Craftsman 917258970 Owner’s Manual

L 7.258970

oAssembly

Operation Customer Responsibilities

Service and Adjustments Repair Parts

OWNER'S MANUAL

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

& SAFETY RULES

_MPQRTANT: THiS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT iN SERIOUS iNJURY OR DEATH.

Safe Operation Practices for Ride=On Mowers

L GENERAL OPERATaON

Read, understand, and follow all instructions in the manual and on the machine before starting.

• Only allow responsible adults, who are famitiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade. Be sure the area isclear of other people before mowing. Stop

machine if anyone enters the area. Never carry passengers.

Do not mow in reverse unlessabsolutely necessary. Atways look down and behind before and while backing.

= Be awareof the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning. = Never leave a running machine unattended, Always turn off

blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing. = Stop engine before removing grass catcher or unclogging

chute.

• Mow only in daylight or good artificial light. , Do not operate the machine while under the influence of

alcohol or drugs.

= Watch for traffic when operating near or crossing roadways.

= Use extra care when loading or unloading the machine into

a trailer or truck.

l!. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death.

All slopes require extra caution, if you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

= Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Taft grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have

to stop or shift while on the slope.

• Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.

Use extra care with grass catchers or other attachments.

These can change the stability of the machine.

• Keep all movement on the slopes slowand gradual Do not make sudden changes in speed or direction.

- Avoid starting or stopping on a slope, if tires lose traction, disengage the blades and proceed slowly straight down the

slope.

DO NOT:

o Do not turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or ifan edge caves in. Do not mow on wet grass. Reduced traction could cause

sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

, Do not use grass catcher on steep slopes.

ltL CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that children will remain where you last saw them.

Keep children out of the mowing area and under the watchful

care of another responsible adult.

Be alert and turn machine off if children enter the area.

• Before and when backing, took behind and down for small children.

Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine. Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels, They are flammable and vapors are exptosive.

Use oniy an approved container.

Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not

smoke. Never refuel the machine indoors.

Never store the machine or fuel container inside where

• Never run a machine inside a closed area.

- Keep nuts and bolts, especially blade attachment bolts, tight

• Never tamper with safety devices. Check their proper

, Keep machine free of grass, leaves, or other debris build-up.

• Stop and inspect the equipment if you strike an object.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and

• Mower blades are sharp and can cut. Wrap the blade(s) or

• Check brake operation frequently. Adjust and service as

_BECOME ALERT!!! YOUR

...... adjusting or making repalrs, _

there is an open flame, such as a water heater.

and keep equipment in good condition.

operation regularly.

CFean oil or fuel spillage. Allow machine to cool before storing.

Repair, if necessary, before restarting.

deterioration, which coutd expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec- essary.

wear gloves, and use extra caution when servicing them.

required.

_bol to point out im-

,_Jk p_utions. It means

_,,mu, SAFETY iS INVOLVED.

wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting,

g WARNING &

The engine exhaust from this product con-

tains cliemicals known to the State of Califor-

nia to cause cancer, birth defects, or other reproductive harm.

CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufac+

tured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, ptease contact your nearest Sears Authonzed

Service Center/Department Department. We have com-

petent, weIFtrained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will

enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".

NUMBER 917.258970 SERIAL

NUMBER DATE OF PURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP tN A SAFE PLACE FOR FUTURE REFERENCE.

PRODUCT SPECI1FICATtONS

HORSEPOWER: 18.5

GASOLINE CAPACITY 3.5 GALLONS AND TYPE: UNLEADED REGULAR

OIL TYPE (API+SF/SG): SAE 10W30 (above 320F)

SAE 5W+30(below 32°F)

OiL CAPACITY: Wi FILTER: 4.2 PINTS

W!O FILTER: 3.7 PINTS

SPARK PLUG: CHAMPION RCt2YC (GAP: .030")

VALVE CLEARANCE: NOT ADJUSTABLE GROUND SPEED (MPH): FORWARD: 5.8

REVERSE: 2.t

TiRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSt CHARGING SYSTEM: 15 AMPS @ 3600 RPM BATTERY: AMP/HR: 35

MIN. CCA: 280

CASE SIZE: UIR BLADE BOLTTORQUE: 30-35 FT+LBS.

MAINTENANC E AGREEMENT

A Sears Maintenance Agreement isavailable on this prod- uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

+ Read and observe the safety rules. + Fotlow a regular schedule inmaintaining, caring for and

using your tractor.

+ Follow the instructions under"Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internal

combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state taws

(if any). if a spark arrester is used, it should be maintained

in effective working order by the operator. In the state of California the above is required by law

(Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal taws apply on

federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual).

LiMiTED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

Fortwo (2) yearsfrom the date ofpurchase,ifthisCraftsmanRidingEquipmentismaintained, lubricatedandtunedupaccording tothe instructions in the owners manual, Sears willrepairor replace,free ofcharge,any partsfound to be defective in material

orworkmanship.

ThisWarrantydoesnot cover:

° ExpendaMeitems whichbecomewornduring normal use,suchas blades, spark plugs, air cleaners,belts, etc+ = Tire replacement or repaircaused by puncturesfrom outside objects, such as nails, thorns,stumps, or glass. + Repairs necessary because of operatorabuse, negligence,improper storageor accident or the failure to maintain the

equipment according to the instructionscontained in the owner's manual.

