRACTOR
TO REMOVE MOWER (See Fig. 20)
Mower will be easier to remove from the right side of tractor.
Place attachment clutch in "DISENGAGED" position.
, Move attachment liftlever forward to lower mower to its
lowest position.
Roll belt off engine pulley.
Disconnect clutch rod from clutch lever by removing retainer spring,
- Disconnect anti-sway bar from chassis bracket by removing retainer spring.
, Disconnect suspension arms from rear deck brackets
by removing retainer springs.
Disconnect front iinks from deck by removing retainer springs.
Raise lift lever to raise suspension arms. Slide mower out from under tractor.
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER tS TO BE MOUNTED TO THE TRACTOR,
REMOVE THE FRONT LINKS.
TO UNSTALL MOWER (See Fig, 20)
Raise attachment lift lever to its highest position.
- Slide mower under tractor with discharge guard to dght side of tractor.
* Lower lift lever to its lowest position. , Install mower in reverse order of removal instructions.
SPRING
CLUTCH
ROD
CLUTCH
RETAINER
SPRING
ENGINE
FRONT LINK
RETAINER
SPRINGS (BOTH
SIDES)
RETAINER
,SPRINGS
(BOTH SIDES)
FiG. 20
2O
Page 21
SERVICE A ADJUSTMENTS
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground or
driveway, Make sure tires are properly inflated (See
"PRODUCT SPECIFICATIONS" on page 3 ofthis manual).
Iftires are over or underinfiated, you will not properly adjust
your mower. SIDE-TO-S_DE ADJUSTMENT (See Figs. 21 and 22)
Raise mower to its highest position.
, At the midpoint of both sides Ofmower, measure height
from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4"
of each other.
If adjustment is necessary, make adjustment on one side of mower only.
To raise one side of mower, tighten lift link adjustment nut on that side.
To lower one side of mower, loosenlift link adjustment nut on that side.
NOTE: Each full turn of adjustment nut will change mower
height about t/8".
Recheck measurements after adjusting.
BOTTOM EDGE OF MOWERTO
GROUND
GROUND LINE A
BOTTOM EDGE
OF MOWER TO GROUND
FRONT-TO-BACK ADJUSTMENT (See Figs. 23 and 24)
_MPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. fF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS
NECESSARY, BESURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-
SIDE. To obtain the best cutting results, the mower housing
should be adjusted so that the front is approximately 1/4" to 3/4" lower than the rear when the mower is in.its highest
position. Check adjustment on right side of tractor. Measure dis-
tance "D" directly infront and behind the mandrel at bottom edge of mower housing as shown.
Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8".
tf links are not equal in length, adjust one link to same length as other link.
To lower front of mower loosen nut "E" on both front
links an equal number of turns.
When distance "D" is 1/4" to 3/4" lower at front than rear, tighten nuts "F" against trunnion on both front
links.
o To raise front of mower, loosen nut,,F, from trunnion on
both front links. Tighten nut "E" on both front links an equal number of turns.
When distance "D" is 1/4" to 3/4" lower at front than rear, tighten nut"F" against trunnion on both front links.
° Recheck side-to-side adjustment.
\
<_ %",, "',, i _ o / MANDREL
FIG, 21
SUSPENSION ARM
FiG. 22
,,, ,, i
FiG. 23
BOTH FRONT LINKS MUST BE EQUAL iN LENGTH
LiFT LiNK ADJUSTMENT NUT
NUT"E"
NUT "F"
FRONT LINKS TRUNNION
21 FiG. 24
Page 22
SERVICE AND ADJUSTMENTS
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 25)
The mower blade drive belt may be replaced without tools.
Park the tractor on level surface. Engage parking brake. BELT REMOVAL-
o Remove mower from tractor (See 'q'O REMOVE
MOWER" in this section of this manual).
o Work belt off both mandrel pulleys and idler pulleys.
o Pull belt away from mower.
BELT INSTALLATION -
o Install new belt in reverse order of removal.
Make sure bert is inall pulley grooves and inside all belt guides.
° Install mower in reverse order of removal instructions.
MANDREL IDLER
PULLEY PULLEYS
MANDREL PULLEY
FIG. 25
WiTH PARKING BRAKE "ENGAGED"
NUT "A"
JAM NUT
_ OPERATING ARM
FiG. 26
TO REPLACE MOTION DRWE BELT
(See Fig. 27)
Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.
Remove mower (See "TO REMOVE MOWER" in this section of this manual.)
Remove upper belt keeper. Remove belt from stationary idler and clutching idler.
Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keep-
ers.
, Pull belt toward front oftractoi" and remove downwards
from around engine pultey.
, install new belt by reversing above procedure. IMPORTANT: MAKE SURE UPPER BELT KEEPER IS
PosITIONED PROPERLY BETWEEN LOCATOR TABS.
TO ADJUST BRAKE (See Fig. 26)
Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxte.
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
Depress clutch/brake pedal and engage parking brake.
Measure distance between brake operating arm and nut "A" on brake rod.
tf distance isother than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam
nut against nut "A". Road test tractor for proper stopping distance as stated
above. Readjust if necessary. If stopping distance is
stili greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest au-
thorized service center/department.
PULLEY LOCATOR
CLUTCHING TABS IDLER
iDLER
PULLEY
FIG. 27
22
Page 23
SERVICE AN ADJUSTMENTS
TRANSAXLE SHIFTER LmNKAGE AND AD= JUSTMENT (See Figs, 28 and 29)
The transaxle should be in neutral when the gear shift lever is in the neutral (N) (lock gate) position. The adjustment is
preset at the factory; however, if adjustment is needed,
proceed as follows: , Make sure transaxle is inneutral (N),
Loosen two Iocknuts on tie rod.
e
Turn center rod until gearshift lever falls into neutral lock gate on fender console,
Tighten Iocknuts securely.
FIG, 28
LOCKNUTS
\
TO REMOVE WHEEL FOR REPAHRS
(See Fig. 30)
o Block up axle securely.
Remove axle cover, retaining ring and washers to allow wheel _'emoval (rear wheel contains a square key - Do
not 10se), Repair tire and reassemble.
On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.
Replace washers and snap retaining ring securely in
axle groove, Replace axle cover.
"WASHERS
RETAINING RiNG
AXLE COVER
i
SQUARE KEY (REAR WHEELONLY)
FIG=30
CENTER ROD
TRANSAXLE
FIGo29
TO ADJUST STEERING WHEEL ALIGNMENT
Ifsteering wheel crossbars are not horizontal (left to right)
when wheels are positioned straight forward, remove steer-
ingwheel and reassemble per instructions in the Assembly
section of this manua!.
FRONT WHEEL TOE4N/CAMBER
The front wheel toe-in and camber are not adjustable on your tractor, if damage has occurred to affect the front
wheel toe-in or camber, contact your nearest authorized
service center/department.
TO START ENGINE WITH A WEAK BATTERY (See Fig. 31)
CAUTION: Lead-acid batteries goner- !
,_ L ate e×p_osive gases. Keep sparks, flame |
and smoking materials away from bat- I
-- when around batteries.
if your battery is too weak to start the engine, it should be recharged. If "jumper cables" are used for emergency starting, follow this procedure:
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A t 2 VOLT NEGATIVE GROUNDED SYSTEM: THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE
GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLE_.
TO ATTACH JUMPER CABLES -
Connect each end of the RED cabFe to the POSITIVE (+) terminal of each battery, taking care not to short
against chassis.
, Connect one end of the BLACK cable to the NEGA-
TIVE (-) terminal of fully charged battery.
Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER -
BLACK cable first from chassis and then from the fully
charged battery.
