Craftsman 917258870 Owner’s Manual

SW/A/RS

MODEL NUMBER 917.258870 OWNER'SMANUAL

Assembly

o Operation o Customer Responsibilities

Service and Adjustments

Repair Parts

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: ! =800_659-59t7

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Safe Operation Practices for Ride-On Mowers u

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS iNJURY OR DEATH.

SAFETY RULES

i. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the machine before starting

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

° Clear the area of objects such as rocks, toys, wire, etc,

which could be picked up and thrown by the btade.

• Besuretheareaisciearofotherpeopiebeforemowing. Stop machine if anyone enters the area.

• Never carry passengers.

,, Do not mow in reverse unless absolutely necessary. Always

lookdown and behind before and while backing.

• Be aware of the mower discharge direction and do not point

it at anyone_ Do not operate the mower without either the entire grass catcher or the guard in place,

° Slow clown before turning.

• Never leave a running machine unattended, Always turn off

blades, set parking brake, stop engine, and remove keys before dismounting_

• Turn off blades when not mowing

• Stop engine before removing grass catcher or unclogging

chute

• Mow only in daylight or good artificial light,,

• Do not operate the machine while under the influence of

alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into a trailer or truck_

I1. SLOPE OPERATION

Slopes are a major factor' related to loss-of-control and tipover accidents, which can result insevere injuryordeath,

All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

Mow up and down sopes, not across .........

..... ; ; , _ : ,, Never make aajusrmen[s or repairs wirr]me engine running

Hemove obstacles SUChas roCKS,tree limes, e[c_ _ . , . '

_^/atch _"- "_" " *_ "r k, _,.,_, Un_w . _.... =¥,.^, _. Lirasscatc ercomponentsaresuDJecttowear, damage, and

overturn"" ""the'"_O'machme"U'°'Tall_' ,.u,,,_O.grasscan hide'=_'obstacles'_"="'. "''" objectsdeteri°ra_i°nto'be* thrown.WhiCh"co-ldFrequentty_exr_°se_"checkm°v'nl'gcomponents_'"'_'_r__._,"at,'-,,and,_.,

• Use stow speed_ Choose a low gear so that you will not have to stop or shift while on the slope._

• Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability,

• Use extra care with grass catchers or other attachments.

These can change the stability of the machine°

. KeepallmovementontheslopesslowandgladuaL Donot

make sudden changes in speed or direction,

• Avoid starting or stopping on a slope, If tires lose traction, disengage the blades and proceed slowly straight down the

slope°

DO NOT:

• Do not tum on slopes unless necessary, and then, turn slowly

and gradually downhil!, if possibleo

• Do not mow near drop-oils, ditches, or embankments The mower could sudden|y turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in_

• Do not mow on wet grass_ Reduced traction could cause

sliding.

,Do not try to stabilize the machine by putting your foot onthe

ground_

• Do not use grass catcher on steep slopes,

II!. CHILDREN Tragic accidents can occur if the operator is not alert tothe

presence of children. Children are often attracted to the machine and the mowing activity, Never assume that children will remain where you last saw them.

• Keepchildrenoutofthemowingarea andunderthewatchful careof anotherresponsibleadulto

• Bealert and turnmachineoff ifchildrenenterthe area.

• Beforeand whenbacking,lookbehindand downfor small children.

• Nevercarrychildren, They may fall off and be seriously injuredorinterferewithsafemachine operation.

• Neverallow children tooperate the machine.

• Use extra care when approachingblind corners, shrubs,

trees, orotherobjects that mayobscurevision,

IV. SERVICE

• Use extra care in handling gasoline and other fuels, They are flammable and vapors are explosive

Use only an approved container. Never remove gas cap or add fuel with the engine

running Allow engine to cool before refueling_ Do not smoke,

Never refuel the machine indoors. Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

• Never run a machine inside a closed area,

• Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition.

• Never tamper with safety devices, Check their proper operation regutarly_

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you strike an object° Repair, if necessary, before restarting,

• n

replace with manufacturer's recommended parts, when nec-

essaryo

Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them, Check brake operation frequently. Adjust and service as

required_

portant safety precautions. It means I

Look for this symbol to point out ira- I

CAUTION!!! BEOOMEALERTtI! YOUR I SAFETY IS INVOLVED, I

CAUTION: Always disconnect spark plug

spark plug in order to prevent accidental

wire and place wire where it cannot contact

starting when setting up, transporting,

.H...., .HHH IIIIIIIIIII'1 IIIIIII II I

adjusting or making repairs.

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...............& WARNING...........& ....

The engine exhaust from this product con- tains ctiemicals known to the State of Califor-

nia to cause cancer, birth defects, or other

reproductive harm.

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II I

CONGRATULATIONS on your purchase of a Sears

Tractor° It has been designed, engineered and manufac-

PRODUCT SPECItFICATIONS

HORSEPOWER: 18.5

tured to give you the best possible dependability and

performance° Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized Service Center/Department Department. We have com- petent, weIFtrained technicians and the proper tools to service or repair this tractor_

GASOLINE CAPACITY 3.5 GALLONS AND TYPE: UNLEADED REGULAR

OiL TYPE (API-SF/SG): SAE30 (above 32°F)

SAE 5W_30 (below 32°F)

OIL CAPACITY: W/FILTER: 4.0 PINTS

W/O FILTER: 3.5 PINTS

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly°

Always observe the "SAFETY RULES".

MODEL NUMBER 917_258870

SERIAL NUMBER

DATE OF PURCHASE

THE MODELAN D SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT° YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP iN A SAFE PLACE _FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBiLITiES

• Read and observe the safety rules° o Followa regular schedule in maintaining, caring for and

using your tractor.

° Follow the instructions under"Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

SPARK PLUG: CHAMPION RV17YC

GAP: .025")

VALVE CLEARANCE: INTAKE: ,003" - 006"

EXHAUST: .013" - -016"

GROUND SPEED (MPH): FORWARD: O- 5,8

REVERSE: 0-2,1

TIRE PRESSURE: FRONT: 14 PSi

REAR: 10 PSI

CHARGING SYSTEM: 15 AMPS @ 3600 RPM

BATTERY: AMP/HR: 30

MIN, CCA: 240 CASE SIZE: U1R

BLADE BOLT TORQUE: 30-35 FT. LBS.