+ Ridingequipment usedfor commercialor rentalpurposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery includedwith this riding equipment proves defective in material or workmanshipand our testingdetermines the batterywill not hold a charge, Searswillreplacethe battery at no charge.

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT iS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE iS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP-

MENT TO YOUR NEAREST SEARS SERVICE CENTER. (LN+HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY,) THIS WARRANTY

APPLIES ONLY WHILE THiS PRODUCT iS IN THE UNITED STATES.

This Warranty gives you specific legal dghts, and you may also have other nghts which may vary from state to state.

SEARS, ROEBUCK AND CO,, D/817 WA, HOFFMAN ESTATES, IL 60179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECiFiCATiONS ...................................... 3

CUSTOMER RESPONS|BILtTIES ..................... 3, 17-20

WARRANTY .................................................................. 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ........................................................... ,. 7-10

OPERATION .................................................. :........ 11-16

iNDEX

Accessories ........................................... 5

Adjustments:

Brake ............................................ 23

Carburetor .................................... 27

Clutch Pulley ................................ 23

Gauge Wheels ............................. 14

Mower

Front-To-Back ......................... 22

Side-To-Side ........................... 21

Throttle Control Cable .................. 27

Air Filter, Engine .................................. 20

Air Screen, Engine .............................. 19

Assembly, ......................................... 7-10

Battery:

Charging ........................................ 8

Cleaning ....................................... 20

Starting with Weak Battery .......... 25

Storage ........................................ 28

Terminals ..................................... t 8

Belt:

Motion Drive

RemovaVReplacement ........... 22

Mower Drive

Removal/Replacement ........... 22

Mower Blade Drive

Removal!Replacement ........... 23

Blade:

Sharpening .................................. 18

Replacement ................................ 18

Brake Adjustment ................................ 23

Carburetor Adjustment ........................ 27

Clutch PuIley ....................................... 23

Controls, Tractor ................................. 12

Customer Responsibilities ............. 17-20

Engine:

Air Filter .................................... 20

Air Screen ................................ 19

Cooling Fins ............................. t 9

Engine Oil ........................... 15,19

Fuel Filter .................................. 20

Spark Plug(s) ........................... 20

Tractor:

Battery ...................................... 18

Blade ........................................ 18

Lubrication Chart ..................... 17

Maintenance Schedule ............ 17

Tire Care .......................... 8,I8,25

Transaxle .................................. 19

Cutting Height, Mower ........................ I3

Electrical:

interlocks and Relays .................. 26

Schematic .................................... 31

Wiring Diagram ............................ 32

Engine:

Air Filter ........................................ 20

Air Screen .................................... 19

Cooling Fins ................................. t 9

Oil Change ................................... t 7

Oil Level ....................................... 17

Oil Type ................................... 13,17

Preparation .................................. t 5

Repair Parts ............................ 48-59

Starting ......................................... t 5

Storage ........................................ 28

Filter:

Air Filter ........................................ 20

Fuel .............................................. 20

Oil ................................................. 20

Fuel:

Storage ........................................ 28

Type .............. ............................... I5

Fuse .................................................... 26

Headlights ........................................... 26

Hood Removal/installation .................. 26

Leveling Mower Deck .......................... 21

Lubrication:

Chart ............................................ 17

Engine .......................................... 19

Maintenance Schedule ....................... t7

Mower:

Adjustment, Front-to-Back ........... 22

Adjustment, Side4o-Side ............. 21

Blade Replacement ..................... 18

Blade Sharpening ........................ t8

Cutting Height .............................. 13

Installation .................................... 21

Operation ..................................... I4

Removal ....................................... 2I

Mowing Tips ................................ :........ 16

Muffler ................................................. 20

Spark Arrester ..................... t..... 3,40

Oil:

Cotd Weather Conditions ........ 15,19

Engine ........................................... 17

Storage ........................................ 28

MAINTENANCE SCHEDULE ...................................... 17

SERVICE AND ADJUSTMENTS ............................ 21-27

STORAGE ................................................................... 28

TROUBLESHOOTING ............................................ 29-30

REPAIR PARTS - TRACTOR ................................. 32-49

REPAIR PARTS - ENGINE .................................... 50-59

PARTS ORDERING/SERVICE ................ BACK COVER

Operation ....................................... 1t-16

Operating Mower .................. ;............. 14

Options:

Accessories .................................... 5

Spark Arrester ........................... 3,40

Parking Brake ..................................... 13

Parts Bag .............................................. 6

Parts, ReplacemenVRepair ............ 32-49

Product Specifications .......................... 3

Repair Parts ................................... 32-49

Safety Rules .......................................... 2

Seat ....................................................... 8

Service and Adjustments ............... 21-27

Carburetor .................................... 27

Clutch Pulley ................................ 23

Fuse ............................................. 26

Hood Removal!Installation ........... 26

Motion Drive Belt

Removal/Replacement ........... 22

Mower Drive Belt

Removal/Replacement ........... 22

Mower Blade Drive Belt

Removal/Replacement ........... 23

Mower Adjustment

Front-to-Back .......................... 22

Side-to-Side ............................ 2t

Mower Removal/installation ......... 21

Tire Care .............................. 8,t8,25

Slope Guide Sheet .............................. 63

Spark Plug(s) ...................................... 20

Specifications ........................................ 3

Starting the Engine 15

Steering Wheel ................................ 7,24

Stopping the Tractor ........................... 13

Storage ................................................ 28

Throttle Control Cable Adjustment ...... 27

Tires ............................................ 8,t8,25

Troubleshooting Chart ................... 29-30

Transaxle ............................................ 19

Warranty ................................................ 3

Wiring Diagram ................................... 32

Wiring Schematic ................................ 31

ACCESSO ES A ATTACH £NTS

These accessories and attachments were availabb through most Sea_ retail outlets and service centers when the tractor was purchased,

Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE

SPARK PLUG

GAS CAN ENGINE OIL

FUEL STABILIZER AiR F_LTER

MAINTENANCE

BLADES ! BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help you, This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching.

AERATOR promotes deep root growth for a healthy lawn. Tapered

2.5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervalstolet moisture soak in, Steel weighttray

for increased penetration. BUMPER protects front end of tractor from damage. CARTS make hauling easy. Variety ofsizes available, plus accesso-

ries such as side panel kits, tool caddy, cart cover, protectivematand dolly.

CORING AERATOR takes small plugs out of soil to allow moisture and nutdentsto reach grass roots. 36-inch swath, 24hardened steel coring tips. 150 lb. capacity weight tray,

DISC HARROW has 2 gangs of 4steel blades that angle from 10to

20 degrees, 40 inches wide. Can hook 2 units in tandem, (Requires

sleeve hitch.) DOZER BLADE removes snow; grades dirt, sand and gravel, 48

inches wide, 17 inches high, clears 44-inch path when angled. Master liftcontrol lever for operator ease. Spring trip for snow removal on uneven pavement; built-in float for blade to follow ground contour.

Reversible, replaceable scraper bar. (Use with tire chains and wheel

weights and/or rear drawbar weight.)

EASY OIL DRAIN VALVE makes oil changes easier, faster. FRONT NOSE ROLLER canters ir_front of mower deck to reduce

chances of "scalping" on uneven terrain,

GANG HITCH lets you tow 2 or 3 pull-behind attachments at

once, such as sweepers, dethatchers, aerators (not for use with

rollers, carts or other heavy attachments). MULCH RAKF.JDETHATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup. Twenty spring tine

teeth. Useful toprepare bare areas for seeding. Avaitabteforfrontor

rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING

TINE DETHATCHER covers 36-inch wide path and tosses thatch into

large hopper, Mounts behind tractor. PLOW turns soit 6 inches deep, cuts t0-inch furrow. Crank adjust-

ment controts depth, 3-position yoke sets width. Heavy steel landside

for straight furrowing. (Requires sleeve hitch,)

RAMP TOPS AND FEET let you load and unload tractor from a pickup truck. Use with 2 x 8 or 2 x 10 lumber.

REAR GRADER BLADE is42 inches wide and operated from driver's seat. Reversible steel blade can be angled at 30 degrees for grading, Reverses for pushing snow backwards. (Requires sleeve hitch.)

ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameter water-tight drum holds up to 390 lbs, of weight. Rounded edges prevent harm to turf. Adjustable scraper automatically cleans drum.

SLEEVE CULTIVATOR is 43 inches wide, Prepares ground for seeding, helps weed control. Steel frame holds 5 adiustabte sweeps.

Adjusts vertically, horizontally, (Requires sleeve hitch.) Optional accessory: steel furrow opener for wider openings for potatoes,

corn, and other deep-seeded crops. SLEEVE HITCH for use with master lift system. Singte pin couples/

uncouples, SNOWTHROWER has 42-inch swath. Drum-type auger handles

powdery and wet/heavy snow. Mounts easity with simple pin arrange- ment. Discharge chute adjusts from tractor seat. 6-inch diameter

spout discharges snow 10 to 50 feet. Lift controlled at tractor seat. (Use with chains and wheel weights and/or rear drawbar weight.)

SPRAYE RS use 12-voft DC electric motor that connects to the tractor battery or other 12-vott source. Includes booms for automatic

spraying and hand held wand for spot spraying. Wand has adjustable spray pattern. For applying herbicides, insecticides, fungicides and liquid fertilizers.

SPREADERISEEDERS make seeding, fertilizing, and weed kilIing easy. Broadcast spreaders are also useful for granular de-icers and

sand. SWEEPERS tet you collect grass clippirigs and leaves.

TILLER has 8 hp engine to prepare seed beds, cultivate, and compost garden residue. Chain-drive transmission. Six 11-inch diameter one

piece heat-treated steel tines. TilIs 30-inch path. (Requires sleeve hitch.) Or use 5 hp tow-behind TILLER with 36-inch swath to prepare

seed beds, cultivate and compost garden residue° Tiller has its own built-in lift and depth control system and does NOT require a sleeve

hitch. Fits any lawn, yard or garden tractor, Simply hook up to the tractor drawbar and go! Optional accessories for 5 hp tiller convert unit for dethatching, aerating, hilling...without tools.

TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric over tubuIar steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility.

Hinged metal doors with catch. Keeps operator warm and dry.

Remove vinyl sides and windshields for use as sun protector in

summer. Optional accessories include: tinted/tempered solid

safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top.

VACS for powerful collection of heavy grass cIippings and leaves. Optional wand attachment to pick up debris in hard-to-reach places. VAC/CHIPPER inctudes a chipper-shredder.

WEIGHT BRACKET for drawbar forsnow remova_ applications. Can be mounted on front of tractor for plowing applications. Uses (t) 55 lb. weight.

WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials.

CONTENTS OF HARDWARE

PACK

Parts Bag contents shown fula size

(1) Shoulder Bolt 5/16-i8

(1) Knob

t I

(t) Washer 17/32 x 1-3/16 x 12 Gauge

Parts packed separateUy in carton

F-q

Seat

P_ ,,,

Video

Cassette

Steering

Wheel

Steering

Sleeve

Mutcher

Plate

[ I

(2) Screws #10 x 5/8

(2) Washers 3/16 x 3/4 x 16 Gauge

(3) Retainer Springs (double loop)

(2) Hex Bolts 1/4-20 x 3/4

(2) Lock Washers #10

(2) Weld Nuts #I0 [_

(2) Hex Nuts 1/4-20

Manual Pa_s Bag

Parts bag contents not shown full size

,,, ,,,,, ,,,,,

(2) Washers 3/8

(2) Shoulder _//_'1

Bolts t I_.L_t/f

\. LJ.!/(2) Gauge

_.._/ Wheels

x 7/8 x 14 Gauge

(2) Center-

iock Nuts

i2j root

(2) Keys

Latch Hook Assemblys

Steering

Wheel

Insert

(2) Washers 9132 x 5/8

x t6 Gauge

(2) Lock Washers 1/4

Slope Sheet

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assembte must be tightened securely. Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set wilt make assembly easier, Standard wrench sizes are listed.

(2) 7/t6" wrenches (1) Tire pressure gauge

(1) 9/16" wrench (1) Utility l_nife

(i) 1/2" wrench (1) 3/4" socket w/drive ratchet When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton (See page 6).

Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat.

Remove mower and packing materials.

• Check for any additional loose parts or cartons and remove.

BEFORE ROLUNG TRACTOR OFFSKID

STEERING _ STEERING SHAFT WHEEL 1_ /

ADAPTER _-_J ._

/ /._ '_--:J / t k'"

1 / _I /

I I t// /

I _/ / STEERING

.;;-' __ / SLEEVE ,

t /

STEERING

WHEEL

ATTACH STEERING WHEEL (See Fig. 1)

• Remove hex bolt, lock washer and large flat washer from steering shaft.

= Position front wheels of the tractor so they are pointing

straight forward,

, Slide the steering sleeve over the steering shaft.

Position steering wheel so cross bars are horizontal (left to right) andslide onto steering wheel adapter.

Secure steering wheel to steering shaft with hex bolt, lock washer and large flat washer previously removed.

Tighten securely.

• Snap steering wheel insert into center of steering wheel.

• Remove protective plastic from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID.

FiG. 1

TO ROLL TRACTOR OFF SKID (See Opera- tion section for location and function of con-

trois)

,, Press lift lever plunger and raise attachment lift lever to

its highest position. Release parking brake by depressing clutch/brake

pedal.

, Place freewheel control in freewheeling position to

disengage transmission (See "TO TRANSPORT" in the Operation section of this manual).

o Roll tractor backwards off skid.

ASSE

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Fig. 2)

CAUTION: Do not short battery termi" rials. Before connecting battery, re-

move metal bracelets, wristwatch bands, rings, etc.

Positive termina! must be connected

first to prevent sparking from acciden- tal grounding,

Lift hood to raised position.

• Open terminal access doors, remove terminal protec- tive caps and discard.

, If this battery is put into service after month and year

indicated on label (label located between terminals)

charge batten.7for minimum of one hour at 6-10 amps.

First connect RED battery cable to positive (+) battery terminal with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely.

Connect BLACK grounding cable to negative (-) bat- tery terminal with remaining hex bolt, flat washer, lock

washer and hex nut. Tighten securely. Close terminal access doors.

Use terminal access doors for: = Inspection for secure cbnnections (to tighten hard-

ware),

Inspection for corrosion. Testing battery.

, Jumping (if required).

• Periodic charging.

DISCARDTERMINAL PROTECTIVE CAPS

HEX NUT

LOCK

WASHER

FLAT WASHER

HEX

BOLT

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob.

• Remove cardboard packing on seat pan. , Place seat on seat pan and assemble shoulder bolt.

Assemble adjustment knob and flat washer loosely.

Do not tighten.

Tighten shoulder bolt securely.

® Lower seat into operating position and sit on seat.

o Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment knob securely.

SEAT

SEAT PAN

SHOULDER BOLT

FLAT

ADJUSTMENT

KNOB

WASHER

FiG. 3

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for

shipping purposes. Correct tire pressure is important for best cutting performance.