23
RED cable last from both batteries.
teries. Always wear eye protection i
Page 24
$ERVmCE AN ADJUSTMENTS
POSiTiVE TERMINAL NEGATIVE TERMINAL
CABLES
CHARGED
BATTERY
POSITIVE TERMINAL NEGATIVE TERMINAL
FIG. 3t
TO REPLACE HEADLIGHT BULB
= Raise hood.
Pull bulb holder out of the hole in the backside of the grill.
Replace bulb in holder and push bulb holder, securely back into the hole in the backside of the grill
o Close hood.
iNTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting. * Check wiring. See electrical wiring diagram in the
Repair Parts section of this manual.
HOOD
HEADL|GHT WIRE CONNECTOR
FiG. 32
ENGINE
TO ADJUST THROTTLE CONTROL CABLE (See Fig, 33)
The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as
described below before loosening cable. If adjustment is
necessary, proceed as follows:
, With engine not running; move throttle control lever
from slow (_) to choke ({\1) position. Slowly move lever from choke (1_1)to fast (,_) position.
= Check that holes "A" in governor control lever and hole
in governor plate line-up, tf holes "A" are not aligned, loosen clamp screw and move throttlecable until holes are aligned. Tighten clamp screw securely.
GOVERNOR
CONTROL LEVER
GOVERNOR CONTROL PLATE
TO REPLACE FUSE
Replace with 30 amp automotive-type plug-in fuse, The fuse holder is located behind the dash.
TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 32) '
, Raise hood.
Unsnap headlight wire connector.
Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off Oftractor.
To replace, reverse above procedures.
24
HOLES "A"
CLAMP THROTTLE
SCREW CABLE
FiG, 33
Page 25
SERVmCE A D ADJUSTMENTS.
TO ADJUST CARBURETOR (See Fig, 34)
The carburetor has been preset at the factory and adjust- ment should not be necessary. However, minor adjust-
ment may be required to compensate for differences infue!,
temperature, altitude or load. If the carburetor does need adjustment, proceed as follows:
In general, turning idle mixture valve in (clockwise) de-
creases the supply of fuel to the engine giving a leaner fuel/ air mixture, Turning the idle mixture valve out (counter- clockwise) increases the supply of fuel to the engine giving
a richer fuel!air mixture. iMPORTANT: DAMAGE TO THE NEEDLE VALVE AND
THE SEAT IN CARBURETOR MAY RESULT IF SCREW iS TURNED tN TOO TIGHT.
PRELIMINARY SETTING - o Air cleaner assembly must be assembled to the carbu-
retor when making carburetor adjustments. Be sure the throttle control cable is adjusted properly
(see above).
. With engine off turn idle mixture valve in (clockwise)
closing it finger tight and then turn out (counterclock- wise) I full turn.
FINAL SETTING-
. Start engine and allow to warm for five minutes. Make
final adjustments with engine running and shift/motion control lever in neutral (N) position.
Move throttle control lever to slow (_) position. With finger, rotate and hold throttle lever against idle speed
screw. Turn idle speed screw to attain 1750 RPM. While still holding throttle lever against idle speed
screw, turn idle mixture valve in (clockwise) until en- gine beg!ns to die and then turn out (counterclockwise)
until engne runs rough. Turn valve to a point midway between those two positions. Release throttle lever.
ACCELERATION TEST-
. Move throttle control lever from slow (_t_) to fast ("t!_)
position. If engine hesitates or dies, turn idle mixture valve out (counterclockwise) !/8 turn. Repeat test and continue to adjust, if necessary, until engine acceler- ates smoothly°
High speed stop is factory adjusted. Do not adjust -
damage may result. IMPORTANT: NEVER TAMPER WiTH THE ENGINE
GOVERNOR, WHICH tS FACTORY SET FOR PROPER
ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. tF YOU THINK THEENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY
ADJUSTMENTS.
THROTTLE IDLE SPEED LEVER SCREW
25
iDLE MIXTURE
VALVE
FIIG. 34
Page 26
STORAGE
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or
more.
_-Never stere the tractor with
_ _ gasotine in the tank inside a buitding
_ where fumes may reach an open f_ame
n _ or spark. Atlow the engine to coo| _e storing in any enclosure.
TRACTOR
Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thor-
oughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.
- Clean entire tractor (See"CLEANING" in the Customer Responsibilities section of this manual).
, Inspect and replace belts, if necessary (See belt re-
placement instructions in the Service and Adjustments section of this manual).
Lubricate as shown in the Customer Responsibilities section of this manual.
o Be sure that all nuts, bolts and sprews are securely
fastened, inspect moving parts for damage, breakage and wear. Replace if necessary.
, Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
BATTERY
° Fully charge the battery for storage.
After a period of time in storage, battery may require
_recharging.
To help prevent corrosion and power leakage during
long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see'_O
CLEAN BATTERY AND TERMINALS" in the Cus- tomer Responsibilities section of this manual).
, After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery terminals.
Be sure battery drain tube is securely attached. If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
ENGmNE
FUEL SYSTEM
iMPORTANT: tT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCHAS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.
Drain the fuel tank, Start the engine and let it run until the fuel lines and
carburetor are empty. Never use engine or carburetor cleaner products inthe
fuel tank or permanent damage may occur.
, Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during stor- age. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding
stabilizer to allow the stabilize rto reach the carburetor, Do not drain the gas tarik and carburetor if using fuel stabilizer.
ENGINE OiL
Drainoil(withenginewarm) andreplacewithcleanengine
oil. (See "ENGINE" in the Customer Responsibilities section of this manual).
CYLINDERS
Remove spark plug(s).
, Pour one ounce of oil through spark plug hole(s) into
cylinder(s),
= Turn ignition key to"START" position for afew seconds
to distribute oil.
® Replace with new spark plug(s).
OTHER
Do not store, gasoline from one season to another. Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
If possible, store your tractor indoors and cover it to give protection from dust and dirt:
Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and
will cause your tractor to rust.
iMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM,
26
Page 27
TROU L COTING POINTS
PROBLEM
Wilt not start
Hard to start
Engine wilt not turn over
CAUSE
Out of fuel.
2.
Engine not "CHOKED"
3.
Engine flooded.
4.
Bad spark plug.
5.
Dirty air filter_
6.
Dirty fue! filter.
7_
Water in fuel.
8. Loose or damaged wiring.
9. Carburetor out of adjustment.
10. Engine valves out of adjustment.
I. Dirty air filter.
2_' Bad spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring,
7. Carburetor out of adjustment.
8, Engine valves out of adiustment.
1. Clutch/brake pedal not depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Fault,/operator presence switch(es).
properly:
CORRECTEON
1. Fill fuel tank.
2. See 'TO START ENGINE" in Operation section.
3. Wait several minutes before attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Replace fuel filter.
7. Drain fuel tank and carburetor, refill tank with fresh gasoline and reptace fuel _ter.
8. Check aft wiring.
9. See "To Adjust Carburetor" in Service Adjustments section.
t 0. Contact an authorized service centeddepartment.
1, Clean/replace air filter.
2. Replace spark plug. & Recharge or replace battery:
4, Replace fuel filter. 5, Drain fuel, tank and refill with fresh gasoline, 6, Check al! wiring.
7. See "To Adiust Carburetor" in Service Adjustments
section.
8. Contact an authorized service center/department.
1. Depress clutch_rake pedal.
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse.
5. Clean battery terminals. & Check all wiring.
7. Check!replace ignition switch.
8. Check!replace solenoid or starter.
9. Contact an authorized service center/department.
Engine clicks but will not start
Loss of power
Excessive vibration
1. Weak or dead battery.
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
t. Cutting too much grass!too fast.
