Craftsman 917258900 Owner’s Manual

s
EL NU 917.258900 OWNER'S MANUAL
° Assembly ° Operation
° Customer Responsibilities
Service and Adjustments
° Repair Parts
CAUTION: Read and follow all safety rules and instructions before operating this equipment.
............................................ , .... , , ,
& SAFETY RULES
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THtS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEETAND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.,
I. GENERAL OPERATION
Read, understand, and follow all instructions in the manual and on the machine before starting.
Only allow responsible adults, who are familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade
Be sure the area isclear of ether people before mowing. Stop machine if anyone enters the area
, Never carry passengers.
Do not mow inreverse unless absolutely necessary. Always
look down and behind before and while backing.
Be aware of the mower discharge direction and do not point it at anyone.. Do not operate the mower without either the
entire grass catcher or the guard in place°
° Slow down before turning
Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys
before dismounting.
Turn off blades when not mowing
Stop engine before removing grass catcher or' unclogging chute.
o Mow only in daylight or good artificial lighL ° Do not operate the machine while under the influence of
alcohol or' drugs.
o Watch for traffic when operating near or crossing roadways. = Use extra care when loading or unloading the machine into
a trailer or truck.
II, SLOPE OPERATION
Slopes are a major factor related to foss-of-control and tipover accidents, which can result in severe injury or death,
All slopes require extra caution. If you cannot back up the slope or if you feet uneasy on it, do not mow it..
DO:
° Mow up and down slopes, not across
Remove obstacles such as rocks, tree limbs, etc..
° Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
- Use slow speed. Choose alow gear so that you will not have to stop or shift while on the stope
° Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability_
° Use extra care with grass catchers or other attachments
These can change the stability of the machine.
° Keep all movement on the slopes stow and gradual Do not
make sudden changes in speed or direction.
° Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the slope..
DO NOT: = Donot turn on slopes unless necessary, and then, turnslowly
and gradually downhill, if possible.
° Do not mow near drop-offs, ditches, or embankment& The
mower could suddenly turn over if a wheel is ovei" the edge
of a cliff or ditch, or if an edge caves in_
° Do not mow on wet grass. Reduced traction could cause
sliding
Do not try to stabilize the machine by putting your foot on the ground.
Do not use grass catcher on steep slopes,.
III. CHILDREN
Tragic accidents can occur ifthe operator is not alert to the
presence of children_ Children are often attracted to the machine and the mowing activity Never assume that
children will remain where you last saw them_
Keep children out of the mowing area and under the watchful care of another responsible adult
Be alert and turn machine off if children enter the area.
° Before and when backing, look behind and down for small
children.
. Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation
Never allow children to operate the machine
,, Use extra care when approaching blind corners, shrubs,
trees, or olher objects that may obscure vision,
IV_
SERVICE
o
Use extra care in handling gasoline and other fuels, They are flammable and vapors are explosive..
Use only an approved container. Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling Do not
smoke.
Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater
°
Never run a machine inside a closed area.
°
Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition.
o
Never tamper with safety devices Check their proper
operation regularly
w
Keep machine free of grass, leaves, or'other' debris build-up Clean oil or fuel spillage. Ailow machine to cool before storing.
o
Stop and inspect the equipment if you strike an object..
Repair, if necessary, before restarting.
o
Never make adjustments or repairs with the engine running.
e
Grass catcher components are subject to wear', damage, and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when nec-
essary..
o
Mower blades are sharp and car] cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them..
o
Check brake operation frequently. Adjust and service as
required.
Look for this symbol to point out im- portant safety precautions. It means
CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED°
CAUTION: Always disconnect spark plug spark plug in order to prevent accidental
wireand placewirewhere itcannotcontact
starting when setting up, transporting, adjusting or making repairs.
& WARNING A
The engine exhaust from this product con- tains chemicals known to the State of Califor-
nia to cause cancer, birth defects, or other reproductive harm.
2
CONGRATULATIONS on your purchase of a Sears Tractor. it has been designed, engineered and manufac- tured to give you the best possible dependability and
performance..
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center/Department Department, We have com-
petent, well-trained technicians and the proper tools to
service or repair this tractor,
Please read and retain this manual.. The instructions will
enable you to assemble and maintain your tractor properly,.
Always observe the "SAFETY RULES"°
MODEL NUMBER 917,.258900
SERIAL NUMBER
DATE OF PURCHASE
THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod-
uct, Contact your nearest Sears store for details,
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules,
Follow a regutar schedule in maintaining, caring for and
using your tractor_
Follow the instructions under "Customer Responsibili-
ties" and "Storage" sections of this owner's manual,,
WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any
PRODUCT SPECIFICATIONS
HORSEPOWER: 225 GASOLINE CAPACITY 3.5 GALLONS
AND TYPE: UNLEADED REGULAR OIL TYPE (APf-SF/SG): SAE 10W30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: W/FILTER: 42 PINTS ...................
W/O FILTER: 37 PINTS
SPARK PLUG: CHAMPION RC12YC (GAP: 030")
VALVE CLEARANCE: NOT ADJUSTABLE GROUND SPEED (MPH): FORWARD: LO HI
1st 07 I 7 2nd t .4 3 3
3rd 23 5..4 REVERSE: 0.9 2..1
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI CHARGING SYSTEM: 15 AMPS @ 3600 RPM BATTERY: AMPiHR: 35
MIN CCA: 280
CASE SIZE: U1R BLADE BOLT TORQUE: 30-35 FT, LBS
unimproved forest-covered, brush-covered or grass-cow ered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws (if any), If a spark arrester is used, it should be maintained
in effective working order by the operator, In the state of California the above is required by law
(Section 4442 of the California Public Resources Code), Otherstates may have similar laws. Federal laws apply on
federal lands, A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section ofthis manual)_
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in materiaf or workmanship
This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc_.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass
Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual
. Riding equipment used for commercial or rental purposes
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines tile battery will not hold a charge, Sears will replace the battery at no charge
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT lS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP-
MENT TO YOUR NEAREST SEARS SERVlCE CENTER, (INoHOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY
APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATE&
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state,
SEARS, ROEBUCK AND CO. D/817 WA, HOFFMAN ESTATES, IL 60179
3
TABLE OF
CONTENTS
SAFETY RULES ............. ;.............................................. 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 16-19
WARRANTY .................................................................. 3
TRACTOR ACCESSORIES ..................................... 5,15
ASSEMBLY .............................................................. 7-10
OPERATION ........................................................... 12-16
INDEX
A
Accessories ......................................................5
Adjustments:
Brake ......................................................23
Carburetor. .................................... 27
Clutch Pulley .................................... 23
Gauge Wheels ...................................14
Mower
Front-To-Back .......................... 22
Side-To-Side ...............................21
Throttle Control Cable .......................27
Air Filter, Engine .............................................20
Air Screen, Engine ....................................19
Assembly ....................................................7-10
B
Battery:
Charging .................................................8
Cleaning ...............................................20
Starting with Weal( Battery ..............25
Storage ...............................................28
Terminals ..............................................19
Belt:
Motion Drive
Remova!/Replacement ...............24
Mower Drive
RemovallReplacement ..............22
Mower Blade Drive
RemovaVReplacement ............ 23
Blade:
Sharpening ...........................................18
Replacement ................................... 18
Brake Adjustment ................................. 23
C
Carburetor Adjustment ........................ 27
Clutch Pulley ................................................23
Controls, Tractor, .................................. 12
Customer Responsibilities .................17-20
Engine:
Air Filter ............................................20
Air Screen ................................. 19
Cooling Fins ..................................20
Engine Oil .................................15,19
Fuel Filter ......................................20
Spark Plug(s) ................................20
Tractor:
Battery ...............................................18
Blade ............................................. I8
Lubrication Chart ........................ 17
Maintenance Schedule ...............17
Tire Care ..................................8,18,25
Transaxle ..................................... 19
Cutting Height, Mower ........................... 13
Electrical:
Interlocks and Relays ........................26
Schematic ..........................................31
Wiring Diagram ............................... 32
Engine:
Air Filter ............,_............................... 20
Air Screen ..................................... 19
Cooling Fins .......................................20
Oil Change ....................................... 19
Oil Level ........................................... 15
Oil Type ..........................................15,19
Preparation ...................................... 15
Repair Parts ............................. 51-58
Staffing .........................................15-16
Storage .......................................... 28
Filter:
Air Filter .......................................... 20
Fuel ............................................... 20
Oil ....................................................... 20
Fuel:
Storage ........................................... 28
Type ............................................... 15
Fuse .............................................................26
Headlights .................................................26
Hood Removalllnstallation .................... 26
Leveling Mower Deck ........................... 22
Lubrication:
Chart .............................................. t7
Engine ............................................. 19
Maintenance Schedule ......................... 17
Mower:
Adjustment, Front-to-Back ........... 22
Adjustment, Side-to-Side .............. 21
Blade Replacement ........................ 18
Blade Sharpening ............................18
Cutting Height ............................... 13
installation ............................................2t
Operation ..........................................14
Removal ........................................... 21
Mowing Tips ............................................. 16
Muffler .................................................... 20
Spark Arrester .................................3,40
Oil:
Cold Weather Conditions ......... 15,19
Engine ............................................. I9
Storage ..............................................28
MAINTENANCE SCHEDULE ...................................... 17
SERVICE AND ADJUSTMENTS ............................ 21-27
STORAGE ................................................................... 28
TROUBLESHOOTING ............................................29-30
REPAIR PARTS - TRACTOR ................................. 32-50
REPAIR PARTS - ENGINE .................................... 51-58
PARTS ORDERING/SERVICE ................ BACK COVER
E
Operation .......................................... 12-16
Operating Mower ........................................14
Options:
Accessories ...........................................5
Spark Arrester .................: ............ 3,40
P
Parking Brake ....................................... 13
Parts Bag .....................................................6
Parts, Replacement/Repair ............. 32-50
Product Specifications .............................. 3
R
Repair Parts .................................... 32-50
F
H
M
Safety Rules .............................................. 2
Seat ............................................................. 8
Service and Adjustments ................ 21-27
Carburetor ........................................ 27
Clutch Pulley .....................................23
Fuse .................................................. 26
Hood Removai/installation ........... 26
Motion Drive Belt
RemovaltReplacement ............. 22
Mower Drive Belt
RemovallReplacement ...............22
Mower Blade Drive Belt
Removal/Replacement ...............23
Mower Adjustment
L
Slope Guide Sheet ................................. 59
Spark Plug(s) .......................................... 20
Specifications ..............................................3
Starting the Engine ........................... 15-16
Steering Wheel .................................... 7,24
Front-to-Back ............................. 22
Side-to-Side ....................................21
Mower Removal/Installation ......... 21
Tire Care .....................................8,t 6,25
Stopping the Tractor ............................ 13
Storage ..................................................... 28
S
T
Throttle Control Cable Adjustment ...... 27
Tires ......................................................8,18,25
Troubleshooting Chart ......................29_30
Transaxle ................................................. 19
W
0
Warranty ..............................................................3
Wiring Diagram ............................................32
Wiring Schematic .................................. 31
4
ACCESSORIES AND ATTACH ENTS
These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased.. Most Sears stores can order these items for you when you provide the model number of your tractor.
ENGINE MAINTENANCE
SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER BLADES BELTS
PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help you. This list was current at the time of publication; however, it may change in future years - mere attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the accessories and attachments that are available for your tractor°
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching.
AERATOR promotes deep root growth for a healthy lawn. Tapered 25-inch steel spikes mounted on 10-inch diameter discs puncture
holes in soil atciose intervais to letmoisture soak in Steel weight tray for increased penetration.
BLIMPER protects front end of tractor from damage. CARTS make hauling easy. Variety ofsizes available, plus accesso-
ries such as side panel kits,tool caddy, cart cover, protective mat and
dolly. CORING AERATOR takes small plugs out of soil to allow moisture
and nutrients to reach grass roots. 36-inch swath 24 hardened steel coring tips t50 lb. capacity weight tray.
DISC HARROW has 2 gangs of 4 steei blades that angle from 10to
20 degrees, 40 inches wide Can hook 2 units in tandem (Requires sleeve hitch )
DOZER BLADE removes snow; grades dirt, sand and gravel 48 inches wide, 17inches high, ciears 44-inch path when angled..Master lift control lever for operator ease. Spring trip for snow removal on
uneven pavement; built-in float for blade to follow ground contour. Reversible,replaceable scraper bar- (Use with tire chains and wheel
weights and/or rear drawbar weight.)
EASY OIL DRAIN VALVE makes oil changes easier, faster. FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of "scalping" on uneven terrain.
GANG HITCH lets you tow 2 or 3 pul!-behind attachments at once, such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments)
MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves to iawn surface for easy pickup. Twenty spring line
teeth- Useful to prepare bare areas for seeding. Available for front or rear mounting, HIGH PERFORMANCE REEL-ACTION SPRING
TINE DETHATCHER covers 36-inchwide path and tosses thatch into
large hopper Mounts behind tractor. PLOW turns soil 6 inches deep, cuts lO-inch furrow. Crank adjust-
ment controls depth, 3-position yoke sets width. Heavy steel landside for straight furrowing (Requires sfeeve hitch )
RAMP TOPS AND FEET let you load and unload tractor from a pickup truck Use with 2 x 8 or 2 x t0 lumber.
REAR GRADER BLADE is 42 inches wide and operated from driver's seat Reversibie steel blade can be angled at 30 degrees for grading
Reverses for pushing snow backwards_ (Requires sleeve hitch ) ROLLER for smootherlawn surface. 36-inch wide, 18-inch diameter
water-tight drum holds up to 390 Ibs, of weight. Rounded edges prevent harm to turf. Adjustable scraper automatically cleans drum
SLEEVE CULTIVATOR is 43 inches wide. Prepares ground for seeding, helps weed control.. Steel frame holds 5 adjustable sweeps. Adjusts vertically, horizontally (Requires sleeve hitch) Optional accessory: steel furrow opener for wider openings for potatoes,
corn, and other deep-seeded crops SLEEVE HITCH for use with master lift system Sing{e pin couples/
uncouples. SNOWTHROWER has 42-inch swath Drum-type auger handles
powdery and wet/heavy snow. Mounts easily with simple pinarrange- menL Discharge chute adjusts from tractor seat 6-inch diameter
spout discharges snow 10 to 50 feet. Lift controlled at tractor seat. (Use with ci_ains and wheel weights and/or rear drawbar weight.)
SPRAYERS use 12-volt DCefectric motor that connects to the tractor battery or other 12-volt source. Includes booms for automatic spraying andhand held wand for spot spraying Wand has adjustable
spray pattern. For applying herbicides, insecticides, fungicides and liquid fertilizers.
SPREADERtSEEDERS make seeding, fertilizing, and weed kilIing easy Broadcast spreaders are also useful for granular de-icers and
sand SWEEPERS let you collect grass clippings and leaves
TILLER has 8hp engine to prepare seed beds, cultivate, and compost garden residue. Chain-drive transmission Six 11-inch diameter one
piece heat-treated steef tines. Tills 30-inch path (Requires sleeve hitch) Oruse 5 hp tow-behind TILLER with 36-inch swath to prepare
seed beds, cultivate and compost garden residue. Tiller has its own buiit-in liit and depth control system and does NOT require asfeeve
hitch Fits any lawn, yard or garden tractor Simply hook up to the tractor drawbar and go! Optional accessories for 5 hp tiller convert unit for dethatching, aerating, hilling _without tools
TIRE CHAINS are heavy duty; closeiy spaced extra-large cross links give smooth ride, outstanding traction
TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm and dry
Remove vinyl sides and windshields for use as sun protector in summer, Optional accessories include: tinted/tempered solid safety g{ass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top
VACS for powerful collection of heavy grass clippings and leaves
Optional wand attachment to pick up debris in hard-to-reach places.
VAC/CHIPPER includes a chipper-shredder
WEIGHT BRACKET fordrawbar for snow removal applications. Can
be mounted on front of tractor for plowing applications Uses (1) 55
ib. weight.
WHEEL WEIGHTS for rear wheels provide needed traction for snow
removal or dozing heavy materials.
iii1_
5
CONTENTS OF HA
Parts Bag contents
E PACK
[4) Shoulder' Bolt
Washers
x 14 Ga.
(1) Shoulder Bolt
5/16-18
(1) Washer 17132 x 1-3116 x 12 Gauge
(12) Crownlock Nuts
x8
(12) Carriage Bolts
(1) Knob
(4) Wheel__
5/16-18 x 5/8
(4) Retainer Springs
..................................... , ,,,, ,, i,
Parts packed separately in carton
Seat
(4) Brackets
(aouDle oop,_
] (4) Adjusting Bar
Steering
Sleeve
Steering
Wheel
piir_gs (double loop)
o
(2) Hex Bolts 1/4-20 x 3/4 (2) Hex Nuts_
(2) Washers !2) Lock _,.
9/32 X 5/8 X 16 Gao "_" vw_n_f_ _t_
................................. ................ i
Video
Manual Parts Bag
Cassette
Parts bag contents not shown full size
(2) Front Link Assemblies
u u
Wheel Steering
Insert
Slope Sheet
(2) Keys
6
i ...........
u11 1 "_L]_
ASSEM LY
Your new tractor' has been assembled atthe factory with the exception of those parts left unassembled for shipping purposes.. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrenchset wil! make assembly easier° Standard wrench sizes are listed.
(2) 7/t 6" wrenches Tire pressure gauge (1) t/2" wrench Utility knife
(1) 9/16" wrench Pliers (1) 3/4" socket with drive ratchet
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated behind the steering wheel)°
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
Remove a!l accessible loose parts and parts cartons from carton (See page 6),.
,, Cut, from top to bottom, along lineson all four corners
of carton, and lay panels flat.
Check for any additional loose parts or cartons and
remove.
Remove mower and packing materials°
BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
Remove hex bolt, lock washer and large flat washer from steering shaft.
° Position front wheels of the tractor so they are pointing
straight forward_
° Slide steering sleeve over steering shaft. ° Position steering wheel so cross bars are horizontal
(left to right) and slide onto steering wheel adapter.
° Secure steering wheel to steering shaft with hex bolt,
lock washer and large flat washer previously removed
Tighten securely
Snap steering wheel insert into center of steering wheel..
- Remove protective plastic from tractor hood and grill
IMPORTANT: CHECK FORAND REMOVEANY STAPLES iN SKID THAT MAY PUNCTURE TIRES WHERETRACTOR
IS TO ROLL OFF SKID_
TO ROLL TRACTOR OFF SKID (See Opera- tion section for location and function of con-
trols)
o Press lift lever plunger and raise attachment lift lever to
its highest position°
° Release parking brake by depressing clutch/brake
pedal
°
Place gearshift lever in neutral (N) position..
o
Roll tractor forward off skid.
o
Remove mower and packing materials..
o
Remove ties from V-belts.
STEER,NG STEERING
WHEEL _i!I!t_) / SHAFT
ADAPTER1 l J"
STEERING7 / / / / / SLEEVE / L r"
HOW TO SET UP YOUR TRACTOR
CONNECT BATTERY (See Fig. 2)
,,,,,,i,, i ,,, i i,iM,i i i,i,i ,ll,,,i
CAUTION: Do not short battery termi- nals. Before connecting battery, re- move metal bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden- tal grounding.
Lift hood to raised position..
- Open terminal access doors, remove terminal protec- tive caps and discard_
, If this battery is put into service after month and year
indicated on label (label located between terminals)
charge ba!tery for minimum of one hour at 6-10 amps.
° First connect RED battery cable to positive (+) battery
terminal with hex bolt, flat washer, [ock washer and hex
nut as shown.. Tighten securely_
, Connect BLACK grounding cable to negative (-) bat-
tery terminal with remaining hex bolt, flat washer, lock washer and hex nut.. Tighten securely..
7
STEERING WHEELINSERT
/
HEX BOLT
IIJ LOCK WASHER
;!;J LARGE FLAT
WASHER
STEERING WHEEL
J
k
/
/
FIG, 1
i, ,'HI'IH" I I
LY
...................... _,,i, ,l:,ll,:,J
Close terminal access doors. Use terminal access doors for:
Inspection for secure connections (to tighten hard-
ware)_
- Inspection for'corrosion, ° Testing battery.
Jump#_g (if required).
"Oi_#X_ic cha_'giRnEq_NUT
TERMINAL
PROTECTIVE
CAPS
LOCK FLAT
WASHER WASHER
POSITIVE (RED)
CABLE
NEGATIVE (BLACK)
CABLE
HEX
BOLT
FIG. 2
ASSEMBLE GAUGE WHEELS AND BRACK-
ETS TO MOWER DECK (See Fig. 4)
Attach front gauge wheel brackets marked front left (FL), front right (FR) to mower deck using (3) carriage
bolts and (3) locknuts For ease of installation do not
tighten Iocknuts until all carriage bolts have been
installed.
Attach rear gauge wheel brackets marked rear left (R
L), rear' right (RR) to mower deck using (3) carriage bolts and (3) locknuts. For ease of installation do not
tighten locknuts until all carriage bolts have been
installed
Slide gauge wheel bar down into bracket channel, Be sure that gauge wheel bar aligning holes are on top. Assemble gauge wheels as shown using shoulder bolts, 3/8 washers and 3/8-16 center !ocknuts and tighten securely,
o Adjust gauge wheels to highest position for ease of
mower deck assembly,
° Adjust gauge wheels before ope ratfng mower asshown
in the operation section of this manual,
RETAINDER
PIN SPRING,_ '_- CROWNLOCK
__;_\_, NUT
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
o Remove cardboard packing on seat pan. ° Place seat on seat pan and assemble shoulder boll
° Assemble adjustment knob and flat washer loosely,
Do not tighten°
o Tighten shoulder bolt securely.
° Lower seat into operating position and sit on seat.
° Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way
down,
o Get off seat without moving its adjusted position.
. Raise seat and tighten adjustment knob securety.
SEAT
SEAT PAN
_FLAT WASHER
ADJUSTMENT KNOB
GAUGE WHEEL
MOUNTI1
BRACKET
SHOULDER
BOLT
BAR
ADJUSTING
GAUGE CARRIAGE WHEEL BOLTS
318WASHER
3_16 CENTER
LOCKNUT
FIG, 4
CHECK TIRE PRESSURE
The tires on your' tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance,
Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Sen/ice and Adjustments section of this manual
FIG, 3
8
ASSEMBLY
INSTALL MOWER AND DRIVE BELT
(See Figs. 5 and 7)
Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control° Engage park-
ing brake,
- Cut and remove ties securing anti-sway bar and belts Swing antFsway bar to left side of mower deck
Slide mower under tractor with discharge guard to right side of tractor.
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES. INSTALL BELT INTO
ELECTRIC CLUTCH PULLEY GROOVE
Install one front link in top hole of the LH. front mower bracket and LH., front suspension bracket, Retain with two single loop retainer springs as shown,
° Install second front link in R,H, front suspension bracket
only and retain with single loop retainer spring as shown.
° Slide right side of mower back and installlink intop hole
of R 14 front mower bracket. Retain with single loop
retainer spring as shown
Turn height adjustment knob counterclockwise until it stops.,
Lower mower linkage with attachment lift control,
DOUBLE LOOP RETAINER
CHASSIS SPRING (Outward BRACt lET pofnting deck pins}
o Connect anti-sway bar to chassis bracket under left
° Turn height adjustment knob clockwise to remove
o Raise deck to highest position° o Adjust gauge wheels before operating mower asshown
CHECK MOWER LEVELNESS
For best cutting results, mower should be properly leveled.
See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual,
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and
Adjustments section of this manual, Verify that the belts are routed correctly
SUSPENSION ARMS
Place the suspension arms on inward pointing deck pins_ If necessary, rock and raise front of mower to align deck pins with the holes in suspension arms,
Retain with double loop retainer springs with !oops down as shown.
footrest and retain with double loop retainer spring.
slack from mower suspension.
in the Operation section of this manual
FRONT SUSPENSION
BRACKETS
FRONT MOWER
BRACKET
FRONT
ELECTRIC CLUTCH
PULLEY
DOUBLE LOOP
RETAINER
SPRING
SINGLE LOOP
RETAINER
SPRINGS
ANTI-SWAY
BAR
DISCHARGE
GUARD
IDLER PULLEY
FIG. 5
9
ASS
.............................itll
v"CHECKLIST
BEFORE YOU OPERATE AND ENJOY "YOUR NEW TRACTOR, WE WISH TOASSURE THA T YOU RECEIVE
THE BESTPERFORMANCEAND SA TISFACTION FROM THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST,"
v' Af! assembly instructions have been completed.
,/ No remaining loose parts in carton_
,/ Battery is properly prepared and charged. (Minimum
1 hour at 6 amps)
,/ Seat is adjusted comfortably and tightened securely.
,/ All tires are properly inflated. (For shipping purposes,
the tires were overinfiated at the factory).
v' Be sure mower' deck is properly feveled side-to-side!
front-to-rear for best cutting results. (Tires must be properly inflated for leveling).
J Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keeper&
#' Check wiring.. See that all connections are still secure
and wires are properly clamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:
,/ Engine oil is at proper level. ,/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
v" Become familiar with all controls - their location and
function.. Operate them before you start the engine.
,/ Be sure brake system is in safe operating condition.
10
OPERA O
These symbols may appear on your tractor or in literature supplied with the product,, Learn and understand their meaning.
BATTERY CAUTION OR
WARNING
ENGINE ON ENGINE OFF
X
FUEL
CHOKE
REVERSE FORWARD
OILPRESSURE
MOWER. HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED
CLUTCH LIGHTS ON LIGHTS OFF
LOCK LOCKED
FAST SLOW
REVERSE NEUTRAL
MOWER LIFT
DANGER, KEEP HANDS AND FEET AWAY
ATTACHMENT
CLUTCH ENGAGED
HIGH LOW
÷
ATTACHMENT
CLUTCH DISENGAGED
HYDROSTATIC FREE WHEEL
'11
PARKING BRAKE
IGNITION
(Hydro Models only)
OPEFIA ON
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAl. AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.
Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments, Save this manual for' future reference,
CHOKECONTROL
THROTTLECONTROL
CLUTCH/BRAKE
PEDAL
HEIGHTADJUSTMENT
KNOB
. AMMETER
ATTACHMENT
CLUTCHSWITCH
LIGHT SWITCH
LIFT LEVER PLUNGER
LIFT LEVER
HOURMETER
IGNITIONSWITCH
PARKING BRAKE
LEVER
Our tractors conform to the safety standards of the American National Standards Institute_
ATTACH MENT CLUTCH SWITCH - Used to engage mower blades or other attachments mounted to your tractor_
LIFT LEVER- Used to raise and lower mower deck orother attachments mounted to your tractor,
CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.
CHOKE CONTROL - Used when starting a cold engine LIGHT SWITCH -Turns the headlights on and off,
THROTTLE CONTROL - Used to control engine speed. IGNITION SWITCH - Used to start and stop the engine_
__. RANGE SHIFT
LEVER
GEARSHIFT LEVER
FIG, 6
AMMETER- Indicates battery cha_ing (+) or discharging
GEARSHIFT LEVER - Selects the speed and direction of tractor.
PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position_
HEIGHTADJUSTMENT KNOB - Used to adjust the mower heighL
HOURMETER -.Indicates hours of operation.
RANGE SHIFT LEVER - Allows high (H) or low (L) speed
for all forward and reverse gears..
12
OPERAON
The operation of anytractor can result inforeign objects thrown into the eyes, which can result !
in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs° We recommend a wide vision safety mask over the
...................... iluull
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 7)
Your tractor isequipped with an operator presence sensing switch_ When engine is running, any attempt by the
operator to leave the seat without first setting the pa_king brake will shut off the engine,
° Depress clutch/brake pedal into full "BRAKE" position
and hold.
Place parking brake lever in "ENGAGED" position and release pressure from cfutch/brake pedal Pedal should
remain in"BRAKE" position. Make sure parking brake will hold tractor secure.
THROTTLE "DISENGAGE" PULL OUT TO "ENGAGE" CONTROL LEVER "\
CHOKE CONTROL
CLUTCHIBRAKE PEDAL "BRAKE"
POSITION ''-,
"DRIVE" ADJUSTMENT POSITION KNOB
spectacles or standard safety glasses.
......... ................... ,u_,,
PUSH IN TO ATTACHMENT SWITCH
PARKING BRAKE POSITION
GEAR SHIFT LEVER
HEIGHT
"DISENGAGED" POSITION
FIG. 7
NOTE: Under certain conditions when unit is standing idte with the engine running, hot engine exhaust gases may cause "browning" of grass_ To eliminate this possibility,
always stop engine when stopping tractor on grass areas,
CAUTION; Always stop tractor com- pletely, as described above, before leav- ing the operator's position; to empty grass catcher, etc.
TO USE CHOKE CONTROL (See Fig. 7)
Use choke control whenever you are starting a cold engine_ Do not use to start a warm engine.,
= To engage choke control, pull knob out Slowly push
knob in to disengage,
TO USE THROTTLE CONTROL (See Fig. 7)
Always operate engine at full throttle. = Operating engine at less than futl throttle reduces the
battery charging rate_
o Full throttle offers the best bagging and mower perfor-
mance,
TO MOVE FORWARD AND BACKWARD (See
Fig, 7)
The direction and speed of movement iscontrolled by the gearshift lever.
= Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position_
Move gearshift and range shift levers to desired posi- tion.
Slowly release clutch/brake pedal to start movement.
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE
!
!
STOPPING (See Fig. 7)
MOWER BLADES-
Move attachment clutch switch to "DISENGAGED" position.
GROUND DRIVE -
Depress clutch/brake pedal intofutl "BRAKE" position,,
= Move gear shift lever to neutral (N) position., IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCHIBRAKE PEDAL IS DEPRESSED.
ENGINE -
° Move throttle control to stow (.e_) position_ NOTE; Failure to move throttle control to slow (,._)
position and allowing engine to idle before stopping may cause engine to "backfire".
Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent unauthorized use.
° Never use choke to stop engine.
TO ADJUST MOWER CUTTING HEIGHT (See Fig. 7)
The cutting height iscontrolled by turning the height adjust- ment knob in desired direction.
° Turn knob clockwise (('-_) to raise cutting height,
Turn knob counterclockwise (P-_)to lower cutting height.
The cutting height range is approximately 1-1/4" to 4-I/2". The heights are measured from the ground to the blade tip with the engine not running, These heights are approxi-
mate and may vary depending upon soil conditions, height of grass and types of grass being mowed,
o The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches during hot months_ For heaithier and better looking
lawns, mow often and after moderate growth,
o
For best cutting performance, grass over 6 inches in height should be mowed twice Make the first cut
13
relatively high; the second to desired height,,
OPERAON
TO ADJUST GAUGE WHEELS (See Fig. 8)
Adjust gauge wheels with tractor on a flat level surface_ ° Adjust mower to desired cutting height.
Lower mower with lift control Remove retainer spring and clevis pin which secure each gauge wheel bar'.
Lower gauge wheels to ground° Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis piny Gauge wheels should be slightly off the ground
Replace retainer spring into clevis pin,
FIG. 8
TO OPERATE MOWER (See Figs. 6 and 7)
Your tractor is equipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged wilt
shut off the engine°
Select desired height of cuL ° Lower mower with attachment lift control.
° Start mower blades by engaging attachment clutch
control.
- TO STOP MOWER BLADES -disengage attachment clutch control_
without either the entire grass catcher,
on mowers so equipped, or the dis-
CAUTION: Do not operate the mower charge guard in place.
ATTACHMENT SWITCH
=ULL OUT TO "ENGAGE"
a.H_
RUNNER
TO OPERATE ON HILLS
CAUTION: Do not drive up or down
!
Choose the slowest speed before starting up or down hilis_
Avoid stopping or changing speed on hills..
If slowing is necessary, move throttle control lever to slower position
- If stopping is absolutely necessary, push ctutchtbrake
° Move gearshift lever to 1st gear and range shift lever to
low (L) position. Be sure you have allowed room for
tractor to roll slightly as you restart movement.
To restart movement, slowly release parking brake and clutch/brake pedal_
Make al] turns slowly
TO TRANSPORT (See Fig. 6)
Raise attachment lift to highest position with attach- ment lift control.
° When pushing or towing your tractor', be sure gearshift
lever is in neutral (N) position.
Do not push or tow tractor at more than five (5) MPH_
NOTE: To protect hood from damage when transporting your tractor ona truck or atrailer, be sure hood is closed and
secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.)_
hills with slopes greater' than 15° and
do not drive across any slope,
edal quickly to brake position and engage parking
rake.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig, 10)
The engine in your tractor has been shipped, from the factory, already filled with summer weight oil
° Check engine oil with tractor on level ground.
Unthread and remove oil fill cap/dipstick; wipe oil off, Reinsert the dipstick into the tube and rest oil fill cap on
the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached Do not overfiE
° For' cofd weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).
To change engine oil, see the Customer Responsibili- ties section in this manual.
/
PUSH IN TO "_-_
"DISENGAGE" .f_-,
DISCHARGE
GUARD
FIG. 9 14
-ENGINE OIL
FILL CAP/DIPSTICK
FIG. 10
OPERATUON
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits
and reduce valve life)., Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING,. WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of
acids during storage, Acidic gas can damage the fuel system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc- tions for additional information.. Never use engine or
carburetor cleaner products in the fuel tank or permanent damage may occur.
CAUTION: Fill to bottom of gas tank
&
filler neck. Do not overfill. Wipeoffany
spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
TO START ENGINE (See Fig. 6)
When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine, o Depress clutch/brake pedal and set parking brake,
o Place gear shift lever in neutral (N) position. ° Move attachment clutch to "DISENGAGED" position, o Move throttle control to fast (,_) position
o Pull choke control out for a cold engine start attempt.
For a warm engine start attempt the choke control may not be needed..
Note: Before starting, read the warm and cold starting procedures below,.
o Insert key into ignition and turn key clockwise to"START"
position and release key as soon as engine starts. Do not run starter continuously for more than fifteen sec-
onds per minute. If the engine does not start after several attempts, push choke contro! in, wait a few
minutes and try again,. If engine still does not start, pull
the choke control out and retry
WARM WEATHER STARTING (50° F and above) o When engine starts, slowly push choke control in until
the engine begins to run smoothly_ if the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.
° The attachments and ground drive can now be used. if
the engine does not accept the load, restart the engine and allow itto warm up for one minute using the choke
as described above,
COLD WEATHER STARTING (50 ° F and below) ° When engine starts, slowly push choke control in until
the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to
accept small changes in speed and load, until the choke control is fully in If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowtyo This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.
o The attachments can be used during the engine warm-
up period and may require the choke control be pulled out slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See"TO
ADJUST CARBURETOR" in the Service and Adjustments section of this manual.
15
OPE TION
MOWING TIPS
Tire chains cannot be used when the mower housing is
attached to tractor,,
. Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.
o Use the runner on the right hand side of mower as a
guide. The blade cuts approximately an inch outside the runner' (See Fig. 9).
o The left hand side of mower should be used for trim-
ming,
° Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of
clippings and more uniform cutting.
o When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs, fences, driveways, etco After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig° 11),,
If grass is extremely tail, it should be mowed twice to reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the desired height.,
° Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to dry before mowing,.
Always operate engine at full throttle when mowing to assure better mowing performance and proper dis-
charge of material. Regulate ground speed by select _ ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.
° When operating attachments, select a ground speed
that will suit the terrain and give best performance of the attachment being used.
FIG. 11
16
CUSTOME ESPONS L ES
MAINTENANCE SCHEDULE /__, ._o_ _o_, "#" '"
FILL IN DATES /__G_._'4,0 7
AS YOU COMPLETE /__£,_j_" REGULAR SERVtCE ,_. ,k_Y- .4'_. ._,¢.> ..4"r.-> :.,,,'r..> .,,r.. ,G,_
.................................................. ,_'_" 4.._/_£'_ SERV iC E [
Check Brake Operation 6/ 6/
.....Check Tire Pressure 6/ _ .
T Check for Loose Fasteners 6/#,4 _#47 _'
Sharpen!Replace Mower Blades 6//'4
C Lubrication chart .......... 6/ ........... 6/
t Check,,Bat!ery Level/Recharge ...... 64#6
0 Clean Battery and Terminals 6/ 6/
R CheckTransaxle Cooling 6/
Adjust Blade Bet!(s) Tension 6/5 Adjust Motion Drive Belt(s) Tension 6/s
.........Che,ck Engine Oil Level ._ ........ 6/
Change Eng!ne Oil , ,_. 6_1,2,3 : 6/' .....
Clean Air Filter 6/2
E N Clean Air Screen 6/2
G Inspect MuffIer/Spark Arrester 6/
I Replace Oil Filler (if equipped) _/'_1.2
f; £: e..: _ £: ¢ _ SERVlCE DATES
i .....
] ............... i............. : :
a clean Engine Cooling Fins ..............'........................... 6/a
Replace Spark Plug 6/ 6/ Replace Air Filter Paper Cartridge 6/2
Replace Fuel Filter 6/
1 - Change more often when operating under a heavy load or in high ambient Iemperatures 2 - Service mere often when operaling in dirty or dusty conditions
3 - If equipped with oil tilter, change oil every 50 hours 4 - Replace blades more often when mowing in sandy sol!
................ = .......
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence,. To receive fult value from the warranty, operator must maintain
tractor as instructed in this manual
Some adjustments wilt need to be made periodically to properly maintain your tractor..
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for
wear_ A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better
and fast longer..
BEFORE EACH USE
Check engine oil level.
Check brake operation.
Check tire pressure, ° Check for loose fasteners,
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DiRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. fF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY,
]!
5- II equippedwith adjuslable system
6 - Not required if equipped with maintenance-free battery 7 - Tighten front axle pivot bolt Io 35 {t *lbs maximum
Do not overlighten
LUBRICATION CHART
(_TIE ROD BALL JOINTS
(_) SPINDLE ZERK _ SPINDLE ZERK (_)
®
BEARING ZERK
ENGINE (_)
(_ SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATE) (_) GENERAL PURPOSE GREASE
(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
17
CUSTOME
............. ii i¸ ...................................
RESPO ILITIES
TRACTOR
Always observe safety rules when performing any mainte-
nance°
BRAKE OPERATION
If tractor' requires more than six (6) feet stopping distance at high speed inhighest gear, then brake must be adjusted.
(See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual),.
TIRES
o Maintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3 ofthis manual).
° Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
o Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
BLADE CARE
For best results mower blades must be kept sharp. Re- place bent or damaged blades.
TO SHARPEN BLADE (See Fig. 13)
Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even-
tual damage to mower' and engine. ° The bfade can be sharpened with a rite or'on a grinding
wheel, Do not attempt to sharpen while on the mower.
= To check blade balance, you will need a 5/8" diameter'
steel bolt, pin, or a cone balancer. (When using a cone
balancer, follow the instructions supplied with bat- ancer).
° Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.
NOTE: Do not use a nail for balancing blade_ The lobes of the center hole may appear to be centered, but are not,,
CENTER HOLE
BLADE REMOVAL (See Fig. 12)
Raise mower to highest position to allow access to blades._
Remove hex bolt, lock washer and flat washer securing blade_
° Install new or resharpened blade with trailing edge up
towards deck as shown.
o Reassemble hex bolt, lock washer' and flat washer in
exact order as shown°
° Tighten bolt securely (30-35 Ft. Lbs.,torque).
IMPORTANT: BLADE BOLT tS GRADE 8 HEATTREATED. NOTE: We donot recommend sharpening blade - but ifyou
do, be sure the blade is balanced.
*A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD,
FIG. 12
5t8" BOLT OR PIN
FIG. 13
BLADE
BATTERY
Your tractor has a battery charging system which is suffi-
cient for normal use, However, periodic charging of the battery with an automotive charger will extend its life.
° Keep battery and terminals clean,
Keep battery bolts tight, ° Keep small vent holes open.
° Recharge at 6-10 amperes for 1 hour. TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause the battery to "leak" power.
o Remove terminal guard°
° Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor.
Rinse the battery with plain water and dry_ . Clean terminals and battery cable ends with wire brush
until bright.
Coat terminals with grease or petroleum jelly. ° Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manual).
18
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