VARNING: This tractor is equipped with an internal

combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws

(if any)° If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code).

Other states may haye similar laws. Federal laws apply on federal land& A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center!

Department (See REPAIR PARTS section ofthis manual)_

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LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material

or workmanship. This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, betts, etc. o Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glasso

o Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual.

o Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or

workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE° PLEASE CONTACT YOUR NEAREST SERVICE CENTER,. AFTER 30 DAYS

FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP- MENT TO YOUR NEAREST SEARS SERVICE CENTER, (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY..) THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS tN THE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state_

SEARS, ROEBUCK AND COo, D/8t7 WA, HOFFMAN ESTATES, IL 60179

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TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ....................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 17-20

WARRANTY ..................................................................... 3

TRACTOR ACCESSORIES ............................................ 5

ASSE_IBLY .............................................................. 7-10

OPERATION ........................................................... "i1-16

nNDIEX

Accessories ........................................................... 5

Adjustments:

Blake ....................................................23

Carburetor ......................................... 27

Clutch Pulley .......................................23

Gauge Wheels ................................. 14

Mower

Front-To-Back .................................22

Side-To-Side ...............................21

Throltle Control Cable ..........................27

Air Filter, Engine .................................... 20

Air Screen, Engine ..................................20

Assembly .......................................................7-10

Battery:

Charging .....................................................8

Cleaning .............................................20

Starting with Weak Battery ......... 25

Storage ............................................. 27

Terminals .......................................... 18

Belt:

Motion Drive

RemovaVRepiacement .................24

Mower Drive

Remova!/Reptacement ..............22

Mower Blade Drive

RemovaVReplacement ...............23

Blade:

Sharpening :,:..............::............:._:.:o_18

Replacement ................................................18

Brake Adjustment ........................................23

Carburetor Adjustment ............................27

Clutch Pulley ....................................................23

Controls, Tractor ................................... 12

Customer Responsibilities ..................17-20

Engine:

Air Filter ...................................... 20

Air Screen ..............................................19

Cooling Fins ...................................20

Engine Oil ..................................t5,!9

Fuel Filter .................................. 20

Spark Plug(s) ..................................20

Tractor:

Battery ..............................................18

Blade ..............................................18

Lubrication Chad ........................ 17

Maintenance Schedule ............ 17

Tire Care :........................... 8,18,25

Transaxle ..................................... 19

Cutting Height, Mower ........................... 13

Electrical:

Interlocks and Relays ...........................26

Schematic ............................................31

Widng Diagram ................................32

Engine:

Ai_ Filter ................................................19

Ai_ Screen .................................... 19

Cooling Fins ..................................... 20

Oil Change ................................... 19

Oil Level ......................................15

Oil Type ................................................... 19

Prepa_'ation .................................... 14

Repair Pads ................................51-60

Starting ................................................15

Storage ............................................28

Filter:

Air Filter ....................................................20

Fuel...........................................................20

Oil .......................................................... 20

Fuel:

Storage ..............................................28

Type ................................................. 15

FUse .................................................... 26

Headlights ...............................................26

Hood Removal/installation .....................26

Leveling Mower Deck ............................2I

Lubrication:

Chart ..............................................17

Engine ............................................... 19

Maintenance Schedule ...........................17

Mower:

Adjustment, Front-to-Back ...............22

Adjustment, Side4o-Side ............. 21

Blade Replacement ........................18

Blade Sharpening ........................18

Cutting Height .....................................13

Installation ..................................... 21

Operation ........................................14

Removal ........................................21

Mowing Tips ......................................... 16

Muffler .............................................................20

Spark Arrester .............................. 3,40

Oi1:

Cold Weather Conditions ....... 15,19

Engine .....................................................19

Storage ............................................ 28

i_Ad¾TENANC_ SCH_DbL_' ..................................... t7

SERV!C_= AND ADJUSTMENTS .............................. 21-27

STORAGE .................................................................... 28

TROUBLESHOOTING ............................................ 2.9-30

REPAIR PARTS- TRACTOR ................................. 32-47

REPAIR PAR3S - ENGINE .................................... 51-60

PARTS ORDERING/SERVICE ................ BACK COVER

Operation .................................................11-t6

Operating Mower ........................................14

Options:

Accessories ...................................... 5

Spark Ar_estei .......................... 3,40

PaNing Brake .........................................12

Pads Bag .............................................6

Pads, Replacement/Repair. ........... 31-47

Product Specifications ................................3

ReoairPads ........................................31-47

Safely Rules ...................................................2

Seat ......................................................8

Service and Adjustments ...............21-27

Carburetor ........................................ 27

Clutch Pulley ........................................23

Fuse .................................................. 26

Hood RemovaVInstallatton ...........26

Motion Drive Belt

RemovaltReplacement ........... 24

Mower Drive Belt

RemovaVReplacement ............ 22

Mower Blade Drive Belt

RemovaVReplacement ............ 23

Mower Adjustment

Front4o-Back ..............................22

Side-tmSide ..................................21

Mower RemovalflnstaIlation ......... 21

Tire Care ...................................8,25

Slope Guide Sheet ................................ 63

Spark Plug(s) .............................................20

Specifications ..................................................... 3

Starting the Engine o:................................15

Steering Wheel .....................................7,24

Stopping the Tractor ......................... 13

Storage..........................................................28

Throttie Control Cabte Adjustment .........27

Tires ............................................ 8,18,25

Troubleshooting Chart ..................... 29-30

Transaxle ................................................ 19

Warranty ................................................3

Wiring Diagram ............................................32

Wiring Schematic ................................. 31

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ACCESSORUE$

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These accessories and attach ments were available through most Sears retail outlets and service centers when the tractor was purchased

Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE

SPARK PLUG

GAS CAN

ENGINE OIL FUEL STABILIZER

ATTACHMENTS

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MAINTENANCE

AIR FILTER

BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor, Many of these are listed beiow with brief explanations of how they can help you° This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available orfit your model Contact your nearest Sears store for the

accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching. AERATOR promotes deep root growth for a healthy lawn, Tapered

2_5-inch steel spikes mounted on tO-inch diameter discs puncture holesin soii at close intervals to let moisture soak in Steelweight tray

for increased penetration. BUMPER protects front end of tractor from damage.