2. Throttle in "CHOKE" position.
3. Build-up of grass, leaves and trash under mower. 4o Dirty air filter.
5: Low oil level/dirty oil.
6. Faulty spark plug.
7. Dirty fuet filter.
8. Stale or dirty fuel.
9. Water in fuel.
t0. Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
t5. Engine valves out of adjustment.
I. Worn, bent or toose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
1. Recharge or replace battery.
2o Clean battery terminals.
3. Check all wiring.
4. Check!replace solenoid orstarter.
t. Set in "Higher Cut" positionlreduce speed.
2. Adjust throttle control.
3. Clean underside of mower housing.
4. Cleanireplaceair filter.
5. Check oi! level/change oil
6. Clean and regap or change spark plug.
7. Replace fuel filter.
8. Drain fuel tank and refill with fresh gasoline.
9. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.
t0. Connect and tighten spark ptug wire.
t 1. Clean engine air screen/fins.
12. Clean/replace muffler.
13. Check all wiring. t4. See 'q-o Adjust Carburetor" in Service Adjustments
section.
15. Contact an authorized service center/department.
I. Replace blade. Tighten blade bolt.
2. Replace blade mandrel.
3. Tighten loose part(s). Replace damaged parts.
27
Page 28
TROU LESHOOTING POINTS
PROBLEM CAUSE
Engine continues to run when operator leaves seat with attachment clutch
engaged
Poor Cut - uneven
Mower blades will not
rotate
Poor grass discharge
!. Faulty operatorLsafety presence control system.
I. Worn, bent or loose btade.
2. Mower deck not tevel.
3. Buildup of grass, leaves, and trash under mower.
"4. Bent blade mandrel.
5, Clogged mower deck vent hotes from buiidup of
grass, leaves, and trash around mandrels.
I. Obstruction in clutch mechanism.
2. Worn/damagedmower drive beff.
3. Frozen idter pulley.
4. Frozen blade mandrel.
1. Engine speed too stow,
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level. 5, Low/uneven tire air pressure.
6. Worn, bent or loose btade,
7. Buildup of grass, leaves and trash under mower. 8, Mower drive belt worn.
9. Blades improperly installed. I0. Improper blades used. t !. Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
CORRECTUON
1. Check wiring, switches and connections, tf not corrected, contact an authorized service center/
department.
1. Replace blade. Tighten blade bolt.
2. Level mower deck.
3. CIean underside of mower housing.
4. Replace blade mandrel.
5. Clean around mandrels to open vent holes.
t. Remove obstruction_
2. Replace mower drive belt.
3. , Replace idler pulley.
4. Replace blade mandrel,
1. Place throttle control in "FAST" position.
2. Shift to slower speed.
3. Allow grass to dry before mowing,
4. Level mower deck, 5, Check tires for proper air pressure.
6. Replace/sharpen blade. Tighten biade bolt.
7. Clean underside of mower housing_ 8, Replace mower drive belt,
9, Reinstall blades sharp edge down.
10. Replace with blades listed in this manual. t t. Clean around mandrels to open vent holes.
Headlight(s) not working
(if so equipped)
Battery wilt not charge
Engine "backfires"
when turning engine
"OFF"
t. Switch is "OFF".
2, Bulb(s) burned out.
3. Faulty fight switch.
4. Loose or damaged wiring.
5. BIown fuse.
i, Bad batteryceli(s).
2. Poor cable connections,
3. Faulty regulator (if so equipped).
-4. Faulty alternator,
1_ Engine throttie control not set at "SLOW"
position for 30 seconds before stopping engine.
1. Turn switch "ON".
2. Replace bulb(s).
3. Chectdrepiace light switch.
4. Check wiring and connections. " 5_ Replace fuse.
1. Replace battery.
2. Chec_Jclean all connections,
3. Replace regulator, 4, Replace alternator,
I, Move throttle control to "SLOW" position and aliov!
to idte for 30 seconds before stopping engine.
28
Page 29
SCHEMATIC
TRACTOR = o MODEL NUMBER 9!7.259330
AMMETER
G
IGNITION
SWITCH
RED
BLACK
BATTERY
!
RED
WHITE
L
C:FLC' ,
FUSE 30 AMP. _ I
CLUTCH / BRAKE J
(PEDAL UP) SOLENOID
I t
I I
RED
I
STARTER
SEAT SWITCH
BLACK
(NOT OCCUPIED)
I ;. ' -j ] t_'
......_' "_¢_ _" '_ O I
ATTACHMENT I
| CLUTCH
GROUNDING
CONNECTOR
t ICLUTCHOFF)l
BLACK
IGNITIONUNIT
......O
SPARK _ t
PLUG
IF
IGNITION SWITCH
POSITION CIRCUIT "MAKE"
OFF Q+M+L'":_:iO.E
RUNtMGHT B ÷ L A + Y
RUN B + L NONE
START B + L + S NONE
i
BLUE
AFTER FIRE SOLENOID
CHARGING SYSTEM OUTPUT
RED
ORANGE
3AMP DC @ 3600 RPM
LIGHTING SYSTEM OUTPUT_ t 5 AMP AC @ 3600 RPM "\\ "J
NON-REMOVABLE CONNECTIONS
--C)---- REMOVABLE CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR
WIRING
28 VOLTS AC MIN. @ 3600 RPM (CHARGING SYSTEM DISCONNECTED)
/
t
DIODE
I4 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
BROWN
t ALTERNATOR
NOTE
YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. F
THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS
OF THE LIGHTS WILL CHANGE WITH
ENGINE SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL
BECOME THEIR BRIGHTEST.
29
Page 30
EPAJR PARTS
TRACTOR - - MODEL NUMBER 917.259330
_LECTRICAL
15
t t
19
f
i
2O
t
I
t r
42,
-I
" 25
/
!
i \
t
41
i _ /
t t
t
I
t
1 t
! \<,4
52
l
t
l
t
f 76
1
t L
"M
t
f
I
t
t l
t
!
I
\
\
-..,
26
29
22 21
4O
39
-,4
t
/
"T
I I
i-
t f t
t f
\
!
t t f I
-'t \
\
I _ I N I
\,\ i "_
\
t
1
I I I
I
f
f
f t l
I
/
%
\
\
\
\
!
/
1
t
!
1
/
/
" 1
\1
N
N
I I
! 1
f
\
l
t
%
%
I
t I
l
!
/
!
