Craftsman 917258694 Owner’s Manual
SW/ARS
CRaFTSMaN°
MODEL NUMBER 917.258694 OWNER'SMANUAL
• Assembly
• Operation
• Customer Responsibilities
• Service and Adjustments
• Repair Parts
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
CAUTION: Read and follow all safety rules and instructions before operating this equipment.
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH,
SAFETY RULES
I. GENERAL OPERATION
" Read, understand, and fellow all instructions in the manual
and on the machine before starting.
• Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
, Be sure the area is clear of other people before mowing. Stop
machine if anyone enters the area.
• Never carry passengers.
• Do not mow in.reverse unless absolutely necessary. Always
look down and behind before and while backing.
• Be aware of the mower discharge direction and do not point
it at anyone, Do not operate the mower without either the
entire grass catcher or the guard in place.
• Slow down before turning.
• Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting.
• Turn off blades when net mowing.
• Stop engine before removing grass catcher or unclogging
chute.
• Mow only in daylight or good artificial light.
• Do not operate the machine while under the influence of
alcohol or drugs.
• Watch for traffic when operating near or crossing roadways.
• Use extra care when loading or unloading the machine into
a trailer or truck.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tipover accidents, which can result Jnsevere injuryordeath.
All slopes require extra caution. If you cannot back up the
slope or if you feel uneasy on it, do not mow it.
DO:
- Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
• Use stow speed. Choose a low gear so that you will not have
to stop or shift while on the slope.
• Follow the manufacturer's recommendations for whee!
weights or counterweights to improve stability.
• Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
• Keep all movement on the slopes slow and gradual. Do not
make sudden changes in speed or direction.
• Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.
DO NOT:
= Do not turn on slopes unless necessary, and then, turn s_owly
and gradually downhill, if possible.
• Do not mow near drop-otis, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.
• Do not mow on wet grass. Reduced traction could cause
sliding.
• Do not try to stabilize the machine by putting your foot on the
ground.
• Do not use grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
machine and the mowing activity, Never assume that
children will remain where you last saw them.
• Keep children out of the mowing area and under the watchful
care of another responsible adult.
• Be alert and turn machine off it children enter the area,
• Before and when backing, look behind and downfor smalt
children.
• Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV.
SERVICE
Use extra care inhandling gasoline and other fuels. They are
flammable and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. De not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
Never run a machine inside a closed area,
Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition.
m
Never tamper with safety devices. Check their proper
operation regularly.
Keep machine free of grass, leaves, or other debds build-up.
Clean oil or fue! spillage. Allow machine to cool before
storing,
Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine running,
Grass catchercomponents are subject to wear, damage, and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when nec-
essary.
Mower biades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them.
o
Check brake operation frequently. Adjust and service as
required.
Look for this symbol to point out im-
portant safety precautions. It means
CAUTION!!! BECOMEALERTH! YOUR
SAFETY IS INVOLVED.
CAUTION: Always disconnect spark plug
wire and place wire where it cannot contact
spark plug in order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs.
The engine exhaust from this product con-
tains chemicals known to the State of Califor-
nia to cause cancer, birth defects, or other
reproductive harm.
2
CONGRATULATIONS on your purchase of a Sears
Tractor. It has been designed, engineered and manufac-
tured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center/Department. We have competent, well-
trained technicians and the proper tools to service or repair
this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".
MODEL
NUMBER 917.258694
SERIAL
NUMBER
DATEOFPURCHASE
THE MODEL AND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT.
YOUSHOULDRECORDBOTHSERIALNUMBERAND
DATE OF PURCHASE AND KEEPIN A SAFE PLACE
FOR FUTURE REFERENCE.
PRODUCT SPECIFICATIONS
HORSEPOWER: i8,0
GASOLINE CAPACITY 3.5 GALLONS
AND TYPE: UNLEADED REGULAR
OIL TYPE (AP!-SF/SG/SH): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: W/FILTER: 42 HNTS
W/O F_LTER: 3,7 PINTS
SPARK PLUG: CHAMPION RC12YC
GAP: .025")
VALVE CLEARANCE: NOT ADJUSTABLE
GROUND SPEED (MPH): FORWARD: 5.5
REVERSE: 2.4
TIRE PRESSURE: FRONT: 14 PS_
REAR: 10 PSI
CHARGING SYSTEM: 15 AMPS @ 3600 RPM
BATTERY: AMP/HR; 30
MIN. CCA: 240
CASE SIZE: U1R
BLADE BOLT TORQUE: 27-.35 F-T. LBS.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod-
uct. Contact your nearest Sears store for details.
CUSTOMER RESPONSWBILITIES
• Read and observe the safety rules.
- Followa regular schedule in maintaining, caring for and
using your tractor.
• Follow the instructions under "Customer Responsibili-
ties" and "Storage" sections of this owner's manual.
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any). If a spark attester is used, it should be maintained
in effective working order by the operator.
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code)°
Other states may have similar laws. Federal laws apply on
federal lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual).
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMEN1 °
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according
to the instructions in the owner's manual, Sears will repair or repmace,free of charge, any parts found to be defective in material or
workmanship.