, Reduce tire pressure to PSt shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

ACCESS DOOR

F_G. 2

NEGATIVE

(BLACK) CABLE

POSiTiVE

(RED) CABLE

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual.

ASSEMBLY

INSTALL MOWER AND DRIVE BELT (See

Figs. 4 and 7)

Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control, Engage park- ingbrake.

Cut and remove ties securing antFsway bar and belts. Swing antFsway bar to _eftside of mower deck.

Slide mower under tractor with discharge guard to right side of tractor.

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES. INSTALL BELT1NTO ELECTRIC CLUTCH PULLEY GROOVE.

® install one front linkin top hole of the R.H. front mower

bracket and R.H. front suspension bracket. Retain with two single loop retainer springs as shown.

Install second front link inL.H. front suspension bracket oniy and retain with single loop retainer spring as

shown,

o Turn height adjustment knob counterclockwise until it

stops° Lower mower linkage with attachment lift control.

Place the L.H. suspension arm on inward pointing deck pin. tf necessary, rockand raise front of mower to align

deck pin with the hole in suspension arm. Retain with double loop retainer spring with loops down as shown.

Slide left side of mower back and install the unattached

front link in top hole of the L.H. front mower bracket.

Retain with single loop retainer spring as shown.

Place the R.H. suspension arm on inward pointing deck pin. if necessary, rock and raise front of mower

to align deck pin with the hole in suspension arm.

Retain with double loop retainer spring with loops

down as shown.

o Connect anti-sway bar to chassis bracket under left

footrest and retain with double loop retainer spring.

o Turn height adjustment knob clockwise to remove

slack from mower suspension,

= Raise mower to highest position.

• Assemble gauge wheels (See "TO ADJUST GAUGE WHEELS" in the Operation section of this manual).

CHECK MOWER LEVELNESS

For best cutting results, mower should be properly leveled.

See "TO LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and

Adjustments section of this manual. Verify that the belts are routed correctly.

FRONT SUSPENSION

ELECTRIC BRACKETS

CLUTCH \ PULLEY

SHOULDER

BOLT

GAUGE

WHEEL /

_8 WASHER

USE PLIERS FOR

RETAINER SPRINGS

DOUBLE LOOP RETAINER SPRING

CHASSIS (Inward pointing BRACKET deck pins)

3/8-16 CENTER

LOCKNUT

DOUBLE LOOP RETAINER

SPRING ANTI-SWAY

BAR

IDLER /

PULLEY

SUSPENSION

ARMS

FRONT MOWER

BRACKET

FRONT

LINK

SINGLE LOOP

RETAINER SPRINGS

DISCHARGE GUARD

F1Go4

ASSE

BLY

iNSTALL MULCHER PLATE (See Figs. 5 and 6)

install two latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting

weld nut from the top with hook pointing down.

• Tighten hardware securely.

• Raise and hold deflector shield in upright position.

• Place front of mulcher plate over front of mower deck opening and slide into place, as shown.

, Hook front latch intohole on front of mower deck. , Hook rear latch into hole on back of mower deck.

_UT|ON_ remove discharge

._ ,drt,_ guard from mower. Raise and hold i

j _ guard _u!cher plate

_ and all_tate whi'ie in

I operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of

optional grass catcher accessory.

NOTE: It is not necessary to change blades. The mulcher

blades are designed for discharging and bagging also.

HOOK POINTS

WELD NUT DOWN

FROM THE TOP

LOCK WASHER

WELD_ SCREW

NUT _\

LATCH

HOOK

LOCK

WASHER

MULCHER

PLATE

FiG. 5

WELD

NUT

DEFLECTOR SHIELD

LATCH

HOOKS

FiG. 6

CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM

THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: v" Al! assembly instructions have been completed. v" No remaining loose parts in carton.

v" Batter,.7is properly prepared and charged. (Minimum

1 hour at 6 amps). Seat is adjusted comfortably and tightened securely.

v" All tires are properly inflated. (For shipping purposes,

the tires were overinfiated at the factory).

v" Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

¢" Check mower and drive belts. Be sure they are routed

properly around pulleys and inside atl belt keepers.

¢" Check wiring. See that all connections are still secure

and wires are properly clamped.

v' Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PA Y

EXTRA A TTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

,/ Engine oil is at proper level. ¢" Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

¢" Become familiar with all controls - their location and

function. Operate them before you start the engine.

v" Be sure brake system is in safe operating condition.

v" It is important to purge the transmission before operat-

ing your tractor for the first time. Follow proper starting and transmission purging instructions (See "TO START

ENGINE" and "PURGE TRANSMISSION" in Opera-

tion section of this manual).

OPERATION

These symbols may appear on your tractor or in literature suppIied with the product. Learn and understand their meaning.

BATTERY

ENGINE ON

FUEL

CAUTION OR SLOW

WARNING

ENGINE OFF LIGHTS OFF

CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

REVERSE FORWARD FAST

OIL PRESSURE CLUTCH LIGHTS ON

LOCK LOCKED

REVERSE NEUTRAL HIGH

MOWER LIFT

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH ENGAGED

ATTACHMENT

CLUTCH DISENGAGED

HYDROSTATIC FREE WHEEL

LOW

(Hydro Models only)

PARKING BRAKE

IGNITION

OPERAON

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRAOTORo

Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.