f
t
I
t
t /
30
Page 31
REPAIR PARTS
ELECTRICAL '
TRACTOR o o MODEL NUMBER 917.259330
KEY PART
NO. NO_ DESCRIPTION
I 146139
2 74760412
3 STD551025 4 STD551125
6 STD541025 7 !09238X
8 144940 9 109596X
15 147688 16 153664
19 STD551125
20 73350400
21 147430 22 4152J
24 4799J 25 146147
26 108824X 28 4207J 29 121305X _ 30 140301
31 124211X 32 141226
33 1093t0X
36 STD60t005 38 140336 39 t09553X 40 151212 41 71110408 42 131563 43 145673
44 73640400
45 121433X 52 141940
70 141164
Battery 12 Volt 25 Amp Bolt, Hex Head 1/4_20,unc x 3/4
Washer Washer Nut
Tube, Plastic, 12" Case, Battery W/2 Holes W/Brty
Clamp, Hose Fastener Snap-in
Switch Interlock Push-In Washer, Lock
Nut, Hex, Jam 1/4-20 UNC Hamess, Light Socket
(Includes 4152J) Bulb, Light
Cabte, Battery,6 Gauge, Red, 1!" Cable, Battery, 6 Gauge, Red, W/16
Wire
Fuse, 30 Amp
Cable, Ground, 6 Gauge, Black, 12" Switch, Plunger
Switch, Ignition
Nut, Ignition
Cover, Key Switch
Key, Ignition
Screw
Bracket, Interlock Switch Switch, Interlock, Clutch, 4 Terminal
Harness; Ignition Bolt, Hex Head, Fin. 1/4-20 x 1/2
Cover, Terminal, Red Solenoid
Nut Keps BIk Hex 1/4-20 UNC
Ammeter Rectangular 6 Amp
Protection Wire Loop Harness Engine B&S P/L 14 OHV Du HI
NOTE: AIt component dimensions given in U.S. inches
1 inch = 25.4 mm
31
Page 32
REPAmR PARTS
TRACTOR ° ° MODEL NUMBER 9t7.25!3330
CHASSIS AND ENCLOSURES
24
I
30
18
28
14
26
26
31
5
25
26
5
53
52
55
57
140
6
13
33
14
<L
3
26
32
Page 33
REPAIR PARTS
TRACTOR MODEL NUMBER 9t7°259330
CHASSIS AND ENCLOSURES
KEY PART
NO° NO. DESCRIPTION
1 151t69 Chassis Assembly 2 140356 Drawbar 3 17490612 Screw, Thd. Roll. 3/8-16 x 3/4 4 19131216 Washer 13!32x3!4x 16Gauge
5 146077 Bumper Snap-In 6 145206 Saddle
8 126471X Clip Insulator .406 Mtg Hole 9 147633X010 Dash
10 STD533710 Bolt, Carriage 3/8-I6 x 3/4 11 146956 Panel, Dash, L.H.
12 145660 Ctip Tinnerman Grille P!L 13 146962 Panel, Dash, R.H.
14 17490608 Screw Thdrol 3/8-16 x 1/2 15 74180512 Screw, Machine, Truss Head
5/t6-18 UNC x 3/4
16 STD541431 Nut 17 144983X558 Hood Assembly
18 126938X Bumper Hood
24 STD5237t0 Bolt 25 19131312 Washer 13/32 x 13/t6 x !2 Gauge 26 STD541437 Nut
28 145!98X558 Grille w/Clips MS-459 29 145200 Lens, Grille
30 147310X558 Fender 31 139976 Bracket, Fender Support
33 145244X558 Footrest, L.H. 34 145243X558 Footrest, R.H.
35 STD533707 Bolt 38 139886 Pivot Bracket Assembly, L.H. 39 139887 Pivot Bracket Assembly, R.H.
40 139977 Spacer Fender Raised LT 51 73800400 Nut Lock w/fnsert 1/4-20 UNC
52 19091416 Washer 9/32 x 7/8 x 16 Ga. 53 145201 Bracket Grille Pickoff LH
54 17030814 Screw Spiderlock Hex Hd #8-7/8 55 145202 Bracket Grille Pickoff RH
57 STD522507 Bolt, Fin Hex 1/4-20 UNC x .75 60 STD533707 Bolt Rdhd Sqnk 3/8-16 UNC x 3/4
t40 150556 Bracket Chassis Front 141 73900600 Nut Lock Fig. 3/8-16 UNC
- - 5479J Plug_ Button
NOTE: All component dimensions given in U.S. inches
linch = 25.4 mm
33
Page 34
REPAIR PARTS
DRIVE
88 87
86
81
84
TRACTOR --. MODEL NUMBER 917o259330
57
72
116
13
85
87
21 41"
_4 _3 38
18 26-,.. ""'50
515 4020_
6
62
35 37
36
34
36
53
,34
26 27
Page 35
REPAIR
DRmVE
PARTS
TRACTOR - oMODEL NUMBER 917.259330
KEY
NO.
2
3
4 5 6
10 11 13 14
15 18
19 21 22 24 25 26 27 28 29 30 31 32
34 35 36 37 38 39
40 41 42
5
46
7
48
PART
NO.
146682 123666X
12O00028 121520X 17490512 141003 STD561210
t05701X
74550412 STD551125
74490544 STD5237t0 STD541437
106933X 1308O4
STD54i237
t06888X
STD551037 STD561210
145204 124236X
130807 i27275X
STD523107 15507 t
!20183X
STD551062
STD571810 t23674X
STD523727 4470J
153399 19131312 105706X
1108!2X 12000039 127783
123789X
KEY PART
DESCRiPTiON NO. NO, DESCRiPTiON
TransaxJe (See Breakdown) Peerless 930-057A
Spring, Return, Brake Pulley, Transa×le Ring, Retainer Strap, Torque
Screw, Thd., Roll. 5/16q8 x 3/4 Lever, Shift Pin, Cotter
Washer, Shift Plate
Bolt !/4-28 UNF W/Patch Grade 8
Washer
B01tHex Flghd 5/16-18 Gr. 5 Bolt Fin Hex 3/8-16 Unc x I Gr. 5
Nut Knob Rod, Brake Nut
Spring, Brake Rod Washer
Pin Rod, Parking Brake
Cap, Parking Brake, Red Bracket, Transaxle
Keeper, Belt, L.H. Bolt
Shaft Assemb y, Foot Pedal Bearing, Nylon
Washer
Roll Pin Pulley, Idler, Flat
Bolt Spacer, Split ,395 x ,59
Keeper, Belt, Retainer
Washer !3/32 x 13/16 x 12 Gauge
Bearing, Nylon
Washer, Hardened
Ring, Klip Pulley, Idler, V-Groove, Plastic
Beltcrank Assembly
49 123205X Retainer, BeJ_ 50 STD523715 Bolt
5! STD541437 Nut Crown Lock 3/8-16 UNC 52 STD541431 Nut Crown Lock 5/16-18 UNC
53 1057IOX Link, Clutch 55 105709X Spring, Clutch Return
56 STD523712 Bolt Fin Hex 3/8-16 x 1-1/4 57 130801 V-Belt, Ground Drive 58 !27274X Keeper, Belt, R.H.
59 140312 Keeper, Belt, Center Span 61 17490612 Screw, Thd., Roll. 3/8-16 x 3/4
62 8883R Cover, Pedal 63 140186 PuIley, Engine
64 71170764 Bolt, Hex 65 STD55! 143 Washer
66 156053 Keeper, Be!t, Engine, Fool-Proof 70 134683 Guide, Mower Drive Belt, R.H.