CARTS make hauling easy Variety of sizes available, plus accesso*

ties such as side panel kits, tool caddy, cart cover, protective mat and dolly°

CORING AERATOR takes small plugs out of soil to allow moisture and nutrientstoreach grass roots, 36-inch swath. 24 hardenedsteel coringtips. 150 Ib°capacity weight tray.

DISC HARROW has 2 gangs of 4steel blades that angle from 10 to

20 degrees, 40 inches wide, Can hook2 units in tandem (Requires sleeve hitch)

DOZER BLADE removes snow; grades dirt, sand and gravel. 48 inches wide 17 inches high, clears44-inch pathwhen angled. Master lift control lever for operator ease_ Spr ng trip for snow removal on

uneven pavement; built-in float for blade to follow ground contour. Reversible, replaceable scraper barn(Use with tire chains and wheel

weights and/or rear drawbar weight.)

EASY OIL DRAIN VALVE makes oil changes easier, faster° FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of "scalping" on uneven terrain, GANG HITCH lets you tow 2 or 3 pulFbehtnd attachments at

once, such as sweepers, dethatchers, aerators (not for use with

rollers, carts or otherheavy attachments). MULCH RAKFJDETHATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup, Twenty spring tine teeth, Usefultoprepare bare areas for seeding, Available for frontor

rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING

TINE DETHATCHER covers36-inchwidepath andtossesthatchinto

large hopper Mounts behind tractor. PLOW turns soil 6 inches deep, cuts 104nch furrow. Crank adjust*

ment controlsdepth, 3-positionyokesetswidth,Heavy steellandside

for straight furrowing_ (Requires sleeve hitch)

RAMP TOPS AND FEET let you lead and unload tractor from a pickuptruck, Use with 2 x 8 or 2 x 10 lumber,

REAR GRADER BLADE is42 incheswideandoperatedfrom driver's seatr Reversible steel blade can be angledat 30 degrees for grading, Reverses for pushingsnow backwards. (Requires sleeve hitch.)

ROLLER for smoother lawnsurface. 36-inchwide, 18-inch diameter water-tight drum holds up to 390 fbs, of weight. Rounded edges

prevent harm to turf. Adjustable scraper automatically cleans drum.

SLEEVE CULTIVATOR is 43 inches wide. Prepares ground for

seeding, helps weed control Steel frame holds 5 adjustable sweeps, Adjusts vertically, horizontally, (Requires sleeve hitch.) Optional

accessory: steel furrow opener for wider openings for potatoes, corn, and other deep-seeded crops,

SLEEVE FLITCHfor use with master lift system, Single pin couples/ uncouples, SNOWTHROWER has 42-inch swath. Drum-type auger handles

powdery and wet]heavysnow Mounts easilywith simple pin arrange- ment, Discharge chute adjusts from tractor seat, 6-inch diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat.

(Use with chains and wheel weights and/or rear drawbar weighL) SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source, Includes booms for automatic

spraying and hand held Wandfor spot spraying. Wand has adjustable spray pattern For applying herbicides, insecticides, fungicidesand

liquid fertilizers. SPREADER/SEEDERS make seeding, fertilizing, and weed killing

easy. Broadcast spreaders are also useful for granular de-icers and sand.

SWEEPERS let you collect grass clippings and leaves. TILLER has 8 hpengine to prepare seed beds, cultivate, and compost

garden residue_ Chain-drive transmission, Six t 1-inch diameter one piece heat-treated steel tines. Tills 30qnch path. (Requires sleeve hitch.) Cruse 5 hp tow-behindTILLER with 36-inch swath to prepare seed beds, cultivate and compost garden residue. Tiller has its own

bui{Ffn lift and depth control system and does NOT requirea sleeve hitch. Fits any lawn, yard or garden tractor, Simply hook up to the tractordrawbar and gel Optional accessories for 5 hp til_erconvert

unit for dethatching, aerating, h{lling_o.without tools. TIRE CHAINS are heavy duty; closely spaced extra-large crosslinks

give smooth dde, outstanding traction, TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame,

ABS plastic top; clear plastic windshield offers 360 degree visibility.

Hinged metal doors with catch, Keeps operator warm and dry. Remove vinyl sides and windshields for use as sun protector in

summer. Optional accessories include- tinted/tempered solid safety glass wlndshield with hand operated wiper; 12-volt amber

caution light for mounting on cab top. VACS for powerful collection of heavy grass clippings and Leaves.

Optional wand attachment topick up debris inhard-to-reach places. VAC/CHIPPER includesa chipper-shredder.

WEIGHT BRACKET for drawbar for snow removai applications. Can

be mounted on front of tractor for plowing applications. Uses (1) 55 lb. weight. WHEEL WEIGHTS for rear wheels provide needed traction for snow

removal or dozing heavy materials,

CONTENTS OF E PACK

Parts Bag contents shown full size

(1) Shoulder Bolt 5/16+18

(1) Washer 17/32 x I-3/I6 x 12 Gauge

Parts packed separately in carton

Seat

Video

Cassette

Steering

Wheel

Steering

Sleeve

Mulcher

Plate

(2) Screws #10 x 5/8

(2) Washers 3/16 x 3/4 x 16 Gauge

(3) Retainer' Springs (double loop)

(2) Hex Bolts 114-20 x 3/4

(2) Lock Washers #t0

(2) Weld Nuts #10

(2) Hex Nuts 1/4-20

Manual

Parts bag contents not shown full size

(2) Shoulder/ /_"_/

Bolts | i(Z.__///

\ L,i!/(2) Gauge _Wheels

_(21 Fr;nt Link Assemblies

_ok

Assembiys

Parts Bag

(2) Washers 3/8 x 7/8 x 14 Gauge

(2) Center-

lock Nuts

(2) Keys

Ull

(2) Washers 9/32 x 5/8

x 16 Gauge

(2) Lock Washers 114

_ teering

Slope Sheet

Wheel Insert

Hill '1 II " ' I I I I I I I1'1' ' I ....................