This Warranty does not cover:
- Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, betts, etc.
• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
, Repairs necessary because of operator abuse, negligence, improper storage or accident or the tailure to maintain the
equipment according to the instructions contained in the owner's manual.
Riding equipment used for commercial or rental purposes.
LtM|TED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or
workmanship and our testing determines the battery witl not hold a charge, Sears will replace the battery at no charge.
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM
THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RmDING EQUIPMENT TO
YOUR NEAREST SEARS SERVICE CENq'ER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS
FROM THE DATE OF PURCHASE BUT A STANDARD TRiP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY
WHILE THIS PRODUCT IS iN THE UNITED STATES.
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179
TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 16-19
WARRANTY .................................................................. 3
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY .............................................................. 7-10
OPERATION ........................................................... 11-15
INDEX
A
Accessories .......................................... 5
Adjustments:
Brake ............................................ 23
Carburetor .................................... 25
Mowe
Front-To-Back ......................... 21
Side-To*Side ........................... 20
Throttle Control Cable .................. 25
Air Filter, Engine .................................. 18
Air Screen, Engine .............................. t9
Assembly .......................................... 7-t0
B
Battery:
Charging ........................................ 8
Cleaning ....................................... 17
Starting with Weak Battery .......... 24
Storage ........................................ 26
Terminals ..................................... 16
Belt:
Motion Drive
Removal/Replacement ........... 23
Mower Belt(s)
Remova!/Replacement ........... 22
Blade:
Sharpening .................................. 17
Replacement ................................ 17
Brake Adjustment ................................ 22
C
Carburetor Adjustment ........................ 25
Controls, Tractor ................................. t 1
Customer Responsibilities ............. 16-19
Engine:
Air Filter .................................... 18
Air Screen ................................ 18
Cooling Fins ............................. 18
Engine Oil ........................... 14,18
Fue! Filter ................................. 19
Spark Ptug(s) ........................... 19
Tractor:
Battery ...................................... 17
Blade ........................................ 17
Lubrication Chart ..................... 16
Maintenance Schedule ............ 16
Tire Care .......................... 8,17,23
Transaxle ................................. 18
Cutting Height, Mower ........................ 13
E
Electrical:
interlocks and Relays .................. 24
Schematic .................................... 29
Widng Diagram ............................ 30
Engine:
Air Filter ........................................ 18
Air Screen .................................... 19
Cooling Fins ................................. t8
Oil Change ................................... 18
Oil Level ....................................... 14
Oil Type ................................... 14,18
Preparation .................................. 14
Repair Parts ............................ 48-57
Starting ......................................... 15
Storage ........................................ 26
Filter:
Air Filter ........................................ 18
Fuel .............................................. 19
Fuel:
Type ............................................. 14
Storage ........................................ 26
Fuse .................................................... 24
Hood Removal/Installation .................. 24
Leveling Mower Deck .......................... 20
Lubricatipn:
Chart ............................................ 16
Engine .......................................... 18
Maintenance Schedule ....................... 16
Mower:
Adjustment, Front-to-Back ........... 21
Adjustment, Side-to-Side ............. 20
Blade Replacement ..................... 17
Blade Sharpening ........................ 17
Cutting Height .............................. 13
Installation .................................... 20
Operation ..................................... 14
Removal ....................................... 20
Mowing Tips ........................................ 15
Muffler ................................................. 19
Spark Arrester ........................... 3,38
Oil:
Cold Weather Conditions ........ 14,18
Engine .......................................... 18
Storage ........................................ 26
Operation ....................................... 11-15
MAINTENANCE SCHEDULE ...................................... =
SERVICE AND ADJUSTMENTS ............................ 20°;
STORAGE ................................................................... ;
TROUBLESHOOTING ............................................ 27-;
REPAIR PARTS =TRACTOR ................................. 30-4
REPAIR PARTS - ENGINE .................................... 48°5
PARTS ORDERING/SERVICE ................ BACK COVE
Operating Mower ................................ 1
Options:
Accessories ....................................
Spark Arrester .............. .i........... 3,3_
P
Parking Brake ................................ 12=t,1
Parts Bag ..............................................
Parts, Replacement/Repair ............ 30-41;
Product Specifications .......................... .!
F
Repair Parts ................................... 30-47
R
S
Safety Rules .......:.................................. 2
Seat ....................................................... 8
Service and Adjustments ............... 20-25
Carburetor .................................... 25
H
L
M
Fuse ............................................. 24
Hood Removal/_nstallation ........... 24
Motion Drive Belt
Removal/Replacement ........... 23
Mower Bett(s)
Removal/Replacement ........... 22
Mower Adjustment
Front-to-Back .......................... 21
Side-to-Side ............................ 20
Mower Removal/Installation ......... 20
Tire Care .............................. 8,17,23
Slope Guide Sheet .............................. 59
Spark Plug(s) ...................................... 19
Specifications ........................................ 3
Starting the Engine ........................ 14-15
Steering Wheel ................................ 7,23
Stopping the Tractor ........................... 13
Storage ................................................ 26
T
Throttle Control Cable Adjustment ...... 25
Tires ............................................ 8,17,23
Troubleshooting Chart ................... 27-28
O
Transaxle ............................................ 18
W
Warranty ................................................ 3
Wiring Diagram ................................... 30
Wiring Schematic ................................ 29
ACCESSO ATTACHMENTS
• Theseaccess_riesandattachmentswereavailab_ethr_ughm_stSear_retai_tietsandservicecenterswhenthetract_rwasp_rchased*
Most Sears stores can order these items for you when you provide the model number of your tractor.
ENGINE MAINTENANCE
SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER BLADES BELTS
PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help
you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit your model, Contact your nearest Sears store for the
accessories and attachments that are available for your tractor.
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching.
AERATOR promotes deep root growth for a health_, lawn. Tm
pered 2.5-inch steel spikes mounted on 10-inch diameter discs
puncture holes in soil at close intervals to let moisture soak in
Steel weight tray for increased penetration.
BAGGER lets you collect grass clippings and leaves for a
healthier, heater looking lawn. Two Permanex containers hold
30-gallon plastic bags.
BUMPER protects front end of tractor from damage.
CARTS make hauling easy. Variety of sizes available, plus
accessories such as side panel kits, toot caddy, cart cover,
protective mat and dolly.
CORING AERATOR takes small plugs out of soil to allow mois-
ture and nutrients to reach grass roots. 36-inch swath. 24
hardened steel coring tips. 150 lb. capacity weight tray,
EASY OIL DRAIN VALVE makes oil changes easier, faster.
FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of "scalping" on uneven terrain.
GANG HITCH letsyou tow 2 or 3 pull-behind attachments at once,
such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments).
GAUGE WHEELS on both sides of the mower deck reduce
chances of "scalping" on uneven terrain. For mower decks not so
equipped.
MULCH RAKE/DETHATCHER loosens soil and flips thatch and
matted leaves to lawn surface for easy pickup, Twenty spring tine
teeth. Useful toprepare bare areas for seeding. Available for front
or rear mounting. HIGH PERFORMANCE REEL=ACTION
SPRING TINE DETHATCHER covers 36-inch wide path and
tosses thatch into large hopper. Mounts behind tractor,
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you
mulch, discharge or bag ctippings (bagger optional) without
changing blades, For models not equipped as 3-in-1 Convertible
mowers_ See "MOWER" in the Repair Parts section of this
manual.
RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck. Use with 2 x 8 or 2 x 10 lumber.
ROLLER for smoother lawn surface. 36-inch wide, 18-inch
diameter water-tight drum holds up to 390 Ibs. of weight. Rounded
edges prevent harm to turf. Adjustable scraper automatically
cleans drum.
SNOW BLADE for snow removal only. 14-inch high, 48-inch wide
blade clears 42-inch path when angled left or right. Raises, lowers
with side tever. Adjustable skids; replaceable, reversible scraper
bar. (Use with tire chains and wheel weights and/or rear drawbar
weight.)
SNOW'rHROWER has 40-inch swath, Drum-type auger handles
powdery and wet/heavy snow. Mounts easily with simple pin
arrangement. Discharge chute adjusts from tractor seat. 6-inch
diameter spout discharges snow 10 to 50 feet. Lift controlled at
tractor seat. (Use with chains and wheel weights and/or rear
drawbar weight.)
SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12-volt source, includes booms for
automatic spraying and hand held wand for spot spraying. Wand
has adjustable spray pattern. For applying herbicides, insecti-
cides, fungicides and liquid fertilizers.
SPREADEPJSEEDERS make seeding, fertilizing, and weed kill-
ing easy. Broadcast spreaders are also useful for granular de-
icers and sand.
SWEEPERS let you collect grass clippings end leaves.
TILLER has 5 hp engine and 36-inch swath to prepare seed beds,
cultivate and compost garden residue. Tiller has its own built-in
lift and depth control system and does NOT require a sleeve hitch.
Fits anylawn, yard or garden tractor. Simply hook up to thetractor
drawbar and go! Optional eccessorias convert unit for
dethalching, aerating, hilling...without tools.
TIRE CHAINS are heavy duty; closely spaced extra-large cross
links give smooth ride, outstanding traction.
TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility. Hinged metal doors with catch. Keeps operator warm
and dry. Remove vinyl sides and windshields for use as sun
protector in summer. Optional eccessaries include: tinted/
tempered solid safety glass windshield with hand operated wiper;
12-volt amber caution light for mounting on cab top.
VACS for powerful collection of heavy grass clippings and leaves.
Optianal wend attachment to pick up debris inhard-to-reach
places. VAC/CHIPPER includes a chipper-shredder.
WEIGHT BRACKET for drawbar for snow removal appiicatianso
Uses (1) 55 Ib. weight.
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materiels.
OF HARDWARE PACK
Parts Bag contents shown full size
(1) Shoulder Bolt
5/16-18
(1) Knob
(1) Washer
17/32 x 1-3/16 x 12 Ga.
(3) Retainer Springs (double !oop)
Parts packed separate|y in carton
Seat
\
Video
Steering
Wheel Mulcher
Manual Parts Bag
Plate
Steering
Sleeve
Cassette
(4) Retainer Springs (single bop)
(_ /2) Screws _10 x 5/8
_-'\ (2) Lock Washers #10
_ (2) Weld Nuts #10L_ 1
(2) Washers 3/16 x 3/4 x 16 Gauge
(2) Hex Bolts 1/4-20 x 3/4
(2) Hex Nuts 1/4-20
(2) Washers
9/32 x 5/8 x 16 Ga.
(2) Lock Washers 1/4
@
Parts bag contents not shown full size
(2) Washers 3/8
x 7/8 x 14 Gauge
(2) Shoulder
Bolts
©
(2) Center-
lock Nuts
L
(2) Front Link Assemblies
Steering
Wheel
Insert
_ (2) Latch Hook
Slope Sheet
2) Gauge
Wheels
(2) Keys
Assemblies
Yournewtractorhasbeenassembledatthefactorywithexceptionofthosepartsleftunassembledforslippingpurposes.
Toensure safe and proper operation of your tractor aHparts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set wilt make assembly easier. Standard
wrench sizes are listed.
(2) 7/16" wrenches PIiers
(1) 9/16" wrench Tire pressure gauge
(1) 3/4" Socket w/drive ratchet PhilNps Screwdriver
Utility knife
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
, Remove al! accessible loose parts and parts cartons
from carton (See page 6).
o Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat,
, Remove mower and packing materials.
° Check for any additional loose parts or cartons and
remove.
BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
- Remove Iocknut and large flat washer from steering
shaft.
= Position front wheels of the tractor so they are pointing
straight forward.
• Slide the steering sleeve over the steering shafL
, Position steering wheel so cross bars are horizontal
(left to right) and slide onto adapter,
Secure steering wheel to steering shaft with locknut
and large flat washer previously removed. Tighten
securely.
• Snap steering wheel insert into center of steering
wheel.
. Remove protective materials from tractor hood and
grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
STEERING
TO ROLL TRACTOR OFF SKID (See Operation
section for location and function of controls)
Press Nfttever plunger and raise attachment lift lever to
its highest position.
, Release parking brake by depressing clutch/brake
pedal.
, Place freewheel control in freewheeling position to
disengage transmission (See "TO TRANSPORT" in
the Operation section of this manuat).
• Roll tractor backwards off skid.
BLY
HOW TO SET UP YOUR TRACTOR
CONNECT BATTERY (See Fig. 2)
CAUTION: Do net short battery termi-
nals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding.
, Lift hood to raised position.
Open terminal access doors, remove terminal protec-
tive caps and discard.
• If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
, First connect RED battery cable to positive (+) battery
terminal with hex bolt, fiat washer, lock washer and hex
nut as shown. Tighten securely.
• Connect BLACK grounding cable to negative (-) bat-
tery terminal with remaining hex bolt, fiat washer, lock
washer and hex nut. Tighten securely.
Close terminal access doors.
Use termina_ access doors for:
- inspection for secure connections (to tighten hard-
ware).
, inspection for corrosion.
. Testing battery.
• Jumping (if required).
,, Periodic charging.
LOCK FLAT
HEX NUT WASHER WASHER
DISCARD TERMINAL HEX
PROTECTIVE CAPS BOLT
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
* Remove cardboard packing on seat pan.
- Place seat on seat pan and assemble shoulder bolt.
,, Assemble adjustment knob and flat washer loosely.
Do not tighten.
= Tighten shoulder bolt securely.
, Lower seat into operating position and sit on seat.
, Slide seat unti! a comfortable position is reached which
allows you to press clutch/brake pedal all the way
down.
* Get off seat without moving its adjusted position.
, Raise seat and tighten adjustment knob securely.
SEAT PAN
SHOULDER
BOLT
FLAT WASHER
ADJUSTMENT
KNOB
FiG. 3
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
, Reduce tire pressure to PSi shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual.
FIG. 2
NEGATIVE
(BLACK)
CABLE
POSITIVE
(RED)
CABLE
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual.
8
INSTALL MOWER AND DRIVE BELT • Place the R.H. suspension arm on outward pointing
(See Figs. 4 and 7)
Be sure tractor ison level surface and mower suspension
arms are raised with attachment tift control. Engage park-
ing brake.
- Cut and remove ties securing anti-sway bar and belts.
Swing anti-sway bar to left side of mower deck.
• Slide mower under tractor with discharge guard to right
side of tractor.
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN
ALL MOWER PULLEY GROOVES. INSTALL BELT INTO
ELECTRIC CLUTCH PULLEY GROOVE.
• Install one front link in top hole of the R.H. front mower
bracket and R.H. front suspension bracket. Retain
with two single loop retainer springs as shown.
• Install second front link in L.H. front suspension bracket
only and retain with single loop retainer spring as
shown.
a
Turn height adjustment knob counterclockwise until it
stops.
Lower mower linkage with attachment lift control.
o
Place the L.H. suspension arm on outward pointing
deck pin. If necessary, rock and raise front of mower
to align deck pin with the hole in suspension arm.
Retain with double loop retainer spring with loops
down as shown.
• Slide left side of mower back and install the unattached
front link in top hole of the L.H° front mower bracket.
Retain with single loop retainer spring as shown.
deck pin. If necessary, rock and raise front of mower
to align deck pin with the hole in suspension arm.
Retain with double loop retainer spring with toops down
as shown.
- Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring.
- Turn height adjustment knob clockwise to remove
slack from mower suspension.
, Raise mower to highest position.
- Assemble gauge wheels (See "TO ADJUST GAUGE
WHEELS" in the Operation section of this manual).
CHECK MOWER LEVELNESS
For best cutting results, mower should be properly leveled.
See 'qO LEVEL MOWER HOUSING" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion, mower
drive, and mower blade drive belts in the Service and
Adjustments section of this manual Verify that the belts
are routed correctly.
FRONT
SUSPENSK_N
ELECTRIC
CLUTCH
BRACKETS
SHOULDER
BOLT
GAUGE
WHEEL
3/8WASHER
USE PLIERS FOR
RETAINER SPRINGS
/
/
DOUBLE LOOP
RETAINER SPRING
CHASSIS (outward pointing
BRACKET deck pins)
3/8=16
CENTER
LOCKNUT
/
DOUBLE LOOP
RETAINER
SPRING ANTI-SWAY
BAR
iDLER
PULLEY
SUSPENSION
ARMS
FIG. 4
FRONT
MOWER
BRACKET
\
FRONT
LiNK
SINGLE
LOOP
RETAINER
SPRINGS
\
9
LY
iNSTALL MULCHER PLATE (See Figs. 5 and 6)
Install two latch hooks to mulcher plate using screw,
washer, lock washer, and weld nut as shown.
NOTE: Pre-assemble weld nut to latch hook by inserting
weld nut from the top with hook pointing down.
Tighten hardware securely.
• Raise and hold deflector shield in upright position.
Place front of mulcher plate over front of mower deck
opening and slide into place, as shown.
, Hook front latch into hole on front of mower deck.
, Hook rear latch into hole on back of mower deck.
_L_l_ guard from rn_se and hold |
gunther .plate I
and all--st on plate while in I
operation.
TO CONVERT TO BAGGING OR
DiSCHARGiNG
Simply remove mulcher plate and store in a safe place.
Your mower is now ready for discharging or installation of
eptiona! grass catcher accessory.
NOTE: tt is not necessary to change blades. The mulcher
blades are designed for discharging and bagging also.
HOOK POINTS
LOCK
WASHER
DOWN
HOOK
WELD
NUT
WELD NUT
FROM THE TOP
LOCK
WASHER
SCREW
LATCH
WASHER
WASHER
MULCHER
PLATE
FIG. 5
DEFLECTOR
SHIELD
LATCH
HOOKS
FiG. 6
,/CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SATISFACTION FROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
•/ Alt assembly instructions have been completed.
¢_ No remaining loose parts in carton.
€' Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).
¢ Seat is adjusted comfortably and tightened securely.
,/ All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
¢ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
¢' Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
,/ Check wiring. See that all connections are still secure
and wires are properly clamped.
¢ Before driving tractor, be sure freewheel control is in
drive position.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
¢" Engine oil is at proper level.
J Fue! tank is filled with fresh, clean, regular unleaded
gasoline.
v" Become familiar with all controls - their location and
function. Operate them before you start the engine.
¢" Be sure brake system is in safe operating condition.
,/ It is important to purge the transmission before operat-
ing your tractor for the first time. Follow proper starting
and transmission purging instructions (See'q'Q START
ENGINE" and "PURGE TRANSMISSION" in the Op-
eration section of this manual).
10
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
t
BATFERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OiL PRESSURE CLUTCH LIGHTS ON OVER TEMP
LIGHT
FUEL
MOWER LIFT
CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED
LOCK LOCKED
L
REVERSE NEUTRAL
ATTACHMENT
CLUTCH ENGAGED
HIGH LOW
ATTACHMENT
CLUTCH DISENGAGED
PARKING BRAKE
DANGER, KEEP HANDS AND FEET AWAY
HYDROSTATIC FREE WHEEL
(Hydro Models only)
!1
OPE
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.
Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments. Save
this manual for future reference.
iGNITiON ATTACHMENT LIGHT SWITCH
AMMETER
THROTTLE CHOKE
CONTROL CONTROL
CLUTCH/BRAKE
PEDAL
SWITCH CLUTCH SWITCH
ATTACHMENT
LIFT LEVER
HEIGHT
ADJUSTMENT
KNOB
FREEWHEEL
CONTROL
APPROX.
SPEED
Our tractors conform to the safety standards of the American National Standards institute.
ATTACHMENT CLUTCH SWITCH- Used toengage mower
blades or other attachments mounted to your tractor.
ATTACHMENT LiFT LEVER - Used to raise and lower
mower deck or other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL = Used for declutching and
braking the tractor and starting the engine.
HEIGHTADJUSTMEWr KNOB- Used to adjust the mower
height.
LIGHT SWITCH - Turns the headlights on and off,
MOTION CONTROL LEVER - Selects the speed and
direction of the tractor.
PARKING
BRAKE LEVER
MOTION
CONTROL
LEVER
FIG. 7
iGNiTiON SWITCH - Used to start and stop the engine.
PARKING BRAKE LEVER - Locks clutch/brake pedal into
the brake position.
THROTTLE CONTROL - Used to control engine speed.
LIFT LEVER PLUNGER - Used to release attachment lift
lever when changing its position.
CHOKE CONTROL - Used when starting a cold engine.
AMMETER - indicates charging (+) or discharging (-) of
battery.
FREEWHEEL CONTROL - Disengages transmission for
pushing or slowly towing the tractor with the engine off.
12
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can
result in severe eye damage. Always wear safety glasses or eye shields while operating
your tractor or performing any adjustments or repairs, We recommend a wide vision safety
mask over the spectacles or standard safety gtasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 8)
Your tractor isequipped with an operator presence sensing
switch, When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
• Depress clutch/brake pedaJ into full "BRAKE" position
and hold.
Place parking brake lever in"ENGAGED" position and
release pressure from clutch/brake pedal. Pedal.should
remain in"BRAKE" position. Make sure parking brake
will hold tractor secure.
CHOKE ATTACHMENT CLUTCH SWITCH
THROTTLE CONTROL PULL OUTTO "ENGAGE"
FiG, 8
STOPPING (See Fig. 8)
MOWER BLADES -
o Move attachment clutch switch to "DISENGAGED"
position.
GROUND DRIVE -
, Depress clutch/brake pedal into full "BRAKE" position.
- Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
ENGINE -
, Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and
allowing engine to idle before stopping may cause engine
to "backfire".
+ Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
+ Never use choke to stop engine.
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
CAUTIO.-A+wayssteptra
pletely, as described above, before leav-
ing the operator's position; to empty
grass catcher, etc.
TO USE THROTTLE CONTROL (See Fig. 8)
Always operate engine at full throttle.
= Operating engine at less than full throttle reduces the
battery charging rate.
+ Full throttle offers the best mower performance.
TO USE CHOKE CONTROL (See Fig. 8)
Use choke control whenever you are starting a cold engine.
Do not use to start a warm engine.
* To engage choke control, pull knob out. Slowly push
knob in to disengage.
TO MOVE FORWARD AND BACKWARD (See
Fig.8)
The direction and speed of movement is controlled by the
motion control lever.
* Start tractor with motion control lever in neutral (N)
position.
+ Release parking brake and clutch/brake peda!.
+ Slowly move motion control lever to desired positiom
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 8)
The cutting height iscontrolled by turning the height adjust-
ment knob in desired direction.
, Turn knob clockwise (F-_) to raise cutting height.
+ Turn knob counterclockwise (_'_) to lower cutting
height.
The cutting height range is approximately 1-1/2" to 4". The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate
and may vary depending upon soi! conditions, height of
grass and types of grass being mowed.
+ The averagelawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthie; and better looking
lawns, mow often and after moderate growth.
o For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS (See Fig. 9)
Gauge wheels are properly adjusted when they are slightly
off the ground when mower is at the desired cutting height
in operating position. Gauge wheels then keep the deck in
proper position to help prevent scalping in most terrain
conditions.
+ Adjust gauge wheets with tractor on a flat level surface.
* Adjust mower to desired cutting height (See 'q'o AD-
JUST MOWER CUTTING HEIGHT in the Operation
section of this manual).
- With mower in desired height of cut position, gauge
wheels should be assembled so they"are slightly off the
ground. Install gauge wheel in appropriate hole with
shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and
tighten securely.
+ Repeat for opposite side installing gauge wheet in
13
same adjustment hole.
OPERATION
-- , . \
MOUNT,NG
3/8 WASH; \J
GAUGE WHEEL
FIG. 9
TO OPERATE MOWER (See Fig. 10)
Your tractor isequipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.
- Select desired height of cuL
. Lower mower with attachment lift control.
,, Start mower blades by engaging attachment clutch
control.
,' TO STOP MOWER BLADES- disengage attachment
clutch control.
ATTACHMENT
CLUTCH SWITCH
PULL OUT
FIG. 10
TO OPERATE ON HILLS
= Choose the slowest speed before starting up or down
hills.
• Avoid stopping or changing speed on hills.
® If slowing is necessary, move throttle control lever to
slower position.
- tf stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
, To restart movement, slowly release parking brake and
c!utch/brake pedal.
• Slowly move motion control lever to slowest setting.
- Make all turns slowly. 14
SHOULDER
ATTACHMENT
LIFT LEVER
HIGH POSmON
4::: '''_'_ LOW
POSITION
DISCHARGE
GUARD
TO TRANSPORT (See Fig. 11)
When pushing or towing yourtractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel control is located at the rear drawbar
of tractor.
* Raise attachment lift to highest position with attach-
ment lift control.
. Pull freewheel control knob out and hold in position by
inserting retainer spring into forward hole of control rod.
. Do not push or tow tractor at more than two (2) MPH.
To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting
yourtractor on a truck or a traile r, be sure hood isclosed and
secured to tractor. Use an appropriate means of tying hood
to tractor (rope, cord, etc,).
FAG,11
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 16)
• The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
. Check engine oil with tractor on level ground,
Unthread and remove oil fill cap/dipstick; wipe oil off.
Reinsert the dipstick into the tube and rest oil fill cap on
the tube. Do not thread the cap onto the tube. Remove
and read oil level, If necessary, add oil until "FULL"
mark on dipstick is reached. Do not overfill
For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).
To change engine oil, see the Customer Responsibili-
ties section in this manual.
ADD GASOLINE
, Fill fuel tank. Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane. (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life). Do not mix oit with gasoline.
F'urchase fuel in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING: Experience indicates that alcohol blended
fuels (called gasohot or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instruc-
tions for additional information. Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur,
OPERATION
filler neck. Do not overfill Wipe off any
spilled oil or fuel. Do not store, spi!l or need to be adjusted for best engine performance. See "TO
CAUTION: Fill to bottom of gas tan NOTE: If at a high altitude (above 3000 feet) or in cold
use gasoline near an open flame. ADJUST CARBURETOR" in the Service and Adjustments
TO START ENGINE (See Fig. 8)
When starling the engine for the first time or ifthe engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.
• Be sure freewheel control is in the transmission en-
gaged position.
, Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.
• Ptace motion control lever in neutral (N) position.
, Move attachment clutch to "DISENGAGED" position.
• Move throttle control to fast position
= Pull choke control out for a cold engine start attempt.
For a warm engine start attempt the choke control may
not be needed.
Note: Before starting, read the warm and celd starting
procedures below.
. Insert key intoignition and turn key clockwise to"START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen sec-
onds per minute. If the engine does not start after
several attempts, push choke control in, wait a few
minutes and try again. If engine still does not start, pull
the choke control out and retry.
WARM WEATHER STARTING (50_;F and above)
, When engine starts, slowly push choke control in until
the engine begins to run smoothly. If the engine starts
to run roughly, pull the choke control out slightly for a
few seconds and then continue to push the control in
slowly.
= The attachments and ground drive can now be used. tf
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.
COLD WEATHER STARTING (50° F and below)
. When engine starts, slowly push choke control in untit
the engine begins to run smoothly. Continue to push
the choke control in small steps allowing the engine to
accept small changes in speed and load, until the
choke control is fully in. If the engine starts to run
roughly, pull the choke control out slightly for a few
seconds and then continue to push the control in
slowly. This may require an engine warm-up period
from several seconds to several minutes, depending
on the temperature.
HYDROSTATIC TRANSMISSION WARM UP
Before driving the unit in cold weather, the transmis-
sion should be warmed up as follows:
Be sure the tractor is on level ground.
• Place the motion control lever in neutral.
Release the parking brake and let the clutch/brake
slowly return to operating position.
- Allow one minute for transmission to warm up.
This can be done during the engine warm up
period,
• The attachments can be used during the engine warm-
up period after the transmission has been warmed up
and may require the choke control be putted out slightly.
temperatures (below 32 F) the carburetor fuel mixture may
section of this manual.
PURGE TRANSMISSION
To ensure proper operation and performance, it is recom-
mended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have devel-
oped during shipping of your tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, H-
SHOULD BE PURGED AFTER REtNSTALLATION
BEFORE OPERATING THE TRACTOR.
, Place tractor safely on level sudace with engine off and
parking brake set.
* Disengage transmission by placing freewheel control
in freewheeling position (See "TO TRANSPORT" in
this section of manual).
, Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to slow position. With
motion centre! lever in neutral (N) position, slowly
disengage clutch/brake pedal.
, Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this
procedure three (3) times.
NOTE: During this procedure there witl be no movement of
drive wheels. The air is being removed from hydraulic drive
system.
, Move motion control lever to neutral (N) position. Shut-
off engine and set parking brake.
= Engage transmission by placing freewheel controt in
driving position (See TOTRANSPORT" inthis section
of manual).
, Sitting in the tractor seat, start engine. Afterthe engine
is running, move throttle control to half (1/2) speed.
With motion contro! lever in neutral (N) position, slowly
disengage clutch/brake pedal
o Slowly move motion control lever forward, after the
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position° After the
tractor moves approximately five (5) feet return the
motion control lever to the neutral (N) position. Repeat
this procedure with the motion control lever three (3)
times.
• Your tractor is now purged and now ready for normal
operation.
15
OPERATIO
MOWING TIPS
= Tire chains cannot be used when the mower housing is
attached to tractor.
, Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.
The left hand side of mower should be used for trim-
ming.
• Drive so that clippings are discharged onto the area
that has been cut. Have the cut areato the right of the
machine. This wilt result in a moreeven distribution of
clippings and more uniform cutting.
When mowing large areas, start by turning to the right
so that clippings wil! discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 12).
= If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height.
- Do not mow grass when it is wet. Wet grass will ptug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
- Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis-
charge of material. Regulate ground speed by select-
ing a low enough gear to give the mower cutting
pedormance as well as the quality of cut desired.
When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
MULCHING IVIOWUNG TIPS
iMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH. CLEAN AFTER EACH USE.
* The special mulching blade will recut the grass clip-
pings many times and reduce them in size so that as
they fall onto the lawn they will disperse intothe grass
and not be noticed. Also, the mulched grass wile
biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed
as this wilt provide the best recutting action of the
blades.
, Avoid cutting your lawn when it is wet. Wet grass tends
to form clumps and interferes with the mulching action.
The best time to mow your lawn is the early afternoon.
At this time the grass has dried and the newly cut area
wilt not be exposed to the direct sun.
, For best results, adjust the mower cutting height so that
the mower cuts off only the top one-third of the grass
blades (See Fig. 13). For extremely heavy mulching,
reduce your width ofcut on each pass and mow slowly.
® Certain types of grass and grass conditions may re-
quire that an area be mulched a second time to com-
pletely hide the clippings. When doing a second cut,
mow across or perpendicular to the first cut path,
Change your cutting pattern from week to week. Mow
north to south one week then change to east to west the
next week. This will help prevent matting and graining
of the lawn.
MAX 1/3
FIG. 12
FiG, t 3
16
CU BILITIES
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
Check Brake Operation
Check Tire Pressure
T
Check |or Loose Fasteners
R
SharperdReplace Mower Blades
A
Lubrication Chart
C
Check Battery Level/Recharge
T
Clean Battery and Terminals
0
R
Check Transaxle Cooling
Adjust Blade Belt(s) Tension
Adjust Motion Drive Belt(s) Tension
Check Engine Oil Level
Change Engine Oil
Clean Air Filter
E
Clean Air Screen
N
Inspect Muffler!Spark Arrester
G
I
Replace Oil Filter (If equipped)
N
Clean Engine Cooling Fins
E
Replace Spark Plug
Replace Air Filter Pape_ Cartridge
Replace Fuel Filter
1 - Chart
e more often when operating under a heavy load or in high ambient tempera!ares.
2 - Service more often when operating in dirty or dusty conditions.
3 - If equipped with oil filter, change oil every 50 hours,
4 - Replace blades more often when mowing in sandy soil,
SERVICE DATES
5 - If equipped 'with adiustable system,
6 - Not required if equipped with maintenance-free battery.
7 - Tightef_ front axle pivot bolt to 35 ft.-Ibs, maximum.
Do not overtighten,
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your tractor.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.
BEFORE EACH USE
, Check engine oil level.
• Check brake operation.
, Check tire pressure.
= Check for loose fasteners.
LUBRICATmON CHART
® SPIHDU ZERK:®
ENGtNE O
®
CLUTCH
PWOT(S)
®SAE 30 OR 10W30 MOTOR OltL
(_ GENERAL PURPOSE GREASE
(_ REFER TO CUSTOMER RESPONSIBILIT_ES "ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRi-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LiFE OF THE SELF-LUBRICATING BEARINGS, iF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-
DERED GRAPHITE TYPE LUBRICANT SPARINGLY.
17
CUSTOMER RESPONSIBILITIES
TRACTOR
Always observe safety rules when performing any mainte-
nance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance
at high speed inhighest gear, then brake must be adjusted.
(See "TO ADJUST BRAKE" in the Service and Adjust-
ments section of this manual).
TIRES
= Maintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual).
o Keep tires free of gasoline, oi{, or insect control chemi-
cals which can harm rubber.
, Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent fiat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion,
BLADE CARE
For best results mower blades must be kept sharp. Re-
place bent or damaged blades.
TO SHARPEN BLADE (See Fig. 15)
Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and even-
tual damage to mower and engine.
® The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower.
To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone baiancer. (When using a cone
balancer, follow the instructions supplied with bal-
ancer.)
, Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin paraitel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
CENTER HOLE / /
5/8" BOLT
BLADE
BLADE REMOVAL (See Fig. 14)
, Raise mower to highest position to allow access to
blades.
• Remove hex bolt, lock washer and flat washer securing
blade.
• install new or resharpened blade with trailing edge up
towards deck as shown.
= Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
• Tighten bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE8HEATTREATED.
NOTE: We do not recommend sharpening blade - but ifyou
do, be sure the blade is balanced.
MANDREL
BLADE ASSEMBLY
TRAILING EDGE
FLAT
LOCK WASHER
FiG. 15
BATTERY
Your tractor has a battery charging system which is suffi-
cient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.
- Keep battery' and terminals clean.
, Keep battery, bolts tight.
, Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
- Remove terminal guard.
• Disconnect BLACK battery cable first then RED
battery cable and remove battery from tractor.
Rinse the battery with plain water and dry.
- Clean terminals and battery cable ends with wire brush
until bright.
= Coat terminals with grease or petroleum jelly.
Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manual).
HEX BOLT (GRADE 8)*
*A GRADE 8 HEAT TREATED BOLT CAN BE
|OENTInED BY SIX LINES ON THE BOLT HEAD.
FIG. 14
18
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