72 19132012 Washer 13/32 x 1-1/4 x 12 Gauge 74 137057 Spacer, Axle
75 121749X Washer 25/32 x 1-1/4 x 16 Gauge
76 STD581075 E-Ring 77 123583X Key, Square 2.0x.1845/.1865 78 121748X Washer 25/32 x 1-5/8 x 16 Gauge 79 2228M Key Woodruff #9 3/16 x 3/4
80 145090 Arm, Shift 81 145092 Shaft Assembly
82 123782X Spring, Torsion 83 19171216 Washer 17/32 x 3/4 x 16 Gauge
84 145643 Tie Rod 85 150360 Nut, Lock Center 1/4-28 FNTHD 86 71208 Bushing, Pivot
87 19212016 Washer 88 12000008 E-Ring 89 139964 Console, Shift, 8 Speed
90 t24346X Nut, Self-Threading, Washer Hd 1/4 96 STD624003 Retainer Spring 1" Zinc Cad
112 19091210 Washer 9/32x3/4xt0Gauge 1!3 !27285X Strap Torque LT 1I6 72t 106!0 BoJt Rdhd Sq Neck 3/8-16 x 1.25
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
35
Page 36
REPAIR PARTS
STEERING ASSEMBLY
_+'+"+"++_ 63
(-++_+++_ 39
TRACTOR - +-MODEL NUMBER 917.259330
P ................ _ + ..... ,, ]
t
,2+2:+
+I
62
+++_- +l
47
54
%
16 32
/
1
il
40
30
25
36
Page 37
REPAIR PARTS
STEERING ASSEMBLY
TRACTOR° o MODEL NUMBER 917.259330
KEY PART
NO, NO_ DESCRIPTION
1
2 3
4 5 6
7
8
9
10 11
13 t4 t5 !6 17 18 !9 20 21 22
23
24 25 26
27 28
29 30
32 36 37 38
39
40 41 42 43
44 46
47 51 54 62
63
139768 142033 135227 135228
6266H
121748X 19272016 12000029 3366R
130468 STD551137
t 10438X 740! 1O56 739O1000
132624
140176 57079
124035X
126684X STD551!25 71100410
127501
1098t6X
124036X
126847X
136874
19131416 17490612 STD561210
130465
155099
152927
139769
19133808
STD54!537
I0071tL
145054
t21749X
153720
12t232X
6855M
STD541431
74780520
149686
STD523710
Steering Wheel
Front Axle Assembly Spindle Assembly, L.H. Spindle Assembly, R.H. Bearing, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x !6 Gauge
Washer 27/32 x I-t/4 x 16 Gauge
Ring, Klip
Bearing, Steering Column
Link, Drag Washer, Lock
Spacer, Beadng, Front Axle
Bolt, Hex Head 5/8-11 UNC x 3-t/2 Nut, Lock, Flange 5/8-tl UNC
Pin, Axle 5/8 x 1.55/1.54
Shaft Assembly, Steering Washer, Thrust ;515 x .750 x .033
Support, Shaft Wa_sher,Shim I/4 x 5/8x .062
Washer
Screw Cap Sckt Hd Phos & Oil
Pittman Shaft Assembly
Nyliner, Snap-in
Bracket, Steering
Bushing, Link, Drag
Gear, Sector Washer t3/32 x 7/8 x 16 Gauge
Screw, Thd_, Roll. 3/8-16 x 3/4
Pin
Rod, Tie
Bushing, Steering
Screw
insert, Steering Wheel
Washer 13/32 x 2-3/8 x 8 Gauge
Nut Lock Center 3/8-24 Unf
Adaptor, Steering Wheel
Boot, Steering Shaft
Washer 25/32 x I_1/4 x 16 Gauge
Extension Shaft Steering Non-Adjust
Cap, Spindle
Fitting, Grease
Nut Lock Hex w/ins: 5/16-t8 UNC
Bolt Fin Hex 5/i6-18 UNC x 1-1/4
Kit Steering Asm Service
Bolt, Fin Hex 3/8-!6 UNC x 1 Gr. 5
NOTE: All component dimensions given in U.S. inches
t inch = 25.4 mm
37
Page 38
REPAIR PARTS
SEAT ASSEMBLY
\
\
\\
TRACTOR ° o MODEL NUMBER 917o259330
KEY
NO.
3
4 5 6 7 8 9
I0
12 t3
!4
PART
NO,
140123 140551
STD523710 19131610
145006 STD54t437 124!81X 17490616 19131614 t55925 121246X 121248X
7205041 !
26 1
23
KEY PART
DFSCRIPT_ON NO= NO, DESCRiPTiON Seat
Bracket, Pivot, Seat Bolt
Washer 13/32 x ! x 10 Gauge
Clip,. Push-In Hinged Nut
Spring, Seat Screw, Thd., Roll. 3/8-16 x 1
Washer 13/32x I x !4Gauge
Pan, Seat Bracket, Switch Mounting
Bushing, Snap Bolt, Carriage 1/4-20 x 1-3/8
15 134300
16 121250X
17 123976X 2! 153236
22 STD541431 23 74780814
24 19171912 25 127018X
26 STD551t50
NOTE: All component dimensions given in U.S, inches
' 1 inch = 25.4 mm
Spacer, Split .28 x .88 Spring Locknut; Flange 1/4 Grade 5 Bolt, Shoulder 5/16-18 UNC-2A
Nut Bolt, Hex Head, Fin.
1/2-13 x7/8 Grade 5 Washer 17/32 x 1-3/16 x t2 Gauge
Bolt, Shoulder 5/16-18 x .62 Washer, Lock
\
38
Page 39
REPAIR PARTS
TRACTOR _- MODEL NUMBER 917.259330
KEY PART
NO. NO.
2 6 3 18 7 7 18 4
/
11
1
14
15 KEY PART
DESCRiPTiON NO. NO.
10
2O
I
12 13
DESCRIPTION
1 140819 2
6 133644 7 !50927
8 151302 9 !46709
10 137537
11 4900J 12 146046
WHEELS,& TIRES
Decal, Dash Oper. instr. Eng P/L
Decal, Cap Cnsmr Help Line Decal, Hood, R.H. Decal, Hood, LH. Decal, Customer Maintenance Decal, Side Panel
Decal, Deck Mower EZ3 Decal, Fender, Craftsman
Decal, Caution, English Decal, Clutch/Brake, English Decal, V-Belt Drive Schematic
4,10
/
/
/
13 147139 14 136832 15 145245
17 133179 18 151708
20 149516
-- 145247
-- 138311
-- 156583
-- 156584
KEY PART
NO, NO. DESCRIPTION
1 59192
2 65139 3 !06222X
4 59904 5 106732X427
11
6 278H
7 9040H
8 106108X427 9 122082X
10 7152J tl 104757X
144334 Sealant, Tire 10 oz.
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
Decal, Chassis, 6 Speed/42" Decal; V-Belt Schematic
Pad Footrest Rbr Sq Craftsman Decal, Mower QC System
Decal, Ins. Hood Decal Battery DngdPsn Eng
Fastener Pop tn Footrest Decal, Lift Handle
Owner's Manual, English Owner's Manual, Spanish
Valve Cap, Tire Stem, Valve
Tire, Front Tube, Front Tire RNOtProvided, Service item Only)
ira, Front
Fitting, Grease (Front Wheel Only) Bearing, Flange (Front Wheel Only).
Rim, Rear Tire, Rear Tube, Rear Tire
(Not Provided, ServiCe Item Only)
Cap, Axle
39
Page 40
REPAIR PARTS
ENGINE
TRACTOR o - MODEL NUMBER 917o259330
3
4
37
29
\
OPTIONAL EQUIPMENT
38
33
23
.35
Spark Attester
40
Page 41
REPAIR PARTS
ENGINE
TRACTOR - - MODEL NUMBER 9t7,259330
KEY PART
NO. NO. DESCRIPTION
1
150600
2
17720410
3
4
137352,
!3
272293
14
13280324
15
13200300
16
STD551237
23.
150554
29
137180
31
!09202X
32
123549X
33
t23487X
35
17490512
37
137040
38 40
124028X
44
17490412
46 19091416
62 STD551131 72 7107O512 78 17490620 81 128861
Control, Throttle Screw, Hex Head; Thread Cutting
1/4-20 x 5/8
Engine (See Breakdown) B&S, Model No. 28N707-0t73-01
Muffler
Gasket, Exhaust
Nipple, Pipe 3/8 NPT x 3 Elbow, Standard 90°, 3/8-18 NPT
Washer Shield, Heat Arrestor, Spark
Tank, Fuel Cap Assembly, Fuel Tank, Vented
Clamp, Hose Screw Thdrol 5/16-18 x 3/4 Tyt
Line, Fuel Plug, 0ii Drain
(Order From Engine Manufacturer) Bushing, Snap, Fuel Line Screw, Hex Washer Head, Thd., Roll.