CHOKECONTROL

THROTTLE CONTROL

CLUTCH_RAKE

PEDAL

HEIGHT ADJUSTMENT

KNOB

FREE WHEEL CONTROL

APPROX, SPEEDS:

3 MPH

LiFT LEVER

IGNITION SWITCH

PARKING BRAKE LEVER

MOTION

CONTROL

LEVER

Our tractors conform to the safety standards of the American National Standards Institute,

ATTACHiVIENT CLUTCH SWITCH- Usedto engage mower blades or other attachments mounted to your tractor.

LiFT LEVER - Used to raise and lower mower deck or other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL - Used for dectutching and braking the tractor and starting the engine.

MOTION CONTROL - Selects the speed and direction of tractor.

CHOKE CONTROL - Used when starting a cold engine. LIGHT SWITCH - Turns the headlights on and off,

THROTTLE CONTROL - Used to control engine speed.

FIG, 7

FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off,

IGNiT!ON SWmTCH- Used to start and stop the engine. AMMETEFt - Indicates battery charging (+) or discharging

(-)o

UFT LEVER PLUNGER - Used to release attachment tift tever when changing its position, •

PARKING BRAKE LEVER - Locks clutch/brake pedal into

the brake Position.

HEIGHT ADJUSTMENT KNOB - Used to adjust the mower height,

OPEF ATUON

The operatfon of any tractor can resutt in foreign objects thrown into the eyes, which can resuBt in severe eye damage. Always wear safety glasses or eye shields while operating your tractor

or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig, 8)

You rtractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking brake wilt shut off the engine.

, Depress clutch/brake pedal into futl "BRAKE" position

and hold.

, Place parking brake lever in "ENGAGED" position and

release pressure fromclutch!brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake

will hold tractor secure.

PUSH IN TO ATTACHMENT CLUTCH THROTTLE "DISENGAGE" SWITCH PULL OUT TO CONTROL LEVE_

CHOKE

iGNITION

MOTION CONTROL

LEVER

HEIGHT

"DRIVE" ADJUSTMENT PARKING POSITION KNOB \ BRAKE

"DISENGAGED .... ENGAGED"

POSITION POSITION

FiG. 8

STOPPING (See Fig. 8)

MOWER BLADES - * Move attachment clutch switch to "DISENGAGED"

position.

GROUND DRIVE -

o Depress clutch/brake pedal into full "BRAKE" position. , Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED. ENGINE -

Move throttle control to slow (-_) position.

NOTE: Failure to move throttle control to slow (_) position and allowing engine to idle before stopping may

cause engine to "backfire". o Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent unauthorized use.

o Never use choke to stop engine.

NOTE[: Under certain conditions when unit isstanding idle

with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

pletely, as described above, before leav-

CAUTION: _Always stop tractor com-

ing the operator's position; to empty grass catcher, etc.

TO USE. CHOKE CONTROL (See Fig. 8)

Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out. Slowly push knob in to disengage.

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle. ° Operating engine at less than full throttle reduces the

battery charging rate. Full throttle offers the best bagging and mower perfor-

mance.

TO MOVE FORWARD AND BACKWARD (See Fig. 8)

The direction and speed of movement is controlled by the motion control leverL

• Start tractor with motion control lever in neutral (N) position.

• Release parking brake and clutch/brake pedal.

, Slowly move motion control lever to desired position,

TO ADJUST MOWER CUTTING HEIGHT (See

Fig. 8)

The cutting height is controlled by turning the height adjust- ment knob in desired direction.

o Turn knob clockwise (f-t) to raise cutting height, , Turn knob counterclockwise (_) to lower cutting

height.

The cutting height range is approximately 1-1/2" to 4-1/2". The heights are measured from the ground to the blade tip

with the engine not running. These heights are approxi- mate and may vary depending upon soil conditions, height

of grass and types of grass being mowed. , The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

o For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut relatively high; the second to desired height.

OPERATION

TO ADJUST GAUGE WHEELS (See Fig. 9)

Adjust gauge wheels with tractor on a flat level surface,

o Adjust mower to desired cutting height,

• Lower mower with lift control. Remove retainer spring and ctevis pin which secure each gauge wheel bar.

Lower gauge wheels to ground, Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin, Gauge wheels should be slightly

off the ground,

Replace retainer spring into clevis pin,

FiG. 9

TO OPERATE MOWER (See Figs. 7 and 8)

Your tractor isequipped with an ope rator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged wilt

shut off the engine.

• Select desired height of cut. , Lower mower with attachment liftcontrol.

• Start mower blades by engaging attachment clutch control.

, TO STOP MOWER BLADES - disengage attachment

clutch control,

TO OPERATE ON HILLS

UTfON: Do not drive up or down 1 s with smopesgreater than 15° and

i mJ donotd,i,.,e ro s ope.._

o Choose the slowest speed before starting up or down

hills. Avoid stopping or changing speed on hills.

, tf slowing is necessary, move throttle control iever to

slower position.

• If stopping is absolutely necessary, push dutch/brake pedal quickly to brake position and engage parking

brake.