ASSEMBLY

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Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor atl parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness,

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier_ Standard wrench sizes are listed°

(2) 7/16" wrenches (1) Tire pressure gauge (1) 9/16" wrench (1) Utility knife (1) 1/2" wrench (1) 3/4" socket w/drive ratchet

When right or left hand is mentioned in this manual,_it

means when you are in the operating position (seated

behind the steering wheel)°

TO REMOVE TRACTOR FROiVi CARTON

UNPACK CARTON

= Remove all accessible Ioose parts and parts cartons

from carton (See page 6)°

,, Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flat,

• Remove mower and packing materials. o Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFFSKmD

STEERING _ L,_- S_EER,NG ....

WHEEL _ t _ _11_rI

ADAPTER _l'[i_ /

I / _/ t

/ I i, I /

_ TEERING WHEEL

INSERT

_L HEX BOLT

_ LOCI(

,_/WASHER

*_' LARGE FLAT

STEERING

WHEEL

i_ / /STEERING

.:" _/ / SLEEVE

/ /

ATTACH STEERING WHEEL (See Fig. 1)

- Remove hex bolt, lock washer and large flat washer from steering shaft.

. Position front wheels of the tractor so they are pointing

straight forward.

o Slide the steering sleeve over the steering shaft.

= Position steering wheel so cross bars are horizontal

(left to right) and slide onto steering wheel adapter.

• Secure steering wheel to steering shaft with hex bolt,

lock washer and large flat washer previously removed.

Tighten securely.

• Snap steering wheel insert into center of steering

wheel.

. Remove protective materials from tractor hood and

grill°

IMPORTANT; CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID

FIG. 1

TO ROLL TRACTOR OFF SKID (See Opera- tion section for location and function of con-

trols)

• Press lift lever plunger and raise attachment tilt lever to its highest position.

o Release parking brake by depressing clutch/brake

pedal°

• Place freewheel control in freewheeling position to disengage transmission (See "TO TRANSPORT" in

the Operation section of this manual).

. Roll tractor backwards off skid.

ASSEMBLY

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HOW TO SET UP YOUR TRACTOR

CONNECT BA'R'ERY (See Fig. 2)

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CAUTION: Do not short battery termi-

nals by allowing a wrench or any other object to contact both terminals at the sametime. Before connecting battery,

remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden. tal grounding.

• Lifthood to raised position,, = Open terminal access doors, remove terminal protec-

tive caps and discard.

• If this battery is put into service after month and year indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps,

o First connect RED battery cable to positive (+) battery

terminal with hex bolt, flat washer, fock washer and hex

nut as shown. Tighten securely.

= Connect BLACK grounding cable to negative (-) bat-

tery terminal with remaining hex bott, fiat washer, lock washer and hex nut. Tighten securely,

o Close terminal access doors. Use terminal access doors for:

° inspection for secure connections (to tighten hard-

ware),

- Inspection for corrosion.

+ Testing battery+

= Jumping (if required),

= Periodic charging,

LOCK FLAT

HEX NUT WASHER WASHER

DISCARD TERM{NAL HEX PROTECTIVE CAPS BOLT

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob.

o Remove cardboard packing on seat pan. ° Place seat on seat pan and assemble shoulder bolt. = Assemble adjustment knob and fiat washer loosely,

Do not tighten,.

• Tighten shoulder bolt securely+ = Lower seat into operating position and sit on seat°

= Slide seat until a comfortable position isreached which

allows you to press clutch/brake pedal all the way down+

• Get off seat without moving its adjusted position,,

• Raise seat and tighten adjustment knob securely,,

FIG. 3

CHECK TIRE PRESSURE

The tires on you rtractor were overinftated at the factory for shipping purposes+ Correct tire pressure is important for

best cutting performance. = Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual,

FIG. 2

NEGATIVE

(BLACK) CABLE

POSITIVE

{RED)

CABLE

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted+ See '_TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual

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INSTALL MOWER AND DRIVE BELT (See °

Figs. 4 and 7)

Be sure tractor is on levet surface and mower suspension arms are raised with attachment lift control. Engage park- ing brake,

• Cut and remove ties securing anti-sway bar and belts, Swing anti-sway bar to left side of mower deck.

. Slide mower under tractor with discharge guard to right

side of tractor°

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES. INSTALL BELT INTO

ELECTRIC CLUTCH PULLEY GROOVE

• Install one front link in top hole of the R.H. front mower

bracket and RoHofront suspension bracket. Retain with two single loop retainer springs as shown°

. installsecond front linkin LoHofront suspension bracket

only and retain with single loop retainer spring as shown,,

= Turn height adjustment knob counterclockwise until it

stops.

o Lower mower linkage with attachment lift control, o Place the L°H. suspension arm on inward pointing deck

pin, If necessary, rock and raise front of mower to align deck pin with the hole in suspension arm. Retain with double loop retainer spring with loops down as shown.

• Slide left side of mower back and install the unattached front link in top hole of the LoH_front mower bracket

Retain with single loop retainer spring as shown.

Place the R.H. suspension arm on inward pointing deck pin. If necessary, rock and raise front of mower to align deck pin with the hole in suspension arm, Retain with double Ioop retainer spring with loops

down as shown.

Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring,

Turn height adjustment knob clockwise to remove slack from mower suspension.

Raise mower to highest position..

Assemble gauge wheels (See "TO ADJUST GAUGE WHEELS" in the Operation section of this manual).

CHECK MOWER LEVELNESS

For best cutting resuIts, mower should be properly leveled. See 'q-O LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual°

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figu res that are shown for replacing motion, mower ddve, and mower blade drive belts in the Service and

Adjustments section of this manual. Verify that the belts are routed correctiy,_

FRONT

,SUSPENSION

ELECTRIC

CLUTCH

BRACKETS

SHOULDER BOLT

GAUGE WHEEL

_8 WASHER

USE PLIERS FOR

RETAINERSPRINGS

DOUBLELOOP RETAINER SPRING

CHASSIS (Inwa_ pointing

BRACKET deckplns)

318-t6 CENTER

LOCKNUT

DOUBLELOOP RETAINER

SPRING ANTI-SWAY

BAR

IDLER /

PULLEY

SUSPENSION ARMS

FRONT MOWER

BRACKET

FRONT LINK

SINGLE LOOP RETAINER

SPRINGS

DISCHARGEGUARD

FIG. 4

INSTALL IVlULCHER PLATE (See Figs. 5 and 6)

o Install two latch hooks to mulcher plate using screw,

washer, loci<washer, and weld nut as shown,

NOTE: Pre_assemble weld nut to latch hook by inserting weld nut from the top with hook pointing dowm

° Tighten hardware securely. o Raise and hold deflector shield in upright position. o Place front of mulcher plate over front of mower deck

opening and slide into place, as showno

• Hook front latch into hole on front of mower deck. = Hook rear latch into hole on back of mower deck.

