Craftsman 917258910 Owner’s Manual

8E/AR8

MODEL NUMBER 917.25891

oAssembly oOperation

oCustomer Responsibilities

oService and Adjustments

Repair Parts

OWNER'S MANUAL

CAUTION: Read and follow all safety rules and instructions before operating this equipment,

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

SAFETY RULES

Safe Operation Practices for Ride-On Mowers &

IMPORTANT: THIS CUTTING MACHINE iS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS lNJURY OR DEATH,

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual

and on the machine before starting

• Only allow responsible adults, who are familiar with the

instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up arrdthrown by the blade=

• Be surethe area isclear ofother people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary, Always look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place_

• Slow down before turning_

,, Never leave a running machine unattended, Always turn off

blades, set parking brake, stop engine, and remove keys before dismounting.

° Turn off blades when not mowing,.

• Stop engine before removing grass catcher or unclogging

chute.

= Mow only in daylight or good artificial light. ° Do not operate the machine while under the influence of

alcohol or drugs.

• Watch for traffic when operating near or crossing roadways°

o Use extra care when loading or unloading the machine into

a trailer or truck..

II. SLOPE OPERATION

Slopes are a major' factor related to loss-of-control and tipover accidents, which can result in severe injury or death,

All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow ito

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc,

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Talt grass can hide obstacles.

• Use slow speed. Choose alow gear so that you will not have to stop or shift while on the slope..

• Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep atl movement on the slopes stow and gradual Do not make sudden changes in speed or direction.

• Avoid stading or stopping on a slope tf tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT;

• Donor turn on slopes unless necessary, and then, turn s!owly and gradually downhill, if possible.

• Do not mow near drop-otis, ditches, or embankments° The mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass, Reduced traction could cause

sliding.

• Do not try to stabilize the machine by putting your foot on the

ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children_ Children are often attracted to the machine and the mowing activity° Never assume that children wilt remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another' responsible adult

• Be alert and turn machine off if children enter the area.

• Before and when backing, took behind and down for small

chitdren_

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine

• Use extra care when approaching biind corners, shrubs,

trees, or other objects that may obscure vision.

IV= SERVICE ° Use extra care in handling gasoline and other fuels. They are

flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refuelingo Do not smoke..

Never refuel the machine indoors Never store the machine or fue! container inside where

there is an open flame, such as a water heater.

° Never run a machine inside a closed area , Keep nuts and bolts, especially blade attachment botts, tight

and keep equipment in good condition

• Never tamper with safety devices. Check their proper operation regularly.

° Keep machine free of grass, leaves, or other debris build-up..

Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, ifnecessary, before restarting..

• Never make adjustments or repairs with the engine running.

• Grasscatchercomponentsaresubjecttowear, damage, and

deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and

replace with manufacturer's recommended parts, when nec- essary.

" Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them

,, Check brake operation frequently, Adjust and service as

required.

,i i1,,i i ii , i

Look for this symbol to point out impor-

tant safety precautions. It means

CAUTIONI!! BECOME ALERTtff YOUR SAFETY iS INVOLVED.

iiiiiiiiiiiiiiiiiiiiiii iiii ii i ii

iiiiiiiiii iiii i

CAUTION: Always disconnect spark plug wire an dplace wi rewhere it can not co ntact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs,

iiiiiiiiii i i

A WARNING A

The engine exhaust from this product con- tains chemicals known to the State of Califor-

nia to cause cancer, birth defects, or other

reproductive harm,

,i,u i

CONGRATULATIONS on your purchase of a Sears

Tractor, It has been designed, engineered and manufac-

tured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service CentedDepartment Department. We have com-

petent, well-trained technicians and the proper tools to

service or repair this tractor.

Please read and retain this manual° The instructions will enable you to assemble and maintain your tractor properly.

Always observe the "SAFETY RULES".

PRODUCT SPECnFICAT ONS

HORSEPOWER: 22.5 GASOLINE CAPACITY 3.5 GALLONS

AND TYPE: UNLEADED REGULAR OIL TYPE (API-SFiSG): SAE 10W30 (above 32°F)

SAE 5W_30 (below 32°F)

OIL CAPACITY: W/FILTER: 4.2 PINTS

W/O FILTER: 37 PINTS

SPARK PLUG: CHAMPION RC12YC

(GAP: .030")

MODEL NUMBER 917°258910

SERIAL NUMBER

DATE OF PURCHASE

THE MODELAND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT, YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP !N A SAFE PLACE FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod- uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITHES

o Read and observe the safety rules, o Followaregularscheduleinmaintaining, caringforand

using your tractor°

• Follow the instructions under "Customer Responsibili* ties" and "Storage" sections of this owner's manual.