- Move motion contro! lever to neutral (N) position, iMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL !S DEPRESSED.

• To restart movement, slowly release parking brake and

clutch/brake pedal.

, Slowly move motion control lever toslowest setting.

- Make all turns slowly.

do not drive across any s|ope.

TO TRANSPORT (See Figs. 7 and 11)

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel contro! in freewheeling position. Free wheel control is located at the rear drawbar

of tractor. = Raise.attachment lift to highest position with attach-

ment lift control.

• Remove retainer spring from freewheel control rod.

• Push control rod in to disengage transmission and

reinsert retainer spring into control rod hole now on back side of the bracket.

• Do not push or tow tractor at more than two (2) MPH.

To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting

your tractor on atruck or atrailer, be su re hood isclosed and secu red to tractor. Use an appropriate means of tying hood

to tractor (rope, cord, etc,),

CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the dis- charge guard in place.

DISCHARGE GUARD

F|G. ! 0

FiG. 1t

OPERATION

BEFORE STARTING THE ENGINE

CHECK ENGINE OiL LEVEL (See Fig, 12)

o The engine inyour tractor has been shipped, from the

factory, already filled with summer weight oil.

o Check engine oil with tractor on level ground.

Unthread and remove oil fill cap/dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level, tf necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill.

For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" inthe Customer Responsibilities section of this manuat).

o To change engine oil, see the Customer Responsibili-

ties section in this manual.

ENGINE OIL FILL

CAPIDIPSTICK

F_G. t2

ADD GASOLINE

° Fill fuel tank. Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities'that can be used within 30

days to assure fuel freshness. IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended

fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor-

age of 30 days or Ionger_ Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instruc- tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent damage may occur.

filler neck. Do not overfill Wipe off any CAUTION: Fiit to bottom of gas tank

spilled oil or fuel Do not store, spill or use gasoline near an open flame.

TO START ENGINE (See Fig. 8}

When starting the engine for the first time or ifthe engine has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine.

• Depress clutch/brake pedal and set parking brake. ° Place motion controt lever in neutral (N) position.

• Move attachment clutch to "DISENGAGED" position. , Move throttle contro{ to fast (,f_) position

o PulI choke control out for a cold engine start attempt.

Fora warm engine start attempt the choke control may not be needed.

Note: Before starting, read the warm and cold starting procedures below.

, Insert key intoignition and turn keyclockwise to "START"

position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen sec- onds per minute. If the engine does not start after several attempts, push choke control in, wait a few

minutes and try again. Ifengine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50° F and above) ° When engine starts, slowly push chokecontrol in until

the engine begins to run smoothly. If the engine starts to run roughfy, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke

as described above.

COLD WEATHER STARTING (50° F and below)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke controi is fuiiy in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period

from several seconds to several minutes, depending on the temperature.

HYDROSTATIC TRANSMISSION WARM UP

,, Before driving the unit in cold weather, the transmis-.

sion should be warmed up as follows:

,, Be sure the tractor is on level ground.

• Place the motion control lever in neutral. Release the parking brake and let the clutch/brake

slowly return to operating position.

,, Allow one minute for transmission to warm up.

This can be done during the engine warm up period.

• The attachments can be used during the engine warm- up period after the transmission has been warmed up and may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adiustments section of this manual.

OPERAT O

PURGE TRANSMISSION

To ensure proper operation and performance, it is recom-

mended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have devel- oped during shipping of your tractor. . iMPORTANT: SHOULD YOUR TRANSMtSSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, iT SHOULD BE PURGED AFTER REINSTALLATtON

BEFORE OPERATING THE TRACTOR. , Place tractor safely on level surface with engine off and

parking brake set.

- Disengage transmission by placing freewheel control in freewheeling position (See '`TO TRANSPORT" in

this section of manual).

, Sitting in the tractor seat, start engine. After the engine

is running, move throttle control to slow (,_!)position.

With motion control lever in neutral (N) position, slowly disengage clutch!brake pedal.

* Move motion control lever to full forward position and

hold for five (5) seconds. Move lever to full reverse

position and hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive

system.

, Move motion control feverto neutral (N) position. Shut-

• off engine and set parking brake.

, Engage transmission by placing freewheel control in

driving position (See "TO TRANSPORT" in this section of manual).

, Sitting inthe tractor seat, start engine. After the engine

is running, move throttle control to half (1/2) speed.

With motion control lever in neutral (N) position, slowty

disengage clutch/brake pedal.

, Slowly move motion control lever forward, after the

tractor moves approximately five (5) feet, slowly move

motion control lever to reverse position. After the

tractor moves approximately five (5) feet return the

motion control lever tothe neutral (N) position. Repeat

this procedure with the motion contro! lever three (3) times.

, o

Your tractor is now purged and now ready for normal

operation.

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. The left hand side of mower should be used for trim-

ming.

o Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the rightof the tractor. This will result in a more even distribution of

clippings and more uniform cutting.