1t4-20 x 314
Washer 9/32 X7/8 x 16 Gauge Washer, Lock
Screw, Hex Cap Head 5/t6-!8 x 3/4
Screw, Thd., RoE 3/8-16 x 1-1/4 Nut Flange 1/4-20 Starter Nut
NOTE: All component dimensions given in U.S. inches
1 inch.= 25.4 mm
41
Page 42
REPAIR PARTS
MOWER UFT
TRACTOR - - MODEL NUMBER 917.25933G
28 27
7
8
I
13
5 49
13
4
5
12
13
161718 20
_' 3!
32
42
Page 43
REPAIR PARTS
MOWER LiFT
TRACTOR .. ° MODEL NUMBER 917.259330
KEY PART
NO. NO, DESCRIPTION
1 136973
2 145117
3 105767)(
.4 120OOO02
5 19211621 6 120183X 7 125631X 8 122365X
10 122512X 11 139865,
12 139866
13 STD624008
t5 127218 t6 73350800
17 130171 t8 STD541450
19 139868
20 STD624008 23 110807X
24 19131016
25 2876H
26 STD560907 27 126971X
28 STD54!237 29 138057
30 150233
31 140302 32 73540600
49 145212
Lift Lever inner Wire Assembly Shaft Assembly, Lift
Pin, Groove E-Ring
Washer 21/32 x 1 × 21 Gauge Bearing, Nylon
Grip, Handle, Fluted Button, Plunger, .Red
Spring Link, Lift, L.H.
Link, Lift, R.N. Retainer Spring
Link, Front Nut, Hex, Jam 1/2-13 UNC
Trunnion
Locknut, Hex, with Washer insert !/2_13 UNC
Arm, Suspensionl Rear
Retainer Spring
Nut, Special Washer 13/32 x 5/8 × 16 Gauge
Spring Pin, Cotter 3/32 xl/2
Rod, Adjust, Lift. Nut, He×, Jam 3/8-16 UNC Knob, infinite Height Adjustment
Trunnion, Infin. Height
Bearing, Pvt, Lift Spherical Nut, Crowniock.3!8-24
Nut Hex Ftange Lock
NOTE: AlEcomponent dimensions given in U.S. inches
1 inch = 25.4 mm
43
Page 44
REPAIR PARTS
MOWER DECK
TRACTOR oo MODEL NUMBER 917.259330
34
,33 32
31
"'_104
117
119
5
106
21
22
16
28
27
3
18
21
J
4,$
Page 45
REPAIR PARTS
TRACTOR =- MODEL NUMBER 917o259330
MOWER DECK
KEY PART KEY PART
NO. NO. DESCRiPTiON NO. NO. DESCRiPTiON
1 t44393 2 STD533107
3 138017 4 138440 5 STD624008 6 130832
8 850857
9 STD55
10 140296 11 134149
12 129895 13 137645
14 128774 15 110485X
16 140329 17 72110610
18 STD533106 19 132827 20 136888 21 STD541431 22 134753
23 131267 24 I05304X 25 123713X 26 110452X 27 130968 28 19111016 29 131491 30 138776
31 129963 32 153535 33 137266 34 STD533717
35 133835 36 131494 37 19131316 40 STD541437 41 133551 43 140083 44 140088 45 STD624003 46 137729 48 133944
49 133940
50 131340 51 STD541410
52 139888 53 t31845X900
Mower Housing 54 Bolt 55
Bracket Assembly,Sway Bar, Front 56 Bracket Assembly, Sway Bar 58 Retainer Spring 59
Arm, Suspension, Rear 67
Bolt, Hex 3/8-24 x 1.25 Grade 8 68 Washer, 'Lock 71
Washer, Hardened 72
Blade, Mulching 73 Bearing, Ball 74
Shaft Assembly, Mandrel, Vented 75 (includes Key Number 6) 76
Housing, Mandrel, Vented 77
Bearing, Ball, Mandrel 78
8tripper, Vented Mower Deck 79
Bolt, Carriage 3/8-16x 1-1/4 80 Bolt, Carriage 5/16-18 x 5/8 81 Bolt, Shoulder 82 Baffle, Vortex 83 Nut Crownlock 5/16q8 UNC 84
Stiffener Bracket 85 Bracket, Deflector 92
Cap, Sleeve 101 Spring, Torsion. Deflector t02 Nut. Push 103 Shield. Deflector 104 Washer 11/32 x 5/8 x 16 Gauge 105 Rod, Hinge 106 Screw Thdrol Hex Head Zinc Mwr 111 Washer, Spacer 112 Pulley, Mandrel 113
Nut, Toplock, Flanged 114
Bolt 115 Fastner, Christmas Tree 116
Pulley, Idler, Flat 117 Washer 13/32 x 13/16 x 16 Gauge 118 Nut Crownlock 3/8-16 UNC 119
Rod, Pivot, with Nibs 121
Rod, Clutch, Secondary, with Nibs 128 Guard, Mandrel, LH. - - Retainer
Screw, Thd. Roll 1/4-20 x 5/8 - -
Washer, Hardened
Roller Assembly, Cam Follower Bolt, Shoulder #10-24 Grade5 Locknut
Bolt, Shoulder 5/t6-t8 UNC Arm Assembly, Pad, Brake
NOTE: All component' dimensions given in U.S. inches
133943 140084 122052X
140086 141043
149846 t 442OO
142427 131870
127847
12!748X 12000029
128903
127845 145132
127498 15370t
73350600
142028 120958X
144394 : 72140618 STD541437 136420 7116101O
19061216 STD551110 130758
2029J
155197 155198
17490512 73510500 72110504 137644 133957
73930600 191211414
143723 t 53390 130794
145411
1 inch = 25.4 mm
Washer, Hardened Arm, idler
Spacer, Retainer Spring, Torsion Brakes Guard, TUV Idler
Knob Custom Oval V-Belt
Rod, Clutch, Primary, with Nibs Spring, Return
Arm, Clutch, Secondary Washer 25/32 x 1-5/8 x 16 Gauge
Ring, Klip
Bolt, Shoulder 3/8-I6 UNC x 1.44 Keepeh Spring
Arm, Clutch, Primary
Bushing, Large, Brass Spring, Mower Clutch
Nut, Hex Jam 3/8-16 Unc Trunnion, Adj.
Washer Sintered Keeper Belt Idler Fixed
Bolt Carriage 3/8-16 x 2-1/4
Nut
Mulcher Cover Screw Washer #10
Washer, Lock Latch Assembly, Bagger
Nut, Weld Bracket, Gauge, Wheel L.H.
Bracket, Gauge, Wheel R.H. Screw Thdrol 5/!6-18 x3/4
Nut, Hex, Keps 5/16-18 UNC Bolt, Carriage 5/16 UNC x 1/2 Bolt, Shoulder
Wheel, Gauge
Nut, Centerlock 3/8-16
Washer 3t8x 7/8 x 14 Gauge Bracket
Washer Felt
Mandrel Assembly (Includes Key Numbers 8-I0, 12_-15,31 and 32)
Mower Deck, Complete (Standard
Deck, Order Separately Mulcher Plate and Gauge Wheel Components, Key Nos. 101-t 06
and 111-121 )
45
Page 46
REPAIR PARTS
TRACTOR - ° MODEL NUMBER 917o25933(}
PEERLESS TRANSAXLE o MODEL NUMBER 930-057A
68 34
67
/
8
5
23
31
35
77
29
47
13
/
15
9O
79
43
/
42
150
46
Page 47
REPAIR PARTS
TRACTOR ° ° MODEL NUMBER 917.259330
PEERLESS TIRANSAXLE - MODEL NUMBER 93G.G57A
REF PART
NO. NO.
