Craftsman 917258691 Owner’s Manual

6E/ARS

MODEL 917.258691 OWNER'SMANUAL

oAssembly oOperation oCustomer Responsibilities

oService and Adjustments oRepair Parts

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THiS TOLL FREE NUMBER: 1-800-659-5917

v II I'1 _ IIIIII'lr"llll' ' I111Irlllll

SAFETY RULES

_hb Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT tN SERIOUS INJURY OR DEATH.

I, GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc, which could be picked up and thrown by the blade

• Be sure the area is clear of other people before mowing.. Step machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary Always look down and behind belore and while backing

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the

entire grass catcher or the guard in place

• Slow down before turning.

• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing

• Stop engine before removing grass catcher or unclogging chute

• Mow only in daylight or good adificiai light

• Do not operate the machine while under the influence of alcohol or drugs

• Watch for traffic when operating near or crossing roadways

• Use extra care when loading or unloading the machine into

a trailer or truck

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which ca n result in severe injury or death.

A{i slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

,, Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc

• Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machiner Tatl grass can hide obstac/es_

• Use slow speed Choose a low gear so that you witl not have to slop or shift whi[e on the slope.

• FoLtow the manufacturer's recommendations for wheel weights or counterweights to improve siabillty

• Use extra care with grass catchers or other attachments.. These can change the stability of the machine.

• Keep ai! movement on the slopes slow and gradual Do not

make sudden changes in speed or direction.

• Avoid starting or stopping on a slope_ It tires lose traction,

disengage the blades and proceed slowly straight down the

sfope.

DO NOT:

• Donotturnonslopesunlessnecessary, andthen,tumslowty

and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments The mower could suddenly turn over if a wheel is over the edge of a clil{ or ditch, or il an edge caves in

• Do not mow on wet grass. Reduced traction coutd cause sliding

• Do not try to stabilize the machine by putting your foot on the ground_

• Do not use grass catcher on steep slopes.

III. CHILDREN Tragic accidents can occur if the operator is not alert to the

presence of childreno Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them. ° Keep chitdren outof the mowing area and under the watcllIul

care of another responsible adult.

* Be alert and turn machine off if children enter the area

• Before and when backing, look behind and down for small

children

. Never carry children. They may fail off and be serlous[y

injured or interfere with sate machine operation

. Never allow children to operate the machine

• Use extra care when approaching btind corners, shrubs, trees, or other objects that may obscure vision.

lYe SERVICE

• Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive.

Use only an approved container Never remove gas cap or add fuel with the engine

lunning. Atlow engine to cool before relueling Do not smoke

Never refue_ the machine indoors Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

o Never run a machine inside a closed area

• Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition.

• Never tamper with safety devices Check their proper

operation reguJariy.

• Keep machine free of grass, leaves, or other debris build-up.

Clean oil or fuel spillage. Allow machine to cool before storing

• Stop and inspect the equipment if you strike an object Repair, if necessary, before restarting

• Never make adjustments or repa[|s with the engine running

• Grass calchercomponents are subject towear, damage, and deterioration, which could expose moving pads or aliow

objects to be thrown. Frequently check components and replace with manufacturer's recommended pads, when nec- essary.

• Mower blades are sharp and can cut W_ap the blade(s) or wear gloves, and use extra caution when servicing them

° Check brake operalion frequentlyo Adjust and service as

required.

portant safety precautions. It means CAUTION!!! BECOME ALERTt!! YOUR

Look for this symbol to point out im- SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug wire and place wire where it cannot contact

H IHHH,,HI,I

spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.

WARNING A

The engine exhaust from this product con- tains chemicals known to the State of Califor-

nia to cause cancer, birth defects, or other

reproductive harm.

CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufac-

tured to give you the best possible dependability and

performance

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized

Service Center/Department,, We have competent, well- trained technicians and the proper tools to service or repair

this tractor,

Please read and retain this manual. The instructions wilt enable you to assemble and maintain your tractor properly°

Always observe the "SAFETY RULES",.

MODEL NUMBER 917,258691

SERIAL

NUMBER DATE OF PURCHASE

THE MODELAND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT_

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

PRODUCT SPECmFnCATOONS

HORSEPOWER: 18.0 GASOLINE CAPACITY 35 GALLONS

AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF/SG/SH): SAE 30 (above 32'_F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: W/FILTER: 4.0 PINTS

W/O FILTER: 3.5 PINTS

SPARK PLUG: CHAMPION RV17YC (GAP: .025")

VALVE CLEARANCE: INTAKE: .003" - 006"

EXHAUST: 013"-.016"

GROUND SPEED (MPH): FORWARD: 5 5

REVERSE: 24

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI CHARGING SYSTEM: 15 AMPS @ 3600 RPM BATTERY: AMP/HR: 30

MIN CCA: 240

CASE SIZE: U1R

FOR FUTURE REFERENCE.

BLADE BOLT TORQUE: 30-35 FT. LBS

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod- ucL Contact your nearest Sears store for details.

CUSTOMER RESPONSIBlUTIES

• Read and observe the safety rules°

• Folfow a regutar schedule in maintaining, caring for and using your tractor_

o Follow the instructions under"Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest_covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws

(if any). If a spark arrester is used, it should be maintained

in effective working order by the operator. In the state of California the above is required by law

(Section 4442 of the California Public Resources Code). Other states may ha_'e similar laws. Federal laws apply on

federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual),

u iiiiiii, _ ' ,,,............... ,' J,i................... i r,, i , i

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship This Warranty does not cover: ,, Expendable ilems which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc..

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. ,, Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears wilt replace the battery at no charge

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM

THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO

YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY°) THIS WARRANTY APPLIES ONLY

WHILE THIS PRODUCT IS IN THE UNITED STATES°

This Warranty gives you specific legal rights, and you may also have oEherrights which may vary from state to state,.

SEARS, ROEBUCK AND CO.., D/817 WA, HOFFMAN ESTATES, IL 60179

.......... 11,1.... i ..... i,rll..... ,,,,,n .... ,m .............. r

TABLE OF

llil..................................

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ................ ;....3, 16"19

WARRANTY ........................ ;......................................... 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ............... :.............................................. 7-10

OPERATION ........................................................... 11-15

INDEX

CONTENTS

i ii,ilii ,ul, '""" ..... .................. :_

MAINTENANCE SCHEDULE ...................................... 16

SERVICE AND ADJUSTMENTS ............................ 20-25

STORAG E ...................................................................26

TROUBLESHOOTING ............................................ 27-28

REPAIR PARTS - TRACTOR ................................. 30-47

REPAIR PARTS - ENGINE .................................... 48-57

PARTS ORDERING/SERVICE ................ BACK COVER

Accessories ................................................. 5

Adjustments:

Brake .................................................. 23

Carburetor, ...........................................25

Mowe

Front-To-Back ..............................21

Side-To-Side .............................. 20

Throttle Control Cable ................... 25

Air Filter, Engine .........................................18

Air Screen, Engine .................................19

Assembly .................................................7-I0

Battery:

Charging ............................................. 8

Cleaning ........................................... 17

Starting with Weak Battery ........... 24

Storage .................................................26

Terminals ...........................................16

Belt:

Motion Drive

RemovaVReplacement .............23

Mower Belt(s)

RemovaVReplacement ..............22

Blade:

Sharpening ........................................17

Replacement .................................. 17

Brake Adjustment ......................................22

Carburetor Adjustment .............................25

Controls, Tractor .......................................11

Customer Responsibilities .............. 16-19

Engine:

Air Filter......................................... 18

Air Screen ............................... 18

Cooling Fins ..................................18

Engine Oil ............................... 14,18

Fuel Filter .................................... 19

Spark Plug(s) .............................. 19

Tractor:

Battery ........................................... 17

Blade ............................................. I7

Lubrication Chart ....................... 16

Maintenance Schedule ............. 16

Tire Care ............................8,17,23

Transaxle .......................................18

Cutting Height, Mower ............................13

Electrical:

Interlocks and Relays ................... 24

Schematic ............................................29

Wiring Diagram ............................... 30

Engine:

Air Filter ...............................................18

Air Screen ............................................19

Cooling Fins ........................................ 18

Oil Change ..........................................18

OilLevel...............................................14

Oil Type ................................... 14,18

Preparation ..........................................14

Repair Parts ............................... 48-57

Starting .............................................15

Storage ............................................26

Filter:

Air Fitter ................................................18

Fuel .....................................................19

Fuel:

Type ................................................... 14

Storage ............................................ 26

Fuse ...................................................... 24

Hood Removal/Installation .....................24

Leveling Mower Deck ..............................20

Lubrication:

Chart ...............................................16

Engine ............................................18

Maintenance Schedule .......................16

Mower:

Adjustment, Front-to-Back ............ 21

Adjustment, Side-to*Side .............. 20

Blade Replacement ..................... 17

Blade Sharpening .......................... 17

Cutting Height ................................... 13

Installation ...................................... 20

Operation........................................14

Removal ..................................................20

Mowing Tips ..............................................15

Muffler ..................................................... 19

Spark Arrester .............................. 3,38

Oil:

Cold Weather Conditions ........ 14,18

Engine ............................................... 18

Storage ............................................ 26

Operation ......................................... 11-15

Operating Mower ........................ 14

Options:

Accessories .................................... 5

Spark Attester ..................................3,38

Parking Brake .................................. 12-13

Parts Bag ............................................. 6

Parts, Replacement/Repair ............. 30-47

Product Specifications ............................ 3

Repair Parts ...................................... 30-47

Safety Rules ............................................ 2

Seat ............................................................ 8

Service and Adjustments ....................20-25

Carburetor ..................................... 25

Fuse ................................................... 24

Hood Removaltlnstallation .... 24

Motion Drive Belt

RemovallReplacement ....... 23

Mower Belt(s)

RemovallReplacement .......... 22

Mower Adjustment

Front*to-Back ........................... 21

Side-to-Side ....................................20

Mower Removal/Installation ........ 20

Tire Care ......................................8,17,23

Slope Guide Sheet .................................. 59

Spark Plug(s) ............................................19

Specifications ...............................................3

Starting the Engine ........................ 14-15

Steering Wheel ................................... ..... 7,23

8topping the Tractor .............................. 13

Storage ...........................................................26

Throttle Control CaMe Adjustment . 25

Tires.................................................. 8,17,23

Troubleshooting Chart ........................27-28

Transaxle ............................................... 18

Warranty ............................................................3

Wiring Diagram ...........................................30

Wiring Schematic ...........................................29

ACCESSORIES AND ATTACHMENTS

These accessories and attachments were available through most Sears reta!i outlets and service centers when the tractor was purchased,

Most Sears stores can order these items for you when you provide the mode! number of your tractor

ENGINE

SPARK PLUG GAS CAN

FUEL STABILIZER AIR FILTER

MAINTENANCE

[ BLADES 1 BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fityour tractor Many of these are Iisted below wlth brief explanations of how they can help

you, This list was current at the time ol publication; however, itmay change infuture years - more attachments may be added, changes

may be made in these attachments, or some may no Ionger be available or fit your model Contact your nearest Sears store for the accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (lhose that do are indicated) and are designed for easy attaching and detaching

AERATOR promotes deep root growth for a healthy lawn Ta- pered 2.5-inch steel spikes mounted on 104nch diameter discs puncture holes in soil at close intervals to let moisture soak in. Steel weight tray for increased penetration

BAGGER lets you coIIect grass clippings and leaves for a healthier, neater looking lawnr Two Permanex containers hold

30-gallon plastic bags BUMPER protects front end of tractor from damage. CARTS make hauling easy Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover, protective mat and doily.

CORING AERATOR takes small plugs out of soi! to allow mois- ture and nutrients to reach grass roots. 36-inch swath 24

hardened steel coring tips 150 Ib capacity weight tray,. EASY OIL DRAIN VALVE makes oil changes easier, faster

FRONT NOSE ROLLER canters in front of mower deck to reduce chances of "scalping" on uneven terra!n

GANG HITCH lets you tow2 or3 pulFbehlnd attachments at once, such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments)°

GAUGE WHEELS on both s!des of the mower deck reduce

chances of "scalping" on uneven terrain For mower decks not so equipped.

MULCH RAKE/DETHATCHER loosens suit and flips thatch and

matted _eaves tolawn surface for easy pickup. Twenty spring tine

teeth. Usefut to prepare bare areas for seeding. Available for front

or rear mounting. HIGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATCHER covers 36qnch wide path and tosses thatch into large hopper, Mounts behind tractor,,

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mulch, discharge or bag clippings (bagger optional) without

changing blades, For models not equipped as 34n-1 Convertible

mowers. See "MOWER" in the Repair Parts section of this manual

RAMP TOPS AND FEET let you load and unload tractor from a pickup truck., Use with 2 x 8 or 2 x 10 hJmber

ROLLER for smoother lawn surface, 36-inch wide, 18-inch diameter water4ight drum holds up to390 Ibs.of we!ght Rounded

edges prevent harm to turf. Adjustable scraper automatically cleans drum

SNOW BLADE forsnow removal only. 14-inch high, 48-inch wide blade clears 42-inch path when angled left or right, Raises, lowers with side lever Adjustable skids; replaceable, reversible scraper bar. (Use with tire chains and wheel weights and/or rear drawbar

weight _) SNOWTH ROWER has 40-inch swath. Drum-type auger handles

powdery and wet/heavy snow, Mounts easily with simple pin arrangement Discharge chute adjusts from tractor seat, 6-inch diameter spout discharges snow 10 to 50 feel Lift controlled at tractor seat. (Use with chains and wheel weights and/or rear drawbar weight )

SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source, includes booms for

automatic spraying and hand held wand for spot spraying. Wand has adjustable spray pattern. For applying herbicides, insecti- cides, fungicides and liquid fertilizers_

SPREADER/SEEDERS make seeding, fertilizing, and weed kiN. ing easy° Broadcast spreaders are also useful for granular de-

icers and sand.,

SWEEPERS let you collect grass clippings and leaves

TILLER has 5 hp engine and 36-inch swath to prepare seed beds, cultivate and compost garden residue Tiller has its own builtqn

lift and depth control system and does NOT require a sleeve hitch. Fits any lawn, yard or garden tractor, Simply hook up tothe tractor drawbar and got Optional accessories convert unit for dethatching, aerating, hilling _.without tools,

TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility Hinged metal doors with catch. Keeps operator warm and dry, Remove vinyl sides and windshierds for use as sun protector in summer.. Optional accessories include: tinted/ tempered solid safety glass windshield with hand operated wiper;

12-volt amber caution light for mounting on cab top. VACS for powerful collection of heavy grass clippings and leaves

Optional wand attachment to pick up debris in l_ardqo-reach places. VAC/CHIPPER includes a chipper-shredder

WEIGHT BRACKET for drawbar for snow removal appflcations, Uses (t) 55 tb. weight

WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials

CONTENTS OF HARDWARE PACK

........... t Ir .................. iiiiir,nfflIW, ii ,,.1, ,

iii i ................... ...................r =

Parts Bag contents shown full size

(1) Shouider Bolt

' 5/16-18

(!) Knob

Parts packed separately in carton

................... i iii1,

Seat

(1) Washer 17/32 x 1-3/16 x 12 Ga,

ner Springs (double loop)

(4) Retainer Springs (single loop)

,I,HI i i,iii ,, ,,,,,,',,,,,,, i i

_ (2) Screws #10 x 5/8

(2) Lock Washers #10

(2) Weld Nuts #10

Steering

Wheel

Mulcher

Plate

Video

Cassette

I ,t

Manual

,i i

i , H ,ll!ll ,HII, ii1,,,i ,,,H

Parts bag contents not shown full size

i H, i , i ................... i HHI, I

(2) Shoulder (2) Center-

Bolts lock Nuts

(_(2) Washers 3/8 Steering

x 7/8 x 14 Gauge Sleeve

_nt Link Assemblies

Parts Bag

ii, ,,,,

(2) Washers 3/16 x 3/4 x 16 Gauge

(2) Hex Bolts 1/4-20 x 3/4

(2) Hex Nuts 1/4-20

(2) Washers

9/32 x 5/8 x 16 Ga.

(2) Lock Washers !/4

_ teering

Wheel

Insert

_(2) Keys

Assemblies

Slope Sheet

,i..............................

ASSEMBLY

Your new tractor has been assembled at the factory with exception ofthose parts left unassembled for shipping purposes.

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely,. Use the correct tools as necessary to insure proper tightness,

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier_ Standard wrench sizes are listed,

(2) 7/16" wrenches Pliers (1) 9/16" wrench Tire pressure gauge

(1) 3/4" Socket w/drive ratchet Phillips Screwdriver Utility knife

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated beh{nd the steering wheel),

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons

from carton (See page 6).

o Cut, from top to bottom, along lines on al! four corners

of carton, and fay panels flat. . Remove mower and packing materials. = Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFF SKiD

ATTACH STEERING WHEEL (See Fig. 1)

o Remove locknut and large flat washer from steering

shaft.

• Position front wheels of the tractor so they are pointing straight forward.

• Slide the steering sleeve over the steering shaft,

. Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter.

• Secure steering wheel to steering shaft with iocknut and large flat washer previously removed° Tighten securely.

,, Snap steering wheel insert into center of steering

wheel,

• Remove protective materials from tractor hood and

gdll,

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID,

_ TEERING WHEEL

INSERT

.- HEX LOCKNUT

FLAT WASHER

STEERING WHEE I"

STEERING__

I I / / /

/ t 1/ /

_'_._ z I

FIG, 1

TO ROLL TRACTOR OFF SKID (See Operation

section for location and function of controls)

• Press lift lever plunger and raise attachment lift lever to its highest position_

o Release parking brake by depressing clutch/brake

pedal°

= Place freewheel control in freewheeling position to

disengage transmission (See "TO TRANSPORT" in the Operation section of this manual).

• Roll tractor backwards off skid.

............. i .......... iii

ill i i iUl .... i ....

HOW TO SET UP YOUR TRACTOR INSTALLSEAT(See Fig. 3)

CONNECT BATTERY (See Fig. 2) Adjust seat before tightening adjustment knob,

........_ ii ilU ........ i.i ii iliiiilillilii I

nals by allowing a wrench or any other object to contact both terminals at the °

CAUTION: Do not short battery termi- • same time. Before connecting battery,

remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected

first to prevent spartdng from acciden- tal grounding.

...................... ii iliii I I

° Lift hood to raised position. ° Open terminal access doors, remove terminal protec-

tive caps and discard.

• If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps,

° First connect RED battery cable to positive (+) battery

terminal with hex bolt, fiat washer, lock washer and hex nut as shown. Tighten securely.

= Connect BLACK grounding cable to negative (-) bat-

tery terminal with remaining hex belt, flat washer, lock washer and hex nut. Tighten securely°

= Ctose terminal access doors.

Use terminal access doors for:

= Inspection for secure connections (to tighten hard-

ware).

• inspection for co[rosion°

• Testing battery.

• Jumping (if required)° Periodic charging,

HEX NUT WASHER WASHER

D,SCARD TERM,NAL _ I / HEoXLT

PROTECTIVE CAPS i._._B

LOCK FLAT

Remove cardboard packing on seat pan. Place seat on seat pan and assemble shoulder bolto

Assemble adjustment knob and flat washer loosety.

Do not tighten° . Tighten shoulder bolt securely. ° Lower seat into operating position and sit on seat, ° Slide seat until acomfortable position isreached which

allows you to press clutch/brake pedal all the way

down. . Get off seat without moving its adjusted position.

o Raise seat and tighten adjustment knob securely.

SEAT PAN

SHOULDER

BOLT

"FLAT WASHER

ADJUSTMENT KNOB

FIG. 3

CHECK TIRE PRESSURE

The tires onyour tractor'were overinflated at the factory for

shipping purposes, Correct tire pressure is important fer best cutting performance.

= Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

ACCESS

DOOR "_/1_ _ POSITIVE

__ - - (RED)

FIG. 2

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted, See 'q'O ADJUST

BRAKE" in the Service and Adjustments section of this

manual

= r= H =, == = HHHHH = rrH'IHH= ' ='=" "H'"'=H" = H,IHI,

ASSEMBLY

,,,H,,,,,=,,, = i ' ,,=,H,,=...... , .................

INSTALL MOWER AND DRIVE BELT • Place the R.Ho suspension arm on outward pointing (See Figs. 4 and 7) deck pin. If necessary, rock and raise front of mower

Be sure tractor is on levei surface and mower suspension Retain with double loop retainer spring with loops down arms are raised with attachment lift control Engage park- as shown.

ing brake o Connect anti-sway bar to chassis bracket under left

• Cut and remove ties securing anti-sway bar and belts footrest and retain with double loop retainer spring., Swing anti-sway bar to left side of mower deck,, • Turn height adjustment knob clockwise to remove

° Slide mower under tractor with discharge guard to right slack from mower suspension_

side of tractor, o Raise mower to highest position,

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN

ALL MOWER PULLEY GROOVES. INSTALL BELT_NTO

ELECTRIC CLUTCH PULLEY GROOVE,

o Install one front link in top hole of the R Hofront mower

bracket and R H. front suspension bracket. Retain with two single loop retainer springs as shown.

o Install second front link in L,H. front suspension bracket

only and retain with single loop retainer spring as shown,

- Turn height adjustment knob counterclockwise until it stops.

o Lower mower linkage with attachment lift control.

• Place the Loll suspension arm on outward pointing deck pin, If necessary, rock and raise front of mower

to align deck pin with the hofe in suspension arm. Retain with double loop retainer spring with loops

down as shown,,

o SIide left side of mower back and install the unattached

front link in top hole of the Loll. front mower bracket. Retain with single loop retainer spring as shown,

to align deck pin with the hole in suspension arm

o Assemble gauge wheels (See "TO ADJUST GAUGE

WHEELS" in the Operation section of this manual)°

CHECK MOWER LEVELNESS

For best cutting results, mower should be properly leveled, See "TO LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and

Adjustments section of this manual Verify that the belts are routed correctly,,

FRONT

ELECTRIC CLUTCH

PULLEY

SUSPENSION BRACKETS

SHOULDER

BOLT

GAUGE WHEEL

3/B WASHER

USEPLIERSFOR

RETAINER SPRINGS

DOUBLE LOOP RETAINER SPRING

CHASSIS (outward pointing

BRACKET deck pins)

318-16

CENTER

LOCKNUT

DOUBLE LOOP RETAINER

SPRING

ANTI-SWAY

BAR

IDLER PULLEY

SUSPENSION ARMS

FRONT

MOWER

BRACKET

FRONT LINK

SINGLE LOOP

RETAINER

SPRINGS

DISCHARGE GUARD

FIG. 4

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