, When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. t3).

if grass i$ extremely tall, it should be mowed twice to reduce Ioad and possibte fire hazard from dried dip- pings. Make first cut relatively high; the second to the

desired height.

o Do not mow grass when it is wet. Wet grass wilt plug

mower and leave undesirable clumps. A!low grass to

d_ before mowing.

o Always operate engine at fuit throttle when mowing to

assure better mowing performance and proper dis- charge of material. ReguJate ground speed by select- ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

FiG. 13

MULCHING MOWING T_PS

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH. CLEAN AFTER EACH USE.

• The special mulching blade wiif recut the grass clip-

pings many times and reduce them in size so that as

they falt onto the Iawn they will disperse into the grass and not be noticed. Also, the mulched grass will

biodegrade quickly to provide nutrients for the lawn. Always muich with your highest engine (blade) speed

as this wilt provide the best recutting action of the blades.

= Avoid cutting your tawn when itis wet. Wet grass tends

to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

For best results, adjust the mower cutting height sothat the mower cuts off only the top one-third of the grass

blades (See Fig. 14). For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.

• Certain types of grass and grass conditions may re- quire that an area be mulched a second time to compfetely hide the clippings. When doing a second

cut, mow across or perpendicular to the first cut path. Change your cutting pattern from week to week. Mow

north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.

FiG. 1_,

CUSTOMER RESPONS ILUTIES

_tAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

check BrakeOperation

!................................._v'

Check Tire Pressure

i i _ i I

T Checkfor LooseFasteners

Sharpen/ReplaceMowerBlades C LubricationChart T Check Battery Level/Recharge

0 Clean Batteryand Terminals

R CheckTransaxJeCooling

Adjust Blade Belt(s) Tension

Adjust Motion DriveBelt(s)Tension

Check Engine Oil Level

Change Engine Oil _ ................. i.....i i

CleanAir Filter $/'2

E..................................................I _ ,I t i t !

N CleanAir Screen _. . . 1_'2, I

G Inspect Muffler!SparkArrester

Replace Oil Filter (If equipped) _,2

SERVICE DATES

t ReptaceAirFilter Paper Cartridge_ _2

1Rep,aooPuo,F_,tor I_ .........

1 -Change more often when operating under a heavy load or in high ambient temperatures. 5 - IIequipped with adjustable system. 2 - Service more often when operating in dirty or dusty conditions. 3 - If equipped with oit filter, change oil every 50 hours.

4 - Replace blades more often when mowing in sandy soil

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must maintain

tractor as instructed inthis manual.

Some adjustments will need to be made periodically to

properly maintain your tractor. All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for

wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

, Check engine oil level.

= Check brake operation.

o Check tire pressure.

, Check for loose fasteners.

JlViPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VlSCOUS LUBRI- CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

6 - Not required if equipped with maintenance-free battery, 7 - Tighten front axle pivot bolt to 35 tt,-lbs, maximum.

Do not overtighten.

LUBRICATION CHART

(_)T|E ROD BALL JOINTS

(_ SPINDLE ZERK -_/__ r_ SPINDLE ZERK (_)

(_) FRONT WHEEL "_._.::_..:_...t_r,--_ FRONT WHEEL @

SECTOR GEAR ENGINE _,t TEETH

(_) SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATE} (_ GENERAL PURPOSE GREASE

@ REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTIOtl

CUSTOME RESPONSW LITtES

TRACTOR

Always observe safety rules when performing any mainte-

nance.

BRAKE OPERATION

if tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE*' in the Service and Adjust-

ments section of this manual).

TIRES

o Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

o Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber. Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp. Re-

place bent or damaged blades.

BLADE REMOVAL (See Fig. 15)

o Raise mower to highest position to allow access to

blades.

° Remove hex bolt, lock washer and flat washer securing

blade,

, Install new or resharpened blade with trailing edge up

• towards deck as shown.

= Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

• Tighten bolt securely (30-35 Ft. Lbs. torque). iMPORTANT: BLADE BOLT lS GRADE 8 HEAT TREATED,

NOTE: We do not recommend sharpening blade -but ifyou do, be sure the blade is balanced.

BLADE ASSEMBLY

FLAT WASHE

LOCK WA_

HEX BOLT (GRADE E

*A GRADE 8 NEAT TREATED BOLT CAN BE

IDE_TtFtED BY SiX LINES ON THE BOLT HEAL

FIG. !5

MANDREL

TRAILING

EDGE UP

TO SHARPEN BLADE (See Fig. 16)

Care should be taken to keep the blade balanced. An unbalanced blade wilt cause excessive vibration and even-

tual damage to mower and engine. o The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower, To check blade balance, you will need a 5/8" diameter

steet bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bal-

ancer).

, Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal

position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

CENTER HOLE /

518" BOLT OR PIN

BLADE

RG. t6

BATTERY

Your tractor has a battery charging system which is suffi- cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its life. * Keep battery andterminals clean.

* Keep battery bolts tight. * Keep small vent holes open.

Recharge at 6-!0 amperes for 1 hour.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power. , Remove terminal guard.

o Disconnect BLACK battery cable first then RED

battery cable and remove battery from tractor. Rinse the battery with plain water and dry.

o Clean terminals and battery cable ends with wire brush

until bright.

o Coat terminals with grease or petro{eum jelly. , Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual).

+ 42 hidden pages

Craftsman 917258970 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual