Craftsman 917258960 Owner’s Manual

MODEL U 917,258960 OWNER'S NIANUAL

° Assembny ° Operation

oCustomer Responsibilities ° Service and Adjustments ° Repair Parts

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

_"i_- _ ..................................................................................................

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT _a SERIOUS INJURY OR DEATH.

SAFETY RULES

L GENERAL OPERATION III, CHILDREN

= Read, understand, and follow all instructions in the manual

and on the machine before starting.

o Only allow responsible adults, who are familiar with the

instructions, to operate the machine.

° Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade.

• Be sure the area isclear of other people before mowing, Stop machine if anyone enters the area..

• Never carry passengers

o Do not mow in reverse unless absolutely necessary, AIways

look down and behind before and while backing.

, Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the

entire grass catcher or the guard in place. , Slow down before turning_ , Never leave a running machine unattended. Atways turn off

blades, set parking brake, stop engine, and remove keys

before dismounting..

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging

chute. ° Mow only in daylight or good artificial light.

, Do not operate the machine while under the influence of

alcohol or drugs. ° Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into

a trailer or truck

II. SLOPE OPERATION

Slopes are a major factor.related to loss-of-control and tipover accidents, which can result in severe injury or death.. All slopes require extra caution. Ifyou cannot back up the slope or if you feel uneasy on it, do not mow iL

DO:

, Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc,

• Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have

to stop or shift white on the slope..

° Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability, ° Use extra care with grass catchers or other attachments.

These can change the stability of the machine_

• Keep all movement on the slopes slowand gradual. Do not

make sudden changes in speed or direction.

• Avoid starting or stopping on a slope, If tires lose traction, disengage the blades and proceed slowly straight down the slope.,

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

° Do not mow near drop-otfs, ditches, or embankments. The

mower could suddenly turn over if a wheel isover the edge of a cliff or ditch, or if an edge caves in.

° Do not mow on wet grass. Reduced traction could cause

sliding,.

° Do not try to stabilize the machine by putting your foot on the

ground

° Do not use grass catcher on steep slopes.,

Tragic accidents can occur if the operator is not alert to the

presence of children Children are often attracted to the machine and the mowing activity. Never assume that children will remain

where you last saw them

• Keep children out of the mowing area and under the watchful care of another responsible adult,

° Be alert and turn machine off if children enter the area ° Before and when backing, look behind and down for small

children

° Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation

° Never allow children to operate the machine ° Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

iV° SERVICE

Use extra care inhandling gasoline and other fuels. They are flammable and vapors are explosive..

Use only an approved container Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling Do not smoke.

Never refuel the machine indoors.. Never store the machine or fuel container inside where

there is an open flame, such as a water heater

° Never run a machine inside a closed area. ° Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition

° Never tamper with safety devices. Check their proper

operation regularly_

° Keep machine free of grass, leaves, or other debris build-up,

Clean oil or fuel spillage, Allow machine to cool before storing.,

• Stop and inspect the equipment if you strike an object..

Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catchercomponents are subject towear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and

replace with manufacturer's recommended parts, when nec-

essary.

• Mower blades are sharp and can cur Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

° Check brake operation frequently. Adjust and service as

required.

Look for' this symbol to point out important safety precautions. It means

CAUTIONtI! BECOME ALERTI!! YOUR SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug

| ,_ wire and place wire where it cannot contact | _ spark plug in order to prevent accidental

| starting when setting up, transporting,

adjusting or making repairs

WARNING

The engine exhaust from this product con- tains chemicals known to the State of Califor-

nia to cause cancer, birth defects, or other reproductive harm.

CONGRATULATIONS on your purchase of a Sears Tractor., It has been designed, engineered and manufac- tured to give you the best possible dependability and performance,

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized

Service Center!DepartmenL We have competent, well- trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual,, The instructions wilt

enable you to assemble and maintain your tractor properly,, Always observe the "SAFETY RULES",,

MODEL NUMBER 917,258960

SERIAL NUMBER

DATE OF PURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT. YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE.,

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod- ucL Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rutes_ o Follow a regufar schedufe in maintaining, caring for and

using your tractor°

o Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust system is equipped

PRODUCT SPECIFICATIONS

HORSEPOWER: 18 5 GASOLINE CAPACITY 3 5 GALLONS

AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF/SG): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: W/FILTER: 4.2 PINTS

W/O FILTER: 3.7 PINTS

SPARK PLUG: CHAMPION RVt2YC (GAP: .025")

VALVE CLEARANCE: NOT ADJUSTABLE GROUND SPEED (MPH): Forward LO HI

1st 0..7 1..7

2nd 1.4 33 3rd 23 5 4

Reverse 0 9 2.1

TRANSAXLE OIL 4 QUARTS CAPACITY AND TYPE: SAE 30 APf-SF/SG

TIRE PRESSURE: FRONT: 14 PSI

REAR: t 0 PSI

CHARGING SYSTEM: 15 AMPS @ 3600 RPM

BATTERY: AMP/HR: 35

MIN CCA: 280

CASE SIZE: U1R

BLADE BOLT TORQUE: 30-35 FT LBS

with a spark arrester meeting applicable local or state laws

(if any),, If a spark arrester is used, itshould be maintained in effective working order by the operator,,

In the state of California the above is required by law (Section 4442 of the California Public Resources Code), Other states may have similar laws. Federal laws apply on federal land& A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual)_,

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according 1othe instructions in the owner's manual, Sears will repair or replace, free of cl_arge, any parts found to be defective in material

or workmanship. This Warranty does not cover:

° Expendable items wl_ioh become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual..