i
772108A 780086A
2
770102A
4
776260A
5
776219B
:6 _
778139
7
778136
8_
792136A
8A
792047 784352
9
10
784355
11
778229 778113A
12
.13
778221
14
778068 778260
15
786139
17 18
786102
20
792077
21
792078
22
792079
23
788061
25
792073
26
792125
27
792035
28
788040
29
780072
30
78O108
31
780001
32
792001
33
788095
34
780105A
35
780!18A
36
790003 790007
37 38
799021 786026
39 40
792076A
41
790079
42
792073
42A
792085A
REF PART
DESCRiPTiON NO. NO. DESCRIPTfON Cover, Transaxie
Bearing, Needle Case, Transaxle Shaft, Counter Shaft and Pinion Assembly, Output Gear, Output, 35 Teeth Gear, Spur, 15 Teeth, Steel
Key, Shift Key, Woodruff
Collar, Shifter Rod and Fork Assembly, Shift Gear, Bevel, 42;Teeth
Bevel Pinion, Input Gear,. Bevel, 16 Teeth
Gea[, Bevel Pinion Gear, Ring
Pin, Drive Spacer;Neutral Ball, Steel 5116" diameter
Set Screw 3/8-16 x 3/8 Spring
Ring, Seal Screw, Flanged Hex Head, Thread
Forming 1/4-20 x 1-1/4 Ring, Retainer
(4 Required, Package of 2)
Ring, Retainer Ring, Retainer
Washer, Thrust
Washer, Thrust Washer
"O" Ring Seal; Square Cut
Bushing, Flanged Bushing, Flanged Disk, Brake Plate, Brake Pad Pad, Brake (Package of 2) Pin, Dowel Washer, Flat
43 792075 44 790025
45 786066 46 786086 47 774690 48 774691
49 778215 50 778125 51 778124A 52 778123A 53 778122A 54 778273 56 778230 57:778151
58 778126A 59 778127A
60 778128A 61 778163
65 780109 66 776135
67 776315A
68 786116A 69 780051 70 786118 7! 788069 72 792165
72A 788091
76 780090 77 788078A
79 792144 81 786081
82 786O82 83 786123
9O 788067B
103 792166 t04 792167
150 788093
900 794602
Locknut 5/16-24 Holder, Brake Pad
Spacer
Bracket, Brake Lever
Axle 11-5/16" long Axle 16-t/2" long Gear, Spur, 37 Teeth, Steel (1.) Gear, Spur, 35 Teeth (2:) Gear, Spur, 30 Teeth (3.) Gear, Spur, 25 Teeth (4.) Gear, Spur, 22 Teeth (5.)
Gear, Spur, 19 Teeth, Steel (6) Gear, Spur, 12 Teeth; Steel (I.)
Gear, Spur, 15 Teeth (2,) Gear, Spur, 20 Teeth (3`)
Gear, Spur, 25 Teeth (4_)
Gear, Spur, 28 Teeth (5.) Gear, Spur, 3t Teeth (6.)
.Washer, Thrust
Shaft, input
Shaft, Brake, 4 Keyed
Plug
Washer, Thrust
Spacer Square Cut Ring
Plug, Threaded 9/16-18 "O" Ring Washer, Thrust Ring, Retaining, inverted
(Package of 2) Spring, Brake
Chain, Roller (Number 4I: Chain, 24 Links)
Sprocket, 9 Teeth (Reverse) Sprocket, 18 Teeth (Reverse)
Grease, Bentonite, 32 Ounce Bottle Screw 1/4-20 x 2
Locknut t/4-20 Gasket Eliminator (Loctite #515)
Replacement 930-057A Transaxle
Lever, Brake Screw, Flanged. Hex Head, Thread
Forming t/4-20 x 1-1/4
NOTE: A!t component dimensions given in U.S. inches
1 inch = 25.4 mm
Screw 1/4-20 x 2-1/4
Parts must be ordered from Tecumseh Products Co.
47
Page 48
REPAmRPARTS
TRACTOR., - MODEL NUMBER 917'.259330
BRtGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0173-01
552 _
i
@
634A
O
Y
337
1022
562
REQUIRES SPEC|AL TOOLS
TO INSTALL. SEE REPAIR
iNSTRUCTION MANUAL,
1
7
_13
48
45
305
1023
Page 49
REPAIR PARTS
TRACTOR -,_ MODEL NUMBER 91'7.259330
BRIGGS & STRATTON ENGINE - MODEL NUMBER 28NTGT, TYPE NUMBER 0173=G1
_ lo22 " s2
1033 VALVE OVERHAUL KiT
)
52
@ 22
15
27
137
INSTRUCT|ON MANUAL.
49¸
Page 50
REPAmR PARTS
TRACTOR o_ MODEL NUMBER 9!7.259330
BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0173-01
_ 523
284A
358 GASKET SET
37
977 CARBURETOR GASKET SET
668
10€4
468
5O
Page 51
REPAIR PARTS
TRACTOR - oMODEL NUMBER 917.259330
BRIGGS & STRATTON ENGINE = MODEL NUMBER 28N707, TYPE NUMBER 0173=01
222
209
729A
!019 LAB_
[!058 OW.ER'$ .ANUALI
783
240
601
1090
51
803
Page 52
REPAIR PARTS
TRACTOR oo MODEL NUMBER 917.259330
BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0173-0!
1 496412
2 399265 3 391086
5 495858 7 272614 8 495735
9 27803 10 94621 11 281246 12 271916
271997 271996
t3 94728
15 94239 t6 495162
94196
18 494238
20 291675 22 94624 23 492326
24 222698
25 495860
495977 495978
495979
26 495854
495852 495851
495855 27 260924 28 299691
391286
29 494504
495490
32 94695
32A 94648
33 495856 34 495857
35 262811 37 224502
40 224641
45 262411 46 496884
51 272465
52 272569
53 94637 75 224061 78 94832
Cylinder Assembly Bearing, Cylinder
* Sea!, Oil
Head, Cylinder
*** Gasket, Cylinder Head
Breather Assembly
* Gasket, Valve Cover
Screw, Seres
Tube, Breather * Gasket, Crankcase Cover, .015" * Gasket, Crankcase Cover, .005" * Gasket, Crankcase Cover, .009"
Screw, Cylinder Head
Plug, Oil Drain
Crankshaft
Timing Gear Key
Base, Engine
* Sea!, Oil.