VALVE CLEARANCE: NOT ADJUSTABLE GROUND SPEED (MPH): FORWARD: 0 - 5.8

REVERSE: 0-21

TiRE PRESSURE: FRONT: t4 PSI

HEAR: t0 PSi

CHARGING SYSTEM: 15 AMPS @ 3600 RPM BATTERY: AMP/HR: 35

MIN CCA: 280

CASE SIZE: U1R

BLADE BOLT TORQUE: 30-35 FT_ LBS..

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws

(if any),, Ifa spark arrester is used, it should be maintained in effective working order by the operator°

In the state of California the above is required by law (Section 4442 of the California Public Resources Code),

Other states may have similar laws, Federal taws apply on federal lands, A spa_rkarrester for the muffler is available

through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section of this manual).

LiMiTED TWO YEAR WARRANTY ON CRAFTSMAN RUDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according

to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.

This Warranty does not cover."

• Expendable items which become worn during norma! Use, such as blades, spark plugs, air cleaners, belts, etc.

, Tire rep!acement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructionscontained inthe owner's manual

• Riding equipment used for commercial or rentai purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in matedal or

workmanship and our testing determines the battery will not hold a charge, Sears wilt replace the battery at no charge

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP-

MENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRiP CHARGE WILL APPLY) THIS WARRANTY

APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

,,, ,,,,ll,, u..... i,,,, i i , i r,,

TABLE OF

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 16-19

WARRANTY .................................................................. 3

TRACTOR ACCESSORIES ..................................... 5,15

ASSEMBLY .............................................................. 7-10

OPERATION ........................................................... 12-16

iNDEX

Accessories .............................................. 5

Adjustments:

Brake ........................................................23

Carburetor, .............................................27

Clutch Pulley ..............................................23

Gauge Wheels ....................................14

Mower

Front*To-Back .......................... 22

Side-To-Side ............................ 21

Throttle Control Cable .................. 27

Air Filter, Engine ................................... 20

Air Screen, Engine ............................... 19

Assembly ............................................. 7-10

Battery:

Charging ..............................................8

Cleaning ....................................... 20

Stading with Weak Battery ............ 25

Storage ........................................ 28

Terminals ............................................t9

Belt:

Motion Drive

Removal/Replacement ............. 24

Mower Drive

Removal/Replacement ............ 22

Mower Blade Drive

Removal/Replacement ................23

Blade:

Sharpening ........................................ 18

Replacement ................................ ; 18

Brake Adjustment .......................................23

Carburetor Adjustment ........................ 27

Clutch Pulley ....................................... 23

Controls, Tractor .................................. 12

Customer Responsibilities .............. 17-20

Engine:

Air Filter ..................................... 20

Air Screen ......................................19

Cooling Fins ......................................20

Engine Oil ............................. I5,t9

Fuel Filter', .................................... 20

Spark Plug(s) ................................20

Tractor:

Battery ...................................... 18

Blade ........................................ 18

Lubrication Chart ....................... 17

Maintenance Schedule ............ 17

Tire Care .............................. 8,18,25

Transaxle ........................................t9

Cutting Height, Mower .......................... t3

Electrical:

lntedocks and Relays .................... 26

Schematic ..............................................31

Wiring Diagram ............................. 32

Engine:

Air Filter...............................................20

Air Screen ....................................... 19

Cooling Fins .......................................20

Oil Change ..................................... 19

Oil Level ........................................... t5

Oil Type .........................................15,t9

Preparation ........................................15

Repair Parts ............................. 51-58

Starting ...................................... 15-16

Storage .......................................... 28

Filter:

Air Filter_.......................................... 20

Fuel .....................................................20

Oil ...................................................... 20

Fuel:

Storage .................................................28

Type .......................................................15

Fuse .................................................................26

Headlights ...................................................26

Hood Removal/installation ................... 26

Leveling Mower Deck ................................22

Lubrication:

Chart ...................................................17

Engine ..................................................19

Maintenance Schedule ....................... 17

Mower:

Adjustment, Front-to-Back ........... 22

Adjustment, Side4o-Side .................21

Blade Replacement ..........................18

Blade Sharpening ......................... 18

Cutting Height ..........................................13

Installation .................................... 21

Operation ..................................... 14

Removal ......................................... 21

Mowing Tips ........................................... I6

Muffler .................................................. 20

Spark Arrester ............................. 3,40

Oil:

Cold Weather Conditions ..........15,t 9

Engine ..................................................19

Storage ..............................................28

CONTENTS

MAINTENANCE SCHEDULE ...................................... 17

SERVICE AND ADJUSTMENTS ............................ 21-27

STORAGE ................................................................... 28

TROUBLESHOOTING ............................................ 29-30

REPAIR PARTS - TRACTOR ................................. 32-50

REPAIR PARTS - ENGINE .................................... 51-58

PARTS ORDERING/SERVICE ................ BACK COVER

Operation .....................................................12-16

Operating Mower ..................................... 14

Options:

Accessories ................................................ 5

Spark Arrester ...............................3,40

Parking Brake .......................................... 13

Pads Bag .....................................................6

Pads, Reptacemen_Repair ................32-50

ProductSpecifications ................................3

Repair Pads .........................................32-50

Safety Rules ............................................ 2

Seat .....................................................................8

Service and Adjustments .......................21-27

Carburetor .........................................27

Clutch Pulley .....................................23

Fuse ...................................................26

Hood Removalllnstallation .............26

Motion Drive Belt

Removal/Replacement ...................22

Mower Drive Belt

Removal/Replacement ...............22

Mower Blade Drive Belt

Removal/Replacement ............. 23

Mower Adjustment

Front-to-Back .....................................22

Side-to-Side ............................... 21

Mower Removalllnstallation ......... 21

Tire Care .................................. 8,16,25

Slope Guide Sheet .................................... 59

Spark Plug(s) ....................................................20

Specifications ..................................................3

Starting the Engine ...............................15-16

Steering Wheel .............................................7,24

Stopping the Tractor ............................. 13

Storage ............................................................ 28

Throttle Control Cable Adjustment ....... 27

Tires .......................................................8,18,25

Troubleshooting Chad_,°:o.................29-30

Transaxte ....................................................19

Warranty ................................................ 3

Wiring Diagram ...................................... 32

Wiring Schematic ................................ 31

.......... i,, .......... , ............ ,

AOOI$SOI!IS AND ATTAOHMEHT$

These accessories and attachments were available through most Sears retat outlets and service centers when the tractor was purchased.

Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE

SPARK PLUG

PERFOF{MANCE

Sears offers awide variety of attachments that fityour tractor. Many of these are listed beIow with brief explanations of how they can help

you. This Ist was current at the time of publication; however, it may change in future years - more attachments may be added, changes may be made inthese attachments, or some may no longer be avalable or fit your model Contact your nearest Sears store for the

accessories and attachments that are available for your tractor+ Most of these attachments do not require additional hitches or conversion kits (those that de are indicated) and are designed for easy

attaching and detaching. AERATOR promotes deep root growth for a healthylawn, Tapered

2.5-inch steel spikes mounted on lO-inch diameter discs puncture holes insoil atclose intervals to let moisture soak in. Steel weight tray

for increased penetration

BUMPER protectsfront end of tractor from damage CARTS make hautng easy Variety of sizes available, plus accesso-

riessuch as side panel kits, tool caddy, cart cover, protectivemat and

dolly° CORING AERATOR lakes small plugs out of sol to allow moisture

andnutrients to reach grass roots° 36-inch swath. 24 hardenedsteel

coring tips. 150 lb capacity weight tray

DISC HARROW has 2 gangs of 4 steel blades that angle from !0 to

20 degrees, 40 inches w_de. Can hook2 units in tandem (Requires sleeve hitch.)

DOZER BLADE removes snow; grades dirt, sand and gravel. 4B

inches wide, t7 incheshigh, clears 44-inch pathwhen angled. Master

lift control lever for operator ease_ Spring tdpfor snow removal on uneven pavement; built-in float for blade to follow ground contour, Reversible, replaceable scraper bar. (Use with tire chainsand wheel

weights and/or rear drawbar weight.)