° Riding equipment used for cornmercial or rental purposes.

UM TED 90 DAY WARRANTY ON BATTER"/'

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the batlery will not hold a charge, Sears will replace the battery at no charge

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE.. PLEASE CONTACT YOUR NEAREST SERVICE CENTER.. AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP-

MENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY) THIS WARRANTY

APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state

SEARS, ROEBUCK AND CO, D/817 WA, HOFFMAN ESTATES, IL 60179

TABLE OF OONTENTI

SAFETY RULES ............................................................. 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 17-20

WARRANTY .................................................................. 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY .............................................................. 7-10

OPERATION ........................................................... 11-16

nNDE×

Accessories ................................ 5

Adjustments:

Brake ............................................ 23

Carburetor ........................................27

Clutch PuLley .................................... 23

Gauge Wheels ............................. 14

Mower

Front-To-Back ...................... 22

Side-To-Side ...................... 21

Throttle Control Cable ...................27

Air Filter, Engine ....................................... 20

Air Screen, Engine ............................... 20

Assembly .....................................................7-10

Battery:

Charging ........................................ 8

Cleaning ........................................... 19

Starling with Weal< Battery ........ 25

Storage ............................................ 28

Terminals ..................................... t9

Belt:

Motion Drive

Remova!/Replacement ..... 24

Mower Drive

RemovatlReplacernent ..............22

Mower Blade Drive

Removal!Replacement ......... 23

Blade: .....................................

Sharpening ...............................................18

Replacement ........................................18

Brake Adjustment .....................................23

Carburetor Adjustment ..............................27

Clutch Pulley ......................................................23

Controls, Tractor .................................................12

Customer Responsibilities ..................17-20

Engine:

Air Filter. .................................... 20

Air Screen .................................... 20

Cooling Fins ....................................20

Engine Oil ........................... I4,t9

Fuel Filter. ...............................................20

Spark Plug(s) ..................................20

Tractor:

Battery .......................................... 19

Blade ...................................................18

Lubrication Chart ....................... t 7

Maintenance Schedule ............. 17

Tire Care .............................t0,18,25

Transaxle ............................................18

Cutting Height, Mower ...............................13

Electrical:

Interlocks and Relays ......................25

Schematic ............................................3I

Wiring Diagram ............................ 32

Engine:

Air Filter ........................................... 20

Air Screen ............................. 20

Cooling Fins ................................... 20

Oil Change ................................. t 9

Oil Level ........................................... 19

Oil Type ..........................................14,t9

Preparation .........................................! 4

Repair Parts .............................. 50-59

Starting ............................................14,16

Storage ........................................ 28

Filter:

Air' Filter ..................................... 20

Fuel .......................................... 20

Oil ....................................................... 20

Fuel:

Storage ........................................... 28

Type .......................................................15

Fuse .............................................................25

Headlights .............................................. 25

Hood Removalltnstallation :::.::;:4:....... 26

Leveling Mower Deck ........................... 21

Lubrication:

Chart ........................................................17

Engine ...................................... 19

Maintenance Schedule ...................... t7

Mower:

Adjustment, Front-to-Back .......... 22

Adjustment, Side-to_Side .................21

Blade Replacement .........................18

Blade Sharpening .............................18

Cutting Height .......................................t3

Installation ..........................................2t

Operation ..............................................t 4

Removal ...................................... 21

Mowing Tips ................................................t 5

Muffler ..................................................................19

Spark Arrester ...................................3,40

Oil:

Cold Weather Conditions ....... t 5,19

Engine ....................................................19

MAINTENANCE SCHEDULE ........................................ 17

SERVICE AND ADJUSTMENTS ............................. 21-27

STORAGE ................................ _,_,_..........._.. ..... ..,. 28

TROUBLESHOOTING ............................................... 29-30

REPAIR PARTS - TRACTOR .................................... 32-49

REPAIR PARTS - ENGINE ...................................... 50-59

PARTS ORDERING/SERVICE ................ BACK COVER

Storage ...................................................28

Operation ......................................................11-16

Operating Mower ...........................................14

Options:

Accessories .................... :........... 5

Spark Attester ............................ 3,40

Parking Brake ..................... 12-13

Parts Bag ...........................................................6

Paris, Replacemenl/Repair ..............32-49

Product Specifications ...................................3

Repair Paris ....................................... 32-47

Safety Rules ...................................................2

Seat ..................................................................8

Service and Adjustments ...............2!-27

Carburetor ......................................... 27

Clutch Pulley .................................... 23

Fuse ...........................................................25

Hood Remova!/Instal]ation ...................26

Motion Drive Belt

Removal/Replacement ..............24

Mower Drive Belt

Removal/Replacement ............ 22

Mower Blade Drive Belt ..........