Screw, Seres, Base Mounting
Flywheel and Ring Gear Assembly,
Magneto
Key, Flywheel
Piston Assembly, Standard Size Piston Assembly, .0101'Oversize Piston Assembly, .020" Oversize Piston Assembly, .030" Oversize
Ring Set, Piston, Standard Size
Ring Set, Piston, .010" Oversize Ring Set, Piston, .020" Oversize Ring Set, Piston, .030" Oversize
Lock, Piston Pin Pin Assy, Piston, Standard Size
Pin Assy:, Piston, .005" Oversize Rod Assembly, Connecting '
Rod Assembly, Connecting, .020" Undersize Crankpin Bore
Screw, Hex Washer Head, 1-57/64 Screw, Hex Washer Head, 1-5/8
Valve, Exhaust
Valve, Intake
Spring, Valve Guard, Flywheel
Retainer, Valve Spring
Tappet, Valve
Gear, Cam
.... Gasket, Carburetor (Carburetor to
Elbow) .(Atso included in Gasket Set, Part Number 495993)
*** Gasket, Carburetor
(Elbow to Cylinder) Stud, Carburetor Mounting Washer, Spring Screw, Pan Head
95 94098
98 495800 104 231789 105 231855 106 231854 108 224540 117 231858
118 495932
121 498116 t23 94616
125 ,498051
t27 --_ 130 224539
131 494379 133 494381 137 281165
138 281164
141 495931 142 231859
147 497472 !64 214047 t66 94555
.171 281051
187 393815 188 94627
t92 492160
201 262767 209 260695
216 262766 219 490815 222 495611 224 94729
225 495157
227 493935
230'94742
232 262785 238 262836 240 394358 265 221535
284 94704
* Included in Gasket Set (495993)
** Included inCarburetor Kit (497535)
included in both Gasket Set (495993) and Valve Overhaul Kit (,_95992)
included in Gasket Set (495993), Carburetor Kit (497535) and Carburetor Gasket Set (494385)
NOTE:: All component dimensions given in U.S. inches
1 inch = 25:4 mm
** Screw, Throttle
Screw, Idle Speed
** Pin, Float Hinge ** Valve Float
** Seat, Inlet Valve
Valve, Choke
** Jet, Needle Valve
Valve, Needle Carburetor Overhaul Kit
Screw, Elbow Mounting Carburetor Assembly
** Plug, Welch (Sold in Kit Only)
Valve, Throttle Shaft and Lever, Throttle Float, Carburetor
**** Gasket, Float Bowl
**** Washer, Bowl
Shaft and Lever, Choke ** Nozzle, Carburetor ** Pilot, Jet
Elbow, Carburetor
Stud, Rocker Arm
Nut, Air Cleaner Mounting
Line, Fuel (11" Long, Cut to Suit)
Screw, Sems
Screw Assembly, Rocker Arm
Link, Governor
Spring, Governor
Link, Choke
Gear, Governor
Plate, Governor Control Screw, Sems, Air Cleaner Crank, Governor
Lever Assembly, Governor
Washer, Governor Crank
Spring, Governor Link Cap, Valve
Filter, Fuel ((n Fuel Line) Clamp, Casing
Screw, Hex Head
52
Page 53
REPAIR PARTS
TRACTOR ° MODEL NUMBER 917o259330
IBRIGGS & STRATTON ENGINE oMODEL NUMBER 28N707, TYPE NUMBER 0173-0t
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRnPTtON 284A 94073
294 810068
304 49628O 3O5 94786
306 225020 307 94386
309 4£7595 310 497602
3tl 497608 333 495859
334 9338! 33_ 491055
346 93705 356 497708 358 495993
363 19203 383 89838
423 94073 445 493909
455 222561
467 493903
468 494439 474 393474
482 93621 510 497606 523 495230 524 68838 525 496113
535 272403
537 281106 544 497603 552 231597 562 92613 592 231082
601 93053 611 493496
614 93306 618 262803
634 2811681
634A 491323 634B 281167
635 280872 646 224546
657 93496 663 94620
668 280848 718 230192
726 392134-
727 490324 728 94627
729 281390
Screw, Hex Head Screw, Set Housing, Blower Screw, Hex, Head, Blower Housing Mounting
Shield, Cylinder Screw, Cyginder Shield
Motor, Starter Bolt, Thru
Brush Set
Armature; Magneto Screw, Sems, Armature Mounting
Plug, Spark
Screw, Hex Head Wire Assembly
Gasket Set
Puller,Flywheel
Wrench, Spark Plug
Screw, Sems Cartridge, ' Air Cleaner Cup, Screen Mounting Knob, Air Cleaner _
Screen, Flush Rotating
Stator, Alternator
Screw, Sems Drive, Starter Cap and Dipstick, Oil Filler
* Seal, Filler Tube
Tube, Oil Filler Element, Filter "
* O-Ring, Air Cleaner
Armature, Starter Bushing, Governor Crank
Bolt, Carriage Nut, Hex
Clamp, Fuel Pipe
Elbow, Fuel Pipe
Pin, Cotter Spring,. Choke Return
** Seal, Choke Shaft
* Seal, Governor
** Washer, Throttle Shaft
Boot, Spark Plug Brace, AirCleaner
Screw, Sems
Screw,,Self-Tapping
Spacer
Pin, Dowel Gear, Ring
(Includes Mounting Hardware)
Cover, Starter
Screw, Hex Head
Clip, Wire
729A 225170 Retainer, Wire
741 262932 Gear, Timing 757 213998 Link, Counterweight 758 399891 Counterweight Assembly 759 298909 Pin, Counterweight 761 94593 Screw, Counterweight 783 280104 Gear, Starter 801 394856 Cap, Drive 802 497605 Cap, End 803 497604 Housing, Starter 842 270920 *Seal, Oil Filler Cap 847 496415 Fill Group, Oil 851 224110 Te[minal, Ignition Cable 868 494435 *** Seal Assembly, Valve 868A 272610 *** Gasket, Valve 871 262835 Bushing, Guide (intake & Exhaust) 872 281361 Cover, Air Cleaner
875 495862 Body, Air Cleaner 877 393456 Diode and Connector Assembly
947 497157 Solenoid 965 94010 Nut, Hex 975 495933 Bowl Assembly, Carburetor 977 494385 Carburetor Gasket Set 987 28!166 *_ Seal, Throttle Shaft
1005 281400 Fan, Flywheel !006 224413 Retainer, Fan
1019 496758 Label Kit 1022 272475 *** Gasket, Cover
1023 224552 Cover, Rocker Arm
I026 494432 Rod, Push, Intake
495136 Rod, Push, Exhaust
1029 224554 Arm, Rocker t033 495992 Valve Overhaul Kit 1034 495248 Guide Assembly, Push Rod 1044 94673 Screw. Hex Head !054 270723 Tie, Cable t058 272623 Manual Owner's 1090 497607 Retainer, Brush
RPM Settings: Low: 1650-1850, High: 3200-3400
* Included in Gasket Set (495993)
** Included in Carburetor Kit (497535)
*** included in both Gasket Set (495993) and
Valve Overhaul Kit (495992)
.... Included in Gasket Set (495993), Carburetor Kit
(497535) and Carburetor Gasket Set (494385)
NOTE: Att component dimensions given in U.S. inches
! inch = 25.4 mm
53
Page 54
ERVICE NOTES
54
Page 55
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
ONLY RIDE UP AND DOWN HILL,
SIGHTING GUIDE
SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE.
NOT ACROSS HILL
15° MAX.
!
/% Opera;e your Tractor up and down the face oi slopes (not ...........{
greater than 15°), never across the face. Make turns gradu- I ally to prevent tipping or toss of control. Exercise extreme
caution when changing direction on slopes. I
Page 56
£RI FI'ZMnN®
15.5 HP iC ELECTRIC START
42" MOWER 6 SPEED TRANSAXLE
LAWN TRACTOR
MODEL NO.
917.259330
IF YOU NEED
REPAIR SERVICE
OR PARTS:
FOR REPAIR SERVICE, CALL
THIS TOLL FREE NUMBER:
1-800-4-REPAIR
(1-800-473-7247)
FOR REPLACEMENT PARTS
INFORMATION AND
ORDERING, CALL THIS
TOLL FREE NUMBER:
1-800-FON-PART
(1-800-366-7278)
-'ORCONSUMER ASSISTANCE HOT LINE, CALL THIS
TOLL FREE NUMBER:
1-800-659-5917
Each tractor has its own model number. Each engine has
its own model number. The model number for your tractor will be found on the
model plate located under the seat. The model number for your engine will be found on the
blower housing of the engine. AIf parts listed herein may be ordered from any Sears,
Roebuck and Co. Service Center/Department and most Re- tait Stores.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION:
° PRODUCT- TRACTOR
MODEL NUMBER- 917.259330
ENGINE MODEL NO. - 28N707, TYPE NO. 0173-01
PART NUMBER
PART DESCRIPTION
Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with
Sears trained technicians.., professional technicians specifically trained to insure that we meet our 31edge to you, we service what we sell.
Printed in U.S.A.
IIIIIIIIIIIIIIIII11111111lrl IllHI
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