8W/A/ S
®
MODEL NUMBER 917.258990 OWNER'SMANUAL
° Assembly
oOperation
Customer Responsibilities
oService and Adjustments
Repair Parts
CAUTION: Read and follow all safety rules and instructions before operating this equipment.
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917
II I
M
Safe Operation Practices for Ride-On Mowers
SAFETY RULES
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
. Read, understand, and follow all instructionsin the manual
and on the machine before starling.
° Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etco,
which could be ptcked up and thrown by the blade.
• Be sure the area isclear of other people before mowing. Stop
machine if anyone enters the area..
• Never carry passengers.
,, Do not mow in reverse unless absolutely necessary Atways
look down and behind before and while backing.
• Be aware of the mower discharge direction and do not point
it at anyone° Do not operate the mower without either the
entire grass catcher or the guard in place.
,, Slow down before tuming_
• Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting°
. Turn off blades when not mowing
° Stop engine before removing grass catcher or unclogging
chute.
. Mow only in daylight or good artificial light.
• Do not operate the machine while under the influence of
alcohol or drugs.
• Watch for' traffic when operating near or crossing roadways_
• Use extra care when loading or unloading the machine into
a trailer or truck.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tipover accidents, which can result in severe injury or
death° All slopes require extra caution. If you cannot back
up the slope or if you feel uneasy on it, do not mow it.
DO:
• Mow up and down slopes, not across
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Ta// grass can hide obstac/es.
• Use slowspeed_ Choose a lowgear so that you wUlnot have
to stop or shift while on the slope°
° Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability.
• Use extra care with grass catchers or other attachments_
These can change the stability of the machine,
• Keep all movement on the slopes s/owand gradual Do not
make sudden changes in speed or direction
= Avoid starting or stopping on a slope° tf tires lose traction,
disengage the blades and proceed slowfy straight down the
slope.
DO NOT:
. Donot turnon slopes unless necessary, and then, turnslowly
and gradually downhill, if possible.
° Do not mow near drop-offs, ditches, or embankments. The
mower could suddenly tum over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.
• Do not mow on wet grass. Reduced traction could cause
sliding.
• Do not try tostabilize the machine by puttingyour foot on the
III. CHILDREN
Tragic accidents can occur' if the operator is not alert to the
presence of children, Children are often attracted to the
machine and the mowing activity. Never assume that
children will remain where you last saw them.
° Keep children out of the mowing area and under the watchful
care of another responsible adult.
• Be alert and turn machine off if children enter the area_
• Before and when backing, look behind and clown for small
children.
,, Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation°
= Never allow children to operate the machine
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV.
SERVICE
Use extra care in handlinggasoline and other fuels. They are
flammable and vapors are exptosi'veo
Use only an approved container.
Never remove gas cap or add fuel with the engine
running. AEiowengine to cool before refueting_ Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
°
Never run a machine inside a closed area.
e
Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition.
°
Never tamper with safety devices_ Check their proper
operation regularly,.
o
Keep machine free ofgrass, leaves, or other debris build-up.
Clean oil or fuel spillage. Allow machine to cool before
storing
°
Stop and inspect the equipment if you strike an objecL
Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine running.
a
Grass catcher components are subject to wear, damage, and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturers recommended parts, when nec-
essaryo
Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them.
Check brake operation frequently Adjust and service as
required.
ii i_Li IHl'l
Look forthls symbolto point out Important !
safety precautions. It means I '_
CAUTIONIII BECOME ALERTIIt YOUR
SAFETY IS INVOLVED.
............................... i i1,1,1
ii i iii ii _
CAUTION: Always disconnect spark plug
wire and place wire where it cannot contact
spark plug in order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs.
iiiiiiiiiiiiiiii I ..................
A WARNING A
ground.
. Do not use grass catcher on steep slopes°
The engine exhaust from this product contains
chemmais known to the State of California to
cause cancer, birth defects, or other reproduc-
tive harm.
iiiii ,i iiiiiiii ii i ,,i,,11,
|
CONGRATULATIONS on your purchase of a Sears
Tractor° It has been designed, engineered and manufac-
tured to give you the best possible dependability and
performance..
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center/Department Department We have com-
petent, well-trained technicians and the proper tools to
service or repair this tractor,
Please read and retain this manual,-. The instructions will
enable you to assemble and maintain your tractor properly
Always observe the "SAFETY RULES".
MODEL
NUMBER 917.258990
SERIAL
NUMBER
DATEOFPURCHASE
THEMODELANDSERIALNUMBERSWILLBEFOUND
ON A PLATE UNDER THE SEAT,
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
PRODUCT SPECIFICATIONS
HORSEPOWER: 20.5
GASOLINE CAPACITY 35 GALLONS
AND TYPE: UNLEADED REGULAR
OIL TYPE (API-SF/SG): SAE IOW30(above 32°F)
SAE 5W-30 (below32°F)
OIL CAPACITY: W! FILTER: 4 2 PINTS
WiO FILTER: 37 PINTS
SPARK PLUG: CHAMPION RCI2YC
(GAP: 030")
VALVE CLEARANCE: NOT ADJUSTABLE
GROUND SPEED (MPH): FORWARD: 5 8
REVERSE: 2 1
TIRE PRESSURE: FRONT: t4 PSi
REAR: 10PSi
CHARGING SYSTEM: 15AMPS @3600 RPM
BATTERY: AMP/HR: 35
MIN CCA: 280
CASE SIZE: U1R
BLADE BOLT TORQUE: 30-35 FT LBS
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod-
uct.. Contact your nearest Sears store for details..
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine's exhaust system is equipped
with aspark arrester meeting applicable local or state taws
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
. Follow a regular schedule in maintaining, caring for and
using your tractor.
• Follow the instructions under"Customer ResponsibitF
ties" and "Storage" sections of this owner's manual..
(if any). If a spark arrester is used, it should be maintained
in effective working order by the operator
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on
federal lands A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual).