DEFLECTOR SHIELD

CAUTION: Do not remove discharge guard from mower. Raise and hold

guard when attaching mulcher plate and allow it to rest on plate while in

operation- _.................

TO CONVERT TO BAGGING OR DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory.

NOTE: tt is not necessary to change blades.. The mulcher blades are designed for discharging and bagging also

HOOK POINTS

WELDNUT / \ DOWN

LOCK \_ _

WELD.

NUT _,_ SCREW

LATCH

WASHER

MULCHER PLATE

WASHER

HOOK

LOCK WELD WASHER NUT

WASHER

\_--'SCREW

FIG. 5

"_ LATCH

HOOKS

FIG. 6

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM

THIS QUALITY PRODUCT

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ All assembly instructions have been completed. ,/ No remaining loose parts in carton.

,/ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps). v" Seat is adjusted comfortably and tightened securely. ,/ Atl tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

v" Check mower'and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

v" Check wiring. See that all connections are still secure

and wires are properly clamped°

,/ Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

,/ Engine oil is at proper level° ,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline°

J" Become familiar with all controls - their location and

function. Operate them before you start the engine.

.i Be sure brake system is in safe operating condition. ,/ It is important to purge the transmission before operat-

ing your tractor for the first time. Follow proper starting

and transmission purging instructions (See "TO START

ENGINE and PURGE TRANSMISSION in Opera-

tion section of this manual).

i ilu,,q.............. r t,,,,/ . , , ,i i ........ i,u,,,,n,, '

OPERATUON

i, i i, n u ,,,q

These symbols may appear on your tractor or in literature supplied with the product° Learn and understand they meaning,

BATTERY CAUTION OR REVERSE

WARNING

ENGINE ON

ENGINE OFF OILPRESSURE

FUEL

CHOKE

MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

FORWARD FAST SLOW

CLUTCH LIGHTS ON LIGHTS OFF

LOCK LOCKED

REVERSE NEUTRAL

MOWER LIFT

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCHENGAGED

HIGH LOW

ATTACHMENT

CLUTCH DISENGAGED

HYDROSTATIC FREE WHEEL

'11

PARKING BRAKE

IGNITION

(Hydro Models only)

OPERATmON

i lU Ull ,, ii,Ulll ii,ll

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments= Save this manual for future reference,

AMMETER ATTACHMENT LIGHT SWITCH

CLUTCH SWITCH

CHOKE CONTROL

THROTTLE CONTRO_L_

LIFT'LEVER PLUNGER

CLUTCH/BRAKE PEDAL

HEIGHT ADJUSTMENT KNOB

FREE WHEEL CONTROL

LIFT LEVER

• PARKING BRAKE

LEVER

MOTION CONTROL

APPROX, SPEEDS:

3 MPH

LEVER

Our tractors conform to the safety standards of the American Nationai Standards Institute.

AMMETER - Indicates charging (+) or discharging (-) of battery°

ATTACHMENT CLUTCH SWITCH - Used to engage the mower' blades or other attachments mounted to your trac-

tor. CHOKE CONTROL - Used when starting a cold engine, CLUTCH/BRAKE PEDAL - Used for declutching and

braking the tractor and starting the engine. FREEWHEEL CONTROL - Disengages transmission for

pushing or slowly towing the tractor with the engine off,

FIG. 7

HEIGHT ADJUSTMENT KNOB- Used to adjust the mower

cutting heighL IGNITION SWITCH - Used for starting and stopping the

engine_ LIFT LEVER PLUNGER - Used to release attachment lift

lever when changing its position.

LIGHT SWITCH - Turns the headlights on and off,. MOTION CONTROL LEVER - Selects the speed and

direction of the tractor',,

PARKING BRAKE LEVER - Locks clutch/brake pedal into

the brake position,

......... ,,,, ......................

OPERATUON

' ,ll i i N,ill i ,1,11,111

in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the

i The operation of any tractor can result in foreign objects thrown into the eyes, which can result

I I I ...... I "'1111'1 .....................

spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR NOTE: Under certain conditions when tractor is standing

TO SET PARKING BRAKE (See Fig. 8)

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking brake will shut off the engine.

• Depress clutch/brake pedal into full "BRAKE" position and hold.

= Place parking brake lever in "ENGAGED" position and

release pressure from clutch/brake pedal° Pedal should remain in BRAKE position. Make sure parking brake

will hold tractor secure.

PUSH IN TO ATTACHMENT CLUTCH

THROTTLE "DISENGAGE" SWITCH PULL OUT TO CONTROL LEVER

CHOKE CONTROL

CLUTCH/BRAKE PEDAL"BRAKE"

_OSITION

HEIGHT

"DRIVE" ADJUSTMENT PARKING POSITION KNOB BRAKE

STOPPING (See Fig. 8)

MOWER BLADES -

= Move attachment clutch switch to "DISENGAGED"

position,

GROUND DRIVE -

• Depress clutch/brake pedal into full "BRAKE" position.

• Move motion control lever to neutral (N) position° IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED

ENGINE -

. Move throttle control to slow (,¢_) position,

NOTE: Failure to move throttle control to slow (,¢_) position and allowing engine to idle before stopping may

cause engine to "backfire". ° Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent unauthorized use,

° Never use choke to stop engine°

1,,,,,1,, i ,,i ,, ii '"Hi,M= ....... 1'""1'1 .....

........ ,, ,,,,,,,,,,,,,,,,,,,_,,,_,_, .

idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

CAUTION" Always stop tractor com- pletely, as described above, before leav- ing the operator's position; to empty

grass catcher, etc_

TO USE CHOKE CONTROL (See Fig. 8)

Use choke control whenever you are starting a cold engine° Do not use to start a warm engine_

° To engage choke control, pull knob out. Slowly push

knob in to disengage.

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle, . Operating engine at less than full throttle reduces the

battery charging rate.

° Full throttle offers the best bagging and mower perfor-

mange°

IGNITION

TO MOVE FORWARD AND BACKWARD (See Fig. 8)

The direction and speed of movement iscontrolled by the motion control lever.

MOTION CONTROL

LEVER

• Start tractor with motion control lever in neutral (N)

position.

° Release parking brake and clutch/brake pedal o Slowly move motion control lever to desired position°

"DISENGAGED .... ENGAGED"

POSITION POSITION

FIG. 8

TO ADJUST MOWER CUTTING HEIGHT

(See Fig, 8)

The cutting height is controlled byturning the height adjust- ment knob in desired direction_

. Turn knob clockwise (F-x) to raise cutting height.

• Turn knob counterclockwise (v-_)to lower cutting height.

The cutting height range is approximately 1-1/2" to 4-1/2", The heights are measured from the ground to the blade tip

with the engine not running° These heights are approxi- mate and may vary depending upon soi! conditions, height of grass and types of grass being mowed.

° The average lawn should be cut to approximately 2_1/2

inches during the cool season and to over 3 inches during hot months° For healthier and better looking

lawns, mow often and after moderate growth_

° For best cutting performance grass over 6 inches in

height should be mowed twice. Make the first cut relatively high; the second to desired height°

,',I'_

, ,,11,1i ........

OPERATION

TO ADJUST GAUGE WHEELS (See Fig. 9)

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height

in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain

conditions.

• Adjust gauge wheels with tractor on a fiat leve! surface. o Adjust mower to desired cutting height (See "TO AD-

JUST MOWER CUTTING HEIGHT" in the Operation

section of this manual).

o With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off the ground Install gauge wheel in appropriate hole with

shoulder bolt, 3/8 washer, and 3/8-16 locknut and tighten secureIy,

,, Repeat for opposite side installing gauge wheel in

same adjustment hoteo

GUAGE WHEEL

MOUNTING

3/8_16 _"_"

LOCKNUT

3t8 WASHER

GAUGE WHEEL

FIG. 9

TO OPERATE MOWER (See Figs. 7 and 8)

You rtractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine°

o Select desired height of cut.

= Lower mower with attachment lift control. * Start mower blades by engaging attachment clutch

control

° TO STOP MOWER BLADES- disengage attachment

clutch control,

SHOULDER BOLT

TO OPERATE ON HILLS

I _ CAUTIONi D0n'0tdriveup°rd°wn I

o Choose the slowest speed before starting up or down

hills.

= Avoid stopping or changing speed on hitls_ = If slowing is necessary, move throttle control lever to

slower position.

= Ifstopping isabsolutely necessary, push clutch/brake

_edal quickly to brake position and engage parking

= Move motion control lever to neutral (N) position_ IMPORTANT; THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.

o To_estart movement, slowly release parking brake and

clutch/brake pedal

= Slowly move motion control lever to slowest setting. ° Make all turns slowly.

TO TRANSPORT (See Figs. 7 and 11)

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling

position° Free wheel control is located at the rear drawbar of tractor.

o Raise attachment lift to highest position with attach-

ment lift control

o Remove retainer spring from freewheel control rod. = Push control rod in to disengage transmission and

reinsert retainer' spring into control rod hole now on

back side of the bracket°

o Do not push or tow tractor at more than two (2) MPH. o To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed

and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

hills with slopes greater than 15° and do not drive across any slope,

rake.

DISCHARGE GUARD

FIG. 10 14

FIG. 11

,== = , ===,

OPERATmON

t , i i ,,u,uHn ....... nnl

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 12)

• The engine in your tractor has been shipped, from the factory, already filled with summer weight oil

. Check engine oil with tractor on level ground. o Remove oil fill cap/dipstick and wipe clean, reinsert the

dipstick and push itall the way down into the tube, wait for a few seconds, remove and read oil level, If

necessary, add oil until "FULL" mark on dipstick is reached_ Do not overfill

• For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual).

o To change engine oil, see the Customer Responsibili-

ties section in this manual.

ENGINE OIL FILL CAP/DIPSTICK

FIG. 12

ADD GASOLINE

° Fil! fuel tank. Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane. (Use of Ieaded gasoline will increase carbon and lead oxide deposits

and reduce valve iife)o Do not mix oil with gasoline.

Purchase fuel inquantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage° To avoid engine

problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

= im um i H

filler neck. Do not overfill. Wipe off any

l& AUTION: Fill to bottom of gas tank I

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE (See Fig. 8)

When starting the engine for the first time or ifthe engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine° ,, Be sure freewheel control is in the transmission en-

gaged position.

o Sit on seat in operating position, depress clutch/brake

pedal and set parking brake_

• Place motion control lever in neutral (N) position.. o Move attachment clutch to "DISENGAGED" position.

o Move throttle control to fast (_) position o Pull choke control out for a cold engine start attempt,

For a warm engine start attempt the choke control may not be needed.

Note: Before starting, read the warm and cold starting procedures below.

= Insertkeyinto ignition and turn keyciockwiseto"START"

position and release key as soon as engine starts. Do not run starter continuously for more than fifteen sec- onds per minute, tf the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke controf out and retry.

WARM WEATHER STARTING (50° F and above) o When engine starts, slowly push choke controlin until

the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in

slowly.

o The attachments and ground drive can now be used. If

the engine does not accept the load, restart the engine and allow itto warm up for one minute using the choke

as described above.

COLD WEATHER STARTING (50 ° F and below) o When engine starts, slowly push choke control in until

the engine begins to run smoothly° Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. if the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in

slowly_ This may require an engine warm-up period from several seconds to several minutes, depending on the temperature,.

HYDROSTATIC TRANSMISSION WARM UP

,, Before driving the unit in cold weather, the transmis-

sion should be warmed up as follows:

o The attachments can be used during the engine warm*

and may require the choke control be pulled out slightly,

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F)the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual.

• Be sure the tractor is on level ground. o Place the motion control lever in neutral.

Release the parking brake and let the clutch/brake sIowly return to operating position.

• Allow one minute for transmission to warm up This can be done during the engine warm up

period,,

up period after the transmission has been warmed up

, ;,,,,;,,_,;_,_ .....i,,-m, ii ....