EASY OIL DRAIN VALVE makes oil changes easier, faster. FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of "scalping" on uneven terrain, GANG HITCH lets you tow 2 or 3 pu!l-behind attachments at

once, such as sweepers, dethatchers, aerators (not for use with

rolera, carts or other heavy attachments) MULCH RAKFJDETHATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup. Twenty spring tine

teeth Useful to prepare bare areas for seeding, Available fortront or

rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING

TINE DETHATCH ERcovers 36-inch wide path and tosses thatch into large hopper Mounts behind tractor

PLOW turns soil 6 inches deep, cuts 10-inch furrow. Crank adjust- mentcontrols depth, 3-position yoke sets width, Heavy steel landside

Iorstraight furrowing, (Requires sleeve hitch) RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck Use with 2 x B or 2 x 10 lumber. REAR GRADER BLADE is42 incheswide and operated fromddver's

seat. Reversible steel blade can be angled at 30degrees for grading.

Reverses for pushing snow backwards. (Requires sleeve hitch )

ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameter water-tight drum holds up to 390 lbs, of weight. Rounded edges

prevent harm to turf. Adjustable scraper automaticallycleans drum.

GAS CAN

ENGINEOIL I FUELSTABILIZER

SLEEVE CULTIVATOR is 43 inches wide_ Prepares ground for seeding, helps weed control. Steel frame holds 5 adjustable sweeps,

Adjusts verlcaly, horizontally. (Requires sleeve hitch ) Optional accessory: steel furrow opener for wider openings for potatoes,

corn, and other deep-seeded crops. SLEEVE HITCH for use with master lift system Single pin couples/

uncouples, SNOWTHROWER has 42-inch swath Drum-type auger handles

powderyand wet!heavy snow Mounts easilywith simple pin arrange- ment. Discharge chute adjusts from tractorseat. 6-inch diameter spout discharges snow 10 to 50 feet. Lift controled at tractor seat

(Use with chains and wheel weights and/or rear drawbar weightr) SPRAYERS use 12-voff DCelectric motor that connects to the tractor

battery or other 12-volt source° Includes booms for automatic spraying end hand held wand forspot spraying Wand has adjustable

spray pattern. For applying herbicides, insecticides, fungicides and fquid fertlizers

SPREADEPJSEEDERS make seeding, fertilizing, and weed killing easy, Broadcast spreaders are also useful for granular de-icers and sand

SWEEPERS letyou colect grass clppings and leaves° TILLER has Bhpe nginetoprepare seedbeds, cultivate, andcompost

garden residue, Chain-drive transmission, Six 1t-inch diameter one piece heat-treated steel tines. Tils 30-inch path. (Requires sleeve

hitch°) Or use 5hp tow-behindTILLER with 36-inch swath to prepare seed beds, cultivate and compost garden residue. Tiller has its own

buttqn lilt and depth control system and does NOT require a sleeve hitch, Fits any lawn, yard or garden tractor, Simply hook up to the tractor drawbar and go_ Optional accessories for5 hptillerconvert unit for dethetching, aerating, hilling...without tools,

TIRE CHAINS are heavy duty; closely spaced extra-largecross links give smooth ride,outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric Over tubularsteel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility

Hinged metal doors with catch Keeps operator warm and dry. Remove vinyl sides and windshields for use as sun protector in

summer. Optional accessories include: tinted/tempered sold safety glass windshield with hand operated wiper; 12wolt amber

caution light for mounting on cab top, VACS for powerful collection of heavy grass clippings and leaves.

Optional wand attachmentto pickupdebris inhard-to-reach places. VAC/CHIPPER includes a chipper-shredder.

WEIGHT BRACKET for drawbarfor snow removal applications. Can be mounted on front of traelor for ptowing applications Uses (1) 55 Ib, weight

WHEEL WEIGHTS for rear wheels provide needed traction for snow removal ordozing heavy materials

AIR FILTER

MAINTENANCE

I BLADES BELTS

i, ,111...........