Removal!Replacement .............23

Mower Adjustment

Front-to-Back ................................22

Side-to-Side ......................................21

Mower Removal/installation ...........21

Tire Care .......................................!0,18,25

Slope Guide Sheet ..........................................63

Spark Plug(s) .................................................20

Specifications ...............................................3

Starting the Engine ........................... 14-16

Steering Wheel ..........................................7,24

Stopping the Tractor ............................... 13

Storage ...............................................................28

Throttle Control Cable Adjustment .......27

Tires ....................................................10,18,25

Troubleshooting Chart ......................29-30

Transaxle ...........................................18,48-49

Warranty ...................................................................3

Wiring Diagram .........................................................32

Wiring Schematic ...............................................31

ACCESSORmES AND ATTACHMENTS

These accessories and attachments were available through most Sears retail oullets and service centers when the tractor was purchased, Most Sears stores can order these items for you when you provide the model number of your tractor

ENGINE MAINTENANCE

SPARK PLUG BLADES BELTS

PERFORMANCE

Sears offers awide variety of attachments that fit your tractor Many of these are listed below with brief explanations of llow they can help

you This fist was current at the tirne of publication; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer beavailable or fit your model Contact your nearest Sears store for the

accessories and attachments that are available for your tractor.,

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching., AERATOR promotes deep root growth for a healthy lawn Tapered

2 5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil atclose intervals to letmoisture soak in Steel weight tray

for increased penetration.. BUMPER protects front end of tractor from damage CARTS make hauling easy Variety of sizes available, plus accesso-

ries such asside panel kits, tool caddy, cart cover, protective mat and

dolly. CORING AERATOR takes small plugs out of soil to allow moisture

and nutrients to reach grass roots 36-inch swath 24 hardened steel coring lips 150 lb capacity weight tray

DISC HARROW has 2 gangs of 4 steei blades that angle from t0 to 20 degrees, 40 inches wide Can hook 2 units in tandem (Requires sleeve hitch )

DOZER BLADE removes snow; grades dirt, sand and grave! 48

inches wide, t7 inches high, clears 44qnch path when angled Master

lift control lever for operator ease Spring trip for snow removal on

uneven pavement; built-in float for blade to follow ground contour.

Reversible, replaceable scraper bar (Use with tire chains and wheel weights and/or rear drawbar weight.)

EASY OIL DRAIN VALVE makes oii changes easier, faster

FRONT NOSE ROLLER canters in front of mower deck to reduce chances of "scalping" on uneven terrain

GANG HITCH Iets you tow 2 or 3 pull-behind attachments at

once, such as sweepers, dethalchers, aerators (not for use with

ro!lers, carts or other heavy attachments)

MULCH RAKE/DETHATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup Twenty spring tine

teeth Useful to prepare bare areas for seeding, Available for front or

rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36-inch wide path andtosses thatch into

iarge hopper Mounts behind tractor

PLOW turns soiI 6 inches deep, cuts 104nch furrow Crank adjust-

ment controls depth, 3-position yoke sets width. Heavy steel landside

for straight furrowing (Requires sleeve hitch.)

RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck. Use with 2 x 8 or2 x 10 lumber

REAR GRADE RBLADE is 42 inches wide andoperated from driver's

seat. Reversible steei blade can be angted at 30 degrees for grading

Reverses for pushing snow backwards (Requires sleeve hitch )

ROLLER forsmootherlawn surface. 364nch wide, 18-inch diameler

water-tight drum holds up to 390 Ibs of weight. Rounded edges

prevent harm to turf Adjustable scraper automatically cleans drum

GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER

SLEEVE CULTIVATOR is 43 inches wide. Prepares ground for

seeding, helps weed control. Steel frame holds 5 adjustable sweeps. Adjusts vertically, horizontally. (Requires sleeve hitch) Optional accessory: steel furrow opener for wider openings for potatoes, corn, and other deep-seeded crops

SLEEVE HITCH for use with master lift system Single pin couples! uncouples

SNOWTHROWER has 42qnch swath Drum-type auger handles powdery and wet/heavy snow Mounts easily with simple pin arrange- ment. Discharge chute adjusts from tractor seat. 6qnch diameter spout discharges snow I0 to 50 feet Lift conlrolled at tractor seat

(Use with chains and wheel weights and/or rear drawbar weight )

SPRAY ERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source Includes booms for automatic

spraying and hand held wand forspot spraying Wand has adjustable spray pattern. For applying herbicides, insecticides, fungicides and liquid fertilizers

SPREADERISEEDERS make seeding, fertilizing, and weed killing easy Broadcast spreaders are also useful for granular de-icers and

sand SWEEPERS let you collect grass clippings and leaves

TILLER has 8hp engine to prepare seed beds, cultivate, and compost garden residue.. Chain-drive transmission Six 11-inch diameterone

piece heat-treated steel tines, Tills 30-inch path (Requires sleeve

hitch ) Or use 5 hp tow-behind TILLER wilh 36-inch swath to prepare

seed beds, cultivate and compost garden residue. Tiller has its own

built4n lift and depth control system and does NOT require a sleeve hitch Fits any tawn, yard or garden tractor Simply hook up to the

tractor drawbar and go! Optional accessories for 5hp tiller convert unit for dethatching, aerating, hilling without tools

TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction

TRACTOR CAB has heavy duty vinyl fabric over tubular stee! frame,

ABS plastic top; clear plastic windshield offers 360 degree visibilily. Hinged metal doors wilh catch. Keeps operator warm and dry. Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include: tinted/tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top

VACS for powerful collection of heavy grass clippings and leaves Optional wand attachment to pick up debris in hard-to-reach places VAClCHIPPER includes a chipper-shredder

WEIGHT BRACKET for drawbar for snow removal applications, Can be mounted on front of tractor for plowing applications Uses (1) 55

Ib weight WHEEL WEIGHTS for rear wheels provide needed traction forsnow

removal or dozing heavy materials

CO + TENTS OF HARDWARE PACK

Parts packed separately in carton

Seat Plate

Video

Cassette

(t) Shoulder Bolt 5/t6-18

Steering

Wheel

MLdcher

(2) Screws #10 x 5/8

(2) Washers

(4) Retainer Springs

(2) Hex Bolts 1/4-20 x 3/4

3/16 x 3/4 x 16 Gauge

(single loop)

(2) Loci< Washers #10

(2) Weld Nuts #10 d 1

(3) Retainer Springs

(double loop)

Manual Parts Bag

Parts bag contents not shown full size

_l,i illl illll i ,, ill

x 7/8 x 14 Gauge

(2) Shoulder

Bolts 2) Gauge (2) Center-

(2) Front Link Assemblies

(2) Latch Hook

Assemblys Steering

Wheels lock Nuts

(2) Keys

Bushing

Steering Wheel

Adapter

(2) Hex Nuts t/4-20

(2) Washers 9/32 x 5/8 x 16 Gauge _

(2) Lock Washers I/4

Steering

Slope Sheet Sleeve

Steering

Wheel

insert

You rnew tractor has been assembled at the factory with the exception ofthose parts left unassembted for shipping purposes To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely, Use

the correct tools as necessary to insure proper tightness,.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier, Standard wrencfn sizes are listed,

(2) 7/t 6" wrenches Tire pressure gauge (1) t/2" wrench Utility knife (1) 9/t6" wrench Phillips Screwdriver

(1) 3!4" socket w/drive ratchet Pliers

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

_ STEERING WHEEL

I HEX BOLT

_1,_ WAS.ER

INSERT

LOC

LARGE FLAT

•STEERING WHEEL

UNPACK CARTON

- Remove all accessible loose parts and parts cartons from carton (See page 6)_

o Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flat

o Remove mower and pacldng materials, ° Check for any additional loose parts or cartons and

remove,,

BEFORE ROLMNGTRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1) o Remove hex bolt, lock washer and large fiat washer

from steering shafL

. Position front wtneels of the tractor so they are pointing

straight forward,,

° Slide the steering sleeve over the steering shaft,,

- Position steering wheel so cross bars are horizontal

(left to right) and slide onto steering wheel adapter.

° Secure steering wheel to steering shaft with hex bolt,

lock washer and large flat washer previously removed.

Tighten securely

° Snap steering wtneel insert into center of steering

wheel.

° Remove protective plastic from tractor hood and grill

IMPORTANT: CHECK FOR AN D REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURETIRESWHERETRACTOR

iS TO ROLL OFF SKID

STEERING _ 1

WHEEL ii'[, '.

ADAPTER ' i;'!i

/ ! !

I I Ii

STEERING SHAFT

SLEEVE

h TEERING

_/ < ,"

/ y"

FIG, 1

TO ROLL TRACTOR OFF SKID (See Opera- tion section for location and function of con°

trois)

. Press lift lever plunger and raise attachment lift lever to

its highest position

° Release parking brake by depressing clutch/brake

pedal.

• Place gearshift lever in neutral (N) position,

• Roll tractor backwards off skid,

ASSEBa.BLY

CONNECT BAT _ER'_ 0see Fig. 2}

CAUTION: Do not short battery termi., rials+ Before connecting bakery, re._ move metal bracelets, wristwatch

bands, rir_gs, etc,

Positive terminal must be connected first to prevent sparking from acciden-. ta! grounding_

_, Lift hood to raised position, o Open terrninaI access doors, remove terminal protec-

tive caps and discard.

o tf this battery is put into service after month and year

indicated on label (label located between terminals_ charge battery for' minimum of one hour at G10 amps.

o First connect RED battery cable to positive (+) battery

terminal wilh hex bolt, flat washer, lock washer and hex

nut as shown. Tighten securely

o Connect BLACK grounding cable to negative (-) battery

terminal with remaining hex bolt, flat washer, lock

washer and hex nut.. Tighten securely.

o Close terminal access doors.

Use termina! access doors for:

o Inspection for secure connections (to tighten hard_

ware)

o Inspection for corrosion. o Testing battery

o Jumping (if required)

o Periodic charging.

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob.

o Remove cardboard packing on seat pan..

o Place seat on seat pan and assemble shoulder bolt o Assemble adjustment knob and flat washer loosely.

Do not tighten_

Tighten shoulder bolt securely o Lower seat into operating position and sit on seat.. o Slide seat until a comfortable position is reached which

allows you to p_ess clutch/brake pedal all the way

down o Get off seat without moving its adjusted position.. o Raise seat and tighten adjustment knob securely.

SEAT

SEAT PAN

SHOULDER BOLT

FLAT WASHER

ADJUSTMENT KNOB

FIG, 2

FIG. 3

ASSEM LY

INSTALL MOWER AND DRIVE BELT (See

Figs. 4 and 6)

Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control, Engage park-

ing brake,,

• Cut and remove ties securing anti-sway bar and belts, Swing anti-sway bar to left side of mower deck

o Slide mower under tractor with discharge guard to right

side of tractor,

IMPORTANT: CHECK BELT FOR PROPER ROUTING tN

ALL MOWER PULLEY GROOVES, INSTALL BELT INTO

ELECTRIC CLUTCH PULLEY GROOVE,

, Install one front link in top hole of the R.H, front mower

bracket and RH, front suspension bracket, Retain with

two single loop retainer springs as shown,

• Install second front link in L H front suspension bracket only and retain with single loop retainer spring as

shown,.

° Turn height adjustment knob counterclockwise until it

stops..

• Lower mower linkage with attachment lift control.

o Place the LH, suspension arm on inward pointing deck

pin Ifnecessary, rock and raise front of mowerto align deck pin with the hole in suspension arm. Retain with double loop retainer spring with loops down as shown.

• Slide left side of mower back and install the unattached front link in top hole of tile LH, front mower bracket

Retain with single loop retainer spring as shown

Place the R_H, suspension arm on inward pointing

deck pin,. If necessary, rock and raise front of mower to align deck pin with the hole in suspension arm,

Retain with double loop retainer spring with loops

down as shown,,

o Connect anti-sway bar to chassis bracket under left

footrest and retain with double loop retainer spring

• Turn heigttt adjustment knob clockwise to remove slack from mower suspension

o Raise mower to highest position, o Assemble gauge wheels (See "TO ADJUST GAUGE

WHEELS" in the Operation section of this manual),

CHECK MOWER LEVELNESS

For'best cutting results, mower should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and

Adjustments section of this manual, Verify that the belts

are routed correctly

FRONT SUSPENSION

ELECTRIC CLUTCH

PU!

BRACKETS

SHOULDER BOLT

GAUGE WHEEL

3t8 WASHER

USE PLIERS FOR

RETAINER SPRINGS

DOUBLE LOOP

RETAINER SPRING CHASSIS (Inward pointing BRACKET deck pins)

3t8-16

CENTER LOCKNUT

DOUBLE LOOP RETAINER SPRING ANTI-SWAY

BAR

IDLER / PULLEY

SUSPENSION ARMS

FRONT MOWER BRACKET

FRONT LINK

SINGLE

LOOP RETAINER

SPRINGS

DISCHARGE GUARD

FIG. 4

ASSE BLY

CHECK TiRE PRESSURE

Tile tires on your tractor were overinflated at the factory for

sllipping purposes.. Correct tire pressure is important for best cutling performance.

• Reduce tire pressure to PSi shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see

it_at the brake is properly adjusted See "TO ADJUST BRAKE" in the Service and Adjustments section of this

manual..

_NSTALL MULCHER PLATE (See Figs. 5A and

5B)

o Install two latch hooks to muicher plate using screw,

washer, Iock washer, and weld nut as shown

NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with tlook pointing down

o Tighten hardware securely . Raise and hold defleclor shield in upright position o Place front of mulcller plale over front of mower deck

opening and slide into place, as shown

o Hook front latch info hole on h'ont of mower deck ° Hook rear latch into hole on back of mower deck

CAUTION: Do not remove discharge guard fron] rnowe_. Raise and hold guard when attaching mulcher plate and allow it to rest on plate wMle in

operation.

I400K POINTS DOWN

LATCH

HOOK

WELD

NUT

WASHER

MULCHER PLATE

LOCI{ WASHER

WASHER

_"-"-- SCREW

FIG. 5A

DEFLECTOR SHIELD

"_LATCH

HOOKS

FIG. 5B

TO CONVERT TO BAGGING OR DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of

optional grass catcher accessory NOI'E: It is not necessary to change blades The mulcher

blades ale designed for discharging and bagging also

¢CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SA TISFACTION FROM

THIS QUALITY PRODUCT

PLEASE REVIEW THE FOLLOWING CHECKLIST' / All assembly instructions have been completed.

,/ No remaining loose parts in carton_ ,/ Batteryis propedyprepared andcharged (Minimum

I f_ourat 6 amps)

v" Seat is adjusted comfortably and tiglltened securely v' All tires ale properly inflated. (For shipping purposes,

the tires were ovednflated at the factory).

v' Be sure mower deck is properly leveled side-to-side!

front4o-rear for best cutting resuits. (Tires must be

properly inflated for leveling).

¢ Check mower and drive belts.. Be sure they are routed

properly around pulleys and inside alI belt keepers..

,/ Check wiring See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR,

PAY EXTRA A TTENTfON TO THE FOLLOWING IMPOR-

TANT ITEMS'

v" Engine oil is at proper level.

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline..

V Become familiar witt7 all controls - their location and

function.. Operate them before you start the engine_

v' Be sure brake system is in safe operating condition

OPERATION

H:Ul ,, ,ll ' ' '

These symbols may appear on your product or in literature supplied with the product. Learn and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

FUEL MOWER HEIGHT DIFFERENTIAL UNLOCKED

CHOKE

LOCK

PARKING BRAKE

LOCKED

H L

MOWER LIFT

REVERSE NEUTRAL

ATTACHMENT

CLUTCH ENGAGED

HIGH LOW PARKING BRAKE

ATTACHMENT

CLUTCH DISENGAGED

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

HYDROSTATIC FREE WHEEL

(Hydro Models only)

OPERAWION

KNOW YOUR TRACYOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations witi_ your tractor to familiarize yourself with the locations of various controls and adjustments,. Save this manual for fLlture reference

ATTACHMENT IGNITION SWITCH CLUTCH SWITCH

LIGHT SWITCH

CHOKE CONTROL

CLUTCH/BRAKE

PEDAL

THROTTLE CONTROL

HEIGHT ADJUSTMENT

KNOB

AMMETER

LIFT LEVER PLUNGER

,,., \ '..

LIFT LEVER

PARKING BRAKE LEVER

RANGE SHIFT

LEVER

GEARSHIFT LEVER

Our tractors conform to the safety standards of the American National Standards Institute,

ATTACHMENT CLUTCH SWITCH -Used to engage mower blades or other attachments mounted to your tractor..

LIFT LEVER - Used to raise and lower' mower deck or other

attachments mounted to your tractor,, LiFT LEVER PLUNGER - Used to release attachement lift

lever widen changing its position, CLUTCHIBRAKE PEDAL - Used for declutching and

braking the tractor and starting the engine GEARSHIFT LEVER - Selects the speed and direction of

tractor

THROTTLE CONTROL - Used to control engine speed.

FIG, 6

RANGE SHIFT LEVER - Allows high (H) or low (L) speed

for all forward and reverse gears.

IGNITION SWITCH - Used to start and stop the engine,. AMMETER - Indicates battery charging (+) or disctqarging

(-)

LIGHT SWITCH - Turns the headlights on and off,, PARKING BRAKE LEVER - Locks clutch/brake pedal into

the brake position,.

CHOKE CONTROL - Used when starting a cold engine, HEIGHT ADJUSTMENT KNOB- Used to adjust the mower

height,.

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can

result in severe eye damage. Always wear safety glasses or eye shields while operating

your tractor or performing any adjustments or repairs. We recommend a wide vision safety

mask over the spectacles or standard safety glasses,

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 7)

You r tractor isequipped with an operator presence sensing switch,, When engine is running, any attempt by the

operator to leave the seat without first setting the parking brake will sllut off the engine

• Depress clutch/brake pedal into full "BRAKE" positio n and hold,

Place parking brake lever in "ENGAGED" position and release pressure fromcfutchtbrake pedal., Pedal should remain in "BRAKE" position,, Make sure parking brake

will hold tractor secure.

IGNITION CLUTCH SWITCH KEY PULL OUT TO

CHOKE CONTROL

THROTTLE CONTROL

LEVER

"BRAKE"

POSITION

CLUTCH/ POSITION BRAKE HEIGHT

PEDAL ADJUSTMENT "DRIVE" KNOB

POSITION

PUSH IN TO "ENGAGE" "DISENGAGE"

"DISENGAGED"

FIG, 7

STOPPING (See Fig, 7)

MOWER BLADES -

• Move attachment clutch switch to "DISENGAGED" position_

GROUND DRIVE -

• Depress clutch/brake pedal into full "BRAKE" position

o Move gearshift lever to neutral (N) position.

ENGINE -

• Move throttle control to stow (._) position.

NOTE: Failure to move throttle control to slow (._) position and allowing engine to idle before stopping may

cause engine to "backfire"_,

. Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent unauthorized use,,

• Never use choke to stop engine,

ATTACHMENT

_E "ENGAGED"

POSITION

RANGE

SHIFT LEVER

GEARSHIFT LEVER

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may

cause "browning" of grass_ To eliminate this possibility, always stop engine when stopping tractor on grass areas,

CAUTION: Always stop tractor cora- ing the operator's position; to empty !

pletely, as described above, before leav- ! grass catcher, etc, |

i [

TO USE THROTTLE CONTROL (See Fig, 7)

Always operate engine at full throttle, o Operating engine at less than full throttle reduces the

battery charging rate.,

- Full throttle offers the best bagging and mower perfor- mance,

TO USE CHOKE CONTROL (See Fig. 7)

Use choke control whenever you are starting acold engine Do not use to start a warm engine.,

° To engage choke control, pull knob out, Slowly push

knob in to disengage,,

TO MOVE FORWARD AND BACKWARD

(See Fig. 7)

The direction and speed of movement is controlled by the

gearshift lever_

• Start tractor with clutch!brake pedal depressed and gearshift lever in neutral (N) position,

° Move gearshift and range shift levers to desired posi-

tion

• Slowly release clutch/brake pedal to start movement,

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE

TO ADJUST MOWER CUTTING HEIGHT (See

Fig. 7)

The cutting height iscontrolled by turning the height adjust-

ment knob in desired direction.

. Turn knob clockwise (f'_) to raise cutting height.,

• Turn knob counterclockwise (1.'_'_)to lower cutting height°

The cutting height range is approximately 1-1/2" to 4-1/2", The tleights are measured from the ground to the blade tip

with the engine not running These heights are approxi- mate and may vary depending upon soil conditions, height

of grass and types of grass being mowed..

• The average lawn should becut to approximatefy 2-1/2 inches during the cool season and to over 3 inches

during hot months For healthier and better looking lawns, mow often and after moderate growth,

° For best cutting performance, grass over 6 inches in

height should be mowed twice., Make the first cut

relatively high; the second to desired height.,

OPERATmO

TO ADJUST GAUGE WHEELS (See Fig. 8) Adjust gauge wheels with tractor-on a flat levet sufface_

o Adjust mower to desked cutting heigl!t (See "TO AD-

JUST MOWER CUTTING HE!GHT" in the Operation section of tills manual)

o With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with

shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tigtlten securely.

o Repeat for opposite side installing gauge wheel in

same adjustment hole.

GUAGE _'_" '' ' , WHEEL "_ _ x

MOUNTING ,'_ _',ii'i.,i!_ 'i : BRACKET_I' ' ,:::_ ,

3/a-16 "_':_ ;_ ......' ',f-

LOCKNUT " (Si_.-._, ."

3/8 WASHER "_' _, : SHOULDER

GAUGE WHEEL "_ _ ........_ BOLT

FIG 8

TO OPERATE MOWER (See Figs. 6 and 7)

Your tractor isequipped with an operator presence sensing

switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will

shut off the engine..

o Select desired height of cut. o Lower' mower with attachment lift control

o Start mower blades by engaging attachment clutch

control

o TO STOP MOWER BLADES - disengage attachment

clutch control,

o Move gearshift lever to 1st gear and range shift lever to

low (L) position. Be sure you have allowed room for tractor to rollslightly as you restart movement..

o To restart movement, slowly release parking brake and

clutch/brake pedal. Make all turns slowly,

TO TRANSPORT

Raise attachment lift to highest position with attach- ment lift control

° When pushing or towing your tractor, be sure gearshift

lever is in neutral (N) position..

o Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting

your tracto ron atruck or a trailer, besure hood is closed and secured totractor.. Use an appropriate means of tying hood

to tractor (rope, cord, etc.).

BEFORE STARTaNG THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 10)

. The engine inyour tractor has been shipped, from the

factory, already filled with summer weight oil..

• Check engine oil with tractor on level ground Unthread and remove oil fill cap/dipstick; wipe oil off

Reinsert the dipstick into the tube and rest oil fill cap on the tube Do not thread the cap onto ttle tube. Remove and read oil level., If necessary, add oil until "FULL"

mark on dipstick is reached Do not overfill

- For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual).

o To change engine oi!, see the Customer ResponsibilF

ties section in this manual.

CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the dis- charge guard in place,

DISCHARGE GUARD

FIG. 9

TO OPERATE ON HILLS

t _ CAUTION: Do not drive up or down I _ hills with slopes greater than 15° and

....................._ donot drive across any slope.

o Choose the slowest speed before starting up or down

hills

o Avoid stopping or changing speed on hills o If slowing is necessary, move throttle controI lever to

slower position..

o if stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking brake.

OIL FILL CAP/

DIPSTICK

FIGo 10

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane.. (Use of leaded gasoline wilt increase carbon and lead oxide deposits and reduce valve life)_ Do not mix oil witt_ gasoline. Purchase fuel in quantities that can be used witt_in 30 days to assure fuel freshness

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING,

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethano! or' methanol) can

attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel

OPE ATmO

system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instruc- tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent damage may occur°

CAUTION: Fill to bottom of gas tank filler neck° Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE (See Fig. 7)

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine

• Depress clutchlbrake pedal and set parking brake.

• Place gear shift lever in neutral (N) position_ , Move attachment clutch to "DISENGAGED" position., o Move throttle control to fast (_) position

° Pull choke control out for a cold engine start attempt.

For a warm engine start attempt the choke control may not be needed.

Note: Before starting, read the warm and cold starting procedures below..

o Insert keyinto ignition andturn key clockwise to"START"

position and release key as soon as engine starts Do

not run starter continuously for more than fifteen sec-

onds per minute. If the engine does not start after several attempts, push choke control in, wait a few

minutes and try again., If engine still does not start, pull

the choke control out and retry°

WARM WEATHER STARTING (50° F and above)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in

slowly..

° The attachments and ground drive can now be used. If

the engine does not accept the load, restart ttTeengine and allow itto warm up for one minute using the choke

as described above

COLD WEATHER STARTING (50° F and below) ° When engine starts, slowly push choke control in until

tile engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in.. tf the engine starts to run

roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period

from several seconds to several minutes, depending

on the temperature.

° The attachments can be used during the engine warm-

up period and may require the choke control be pulled

out slightly..

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments

section of this manual..

MOWING TiPS

° Tire chains cannot be used when the mower housing

is attached to tractor.

• Mower should be properly leveled for best mowing performance See "TO LEVEL MOWER HOUSING" in

the Set,Ace and Adjustments section of this manual..

° The left hand side of mower should be used for trim-

ming..

o Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the machine. This wilt result in a more even distribution of

clippings and more uniform cutting.

, When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs, fences, driveways, etc.. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. t0).

- tf grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the desired height,

o Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps. Allow grass to

dry before mowing.

o Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis- charge of material Regulate ground speed by select-

ing a low enough gear to give the mower cutting performance as well as the quality of cut desired_

o When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the attachment being used.

=_, __

,,_ ,J

FIG. 11

OPERATIO

rViULCH_NG MOWING TiPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH CLEAN AFTER EACH USE

o Tile special mulching blade will recut the grass clip-

pings many times and reduce [hem in size so that as riley fall onto the lawn they wil! disperse into the grass

and not be noticed.. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your' highest engine (blade) speed

as this will provide the best recutting action of the blades

o Avoid cutting yourlawn when itiswet Wet grass tends

to form clumps and interferes with tl_emulching action Tile best time to mow your lawn is the early afternoon. At this tirne the grass has dried and the newly cut area will not be exposed to the direct sun..

o For best results, adjust tl_emower cutting height so that

the mower cuts off only the top one-third of the grass blades (See Fig. 12)_ For extremely heavy mulching,

reduce your width of cut on eact_ pass and mow slowly.

o Certain types of grass and grass conditions may re-

quire tllat an area be mulched a second time to completely Mde the clippings When doing a second cut, mow across or perpendicular to the first cut path

Change your cutting pattern from week to week_ Mow north to south one week then change to east to west the

next week.. This wilt help prevent matting and graining ot:the lawn.

MAX 1/3

FIG, 12

OUST0

ER RESPONS ULI ES

MAINTENANCE SCHEDULE : ___ /. __!_n_n_ ../_/'_o_,_''* .......

FILL IN DATES /_!?-_, _<,0_

ASYOUCOMPLETE

REGUL.ARSERV!C_....................... /__,_._:/_4_;/ ATES

CheckBrake Operalion

Check Tire Pressure

Check for Loose Fasteners

AR sharpeniRepiace Mower Blades

C LUbd,cati,onChart ,

T =Check Battery Level/Recharge

0 CleanBattery andTerminals

a CheckTransaxleCooling

Adjust Blade Belt(s) Tension Adjust Motion Drive Bell(s) Tension

....... : ................................. I '.: i J,::: : !......... [......... -..... : ;..... .......................: :

Check Engine Oil Level Change Engine Oit Clean Air Filter

N c!eanAi!Saree_

G Inspect MuflterlSpark Arrester

I ReplaceOil Filter(1tequipped)

N Ciean Engine'CooIing Fins_

Replace Spark Plug Replace Air Filter Paper Cartridge

Replace Fuel Filler

1 - Change more allen when operaling under a l_eavy foad or in high ambient lemperatures

2 - Service more often when operating in dirly or dusty candilions 3 - I! equipped with oil rifler, change oil eve[y 50 hours

4 - Replace blades more often when mowing in sandy soil

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence,, To

receive full value from the warranty, operator must maintain tractor as instructed in this manual,

Some adjustments will need to be made periodically to properly maintain your tractor,

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season

Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for

wear, A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

e" e"7 V"

v' V' ...........

e"%

J_ I

.... i

_=_ .... IV'

v'_ I

e¢'_.2

5 - It equipped wilt_ adjustable system 6 - Nol required il equipped with main_enance4ree balleH

7 - Tighten front axle pivot boll lo 35 tl -lbs maximum

Do no_ overlighlen

LUBRICATION CHART

®TIE ROD BALL JOINTS

(_) FRONT WHEEL "_,_:::kk:_.._,..qL_ FRONT WHEEL 1_

(_ STEERING

SECTOR GEAR ENGINE (_) TEETH

BEFORE EACH USE o Check engine oil level.

• Check brake operation,

• Check tire pressure., o Check for loose fasteners

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT

THAT WILL SHORTEN THE LIFE OF THE SELF-

LUBR]CATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED

GRAPHITE TYPE LUBRICANT SPARINGLY

TRANSAXLE FLUID

(_)SAE 30 MOTOR OIL API _SFtSG

GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION (_SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATE)

OUSTOMER

RESPONSiBiLiTIES

I'RACTOR

Always observe safety rules when performing any mahlte-

nance,

BRAKE OPERATION

If unit requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted..

(See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual).

TIRES

o Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

o Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage..

BLADE CARE

For best results mower blades must be kept sharp.. Re- place bent or damaged blades.

BLADE REMOVAL (See Fig. 13)

o Raise mower to highest position to allow access to

blades

o Remove hex bolt, lock washer and flat washer securing

blade..

o install new or resharpened blade with trailing edge up

towards deck as shown_

° ReassembIe hex bolt, !ock washer and fiat washer in

exact order as shown_

o Tighten bolt securely (30-35 FL Lbs torque).. IMPORTANT: BLADE BOLT ISGRADE 8 HEAT TREATED

NOTE: We do not recommend sharpening blade-but if you

do, be sure the blade is balanced.

MANDREL

BLADE ASSEMBLY

TRAILING

EDGE UP

o The blade can be sharpened with a file or on a grinding

wheel, Do not attempt to sharpen while on the mower

o To check blade balance, you will need a 5/8" diameter

steel bolt, pin, ora cone balancer. (When using a cone batancer, follow the instructions supplied with bal- ancer)

,, Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal

position If either end of the blade moves downward, si_arpen the heavy end until the blade is balanced

NOTE: Do not use a nail for balancing blade_ The lobes of the center hole may appear to be centered, but are not

CENTER HOLE

5t8" BOLT OR PIN

FIG. 14

V-BELTS Check V-belts for deterioration and wear after I00 hours

and replace if necessary The belts are not adjustable, Replace belts if they begin to slip from wear

BLADE

TRANSAXLE COOLING

Keep transaxte free from build-up of dirt and chaff which can restrict cooling..

CHECK TRANSAXLE OIL LEVEL (See Fig. 15)

o Block up rear axle securely o Remove left rear wheel by removing hub botts

° Remove filler plug from transaxle, Oil level must be

even with plug threads. If necessary, fill with SAE 30 motor oil APPSF or SG Replace filler plug

° Reassemble wheel to hub ° For approximate capacity see "PRODUCT SPECIFI-

CATIONS" on page 3 of this manual°

HEX BOLT (GRADE 8)*"....-<,

"A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD_

FIGo 13

TO SHARPEN BLADE (See Fig. 14)

Care should be taken to keep the blade balanced.. An unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine..

FIG. 15

TRANSAXLE

:ILLER PLUG

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