OPERATUON

PURGE TRANSMISSION = tf grass is extremely tail, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

i ._, CAUTION: Never engage or disengage I

_ freewheel lever while the engine is run-

To ensure proper operation and performance, it is recom-

mended that the transmission be purged befoi'e operating

tractor for the first time. This procedure will remove any trapped air inside the transmission which may have devel- oped during shipping of your tractor_

IMPORTANT" SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION

BEFORE OPERATING THE TRACTOR_

= Place tractor safely on level surface with engine offand

parking brake set..

o Disengage transmission by placing freewheel control

in freewheeling position (See "TO TRANSPORT" in

this section of manual).

, Sitting !nthe tractor seat, start engine. After the engine

isrunning, move throttle control to slow (,_) position.

With motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal.

° Move motion control lever to full forward position and

hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds.. Repeat this

procedure three {3) times.

NOTE: During this procedure there will be no movement of

drive wheels. The airis being removed from hydraulic ddve system.

o Move motion control lever to neutral (N) position. Shut-

off engine and set parking brake,

, Engage transmission by placing freewht_e! control in

driving position (See "T'OTRANSPORT" inthis section of manual)..

o Sitting in the tractor seat, start engine. After the engine

is running, move throttle control to half (1/2) speed_ With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

• Slowly move motion control lever forward, after the tractor moves approximately five (5)feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3)

times.

- Your tractor' is now purged and now ready for normal

operation.

MOWgNG TBPS

, Tire chainscannot be used when the mower housing is

attached to tractor.

= Mower should be properly leveled for best mowing

performance. See ''TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

o The left hand side of mower should be used for trim-

ming.

o Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the

tractor'. This will result in a more even distribution of clippings and more uniform cutting.

o When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs, fences, driveways, etc. After one or'two rounds, mow in the opposite direction making left hand turns until

finished (See Fig.. 13).

pings. Make first cut relatively high; the second to the desired heightv

. Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps_ Atlow grass to dry before mowing.

o Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis- charge of material, Regulate ground speed by select-

ing a low enough gear' to give the mower cutting performance as well as the quality of cut desired,

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

,%, ,_

_ J

FIG. 13

MULCHING E/lOWiNG T_PS

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH.. CLEAN AFTER EACH USE.

° The special mulching blade will recut the grass clip-

pings many times and reduce them in size so that as they fall onto the lawn they will disperse intothe grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the

blades_

. Avoidcuttingyourlawnwhenitiswet. Wetgrasstends

to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area wilt not be exposed to the direct sun.

For'best results, adjust the mower cutting height sothat the mower cuts off only the top one-third of the grass blades (See Fig. 14),.For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.

o Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to com- pletely hide the clippings. When doing a second cut,

mow across or perpendicular to the first cut path.

° Change your' cutting pattern from week to week. Mow

north to south one week then change to east to west the next week. This wiil help prevent matting and graining

of the lawn.

MAX 113

F1G. 14

CUSTOMER RESPONSUBILnTIES

, i,, i , i ......... " ii ii i .......... i,,i,,,Ii ,,,,,u,w

MAINTENANCE SCHEDULE /__//_o_'_ S

AS YOU COMPLETE /_./_ _ _,_,_,_j-_._O'_'__"

REGULAR SERVICE........ /_/'_4__SERV1CE DATE s

Chec__kkBrake Operation ......6f , 6#4 :

Check Tire Pressure 644

T Check for Loose Fasteners 6/

SharpentReptace Mower Biades Lubrication Chart

C .........

T Che'ckBattery Leve!/Recharge ..........

0 Clean Battery and Terminals ............

R CheckTransaxle Cooling

L,Adjust B!,adeBelt(s) Tension

Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level Change Engine Oil

6/ 6/ .......

6/ .......... 6/

6/,

_1,2,3

NE clean Air Filter ....Clean Air Screen

G Inspec! Muffler/S,P,ark,Arrester

I Replace Oil Filter (If equipped)

N-clean Engine Cooling Fins

Replace Spark Plug Replace Air F,ilte,rpaper Cartridge

Replace Fuel Filter

1 - Change more often when operellng under a heavy load or In high ambient temperatures 2 - Service more often when operating in dirty or dusty conditions 3 - tf equipped with oil filter, change ell every 50 hours

4 - Replace blades more often when mowing tn sandy soil

,,, ,:, ,,,,,,,

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence_ To

receive full value from the warranty, operator must maintain

tractor as instructed in this manual. Some adjustments will need to be made periodically to

properly maintain your tractor.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season_

. Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better and last longer°

6/2

6/ 6/

5 - 1!equipped wilh adjustable system

6 - Net required i! equipped wilh maintenance4_'ee batlery 7 - Tighten front axle pivot bolt to 35 It -Ibs maximum

Do not overiighten

LUBRICATION CHART

(I_T|E ROD BALL JOINTS

® ®

BEARING ZERK BEARING ZERK

®STEERING

SECTOR GEAR

TEETH

ENGINE ®

BEFORE EACH USE

• Check engine oil level. ° Check brake operation°

• Checktire pressure. . Check for loose fasteners.

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI- CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATiNG BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, Pew- DERED GRAPHITE TYPE LUBRICANT SPARINGLY

(_) SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATE) ® GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

....... -- _ m , ,,,, ,,,, .... =

CUSTOMER RESPONSmB L T ES

TRACTOR

Always observe safety rules when performing any mainte _ nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear', then brake must beadjusted.

(See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual).

TIRES

o Maintain proper air pressure in ail tires (See "PROD--

UCT SPECIFICATIONS" on page 3 of this manuat)_

= Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber_

• Avoid stumps, stones, deep ruts, sharp objects and other' hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent fiat tires due to slow leaks, tire sealam may be purchased from your local parts dealer.. Tire sealant also prevents tire dry rot and

corrosion. BLADE CARE

For best results mower blades must be kept sharp, Re- place bent or damaged blades°

TO SHARPEN 8LADE (See Fig. 16)

Care should be taken to keep the blade balanced. An unbalanced blade wili cause excessive vibration and even-

tual damage to mower and engine

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower,

o To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer (When using a cone balancer, follow the instructions supplied with bal- ancer) o

• Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground. !f blade is balanced, it should remain in a horizontal

position, if either end of the b!ade rnoves downward, sharpen the he_,.Jyend unti] the blade is balanced

NOTE: Do not us_:,3nai! for balancing blade. The lobes of

he cenler hole rn;,y appear to be centered, but are not.

CENT2R HOLE / ,

518" BOLT

OR PIN

BLADE

BLADE REMOVAL (See Fig. 15)

o Raise mower' to highest position to allow access to

blades.

- Remove hex bolt, lockwasher and flat washer secudng blade.

= lnstatl new or resharpened blade with trailing edge up

towards deck as shown.

o Reassemble hex bolt, lock washer and flat washer in

exact Order'as shown..

, Tighten bolt securely (30_35 Ft. Lbs. torque). IMPORTANT: BLADE BOLT ISGRADE 8 HEAT TREATED

NOTE: We do not recommend sharpening blade -but ifyou

do, be sure the blade is balanced

BLADE

HEX BOLT (GRADE 8)

*A GRADE 8 HEAT TREATED BOLT CAN BE

tDENT'IFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 15

MANDREL

ASSEMBLY

TRAILING

EDGEUP

FIG. 16

BA'FI'ERY

Your tractor has a battery charging system which is suffF cient for normal use However, periodic charging of the

battery with an automotive charger will extend its Iife_ o Keep battery and terminals clean. ', Keep battery bolts tight°

o Keep smallvent holes open. o Recharge at 6-10 amperes for 1 hour.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power'. ° Remove terminal guar& ,, Disconnect BLACK battery cable first then RED

battery cable and remove battery from tractor° Rinse the battery with plain water and dry.

• Clean terrninals and batterycable ends withwire brush until bright.

o Coat terminals with grease or petroleum jelly.. , Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual).

ii ,l= = ..........................

=,==,,, = '='HI'=IHr'

TRANSAXLE COOLING

The fan and cooling fins of transmission should be kept

clean to assure proper cooling. Do not attempt to clean fan or transmission while engine is

running or while the transmission is hot. To prevent

possible damage to seals, no not use high pressure water or steam to clean transaxle.

, Inspect cooling fan to be sure fan blades are intact and

clean.

o inspect cooling fins for dirt, grass clippings and other

materials° To prevent damage to seals, do not use

compressed air or high pressure sprayer.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte-

nance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your

nearest authorized service center/department.

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear_

i i i1= i, i== ............

BILITIES

TO CHANGE ENGINE OIL (See Fig.17) Determine temperature range expected before oil change,

All oil must meet API service classification SF or SG, ', Be sure tractor is on level surface_

• Oil will drain more freely when warm. ,, Catch oil in a suitable container.

,, Remove oil fill cap/dipsticko Be careful not to allow dirt

to enter the engine when changing oil..

o Remove drain plug. = After oil has drained completely, replace oil drain plug

and tighten securely°

• Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this manual.

• Use gauge on oil fill cap/dipstick for checking level. Be

sure dipstick is in all the way for accurate reading. Keep od at "FULL" line on dipstick_

OILDRAINPLUG

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SForSG. Setect theoil'sSAEviscositygrade

according to your expected operating temperature,

SAE VISCOSITY GRADES

_F "20 _ 0Q _0 _ 32" 40" 60 _ 80" t00 _

_'C -30" -20= -I0 ° 10= 20= 30° 40°

TEMp,E,FI/_RE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc°) improve starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used above

32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil

Change the oil after the first two hours of operation and every 50 hours thereafter or at least once a year if the

tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation° Tighten oil fill cap/dipstick securely each time you check the oil level°

ENGINEOIL FILLER CAP/DIPSTICK

FIG. 17

CLEAN AIR SCREEN (See Fig. 18)

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating, Clean witha wire brush

or compressed air to remove dirt and stubborn dried gum fibers.

, Hu,,, i i

CUSTOMIE ESPON B LWT ES

ENGINE COOLING FINS (See Fig. 18)

Remove any dust, dirt or oil from engine cooling fins to

prevent engine damage from overheating. Engine blower housing must be removed. Remove side panels and hood

(See''TO REMOVE HOOD AND GRILLASSEMBLY" in the Service and Adjustments section of this manuaio)

AIR SCREEN

COOLING FINS (BOTH SIDES)

FIG. 18

AIR FILTER (See Fig. 19)

Your engine will not run properly using a dirty air fHtero Clean the foam pre-cleaner after every 25 ho,urs of opera- tion or every season. Service paper cartridge every 100

hours of operation or every season, whichever occurs first. Service air cleaner more often under' dusty conditions° , Removewing nut and cover.

• Removeseal and cartridge plate° TO SERVICE PRE-CLEANER o Slide foam pre-cleaner off cartridge° ° Wash it in liquid detergent and water°

• Squeeze it dry in a clean cloth° o Saturate it in engine oil Wrap it in clean, absorbent

cloth and squeeze to remove excess oil.

TO SERVICE CARTRIDGE ° Gently tap the flat side of the paper cartridge to dis-

lodge dirt° Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge°

Replace a dirty, bent, or damaged cartridge.

o Reinstall the pre-cleaner (cleaned and oiled) over the

paper cartridge.

° Reassemble air cleaner, cartridge plate, and seal. o install the air cleaner cover and wing nut. Tighten wing

nut 1/2 turnto 1fulltum after nutcontactscover. Donot overtighteno

__'LL-'_'--.-.._=_.WINGNUT

COVER _-_.__

SEAL

FOAM ""F _" _CARTRIDGE

FIG. 19

ENGINE OIL F_L'rER

Replace the engine oil filter every season or every other oil

change if the tractor is used more than 100 hours in one year.

MUFFLER Inspectand replace corroded muffler and spark arrester (if

equipped) as itcould create a fire hazard and/or damage,

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever occursfirst. Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" on page 3 of this manual.

IN-UNE FUEL FILTER (See Fig, 20)

The fuel filter should be replaced once each season, If fuel filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required.

,, With engine cool, remove filter and plug fuel line

sections.

o Place new fuel filter in position in fuel line with arrow

pointing towards carburetor'=

o Be sure there are no fuel line leaks and clamps are

properly positioned.

= immediately wipe up any spilled gasoline.

, CLAMP

CLAMP FUEL FILTER

FIG. 20

CLEANING

o Clean engine, battery, seat, finish, etc. of all foreign

matter°

,, Keep finished surfaces and wheels free of all gasoline,

oil, etc. o Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water out. Water in engine can result in a shortened engine lifeo

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