(4) Washers 3/8 x 3/4 x 14 Ga_

(4) Shoulder Bolt g i

Parts Bag contents shown

(4) Retainer Springs

(4) Bracket_

_ [z _ (doubletoop_ IIIt I('?1

. , Bolts .

f'_ (4) Clevis Pins _ _\

_ (4) Adjusting Bar

(4) Wheels

(12) CrownLock Nuts 3/16 x 8 (4) Loeknut 3/8-18

..................... i

(1) shoulder' Bolt

5/16-18 ----1

Steering Sleeve

Steering Seat

Wheel

(1) Knob Manual Cassette Parts Bag

Video

Parts bag contents not shown full size

(1) Washer 17/32 x 1-3/16 x 12 Gauge _rq_._. •

I_L , u,

(2) Front Link Assemblies

iner Springs (single loop) Insert

_ (2) Keys _ Steedng

(__ Wheel

"_ ....................... _,I

ii, in, n,nl_ i, i

(2) Hex Bolts 1/4-20 x 314 (2) Hex Nutsj¢:_,

1t4-20

(2) Washers _ (2) Lock Slope Sheet 9/32 x 5/8 x 16 Ga, "_" Washers 1/4

............... ii,u,ii,nl,, ,nnlii,i..............

ASSEMBLY

Your new tractor has been assembled atthe factory with the exception of those parts left unassembled for shipping purpose& To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely° Use the correct tools as necessary to insure proper tightness,,

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier, Standard wrench sizes are listed,.

(2) 7/16" wrenches Tire pressure gauge (1) I/2" wrench Utility knife

(1) 9/16" wrench (1) 3/4" socket with drive ratchet When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

. Remove all accessible loose parts and parts cartons

from carton (See page 6).

• Cut, from top to bottom, along lines on all four corners of carton, and lay panels flaL

. Check for any additional loose parts or cartons and

remove.

BEFORE ROLUNG TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

° Remove hex bolt, lock washer and large fiat washer

from steering shaft.

• Position front wheels of the tractor so they are pointing

straight forward°

- Slide steering sleeve over steering shaft. . Position steering wheel so cross bars are horizontal

(left to right) and slide onto steering wheel adapter.

- Secure steering wheel to steering shaft with hex bolt, lock washer and large flat washer previously removed. Tighten securely,

o Snap steering wheel insert into center of steering

wheel.

- Remove protective materials from tractor hood and grill

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKIDo

TO ROLLTRACTOR OFF SKID (See Operation

section for location and function of controls)

° Press lift lever plunger and raise attachment lift lever to

its highest position.

• Release parking brake by depressing clutch/brake

pedal,

• Place freewheel control in freewheeling position to disengage transmission (See 'q'O TRANSPORT" in

the Operation section of this manual).

° Roll tractor forward off skid. ° Remove mower and packing materials.

o Remove ties from V-belts,

__. HEX BOLT

_ WHEEL

STEERING STEERING WHEEL / SHAFT

ADAPTER .S"

/ "2 < .'

/ k

!/ I _l / t i

STEERING/ I / / / / SLEEVE / L /

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Fig, 2)

, , ,, ,.,,,,,,, _

nals by allowing a wrench or any other object to contact both terminals at the

CAUTION; Do not short battery termi-

same time, Before connecting battery, remove metal bracelets, wristwatch

bands, rings, etc, Positive terminal must be connected

first to prevent sparking from acciden- tal grounding.

• Lift hood to raised position. ° Open terminal access doors, remove terminal protec-

tive caps and discard.

° If this battery is put into service after month and year

indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps.

° First connect RED battery cable to positive (+) battery

terminal with hex bolt, flat washer, lock washer and hex nut as shown_ Tighten securely°

o Connect BLACK grounding cable to negative (-) bat-

tery terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely.

• Close terminal access doors..

STEERING WHEEL INSERT

- LOCI( WASHER

FIG. 1

ASSEMBLY

ii i n,,u i.,!_l m ........

Use terminal access door's for':

Inspection for secure connections (to tighten hard-

ware),

o Inspection for corrosion. . Testing battery.

o Jumping (if required). o Periodic charging.

DISCARD HEX NUT LOCK

PROTECTIVE

CAPS

TERMINAL x WASHER

FLAT WASHER

HEX BOLT

CHECK TERE PRESSURE

The tires on your tractor' were overinflated at the factory for

shipping purposes. Correct tire pressure is important for best cutting performance.

o Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor', check to see

that the brake is properly adjusted. See 'q'o ADJUST BRAKE" in the Service and Adjustments section of this manual,

ASSEMBLE GAUGE WHEELS AND BRACK-

ETS TO MOWER DECK (See Fig. 4)

TERMINAL ,°""

ACCESS ;

DOOR ,,-'

NEGATIVE (BLACK)

CABLE

POSITIVE

(RED)

CABLE

FIG. 2

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob_

o Remove cardboard packing on seat pan.

o Place seat on seat pan and assemble shoulder bolt

• Assemble adjustment knob and flat washer loosely, Do not tighten,

, Tighten shoulder bolt securely, o Lower seat into operating position and sit on seat.

° Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way

down.,

• Get off seat without moving its adjusted position,

o Raise seat and tighten adjustment knob securely.

The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are

properly adjusted to ensure optimum mower performance.

• Attach front gauge wheel brackets marked front left (FL), front right (FR) to mower' deck using (3)carriage

botts and (3) locknut& For ease of installation do not tighten Iocknuts until all carriage bolts have been

installed.

° Attach rear gauge wheel brackets marked rear left (R

L), rear right (RR) to mower deck using (3) carriage bolts and (3) Iocknuts. For ease of installation do not

tighten locknuts until all carriage bolts have been

installed,.

o Slide gauge wheel bar down into bracket channel, Be

sure that gauge wheel bar aligning holes are on top. Assemble gauge wheels as shown using shoulder

bolts, 3/8 washers and 3/8-16 center' tocknuts and tighten securely.

• Adjust gauge wheels to highest position for ease of mower deck assembly,,

o Adjust gauge wheels before operating mower as shown

in the operation section of this manual

RETAINDER

PiN "\ CROWNLOCK

""_'-_SPRING\

NUT

SEAT PAN

SHOULDER

BOLT

ADJUSTMENT

KNOB

SEAT

FLAT WASHER

FIG. 3 8

BRACKET

SHOULDER BOLT

WHEEL ,_-

ADJUSTING

BAR "*'_-._

3/8 WASHER

CAR RIAG E

_ BOLTS

318-I6 CENTER

LOCKNUT

FIG. 4

,, u, , u,,,i.u ............ i,,r............... i¸

ASSEMBLY

......................... i,,, ,............. ,_

INSTALL MOWER AND DRIVE BELT o Place the suspension arms on inward pointing deck (See Figs. 5 and 7) pins, If necessary, rock and raise front of mower to

Be sure tractor is on level surface and mower suspension Retain with double loop retainer springs with loops arms are raised with attachment lift control. Engage park- down as shown,,

ing brake, o Connect anti-sway bar to chassis bracket under left

• Cut and remove ties securing anti-sway bar and belts, footrest and retain with doubte loop retainer spring,

Swing antFsway bar to left side of mower deck,, o Turn height adjustment knob clockwise to remove

• Stide mower under tractorwith discharge guard to right stack from mower suspension_ side of tractor, o Raise deck to highest position,

IMPORTANT: CHECK BELT FOR PROPER ROUTING iN = Adjustgaugewheelsbeforeoperatingmowerasshown

ALL MOWER PULLEY GROOVES, INSTALL BELT INTO

ELECTRIC CLUTCH PULLEY GROOVE in the Operation section of this manual.

,, Install one front link in top hole of the LH. front mower

bracket and L,Hofront suspension bracket. Retain with two single loop retainer springs as shown.

o Install second front link in R.Hofront suspension bracket

only and retain with single loop retainer spring as shown.

• Slide right side of mower back and instaltlink intop hole of R.H. front mower bracket. Retain with single loop

retainer spring as shown,

° Turn height adjustment knob counterclockwise until it

stops,

. Lower mower linkage with attachment lift control.

DOUBLE LOOP SUSPENSION RETAINER ARMS

CHASSIS

SPRING (Outward pointing deck pins)

atign deck pins with the holes in suspension arms,

CHECK MOWER LEVELNESS

For best cutting results, mower should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual

CHECK FOR PROPER POSiTiON OF ALL

BELTS

See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and

Adjustments section ofthis manual. Verify that the belts are

routed correctly.

FRONT

BRACKETS

FRONT MOWER ELECTRIC

BRACKET CLUTCH

FRONT PULLEY

GAUGE WHEEL

DOUBLE LOOP

RETAINER SPRING

SINGLE LOOP

RETAINER

SPRINGS

ANTI-SWAY

BAR

DISCHARGE

GUARD

IDLER

PULLEY

FIG, 5

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