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
Fortwo (2)years fromthe date ofpurchase, if this CraftsmanRidingEquipmenl ismaintained,lubricated and tuned up according
to Ihe instructions in the owneCsmanual, Searswill repairor replace,free o! charge,any parts foundto be defective in material
or workmanship
This Warranty does not cover:
o Expendableitemswhich become worn duringnormal use,suchas blades,spark plugs, air cleaners,belts, efc
Tire replacementor repaircaused by puncturesfrom outsideobjects, suchas nails, thorns,stumps, or glass
• Repairs necessarybecauseof operator abuse, negligence, improper storage or accidentor the failure tomaintain the
equipment accordingto the instructionscontained in theowner's manual
• Ridingequipment used forcommercial or rentalpurposes
LIMITED 90 DAY WARRANTY ON BATTERY
For ninely (90) days from date of purchase, it any battery included with lhis riding equipment proves r.]efective{n materialor
workmanship and our testingdetermines the batterywill not hold a charge.Sears will replacelhe baltery al nocharge
tN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE PLEASE CONTACT YOUR NEAREST SERVICE CENTER AFTER 30 DAYS
FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP-
MENT TO YOUR NEAREST SEARS SERVICE CENTER (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE
AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY ) THIS WARRANTY
APPLIES ONLY WHILE THIS PRODUCT tS IN THE UNITED STATES
This Warranty gives you specilic legal rights, and you may also have other rights which may vary from stale to slate
SEARS. ROEBUCK AND CO. D/8!7 WA. HOFFMAN ESTATES. IL 60179
t ,i
3
"TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 17-20
WARRANTY .................................................................. 3
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY .............................................................. 7-10
OPERATION ............................... :..T........:............... 11-16
aNDEX
A
Accessories ................................... 5
Adjustments:
Brake ........................................... 23
Carburetor ................................. 27
Clutch Pulley ............................. 23
Gauge Wheels ..................... 14
Mower
Front-To-Back ..................... 22
Side-To-Side .......................... 21
Throttle Control Cable ............... 27
Air Filter, Engine ............................... 20
Air Screen, Engine ................................ 19
Assembly ................................ 740
B
Battery:
Charging .............................. 8
Cleaning .................................... 20
Starling with Weak Battery ........ 25
Storage ....................................... 28
Terminals ............................. 18
Bett:
Motion Drive
Removal/Replacemenl ............ 22
Mower Drive
Removal/Replacement .......... 22
Mower Blade Drive
Removal/Replacement ........ 23
Blade:
Sharpening ......... 18
Replacement .............................. 18
Brake Adjustment ............................ 23
C
Carburetor Adjustment .................. 27
Clutch Pulley .......................... 23
Controls, Tractor ...................... 12
Customer Responsibilities ........ 17-20
Engine:
Air Filter .................. 20
Air Screen .................... 19
Cooling Fins ................. 19
Engine Oil ......... 15,19
Fue! Filter ........... 20
Spark Plug(s) 20
Tractor:
Batlery. 18
Blade .......... 18
Lubrication Chart ........ t7
Maintenance Schedule ...... 17
Tire Care . 8.I8.25
Transaxle : 19
Cutting Height Mower 13
Electrical:
interlocks and Relays ................. 26
Schematic .............................. 31
Wiring Diagram ........................... 32
Engine:
Air Filter .......................... 20
Air Screen .............................. 19
Cooling Fins i ........................ 19
Oil Change .................... 17
Oil Level ..................... 17
Oil Type ............................. 13,17
Preparation ............................. t 5
Repair Parts .....................48-59
Starting .............................. 15
Storage ........................... 28
Filter:
Air Filter _............ 20
Fuel ...................... 20
Oil ...................................... 20
Fuel:
Storage ............................... 28
Type ............................. 15
Fuse ............................ 26
Headlights ............... 26
Hood Removal/Installation ................ 26
Leveling Mower Deck ................. 21
Lubrication:
Chart ......................................... 17
Engine ........................... t9
Maintenance Schedule 17
Mower:
Adjustment, Front-to-Back 22
Adjustment, Side-to-Side 2t
Blade Replacement 18
Blade Sharpening 18
Cutting Height 13
installation ......... 21
Operation ..... 14
Removal .... 21
Mowing Tips 16
Muffler .......... 20
Spark Arrester 340
Oil:
Co_d Weather Conditions 1519
Engine 17
Storage 4 28
MAINTENANCE SCHEDULE ...................................... 17
SERVICE AND ADJUSTMENTS ............................ 21-27
STORAGE ................................................................... 28
TROUBLESHOOTING. ........................................... 29-30
REPAIR PARTS - TRACTOR ................................. 32-49
REPAIR PARTS- ENGINE .................................... 50-59
PARTS ORDERING/SERVICE ................ BACK COVER
E
Operation ........................................ 11-16
Operating Mower ......................................14
Options:
Accessories ............................ 5
Spark Arrester ..................................3,40
P
Parking Brake .................................. 13
Parts Bag ............................................... 6
Pr._s, Replacement/Repair ............ 32-49
Product Specifications ............................ 3
R
Repair Pads .............................. 32-49
S
M
F
Safety Rules ......................................... 2
Seat ..................................................... 8
Service and Adjustments ............... 21-27
Carburetor ................................... 27
Clutch Pulley .................................. 23
Fuse ................................ 26
Hood Removal/Installation .......... 26
Motion Drive Belt
Removal/Replacement ...... 22
H
L
Mower Drive Belt
Removal/Replacement ......... 22
Mower Blade Drive Bett
Removal/Replacement .......... 23
Mower Adjustment
Front-to-Back ................................ 22
Side-to-Side ....................... 21
Mower Removal/Installation ......... 21
Tire Care ........................ 8,18,25
Slope Guide Sheet ....................... 63
Spark Plug(s) .......................... 20
Specifications ............ 3
Starting the Engine .......................... 15
Steering Wheel ..................... 7.24
Slopping the Tractor ................... 13
Storage ............................. 28
T
Throttle Control Cable Adjustment 27
Tires .................. 8.18.25
Troubleshooting Chart ...... 29-30
Transaxle ............................ 19
W
O
Warranty 3
Wiring D_agram ........ 32
Wiring Schemahc ................... 31
I ii,i,u..,..i, ,,,,,,,,,, ............................
ACCESSORHES AND A'['TACHMENTS
U.l,lUlUl i i i ........................................... Ill
These accessories and attachments were available through most Sears retail oullets and service centers when the tractor was purchased
Most Sears stores can order these items for you when you provide the model number of your tractor
ENGINE MAINTENANCE
SPARK PLUG GAS CAN ENGtNE OIL FUEL STABILIZER AIR FILTER BLADES t BELTS
T
PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor Many of these are listed below with brief explanations of how they can help
you This Iist was current at the time of publication; however, it may change in future years - more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit your modei Contact your nearest Sears store for the
accessories and attachments that are available for your tractor,
Most of these attachments do not require additional hilches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching.
AERATOR promotes deep root growth for a healthy lawn. Tapered
2 5-inch steel spikes mounted on 10-inch diameter discs puncture
holes in soil at close intervals to let moisture soak in Steel weight tray
for increased penetration
BUMPER protects front end of tractor from damage
CARTS make hauling easy Variety oJsizes available, ptus accesso-
ries such as side panel kits, tool caddy, cart cover, protective mat and
dolly
CORING AERATOR takes small plugs out of soil Io allow moisture
and nutrients to reach grass roots 36-inchswath 24hardenedsteel
codng tips 150 lb capacity weight tray.
DISC HARROW has 2 gangs of 4 steel blades that angle from 10 to
20 degrees, 40 inches wide Can hook 2 units in tandem (Requires
sleeve hitch )
DOZER BLADE removes snow; grades dirt, sand and gravel 48
inches wide, 1'__nches high, clears 44-inch path when angled Master
lift control fev.er for operator ease Spring trip for snow removal on
uneven pavement; buiRqn float for blade to follow ground contour,
Revers;b]e, repSaceabte scraper bar (Use wilh tire chains and wheel
weights and/or rear drawbar weight )
EASY OIL DRAIN VALVE makes oil changes easier, faster
FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of "scalping" on uneven terrain
GANG HITCH lets you tow 2 or 3 pull-behind attachments at
once, such as sweepers, dethatchers, aerators (not for use with
rollers, carts or other heavy attachments)
MULCH RAKF-JDETHATCHER loosens soil and flips thatch and
matted leaves to lawn surface for easy pickup. Twenty spring tine
teeth Useful to prepare bare areas for seeding. Available for front or
rear mounting, HIGH PERFORMANCE REEL-ACTION SPRING
TtNE DETHATCHER covers 36-inch wide palh and tosses thatch into
large hopper Mounts behind tractor
PLOW turns soil 6 inches deep, cuts lO-inch furrow Crank adjust _
ment controls depth 3-position yoke sets width. Heavy steel landside
for straight furrowing (Requires sleeve hitch
RAMP TOPS AND FEET _et you load and unload tractor from a
pickuplruck Usewitn2xSor2x tO lumber
REAR GRADER BLADEis42incheswideand operatedfromdriver's
seat Reversible steel blade can be angled at 30 degrees lor grading
Reverses for pushing snow backwards (Requires sleeve hilch )
ROLLER for smoother lawn surface. 364nch wide. 18qnch diameter
wa_er-tight drum holds up to 390 Ibs o{ we_gtl_ Rounded edges
prevent harm to lud Adiustable scraper automatically cleans drum
SLEEVE CULTIVATOR is 43 inches wide. Prepares ground for
seeding, hetps weed control. Steel frame holds 5 adjustab{e sweeps,
Adjusts vertically, horizontally (Requires steeve hitch ) Optional
accessory: steel furrow opener for wider openings for potatoes,
corn, and other deep-seeded crops
SLEEVE HITCH for use with master liftsystem Single pin couples/
uncouples
SNOWTHROWER has 424nch swath Drum-type auger handtes
powdery and weVheavy snow Mounts easily with simpte pin arrange-
ment. Discharge chute adjusts from tractor seat 6-inch diameter
spout discharges snow I0 to 50 feet Lift controlled at tractor seat
(Use with chains and wheel weights and/or rear drawbar weight )
SPRAYERS use 12-volt DC electdc motor that connects to the tractor
battery or other 12-vo_t source includes booms {or automatic
spraying and hand held wand {or spot spraying Wand has adjustable
spray pattern For applying herbicides, insecticides, fungicides and
liquid fertilizers
SPREADERtSEEDERS make seeding, ledilizing, and weed killing
easy Broadcast spreaders are also useful tot granutar de-icers and
sand
SWEEPERS let you col_ecf grass clippings and leaves
TILLER has 8 hp engine tn prepare seed beds. cultivate, and compost
garden residue Chain-drivelransmission Six11-inchdiameterone
piece heat-trealed steel tines. Tills 30-inch path (Requires sleeve
hitch ) Or use 5 hp tow-behind TILLER with 36-inch swath to prepare
seed beds, cultivate and compost garden residue. Ti#er has its own
buiIFin lift and depth control system and does NOT require a sleeve
hitch Fits any lawn, yard or garden traclor Simply hook op to the
tractor drawbar and go! Optional accessories !or 5 hp tiller convert
unit {or delhatching, aeraling, hilling without tools
TIRE CHAINS are heavy duty; closely spaced extra-large cross links
give smooth ride outstanding traction
TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame.
ABS plastic top; clear plastic windshie{d offers 360 degree visibility
Hinged metal doors with catch Keeps operator warm and dry
Remove vinyl sides and windshields for use as sun protector ip
summer. Optional accessories include: tlntedltempered solid
safety grass windshield with hand operated wider: 12-vott amber
caution light lot mounting on cab top
VACS for powerful collection of heavy grass clipongs and _eaves
Optional wand attachment lo pick up debris tnhardqo-reacn c,laces
VAC/CHIPPER includes a ch_pDer-shredder
WEfGHT BRACKET lot drawbar for snow removal applications Car
be mounted on front of traclor for p]owinq aDpl_cahons Uses (I i 55
Ib weight
WHEEL WEIGHTS for rear wheeJs prowc_e needed tract_or', for snow
removal or dozing l_eavy maIenats
CONTENTS OF
HARDWARE PACK
ii ,nnnl i,,nl i n i
(4) Retainer Spr)ngs
(1) Knob
Parts Bag contents shown full size
(4) Washers 3/8 x 3/4 x 14 Ga
(4) Wheels
@
i
(4) Locknut 3/8-16
(t) Shoulder
Bolt 5/I6-t8
Parts packed separately in carton
Steering
Wheel
(4) Adjusting Bar
f
(4) Clevis Pins
(4) Shoulder Bolt __
Mulcher
Plate
Video
Cassette
(I) Washer 17/32 x 1-3/16 x 12 Gauge
(3) RetainerSprings _\
(double loop) _l_.,_
(4) Retainer Springs
(single loop)
(2) Screws #10 x 5/8
(2) Washers 3/16 x 3/4 x 16 Gauge
,ulnu iii1,1lU iii i i, nll,nn
(2} Hex Bolts 1/4-20 x 3/4 (2) Hex Nuts_'k
.-ri i/4-20 Z't (7 b
(2) Lock Washers #10
(2) Weld Nuts #10 _ 1
f-1
Seat
[ I
{ I
I I
I I
Manual Sleeve Parts Bag
Parts bag contents not shown full size
_(2) Front Link Assemblies
Slope Shee[
Steering
(2) Keys
Steering
Wheel
Insert
Assembiys
J
LY
: i i H H,mHI H,,,,,=,m= ,==l =l I m = .......................
Your new tractor has been assembled at the factory with exception of those parts left unassembted for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use
the correct tools as necessary to insure proper tightness
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make asserhbiy easier Standard
wrench sizes are listed.,
(2) 7/16" wrenches
(1) 9/16" wrench
(1) 1/2" wrench
Phillips Screwdriver
(1) Tire pressure gauge
(1) Utility knife
(1) 3/4" socket w/drive ratchet
Pliers
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel),
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
• Remove all accessible loose parts and parts cartons
from carton (See page 6)
o Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat..
o Remove mower and packing materials_
,, Check for any additional loose parts or cartons and
remove..
BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
° Remove hex bolt, lock washer and large flat washer
from steering shaft.
° Position front wheels of the tractor so they are pointing
straight forward
• Slide steering sleeve over steering shaft.
• Position steering wheel so cross bars are horizontal
(left to right) andslide onto steering wheel adapter
o Secure steering wheel to steering shaft with hex bolt,
lock washer and large flat washer previously removed•
Tighten securely
= Snap steering wheel insert into center of steering
wheel.
,, Remove protective plastic from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID
STEERING WHEEL
_ INSERT
_ HEX BOLT
WASHER
FLAT
WASHER
STEERING
WHEEL
t
STEER,NG i
ADAPTER
STEERING
SLEEVE
/ I _ f I
/ l l// /
l /
STEERING
SHAFT
FIG. !
TO ROLL TRACTOR OFF SKID (See Opera-
tion section for location and function of con-
trols)
, Press lift lever plunger and raise attachment lift lever to
its highest position
o Release parking brake by depressing clutch/brake
pedal
° Place freewheel control in freewheeling position to
disengage transmission (See "TO TRANSPORT" in
the Operation section of this manual)
° Roll tractor backwards off skid
7
CONNECT BATTERY (See Fig. 2)
i i
nals. Before connecting battery, re-
_) CAUTION: Do not short battery termi-
o Lift hood to raised position.
- Open terminal access doors, remove terminal protec-
tive caps and discard
° tf this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6+10amps
. First connect RED battery cable to positive (+) battery
terminal with hex bolt, flat washer, tock washer and hex
nut as shown.. Tighten securely.
o Connect BLACK groundingcabte to negative (-)battery
terminal with remaining hex bolt, flat washer, lock
washer and hex nut.. Tighten securely
° Close terminal access doors.
Use terminal access doors for:
Inspection for secure connections (to tighten hard-
ware)+
+
Inspection for corrosion.
o
Testing battery°
o
Jumping (if required).
Periodic charging.
DISCARD TERMINAL
PROTECTIVE CAPS
TERMINAL " +; __`
ACCESS +
DOOR :
move metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be coJmected
first to prevent sparking from acciden-
tal grounding.
HEX NUT
J (RED)
' CABLE
I +_ NEGATIVE
!L. (BLACK)
.... CABLE
LOCK FLAT
WASHER WASHER
HEX
BOLT
POSITIVE
FIG, 2
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob
• Remove cardboard packing on seat pan.
° Place seat on seat pan and assemble shoulder boil
° Assemble adjustment knob and flat washer tooseiy
Dn ,lot tighten
° Tighten shoulder bolt secureiy
° Lower seat into operating position and sit on seat.
, Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way
down.
, Get off seat without moving its adiusted position
,, Raise seat and tighten adjustment knob securely
SEAT
SEAT PAN
SHOULDER
BOLT
S
S
FLAT
ADJUSTMENT
KNOB
FIG. 3
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for
shipping purposes Correct tire pressure is important for
best cutting performance
, Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual
CHECK BRAKE SYSTEM
After you Iearn how to operate your tractor, check to see
that the brake is properly adjusted See "TO ADJUST
BRAKE" in the Service and Adiustments section of this
manual.
WASHER
ASSEMBLY
INSTALL MOWER AND DRIVE BELT
(See Figs. 4 and 7)
Be sure tractor is on level surface and mower suspension
arms are raised with attachment lift control Engage park-
ing brake
, Cut and remove ties securing anti-sway bar and belts.
Swing anti-sway bar to left side of mower deck.
= Slide mower under tractor with discharge guard to right
side of tractor.
IMPORTANT: CHECK BELT FOR PROPER ROUT[NGIN
ALL MOWER PULLEY GROOVES. INSTALL BELT INTO
ELECTRIC CLUTCH PULLEY GROOVE
° Install one front link in top hole of the L.H. front mower
bracket and L H front suspension bracket Retain with
two single loop retainer springs as shown
, Install second front link inR. H front suspension bracket
only and retain with single loop retainer spring as
shown,
o Slide right side of mower back and install link in top hole
of RH front mower brackeL Retain with single loop
retainer spring as shown,
o Turn height adjustment knob counterclockwise until it
stops
, Lower mower linkage with attachment lift control,,
DOUBLE LOOP
RETAINER
CHASSIS SPRING (Outward
BRACKET pulnt[ng deck pins)
o
• Connect anti-sway bar to chassis bracket under left
,, Turn height adjustment knob clockwise to remove
• Raise deck to highest position,
,, Adjust gauge wheels before operating mower asshown
CHECK MOWER LEVELNESS
For best cutting results, mower should be properly leveled.
See "TO LEVEL MOWER HOUSING" in the Service and
Adjustments section of this manual
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion, mower
drive, and mower blade drive belts in the Service and
Adjustmentssectionofthis manual, Veritythatthebelts are
routed correctly
SUSPENSION
ARMS
Place the suspension arms on inward pointing deck
pins, If necessary, rock and raise front of mower to
align deck pins with the holes in suspension arms
Retain with double loop retainer springs with loops
down as shown
footrest and retain with double loop retainer spring.
slack from mower suspension
in the Operation section of this manual,
ELECTRIC
CLUTCH
PULLEY
FRONT
SUSPENSION
BRACKETS
GAUGE
WHEEL
DOUBLE BAR
LOOP
RETAINER
SPRING
ANTI-SWAY
/
IDLER
PULLEY
FRONT
MOWER
BRACKET
-- LINK
FRCNT
SINGLE LOOP
RETAINER
SPRINGS
I
/
/
DISCHARGE
GUARD
9
ASSEMBLY
INSTALL MULCHER PLATE
(See Figs. 5 and 6)
• Install two latch hooks to mulcher plate using screw,
washer, lock washer, and weld nut as shown.
NOTE: Pre-assemDle weld nut to latch hook by inserting
weld nut from the top with hook pointing dowrL
o Tighten hardware securely,
° Raise and hold deflector shield in upright position,
o Place front of mulcher plate over front of mower deck
opening and slide into place, as shown.
° Hook front latch into hole on front of mower deck,
• Hook rear latch into hole on back of mower deck
CAUTION: Do not remove discharge
guard from mower. Raise and hold
guard when attaching mulcher plate
and allow it to rest on plate while in
operation.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place.
Your mower is now ready for discharging or installation of
optional grass catcher accessory_
NOTE: It is not necessary to change blades. The mulcher
blades are designed for discharging and bagging also.
WELD NUT HOOK POINTS
FROM THE TOP DOWN
\ z
LOCK
WASHER
LATCHSCREW HOOK
WELD_,
NUT --
LATCH LOCK
HOOK WASHER
WASHERS
MULCHER
PLATE _SCREW
FIG. 5
LATCH
HOOKS
FIG. 6
/ CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SA TISFA CTION FROM
THIS QUALITY PRODUCT
PLEASE REVIEW THE FOLLOWING CHECKLIST:
,/" All assembly instructions have been completed..
/ No remaining loose parts in carton.
,/ Batteryis ploperly prepared and charged. (Minimum
! hour at 6 amps)
,/ Seat is adjusted comfortably and tightened securely,
7 All tires are property inflated, (For shipping purposes,
the tires were overinfiated at the factory).
v" Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results (Tires must be
properly inflated for leveling)..
,/ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
,/ Check wiring. See that all connections ate still secule
and wires are propedy clamped
v" Before driving tractor, be sure freewheel control is in
drive position
WHILE LEARNtNG HOW TO USE YOUR TRACTOR, PA Y
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS.
v' Engine oil is at proper level
v" Fuel tank is filled with fresh, clean, regular' unleaded
gasoline
v' Become familiar with all controls - their location and
function Operate them before you start the engine
v" Be sure brake system is in safe operating condition
,/ It is important Io purge lhe transmission before operat-
ing your tractorfor the first time Follow proper starting
and transm_ssionpurging instructions (See "TO START
ENGINE" and "PURGE TRANSMISSION" in Qoera.
{tonsection of this manual)
10
i,i, iiii iiiiiiiiiiiiii i ii ,, ,,
OPERATION
These symbols may appear on your tractor or in literature supplied with the product Learn and understand their meaning,
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF
FUEL
MOWER LIFT
\
CHOKE
REVERSE NEUTRAL
ATTACHMENT
CLUTCH ENGAGED
m "%
MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED
LOCK LOCKED
HIGH LOW
÷
ATTACHMENT
CLUTCH DISENGAGED
PARKING BRAKE
IGNITION
DANGER, KEEP HANDS AND FEET AWAY
HYDROSTATIC FREE WHEEL
(Hydro Models onlyi
11
OPERATmON
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.
Compare the illustrations with your tractor to familiarize yourself with the tocation of various controls and adjustments Save
this manual for future reference
CHOKECONTROL
THROTTLE CONTROL
CLUTCH/BRAKE
PEDAL
HEIGHTADJUSTMENT
KNOB
AMMETER CLUTCH SWITCH LIGHT SWITCH
ATTACHMENT
LiFT LEVER
_ - -- _ PLUNGER
@
LIFT LEVER
IGNITION SWITCH
PARKING BRAKE
LEVER
1
APPROXo LEVER
SPEEDS:
3 MPH
FREE WHEEL CONTROL
Our tractors conform to the safety standards of the American National Standards Institute,
A'IR'ACH MENT CLUTCH SWITCH - Used to engage mower
blades or other attachments mounted to your tractor
LIFT LEVER- bsed to raise and lower mower deck or other
attachments mourned to your tractor
CLUTCH/BRAKE PEDAL - Used for declutching and
braking the tractor and starting the engine
MOTION CONTROL - Selects the speed and direction of
tractor
CHOKE CONTROL - Used when starting a cold engine
LIGHT SWITCH - Turns the headfigr_ts on and off
THROTTLE CONTROL - Used to control engine speea
MOTION
CONTROL
FIG. 7
FREEWHEEL CONTROL - Disengages transmission for
pushing or slowly towing the tractor with the engine off
IGNITION SWITCH - Used to start and stop the engine
AMMETER - Indicates battery charging (+) or discharging
6)
LIFT LEVER PLUNGER - Used to release attachment lift
lever when changing its position
PARKING BRAKE LEVER* Locks clutch/brake pedat tnto
the brake position
HEIGHT ADJUSTMENT KNOB oUsed to adjust the mower
he_gh[
12
i,iiii iii1,,i,1,11 ii i1,,11, ,i ,11 .... ILL,JI_I[,J
OPERATION
'HMI'I"'I'"'' '1' I ' I
I _ _ The operation of any tractor can result in foreign objects thrown into the eyes, which can result
I _ _ in severe eye damage. Always wear safety glasses or eye shields while operating your tractor
I _ or performing any adjustments or repairs. We recommend a wide vision safety mask over the
I _ spectacles or standard safety glasses.
HOW TO USE YOUR TR ,CTOR
TO SET PARKING BRAKE (See Fig. 8)
Your tractor isequipped with an operator presence sensing
switch When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine
o Depress clutch/brake pedal into full "BRAKE" position
and hold
o Place parking brake Iever in"ENGAGED" position and
release pressure from clutch/brake pedal Pedal should
remain in "BRAKE" position1 Make sure parking brake
will hold tractor secure
THROTTLE "DISENGAGE'* SWITCH PULL OUT TO
"DRIVE" ADJUSTMENT _ PARKING
POSITION KNOB \ BRAKE
STOPPING (See Fig. 8)
MOWER BLADES -
', Move attachment clutch switch to "DISENGAGED"
position
GROUND DRIVE-
• Depress ciutchibrake pedal into full "BRAKE" position
, Move motion control lever to neutral (N) position
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL tS DEPRESSED
ENGINE -
• Move throttle control to stow (,._) position
NOTE: Failure to move throttle control to slow (,e_)
position and allowing engine to idle before stopping may
cause engine to *'backfire"
• Turn ignition Key to "OFF" position and remove key
Always remove key when leaving tractor io prevent
unauthorized use
, Never use choke to stop engine
PUSH IN TO ATTACHMENT CLUTCH
"ENGAGE",
IGNITION
MOTION
CONTROL
LEVER
HEIGHT
"DISENGAGED" "ENGAGED"
POSITION POSITION
FIG. 8
NOTE: Under certain conditions when unit is standing idle
with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
I _#_ CAUTION: Always stop tractor com-
_. pleteiy, asdescribedabove, beforeleav-
ing the operator's position; to empty
grass catcher, etc.
TO USE CHOKE CONTROL (See Fig. 8)
Use choke control whenever you are starting a cold engine
Do not use to start a warm engine
° To engage choke control, pull knob out. Slowly push
knob in to disengage.
TO USE THROTTLE CONTROL (See Fig, 8)
Always operate engine at full throttle
• Operating engine at less than ful! throttle reduces the
battery charging rate.
o Full throttle offers the best bagging and mower perfor-
mance
TO MOVE FORWARD AND BACKWARD
(See Fig. 8)
The direction and speed of movement is controlled by the
motion control lever
• Start tractor with motion control lever in neutral (N)
position.
o Release parking brake and clutch/brake pedal
• Slowly move motion control lever to desired position.
TO ADJUST MOWER CUTTING HEIGHT (See
Fig, 8)
The cutting height is controlled by turning the height adjust-
ment knob in desired direction.
- Turn knob clockwise ( f--1) to raise cutting height.
° Turn Knob counterclockwise (_,)to lower cutting
height
The cutting height range is approximately 1-1/2" to 4-1/2"
The heights are measured from the ground to the blade tip
with the engine not running These heights are approx,-
mate and may vary depending upon soil conditions, heigh;
of grass and types of grass being mowed
• The average lawn should be cut to approximately 2-1/2
_nches during the cool season and to over 3 inches
during hot months For healthier ancl better looking
lawns, mow often and after moderate growth
• For best cutting performance, grass over 6 inches _n
height shouid be mowed twice MaKe the first cut
_elatwely h_gh; tl_e second to desired height
13
OPERATION
i l!l nln!, i nlll Ullllil i nUll IIII I I'1 I '1 ' II ll,,lul, nlllll
TO ADJUST GAUGE WHEELS (See Fig. 9)
Adjust gauge wheels with tractor on a flat level surface.
- Adjust mower to desired cutting height
, Lower' mower with liftcontrol Remove retainer spring
and clevis pin which secure each,gauge wheel bar.
o Lower gauge wheels to ground Raise gauge wheeis
slightly to align holes in bracket and gauge wheel bar
and insert clevis pin. Gauge wheels should be slightly
off the ground,
o Replace retainer spring into clevis pin,
FIG. 9
TO OPERATE MOWER (See Figs. 7 and 8)
Your tractor isequipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine
o Select desired height of cuL
° Lower mower with attachment lift control
• Start mower blades by engaging attachment clutch
control
, TO STOP MOWER BLADES - disengage attachment
clutch control
TO OPERATE ON HILLS
hills with stopes greater than 15° and
I
o
Choose the slowest speed before starting up or down
hills,
e
Avoid stopping or changing speed on hills,,
o
If slowing is necessary, move throttle control lever to
slower position,
o
If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake
o Move motion control lever to neutral (N) position,
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED
" To restart movement, slowly release parking brake and
clutch/brake pedal
* Slowly move motion control lever to slowest setting
o Make all turns slowly
CAUTION: Do not drive up or down I
do not drive across any slope.
TO TRANSPORT (See Figs. 7 and 11)
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel control islocated at the rear drawbar
of tractor.
° Raise attachment lift to highest position with attach-
ment lift control,
° Remove retainer spring from freewheel control rod.
o Push control rod in to disengage transmission and
reinsert retainer spring into control rod hole now on
back side of the bracket.
o Do not push or tow tractor at more than two (2) MPH
° To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting
your tractor on atruck or a trailer, be sure hood isclosed and
secured to tractor. Use an appropriate means of tying hood
to tractor (rope, cord, etc.)_
I
I
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the dis-
charge guard in place,
\
-DISCHARGE
GUARD
FIGo 10 FIG. 11
14
CHECK ENGINE OIL LEVEL (See Fig. 12)
o The engine in your tractor has been shipped, from the
factory,, already filled with summer weight oil.,
. Check engine oil with tractor onlevef ground.
• Unthread and remove oil fill cap/dipstick; wipe oil off
Reinsert the dipstick into the tube and rest oil fill cap on
the tube Do not thread the cap onto the tube. Remove
and read oil level. If necessary, add oil until "FULL"
mark on dipstick is reached. Do not overfill.
,, For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).
,, To change engine oil, see the Customer Responsibili-
ties section in this manual.
/DIPSTICK L
FIG. 12
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane_ (Use of leaded
gasoline wifl increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline,
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATtNG IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage To avoid engine
problems, the fue! system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season See Storage Instruc-
tions for additional information Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.
ii iiiiiiii i i i
filler neck. Do not overfill Wipe off any
CAUTION: Fill to bottom of gas tank
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE (See Fig. 8)
When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuei from the tank to the engine..
• Depress clutch/brake pedal and set parking brake
• Place motion control lever in neutral (N) position.
. Move attachment clutch to "DISENGAGED" position "
• Move throttle control to fast (,,_) position
• Pull choke control out for a cold engine start attempt
Fora warm engine start attempt the choke control may
not be needed..
Note: Before starting, read the warm and cold starting
procedures below
" Insert key intoignition and turn key clockwise to"START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen sec-
onds per minute, If the engine does not start after
several attempts, push choke control in, wait a few
minutes and try again. If engine still does net start, pull
the choke control out and retry.
WARM WEATHER STARTING (50° F and above)
• When engine starts, slowly push choke control in until
the engine begins to run smoothly, If the engine starts
to run roughly, pull the choke control out slightly for a
few seconds and then continue to push the control in
slowly
° The attachments and ground drive can now be used, If
the engine does not accept the load, restart the engine
and allow itto warm up for one minute using the choke
as described above,,
COLD WEATHER STARTING (50° F and below)
o When engine starts, slowly push choke control in until
the engine begins to run smoothly Continue to push
the choke control in small steps allowing the engine to
accept small changes in speed and toad, until tne
choke control is fully in, If the engine starts to run
roughly, pull the choke control out slightly for a few
seconds and then continue to push the control in
slowly, This may require an engine warm-up period
from several seconds to several minutes, depending
on the temperature
HYDROSTATIC TRANSMISSION WARM UP
• Before driving the unit in cold weather, the transmis-
sion should be warmed up as follows:
o Be sure the tractor is on level ground
° Place the motion control lever in neutral
Release the parking brake and let the clutch/brake
slowly return to operating posilion
• Allow one minute for transmission to warm up
This can be done during the engine warm up
period
• The attachments can be used during the engine warm-
up period after the transmission has been warmed up
and may require the choke control be pulled out slightly
NOTE: II at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance, See "TO
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual
15
OPERATmON
PURGE TRANSMISSION
CAUTION: Never engage or disengage
freewheel lever while the engine is run-
To ensure proper operation and performance, itis recom-
mended that the transmission be purged befor_ operating
tractor for the first time, This procedure wilt remove any
trapped air inside the transmission which may have devel-
oped during shipping of your tractor
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, fT
SHOULD BE PURGED AFTER REINSTALLATION
BEFORE OPERATING THE TRACTOR,
° Place tractor safely on level surface with engine off and
parking brake set,
° Disengage trar_smission by placing freewheel control
in freewheeling position (See "TO TRANSPORT" in
this section of manual)_
,, Sitting in the tractor seat, start engine. After the engine
is running, move throttle controi to slow (.,_,) position
With motion control lever in neutral (N) position, slowly
disengage clutch!brake pedal,,
• Move motion control lever' to full forward position and
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds, Repeat this
procedure three (3) times
NOTE: During this procedure there will be no movement of
drive wheels. The air is being removed from hydraulic drive
system,
,, Move motion control lever to neutral (N) position. Shut-
off engine and set parking braker
• Engage transmission by placing freewheel control in
driving position (See "TO TRANSPORT" in this section
of manual)
= Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to half (1/2) speed
With motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal
= Slowly move motion control lever forward, after the
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position. After the
tractor moves approximately five (5) feet return the
motion control lever to the neutral (N) position, Repeat
this procedure with the motion control lever three (3)
times
o Your tractor is now purged and now ready for normal
operation
MOWING TIPS
. Tire chains cannot be used when the mower housing
is attached to tractor
• Mower should be properly leveled for best rnowing
performance. See"TO LEVEL MOWER HOUSING" in
the Service and Adiustments section of this manual
• The left r_anUside ol; mower should be used for trim°
rning
= Drive so that clippings are discharged onto the area
that has been cut Have the cut area to the right of the
tractor. This witl result in a more even distribution of
clippings and more uniform cutting
', When mowing large areas, siart by turning to the nglqt
so that chppings will discharge away from shrubs
fences driveways, etc After one or two rounUs, mow
in the opposite d_rection making left hand turns until
finished (See Fig 13)
• If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings Make first cut relatively high; the second to the
desired height,
o Do not mow grass when it is wet, Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry,before mowing
,, Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis-
charge of material. Regulate ground speed by select-
ing a low enough gear to give the mower cutting
performance as well as the quality of cut desired
o When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
f
FIG. 13
MULCHING MOWING TIPS
iMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH CLEAN AFTER EACH USE
• The special mulching blade will recur the grass clip-
pings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass
and not be noticed° Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the
blades.
o Avoid cutting your lawn when it is wet° Wet grass tends
to form clumps and interferes with the mulching action.
The best time to mow your lawn is the early afternoon.
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun°
• For best results, adjust the mower cutting height so that
the mower cuts off only the top one-third of the grass
blades (See Fig, 14). For extremely heavy mulching,
reduce your width of cut on each pass and mow slowly,.
° Certain types of grass and grass conditions may re*
quire that an area be mulched a second time to
completely hide the clippings When doing a second
cut, mow across or perpendicular to the first cut path
" Change your cutting pattern from week to week Mow
north to south one week then change io east towesttl_e
next week This will help prevent matting and graining
of the lawn
MAX 1/3
16
FIG. 14
CUSTOME RESPONSIBmL ES
i.l....m,l,,,u i i.ll imll i
MAINTENANCE SCHEDULE ____o_ "
AS YOU COMPLETE .,_f-__._q c_..:_,g.:_,,##,-
REGULAR SERVICE /___,,_ERVICE DATES
'' '"'"Check Brake'"O'p"eralior_' _[_ t 1"-' ' ' _ ' ' " "" _ '
Check Tire Pressure _ ..................... !
T Check for Loose Fasteners
a SharPen/Replace Mower Blades
C Lubrication Chart
Check Ba!tery Level/Recharge
0 Clean Battery and Terminals
u'. _, ,,:- 9, 9,_' 9.' 9,_ 0""
v"
.... v'
w",
R Check Transaxfe Cooling
Adjust Blade Belt(s) Tension
Adjust Motion Drive Belt(s) Tension
Check Engine Oil Level
Change Engine Oil
Clean Air Filter
E
N Clean Air Screen
G i Inspect Muffler/Spark Attester
I Replace Oil Filter (II equipped)
l,i
Engine Cooling Fins
- Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
1., Change mo_e often when operating under a heavy load or in high ambient temperatures
2 - Service more often when aperaffng in dirly or dusty conditions
3 - if equipped w}lh oil filter, change oft every 50 ho_rs
4 - Replace blades more often when mowing in sandy soil
V's
............... i
,,
e,"
w"
w'% i
e,'
5- If equippedwith adjustable system
6, - Not req_ired i{ equipped wilh mainlenance-iree battery
7 - Tighlen lront axle pivot bo_t to 351I -Ibs maximum
De nol ovenighlen
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence, To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual
Some adjustments will need to be made periodically to
properly maintain your tractor,
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season
. Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer,
BEFORE EACH USE
• Cr_eck engine Oil level
• Check brake operation
° Check tire pressure
. Check for loose fasteners
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRt,
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEH
THE LIFE OF THE SELF-LUBRICATING BEARINGS, IF YOU
FEEL THEY MUST BE LUBRICATED USE ONLY A DRY PaW
DERED GRAPHITE TYPE LUBRICANT SPARINGLY
LUBRICATION CHART
(_TtE ROD BALL JOINTS
(_ SPINDLE ZERK -- SPINDLE ZERK (_
WHEEL (_)
BEARING ZERK BEARING ZERK
(_) STEERING
SECTOR GEAR ENGINE (_
TEETH
_') SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATEt
('D GENERAL PURPOSE GREASE
(_ REFER TO CUSTOMER RESPONS1BILITIES ENGINE*' SECTION
17
,i,,,lllll_ll n i i iinl nlulun ii u
CUSTO RESPONSmBILITUES
,,,,,,n,,nn i H ,, n, mnn ,u i,,,,l, ,
TRACTOR
Always observe safety rules when performing any mainte-
nance,.
BRAKE OPERATION
ff tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must beadjusted
(See "TO ADJUST BRAKE" in the Service and Adjust-
ments section of this manual).
TIRES
• Maintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual)
" Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
,' Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage
BLADE CARE
For best results mower blades must be kept sharp, Re-
ptace bent or damaged blades.
TO SHARPEN BLADE (See Fig. 16)
Care should be taken to keep the blade balanced, An
unbalanced blade wifl cause excessive vibration and even-
tual damage to mower and engine,
° The blade can be sharpened with a file or on agrinding
wheel. Do not attempt to sharpen while on the mower,.
° To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or acone balancer, (When using a cone
balancer, fotlow the instructions supplied with bal-
ancer).
- Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
tf blade is balanced, it should remain in a hodzonta!
position If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced
NOTE: Do not use a nail for balancing blade.. The lobes of
the center hole may appear to be centered, but are noL
CENTER HOLE
\
BLADE REMOVAL (See Fig. 15)
• Raise mower to highest position to allow access to
btades.
. Removehexbot, fock washer and fiat washer secudng
blade.
. install new or resharpened blade with trailing edge up
towards deck as shown.
• Reassemble hex bolt, lock washer and flat washer in
exact order as shown
• Tighten bolt securely (30-35 Ft. Lbs torque).
IMPORTANT: BLADE BOLT IS GRADE 8HEATTREATED
NOTE: We do not recommend sharpening blade - but ifyou
do, be sure the blade is balanced,.
MANDREL
BLA? _/ ASSEMBLY
_'J'_ "_. : EDGE UP
FLAT WASHER_ _,_L_"_...._ /
HEXBOLT G=ADE°,' .
'A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD,
FIG. 15
5/8" BOLT tBLAOE
OR PIN '_ /
/
FIG, 16
BATTERY
Your tractor has a battery charging system which is suffi-
cient for normal use However, periodic charging of the
battery with an automotive charger will extend its life
. Keep battery and terminals clean
• Keep battery boIts tight
• Keep smal vent hoies open
" Recharge at 6-10 amperes for 1 hour.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power
- Remove terminal guard
. Disconnect BLACK battery cable first then RED
battery cable and remove battery from tractor
,, Rinse the battery with plain water and dry
o Clean terminals and balery cable ends with w_rebrusrl
until bright
• Coat terminals w_th grease or petroleum telly
', Reinstall battery {See "CONNECT BATTERY" in the
Assembly section of this manual)
18