Craftsman 917258671 Owner’s Manual

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MODEL N 917.258671 OWNER'S MANUAL

®Assembly ®Operation

• Customer Responsibilities oService and Adjustments

®Repair Parts

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

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Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS iNJURY OR DEATH

I. GENERAL OPERATION

• Read, understand, and follow all instructionsin the manual

and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions,to operate the machine

,, Clear the area of objects such as rocks, toys, wire, etc,

which could be picked up and thrown by the blade,

• Be sure the area isclear of other people before mowing Stop machine if anyone enters the area

. Never carry passengers ° Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing

• Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the

entire grass catcher or the guard in place

,, Slow down before turning

• Never leave arunning machine unattended Always turn oil blades, set parking brake, stop engine, and remove keys

before dismounting

• Turn off blades when not mowing

• Stop engine before removing grass catcher or unclogging

chute

• Mow only in daylight or good artificial light

• Do not operate the machine while under the influence of

alcohol or drugs

,, Watch lot traffic when operating near orcrossing roadways o Use extra care when loading or unloading themachine into

a trailer or truck

II. SLOPE OPERATION

S_opes are a major factor related to loss-of-control and tipover accidents, which can resutt in severe injury or

death, Allslopes require extra caution. If you cannot back

up the slope or if you feet uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across

,, Remove obstacles such as rocks, tree limbs, etc

• Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Taft grass can hide obstacles

• Use slow speed Choose a low gear so that you wilt not have

to stop or' shift while on the slope

• Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability

. Use extra care with grass catchers or other attachments

These can change the stability of the machine

° Keep all movement on the slopes slow and gradual Do not

make sudden changes in speed or direction

• Avoid starting or stopping on a s!ope. If tires fose traction,

disengage the blades and proceed slowly straight down the

stope

DO NOT:

• Donottumonslopesunlessnecessary,andthenturnslowiy and gradually downhill, if possible

• Do not mow near drop-offs, ditches, or embankments The mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in

• Do not mow on wet grass. Reduced traction could cause sliding

° Do not try to stabilize the machine by putting your foot on the

ground

• Do not use grass catcher on sleep stopes

SAFETY RULES

III. CHILDREN Tragic accidents can occur if the operator is not alert to the

presence of children, Children are often attracted to the machine and the mowing activity Never assume that

children wilt remain where you last saw them..

• Keep children out of the mowing area and under the walchful care of another responsible adult

" Be alert and turn machine off if children enter the area

• Before and when backing, look beh!,_d End down for sm&ll children

• Never carry chiEdren. They may fall off and be seriously injuredor interfere with safe machine operation

,, Never allow children to operate the machine,

• Use extra care when approaching blind corners, shrubs ._ trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels They are fFammable and vapors are explosive

Use only an approved container. Never remove gas cap or add fue! with the engine

running. Allow engine to cool before refueling Do not

smoke

Never refuet the machine indoors Never slore the machine or' fuel container inside where

• Never run a machine inside a closed area.

,, Keep nuts and bolts, especially blade attachment bo_ls fight

• Never tamper with safely devices. Check their proper

° Keep machine free of grass, leaves, o_ other debris build-up

° Stop and inspect the equipment if you strike an obiect

• Never make adjustments or repairs with the engine funning

• Grass catcher components are subiect to wear, damage, and

• Mower blades are sharp and can cu_ Wrap the blade(st or

, Check brake operation frequently Adjust and service as

there is an open flame, such as a water heater

and keep equipment in good condition

operation regularly

Clean oil or fuel spillage Allow machine to cool be!ore storing

Repair, it necessary, before restarting

deterioration, which could expose moving parts or altow objects to be thrown. Frequently check components and

replace with manufacturer's recommended parts when nec-

essary

wear gloves, and use extra caution when servicing Ihem

required.

.............. ILLUIU,IUIUII /Ul Jl,I I II _ : ==! iJj I,I ,

The engine exhaust from this product contains

Look for this symbol to point out important

safety precautions° It means

CAUTtON!!t BECOME ALERT!!! YOUR

SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug wire and place wire where it can not co nt act

spark plug to prevent starting when setting up, transporting

adjusting or making repairs,

in order

accidental

A WARNING

chemicals known to the State of California to cause cancer, birth defects, or other' reproduc-

tive harm.

CONGRATULATIONSon yourpurchaseof a Sears Tractor,Ithasbeendesigned,engineered and manufac-

tured to give you the best possible dependability and performance° Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized

Service Center/Department Department° We have com- petent, well-trained technicians and the proper tools to

service or repair this tractor.

Please read and retain this manual° The instructions will

enable you to assemble and maintain your tractor proper]y_ Always observe the "SAFETY RULES"°

MODEL NUMBER 917.258671

SERIAL

NUMBER DATE OF PURCHASE

THE MODEL AND SERIAL NUMBERSWILL BE FOUND ON A PLATE UNDER THE SEAT,

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct,. Contact your nearest Sears store for details°

PRODUCT SPECIFICATIONS

HORSEPOWER: 19,5 GASOLINE CAPACITY 3,5 GALLONS

AND TYPE: UNLEADED REGULAR OIL TYPE (APt-SF/SGtSH); SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: 3.,0PINTS

SPARK PLUG: CHAMPION RJ19LM

(GAP: ,030")

VALVE CLEARANCE: INTAKE: ,004"- ,006"

EXHAUST: 007"- .009"

GROUND SPEED (MPH): FORWARD: 0- 5,.5

REVERSE; 0-24

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BATTERY: AMPtHR: 30

MtN. CCA: 240

CASE SIZE: UIR

BLADE BOLTTORQUE: 30-35 FT. LBS

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules° o Follow a regular schedule in maintaining, caring for and

using your tractor..

° Follow the instructions under"Customer Responsibili-

ties" and "Storage" sections of this owner's manual°

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brush*covered or grass-cov-

ered land unless the engine's exhaust system is equipped with aspark arrester meeting applicable localor state laws

(if any)._If a spark arrester isused, it should be maintained in effective working order by the operator,

In the state of California the above is required by law (Section 4442 of the California Public Resources Code)._

Other states may have similar laws. Feder_=ilawsapply on

federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section ofthis manual)..

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricatedand tuned up according to the instructionsin the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or

workmanship, This Warranty does not cover:

• Expendable itemswhich become worn dudng normal use, such as blades, spark plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by puncturesfrom outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained inthe owner's manual

• Riding equipment used for commercial or rental purposes_

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any batten] included with this riding equipment proves detective in material or

workmanship and our testing determines the battery will not hold a charge. Sears will replace the battery at no charge,

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT tS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER, AFTER 30 DAYS FROM

THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO

YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY) THIS WARRANTY APPLIES ONLY

WHILE THIS PRODUCT 1SIN THE UNITED STATES. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state

SEARS, ROEBUCK AND CO,, D/817 WA, HOFFMAN ESTATES, IL 60'179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 17-20

WARRANTY .................................................................. 3

TABLE OF CONTENTS ................................................ 4

INDEX ...................................................................... ......4

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY .............................................................. 7-10

INDEX

Accessories ............................................................5

Adjustments:

Brake ..............................................................24

Carburetor ..................................................27

Mower:

Front-To-Back ...........................22

Side-To-Side ............................ 22

Throttle Control Cable ..............26-27

Air Filter, Engine ..................................................19

Air Screen, Engine ............................................19

Assembly ...................................................7-t0

Battery:

Charging ................................................18

Cleaning .....................................................18

Starting with Weak Battery ...............26

Storage .....................................................28

Terminals .............................................18

Belts:

Motion Drive

Removal/Replacement .............24

Mower Drive

RemovallReptacement .............23

Mower Blade Drive

Removal/Replacement ..................23

Blade:

Sharpening .............................................18

Replacement .......................................18

Brake Adjustment ......................................24

Carburetor Adjustment .............................27

Controls, Tractor .............................................13

Customer Responsibilities ...........3,17-20

Engine:

Air Filter ..................................................19

Air Screen, Engine .........................19

Battery ...................................................18

Cooling Fins, Engine ...................19

Engine Oil ..........................................20

FuelFilter'..............................................20

SparkPlugs......................................18

Tractor:

Blades ..............................................18

LubricationChart .................................17

Maintenance Schedule ............ 17

Tire Care ............................8,18,25

Cutting Height, Mower ................................13

Electrical:

Interlocksand Relays ........................26

Schematic................................................31

Wiring Diagram ...................................32

Engine:

Air Filter.........................................19

Air Screen ........................................19

Cooling Fins, Engine ..........................20

Oil Change ...................................................19

Oil Level ..........................................14,19

OilType ..............................................19

Preparation ......................................14

Repair Parts ..........................................48-53

Starting ....................................................14

Storage ..............................................................28

Filters:

Air ................................................................19

Fuel .................................................................20

Fuel:

Type ............................................................14

Storage ..............................................28

Fuse ..........................................................................26

Gauge Wheets ........................................9,14

Hood RemovaIllnstatlation ........................26

Leveling Mower Deck ..........................21-22

LubricationChart ...............................................17

Maintenance Schedule ................................17

Mower:

Adjustment, Front-to-Back .............22

Adjustment, Side4o-Side ...................22

Blade Sharpening ...............................18

Blade Replacement ....................... 18

Cutting Height .................................13

Installation ...................................................9,21

Operation ..................................................11-16

Removal ..........................................................21

Mowing Tips ............................................................16

Muffler. ........................................._'...............20

Spark AtTester .........._....................3,40

MulcherPlate......................................................10

OPERATION ........................................................... 11-16

MAINTENANCE SCHEDULE ...................................... 17

SERVICE AND ADJUSTMENTS ............................ 21-27

STORAGE ................................................................... 28

TROUBLESHOOTING ............................................ 29-30

REPAIR PARTS - TRACTOR ................................. 32-47

REPAIR PARTS - ENGINE .................................... 48-53

PARTS ORDERING/SERVICE .................. BACK PAGE

Oil:

Cold Weather Conditions .........14,19

Engine ..........................................................19

Storage ....................................................28

Operation ..............................................11-16

Operating Mower ............................................14

Options:

Accessories ..............................................5

Spark Arrester. ..........................3,40

Parking Brake .......................................12-13

Parts Bag ...............................................................6

Parts, Replacement/Repair. ..................32-47

Product Specifications .................................3

Repair Parts ..............................................32-47

Safety Rules .......................................................2

Seat .............................................................................8

Service and Adjustments .................21-27

Brake .............................................................24

Carburetor ............................................27

Fuse .......................................................26

Hood Removal/Installation ........... 26

Motion Drive Belt

RemovaL/Replacement .............24

Mower Drive

Removal/Replacement .............23

Mower' Blade Drive Belt

Removal/Replacement ..............23

Mower- Adjustment:

Front-to-Back .................................22

Side4o-Side........................................22

Mower Installation ...........................21

Mower Removal ......................................21

Tire Care ..........................................6,18,25

Slope Guide Sheet .................................55

Spark Plugs ......................................................20

Specifications ......................................................3

Starting the Engine ........................................t4-15

Steering Wheel .....................................................7,25

Stopping the Tractor ..........................................13

Storage ...................................................28

Throttle Control Cable Adjustment ........26

Tires ........................................................8,18,25

Trouble Shooting Chart .................. 29-30

Transaxle Repair Parts ........................46-47

Warranty .............................................................3

Wiring Diagram ...................................................32

Wiring Schematic ................................................31

ACCESSORIES AND ATTACHMENTS

....................................... _.......................ii1,,,,i,1,,i, iii iiii ii IHHm'II III I

These accessories and attachments were available throughmost Sears retail outlets and service centers when the tractor was purchased

Most Sears stores can order these items for you when you provide the model number of your tractor

ENGINE

SPARKPLUG GASCAN ENGINEOIL FUELSTABILIZER AIR FILTER

MAINTENANCE

BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fityour tractor.. Many ofthese are listedbelow with brief explanations of how they can help you. This list was current at the time of publication;however, it may change in future years - more attachments may be added, changes may be made in these attachments, or some may no longer be available orfit your model Contact your nearest Sears store for the

accessories and attachments that are available for your tractor. Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching.

AERATOR promotes deep root growth for a healthy lawn.. Ta- pered 25-inch steel spikes mounted on 10+inch diameter discs

puncture holes in soil at close intervals to let moisture soak in. Steel weight tray for increased penetration.

BAGGER lets you collect grass clippings and leaves for a heatthier, heater lookinglawn° Two Permanex containers hold

30.gallon plastic bags. BUMPER protects front end of tractor from damage+

CARTS make hauling easy_ Variety of sizes available, plus accessories such as side panel kits, toot caddy, cart cover,

protective mat and doily. CORING AERATOR takes small plugs out of soil to allow mois-

ture and nutrients to reach grass roots 36+inch swath 24 hardened steel coring tips 150 Ib..capacity weight tray..

EASY OIL DRAIN VALVE makes oil changes easier, faster FRONT NOSE ROLLER canters in front ofmower deck to reduce chances of "scarping" on uneven terrain.

GANG HITCH letsyou tow 2 or 3 pu_Fbehindattachments atonce, such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments)..

GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain.. For mower decks not so

equipped. MULCH RAKF.JDETHATOHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup. Twenty spring tine teeth° Useful to prepare bare areas forseedfng. Available for front or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36+inch wide path and

tosses thatch intolarge hopper Mounts behind tractor MULCHING CLOSE-OUT PLATE KIT, once installed, lets you

muich, discharge or bag clippings (bagger optional) without changing blades_ For models not equipped as 3-in-1 Convertible

mowers. See "MOWER" in the Repair Parts section of this manual..

RAMP TOPS AND FEET let you load and unload tractor from a pickup truck Use with 2 x 8 or 2 x 10 lumber

ROLLER for smoother lawn surface. 36-inch wide, 18+inch diameterwater-tightdrum holds up to 390 Ibs ofweight. Rounded edges prevent harm to turf Adjustable scraper automatically

cleans drum..

SNOW BLADE for snow removar only. 14-inch high, 48-inch wide blade clears 42-inch pathwhen angted leftor right. Raises, lowers

with side lever. Adjustable skids; replaceable, reversible scraper bar,. (Use with tire chains and wheel weights and/or rear drawbar

weight.) SNOWTHROWER has 40+inch swath.. Drum-type auger handles

powdery and wet/heavy snow. Mounts easily with simple pin arrangement Discharge chute adjusts from tractor seat 6-inch

diameter spout discharges snow t0 to 50 feet. Lift controlled at tractor seat, (Use with chains and wheel weights and/or rear

drawbar weight..) SPRAYERS use 12-volt DC electric motor that connects to the

tractor battery or other 12-volt source includes booms for automatic spraying and hand held wand for spot spraying, Wand has adjustable spray pattern, For applying herbicides, insecti- cides, fungicides and liquid fertilizers.

SPREADER/SEEDERS make seeding, fertilizing, and weed kill-

ing easy. Broadcast spreaders are also useful for granular de- icers and sand.

SWEEPERS let you cotiect grass clippings and leaves

TILLER has 5hp engine and 36+inchswath to prepare seed beds, cultivate and compost garden residue_ Tiller has its own built-in

liftand depth control system anddoes NOT require asleeve hitch°

Fits anylawn, yardorgardentractor.. Simply hook up tothe tractor drawbar and go! Optional accessories convert unit for

dethatching, aerating, hilling,....without tools,

TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastictop; clear plastic windshield offers 360 degree

visibility+ Hinged metal doors with catch. Keeps operator warm and dry.. Remove vinyi sides and windshields for use as sun

protector in summer. Optional accessories include: tinted/ tempered solid safety glass windshield with hand operated wiper;

12-volt amber caution tightfor mounting on cab top. VACS for powerful collection of heavy grass clippings and leaveso

Optional wand attachment to pick up debris in hard-to+reach places. VAC/CHIPPER incfudesa chipper-shredder°

WEIGHT BRACKET for drawbar for snow removal applications.

Uses (t) 55 Ib.weight. WHEEL, WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials.

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

ii ii IHIII, IIIII III

Parts packed separately in carton

i lll lul i i, i i i i INNNNIIINI I IINNmUHIIN I

Seat

Video

Cassette

5/16-18_

--_ (l)HexBolt _)) _ _]_f]_t_,5/16-18 × 1-1/4

Iir

(1) HexBo!! I12-13 x I

, Jnl_/lllHill

IIFiHiliil.

/ (2) Screws #10 x 5/8

Washers #10 % i (2) Washers I L-I! )

.r--J 3116x 314 _ /

(2) Weld i i x 16 Gauge Nuts #10 _

Steering

Wheel

Manual

Steering

Boot

Mufcher

Plate

Parts Bag

it,,Jl/,,,,,,,,,,,,,,,,,,,, ,,, ,, ,,,, ,,, ,,,,,,,, ,

Parts bag contents not shown full size

(2) Washers 3/8

x 7/8 x 14 Gauge

(2) Shoulder

Bolts

(2) CenteP

lock Nuts

_nt Link Assemblies

(_) (2) Gauge r4:;;FR_

Wheels _

Steering Wheel

Adapter'

_ts 114-20X 3/4 _(2) HeX Nuts

13!llIfH_IIIl!II!Itlt!!_/--_i c_ J>,/4._o

. _1_ ./ (2) Lock l

(2) Wasners _ Washers 1/4

9/32 x 5/8 x t6 Gauge

....................... i

(2) Latch Hook

Assemblys

(2) Keys

Slope Sheet

Steering Wheel

Insert

Steering

Extension

Shaft

BLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor allparts and hardware you assemble must betightened secure_y..Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrenchset will make assembly easier_ Standard wrench sizes are listed°

(1) 9/16" wrench (2) 7/16" wrenches (2) 1/2" wrench (1) 3/4" wrench

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated

behind the steering wheel)r

(1) 3/4" Socket w/drive rachet

Phillips Screwdriver Tire pressure gauge Utility knife

Pliers

STEERING WHEEL

LARGE FLAT WASHER

STEERING

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

, Remove ai! accessible loose parts and parts cartons

from carton (See page 6)..

, Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flat.

° Remove mower and package materials.

- Check for any additional loose parts or cartons and remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT = Slide extension shaft onto lower steering shafL Align

mounting holes in extension and lower shafts and install5/t6 hex bolt and locknut. Tighten securely.

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO

18-22 FT, LBS TORQUE.

• Place tabs of steering boot over tab slots in dash and push down to secure°

iNSTALL STEERING WHEEL

° Position front wheels ofthe tractor so they are pointing

straight forward.

= Slide steering wheel adapter onto steering shaft exten-

sion.

= Position steering wheel so cross bars are horizontal

(left to right) and slide insideboot and onto adapter.

• Assemble large fiat washer, 3/8 lockwasher, 3/8 hex bolt and tighten securely.

• Snap steering wheel insert into center of steering

wheel°

• Remove protective materials from tractor hood and gritlo

• IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES INSKlD THAT MAYPUNCTURE TIRESWHERE TRACTOR

iS TO ROLL OFF SKID..

BOOT

EXTENSION

APTER

5/16 HEX BOLT

/ • ., ",

t ,I

LOWER STEERING SHAFT

• # t1 tt

FIG. 1

TO ROLL TRACTOR OFF SKID (See Opera- tion section for location and function of con-

trols)

= Press lift lever plunger and raise attachment liftleverto

itshighest position,

• Release parking brake by depressing chJtch/brake

pedal

° Place freewheel control in freewheeling position to

disengage transmission (See "TO TRANSPORT" in

the Operation section of this manual)°

° Roll tractor backwards off skid..

• Remove banding holding discharge guard up against tractor°

ASSEMBLY

HOW TO SET UP YOUR TRACTOR INSTALL SEAT (See Fig. 3)

CONNECT BATTERY (See Fig. 2)

nals by allowing a wrench or any other CAUTION: Do not short battery termi-

object to contact both terminals at the sametime. Before connecting battery, remove metal bracelets, wristwatch

bands, rings, etc. Positive terminal must be connected

first to prevent sparking from acciden- tal grounding.

• Lift hood to raised position,

• Open terminal access doors, remove terminal protec-

tive caps and discard.

• If this battery is put into service after month and year indicated on label (label tocated between terminals)

charge battery for minimum of one hour at 6-t0 amps,

• First connect RED battery cable to positive (+) battery terminal with hex bolt, flat washer',lockwasher and hex

nut as shown,, Tighten securely.

• Connect BLACK grounding cable to negative (-) bat- tery terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely.

• Close terminal access doors.

Use terminal access doors for:

• Inspection for secure connections (to tighten hard- ware),,

• Inspectionfor corrosion.

• Testing battery,,

• Jumping (if required),,

• Periodic charging°

HEX NUT

DISCARD TERMINAL \\ PROTECTIVE CAPS

LOCK FLAT WASHER WASHER

Adjust seat before tighteningadjustment bolt.

• Remove cardboard packing on seat pan=

• Place seat on seat pan and assemble shoulder bolt.

• Assemble adjustment bolt, lock washer and flat washer

loosely. Do not tighten.

° Tighten shoulder bolt securely,,

• Lower seat intooperating position and sit on seat°

• Slide seat untilacomfortable position is reached which

allows you to press clutchforake pedal all the way down,

° Get off seat without moving its adjusted position, ° Raise seat and tighten adjustment bolt securely,

SEAT ,=AN ,__ -_"__,_,-"_ [_ (

•

FIG. 3

CHECK TIRE PRESSURE The tires onyourtractorwere overinflatedat the factoryfor

shipping purposes,, Correct tire pressure is important for best cutting performance.

° Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See 'q'O ADJUST

BRAKE" in the Service and Adjustments section of this manual

ACCESS

DOOR

FIG. 2

NEGA_VE (BLAC_

CABLE

ASSEMBLY

INSTALL MOWER AND DRIVE BELT (See Figs. 4 and 7)

Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control, Engage park- ing brake,

* Cut and remove ties securing anti-sway bar and belts,

Swing anti-sway bar to left side of mower deck,

, Slide mower under tractor with discharge guard to right

side of tractor.,

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN

ALL MOWER PULLEY GROOVES, INSTALL BELT INTO ENGINE PULLEY GROOVE,,

• install one front link in tophole of the LH. front mower bracket and LH, front suspension bracket,, Retainwith two single loop retainer springs as shown.

° Installsecond front link in R_H,frontsuspension bracket

and retain with single loop retainer spring as shown..

- Slide right side of mower back and install link intop hole of R,H, front mower bracket, Retain with single loop

retainer spring as shown.

° Turn height adjustment knob counterclockwise until it

stops,,

• Lower mower linkage with attachment lift control,

• Place the suspension arms on outward pointing deck

pins,. If necessary, rock and raise front of mower to

align deck pins with the holes in suspension arms

Retain with double loop retainer springs with loops

down as shown,

° Connect antFsway bar to chassis bracket under left

footrest and retain with double loop retainer spring,,

° Install clutch rod in clutch lever., Secure with retainer

spring,

• Turn height adjustment knob clockwise to remove slack from mower suspension_

• Raise deck to highest position,

. Assemble gauge wheels as shown using long shoulder

bolts, 3/8washers, and 3/8-16 center Iocknuts. Tighten securely.

• Adjust gauge wheels before operating mower as shown

inthe Operation section of this manual.

CHECK MOWER LEVELNESS

For best cutting resuits, mower should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual°

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures thatare shown for replacing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are

routed correctly.

CLUTCH LEVER

CLUTCH ROD

RETAINER

SPRING

FRONT SUSPENSION

BRACKETS

SHOULDER

BOLT

GAUGE WHEEL

318WASHER

USE PLIERS FOR

RETAINER SPRINGS

DOUBLE LOOP

CHASSIS (outward pointing BRACKET deck pins)

3_-16 CENTER

LOCKNUT /

DOUBLELOOP RETAINER SPRING

RETAINER SPRING

ANTI-SWAY BAR

IDLER

PULLEY

SUSPENSION ARMS

FIG. 4

ENGINE

PULLEY

FRONT LINK

_INGLE

LOOP RETAINER

SPRINGS

MOWER

BRACKET

DISCHARGE GUARD

MBLY

INSTALL MULCHER PLATE

(See Figs. 5 and 6)

• Install two latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown.

NOTE, Pre-assembie weld nut to latch hook by inserting

weld nut from the top with hook pointing down_

• Tighten hardware securely.

• Raise and hold deflector shield inupright position.

° Place front of mulcher plate over front of mower deck

opening and slide into ptace, as shown..

° Hook front latch into hole on front of mower deck.

• Hook rear latch into hole on back of mower deck..

guard from mower. Raise and hold CAUTION: Do not remove discharge

guard when attaching mulcher plate and allow it to rest on plate while in

operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installationof optional grass catcher accessory°

NOTE: Itis not necessary to change blades.. The mulcher

blades are designed for discharging and bagging also..

HOOK POINTS

LOCK WASHER

DOWN

HOOK

WELD

NUT

LATCH

WASHER

MULCHER PLATE

WELD NUT

FROM THE TOP

LOCK

WASHER

SCREW

WASHER

_-'--SCREW

FIG. 5

DEFLECTOR

SHIELD

LATCH HOOKS

FIG. 6

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE

THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/' All assembly instructionshave been comp_etedo ,/ No remaining loose parts in carton..

,/ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps). ,/ Seat is adjusted comfortably and tightened securely. ,/ All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).. ,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results_ (Tires must be

properly inflatedfor leveling).

,/ Check mower and drive belts. Besure they are routed

properly around pulleys and inside all belt keepers°

,/ Check wiring. See that allconnections are still secure

and wires are properly clamped.

,/ Before driving tractor, be sure freewheel control is in

drive position_

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS.:

,/ Engine oil is at proper level. ,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

v" Become familiar with all controls - their location and

function. Operate them before you start the engine..

,/ Be sure brake system is insafe operating condition.. v" It isimportant to purge the transmission before operat-

ing your tractor for the first time. Follow proper starting and transmissionpurging instructions(See "TO START

ENGINE" and "PURGE TRANSMISSION" in the Op- eration section of this manual).

OPERATION

i i i,uill,i, i i i i i ...........................................................................

These symbols may appear on your tractor or in literature suppUedwith the product, Learn and understand their meaning°

BATFERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

MOWER LIFT

REVERSE NEUTRAL HIGH

ATTACHMENT

CLUTCH ENGAGED

CLUTCH DISENGAGED

ATTACHMENT

LOW PARKING BRAKE

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

HYDROSTATIC FREE WHEEL

(Hydro Models only)

,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, , .................................

OPERATION

KNOW "(OUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrationswith yourtractor to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference,,

CLUTCH/ BRAKE PEDAL

HEIGHT ADJUSTMENT

KNOB

FREEWHEEL CONTROL

CHOKE

CONTROL

LIGHT

AMMETER

ATTACHMENT

CLUTCH LEVER

SWITCH POSITION

LIFT LEVER PLUNGER

ATTACHMENT LIFT LEVER

IGNITION

, .

SWITCH

PARKING BRAKE

i MOTION

_ ' ' .... LEVER

- CONTROL

APPROX. SPEED

i.;I

3 MPH 2MPH

1MPH

Our tractors conform to the safety standards of the American National Standards lnstitute_

ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other' attachments mounted to your

tractor. LIGHT SWITCH: Turns the headlights on and off,

THROTTLE CONTROL: Used to control engine speed,. CLUTCH/BRAKE PEDAL: Used for declutching and brak-

ingthe tractor and starting the engine.. PARKING BRAKE: Locks clutch/brake pedal into the

brake position._ FREEWHEEL CONTROL: Disengages transmission for

pushing or slowly towing the tractor with the engine off,. CHOKE CONTROL: Used when starting a cold engine_

FIG. 7

MOTION CONTROL LEVER: Selects thespeed and direc- tionof the tractor_

ATTACHMENT LIFT LEVER: Usedto raise and lowerthe mower deckor otherattachmentsmounted to yourtractor'.

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position..

IGNITION SWITCH: Used for starting and stopping the engine.

HEIGHT ADJUSTMENT KNOB: Used toadjustthemower cuttingheight.

AMMETER: Indicates battery charging (+) or discharging

(-),

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result

in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig, 8)

Your tractoris equippedwithanoperatorpresence sensing switch,_ When engine is running, any attempt by the operator to leave the seat without first setting the parking brake wiIl shut off the engine°

• Depress clutch/brake pedal into full "BRAKE" position and hold_

• PIace parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal. Pedalshould remain in "BRAKE" position. Make sure parking brake

will hold tractor secure.

THROTTLE CONTROL

CHOKE

CONTROL

"BRAKE"

POSITION

CLUTCH!BRAKE POSITION PEDAL "DRIVE" HEIGHT I POSITION ADJUSTMENT "DISENGAGED"

KNOB POSITION

STOPPING (See Fig. 8)

MOWER BLADES -

= Move attachment clutch Lever to "DISENGAGED"

position°

GROUND DRIVE -

• Depress clutch/brake pedal intofull "BRAKE" position,,

• Move motion control lever to neutral (N) position° IMPORTANT= THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.,

ENGINE - " Move throttle control to slow position.,

NOTE: Failure to move throttle control toslow position and aliowing engine to idle before stopping may cause engine

to "backfire", o Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use,,

° Never use choke to stop engine. NOTE: Under certain conditions when tractor isstanding

idle with the engine running, hot engine exhaust gases may cause "browning" of grass., To eliminate this possibility,

always stop engine when stopping tractor on grass areas,,

ATTACHMENT CLUTCH LEVER "ENGAGE" POSITION

"DISENGAGE"

ITION

MOTION CONTROL LEVER

PARKING BRAKE

"ENGAGED"

FIG. 8

Ill;I li lili iii iiiii i i iii iii i iliiii iiiii ii ii ii;i;ii,i;,,i,

pletely, as described above, before leav- CAUTION: Always stop tractor com-

ing the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engineat full throttle.

• Operating engine at less than full throttle reduces the battery charging rate,.

• Full throttle offers the best bagging and mower perfor- mance.

TO USE CHOKE CONTROL (See Fig. 8)

Use choke control whenever you are starting a cold engine_ Do not use to start a warm engine.

• To engage choke control, pull knob out. Slowly push

knob in to disengage°

TO MOVE FORWARD AND BACKWARD (See Fig. 8)

The directionand speed of movement is controlled by the

motion controllever. ° Start tractor with motion control lever in neutral (N)

position

° Release parking brake and clutch/brake pedal° ° Slowly move motion control lever to desired position,

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 8)

The cutting height is controlled by turning the height adjust-

ment knob in desired direction,, ° Turn knob clockwise (('-_) to raise cutting height°

° Turn knob counterclockwise (b_-'_) to lowercutting

height.

The cutting height range is approximately 1-1/2" to 4". The

heights are measured from the ground to the blade tip with

the engine not running_ These heights are approximate

and may vary depending upon soil conditions, height of grass and types of grass being mowed°

o The average lawn should be cut to approximately 2-'I/2

inches during the cool season and to over 3 inches during hot months, For healthier and better looking

lawns, mow often and after moderate growth°

° For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut relatively high; the second to desired heighL

TO ADJUST GAUGE WHEELS (See Fig, 9)

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position, Gauge wheels then keep the deck in proper positionto help prevent scalping in most terrain

conditions,,

Adjust gauge wheelswith tractor on aflat level surface,

Adjust mower to desired cutting height (See 'q'O AD- JUST MOWER CUTTING HEIGHT_'in the Operation

section of this manual)°

OPERATION

° With mower in desired height of cut position, gauge

wheels should be assembled so theyare slightly off the ground° Install gauge wheel in appropriate hole with

shoulder bolt, 3/8 washer', and 3/8-16 Iocknut and tighten securely_

• Repeat for opposite side installing gauge wheel in same adjustment hole..

GAUGE WHEEL

MOUNTING BRACKET

SHOULDER

BOLT

FIG. 9

TO OPERATE MOWER (See Fig. 10)

Your tractor is equipped with an operator presence sensing switch.. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine_

• Select desired height of cut,

• Lower mower with attachment lift control. ° Start mower blades by engaging attachment clutch

control

° TO STOP MOWER BLADES - disengage attachment

clutch control.

, ,,,,,,,,,,,,,,

,, ,,,, ..........................................

° If stopping is absolutely necessary, pushclutch/brake

pedal quickly to brake position and engage parking brake,

• Move motion control lever to neutral (N) position. IMPORTANT; THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.

• To restartmovement, slowly release parking brake and clutch!brake pedal..

• Slowly move motion control lever to slowest setting..

• Make all turns slowly_

TO TRANSPORT (See Fig, 11) When pushing ortowing your' tractor, be sure to disengage

transmission by placing freewheel control in freewheeling position. Free wheel control is locatedat the rear drawbar of tractor..

= Raise attachment lift to highest position with attach-

ment liftcontrol.

• Pult freewheel control knob out and hold in position by inserting retainer spring intoforward hole ofcontrol rod.,

• Do not push or tow tractor at more than two (2) MPH.

• To reengagetransmission, reverse above procedure°

NOTE: To protect hood from damage when transporting your tractoron atruck or a trailer, be sure hood isclosed and

secured to tractor. Use an appropriate means of tyinghood to tractor (rope, cord, etc_).

CAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the dis-

charge guard in place,

ATTACHMENT CLUTCH ATTACHMENT LIFT

LEVER "ENGAGED" LEVER HIGH

POSITION POSITION

,/_ LOW

POSITION

HEIGHT ADJUSTMENT DISCHARGE

KNOB GUARD

POSITION

FIG. 10

TO OPERATE ON HILLS

A CAUTION: Do not drive up or down I

hills with slopes greater than 15° and I do not drive across any slope. I

° Choose the slowest speed before starting up or down

hills.

° Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position_

FIG. 11

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 15)

= The engine inyour tractor has been shipped, from the

factory, already filled with summer weight oil

• Check engine oil with tractor on level ground. o Remove oilfill cap/dipstickand wipeclean, reinsertthe

dipstick and screw cap tight, wait for a few seconds,

remove and read o[Ilevel If necessary, add oil until

"FULL" mark on dipstick is reached. Do not overfill.

• Forcold weather operation you should change oilfor easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section ofthis manual).

• To change engine oil,see the Customer Responsibili- ties section in this manual.

ADD GASOLINE

• Fill fuel tank.. Use fresh, clean, regular unleaded

gasolinewitha minimum of87 octane.. (Use of leaded

gasoline will increase carbon and lead oxide deposits and reduce valve life)_ Do not mix oil with gasoline.

Purchase fuel inquantities that can be used within 30 days to assure fuel freshness_

IMPORTANT: WHEN OPERATING iN TEMPERATURES BELOW 32°F(0_C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING

OPERATION

WARNING: Experience indicates that alcohol blended fuels (called gasoho! or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems, the fue! system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season See Storage Instruc- tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur°

filler neck. Do notoverfill. Wipe off any

I_ CAUTION: Fill to bottom of gas tank

TO START ENGINE (See Fig. 8)

When starting the engine for the first time or ifthe engine has run out of fuel, itwill take extra cranking time to move fuel from the tank to the engine.

• Be sure freewheel control is in the transmission en- gaged position.

• Sit on seat in operating position, depress clutch/brake pedal and set parking brake°

• Place motion control lever in neutral (N) position,

• Move attachment clutch to "DISENGAGED" position

, Move throttle control to fast position ° Pull choke control out for a cold engine start attempt.

For a warm engine start attempt the choke control may not be needed°

Note: Before starting, read the warm and cold starting procedures below°

o Insert key intoignitionandturn keyclock"wiseto"START"

position and release key as soon as engine starts. Do not run starter continuously for more than fi_en sec-

onds per minute. If the engine does not start after several attempts, push choke control in, wait a few

minutes and try again. Ifengine still does not start, pull

the choke control out and retry,

WARM WEATHER STARTING (50° F and above) ° When engine starts, slowly push choke control in until

the engine begins to runsmoothly. Ifthe engine starts to run roughly, pull the choke control out slightly for a

few seconds and then continue to push the control in slowly.

° The attachments and ground drivecan nowbe used. If

the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke

as described above°

COLD WEATHER STARTING (50° F and below) ° When engine starts, slowly push choke control in until

the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to

accept small changes in speed and load, until the choke control is fully in. If the engine starts to run

roughly, pull the choke control out slightly for a few seconds and then continue to push the control tn slowly. This may require an engine warm-up period

from several seconds to several minutes, depending on the temperature°

spilled oil or fuel. Donot store, spill or use gaso!ine near an open flame.

HYDROSTATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the transmis- sion should be warmed up as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neutral. Release the parking brake and letthe clutch/brake

slowly return to operating position.

° Allow one minute for transmission to warm up.

This can be done during the engine warm up pedod.

° The attachments can be used during the engine warm-

up period after the transmission has been warmed up

and mayrequire thechoke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F)the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO

ADJUST CARBURETOR" in the Service and Adjustments section of this manual.

PURGE TRANSMISSION

CAUTION: Never engage or disengage t freewheel lever while the engine is run-

nlng_ !

To ensure proper operation and performance, it is recom- mended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have devel- oped during shipping of your tractor.

IMPORTANT; SHOULD YOURTRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT

SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR

= Place tractor safely on levelsurface with engine off and

parking brake set.

• Disengage transmission by placing freewheel control in freewheeling position (See '`TO TRANSPORT" in

this section of manual).

• Sitting inthe tractor seat, start engine, Afterthe engine isrunning, move throttle control to slow position. With

motion control lever in neutral (N) position, slowly disengage clutch/brake pedal..

° Move motion control lever to full forward position and

hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedure there will be nomovement of

drive wheels.. The airisbeing removed from hydraulic drive system

° Move motion control leverto neutral (N) position_ Shut-

off engine and set parking brake..

° Engage transmission by placing freewheel control in

driving position (See 'TO TRANSPORT' inthis section of manual).

- Sitting inthetractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed.

With motion control lever inneutral (N) position, slowly disengage clutch/brake pedal.

° Slowly move motion control lever forward, after the

tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the

tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position, Repeat this procedure with the motion control lever three (3)

times.

• Your tractor is now purged and now ready for normal

operation..

OPERATION

MOWING TIPS

. Tire chainscannot be used when the mower housing is

attached to tractor.

• Mower' should be properly leveled for best mowing performance.. See q'O LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual°

• The Ieft hand side of rnower should be used for trim- ruing

, Drive so that clippings are discharged onto the area

that has been cute Have the cut area to the right of the tractor. This will result in a more even distribution of

clippings and more uniforrn cutting.

o When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until finished (See Fig° t2A )..

° if grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it isweL Wet grass will ptug

mower and leave undesirable clumps.. Allow grass to dry before mowing.

• Always operate engine at full throttle when mowing to assure better mowing performance and proper dis- charge of material Regulate ground speed by select-

ing a low enough gear' to give the mower cutting performance as well as the quality of cut desired..

• When operating attachments, select a ground speed that will suit the terrain and give best performance of

the attachment being used

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH., CLEAN AFTER EACH USE.

• The special mulching blade will recut the grass clip-

pings many times and reduce them in size so that as

they fall onto the lawn they will disperse into the grass

and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the

blades.

• Avoid cutting your iawnwhen it iswet.. Wet grass tends to form clumps and interfereswith the mulching action.

The best time to mow your lawnis the early afternoon. At this time the grass has dried and the newly cut area

wilt not be exposed to the direct sun.

• Forbest results,adjust the mower cutting height so that the mower cuts off only the top one-third of the grass

blades (See Fig. 12B). For extremety heavy mulching,

reduce your' width of cut and mow slowly.

° Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to com-

pletefy hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path_

• Change your cutting pattern from week to week. Mow north to south oneweek then change to east towest the

next week_ This will help prevent matting and graining of the lawn.

'I MAX 1/3

i!,_! \

FIG. 12B

FtGo12A

CUSTOMER RESPONSIBILITIES

ASYOUCOMPLETE .......

REGULARSERVICE _'_ _/_._#" SERVICE DATES

Check Brake Operation _ 6_ Check Tire Pressure _ 6_ Check for LOOse Fasteners - _ " " 6/7 !_

a Sharpen/Replace Mower Blades 1_4

Lubrication Chart _

C Check BatterYLeve!tRecharge i 0 Clean Battery and Terminals

a CheckTransax[eCoofing

Adjust Blade Belt(s) Tension _si Adjust Motion Drive Bell(s) Tension _si

Check Engine Oil Levei if

....ChangeEng ooO, V',.........

E Clean Air Filte r ....... t_2

N Clean Air Screen _i: ', _ , .......... .... .......

G Inspect Muffler/Spark Arrester t4 #

I Replace Oil Filter (If equipped) _,2

N Clean Engine Cooling Fins t##'2

Replace Spark PIug 6##' 6/ Replace Air Filter Paper Cartridge 6f2

Replace Fuel Filter

1 -Change more often when operating under a heavy Iced or in high ambient temperatures 2 - Service more often when operating }n dfrty or dusty conditions 3 - tf equipped with oil filter, change oll every 50 hours 4 - Reptece blades mere otten when mowing insandy soil

GENERAL RECOMMENDATIONS

The warranty onthis tractor does not cover items that have been subjected to operator abuse or negligence, To

receive full value fromthe warranty, operator must maintain

tractor as instructedin this manual, Some adjustments will need to be made periodically to

properly maintain your tractor, All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for

wear, A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better

and last Ionger_

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure,,

• Check for loose fasteners_

5 - If equipped with adIustable system 6- Not requiredif equipped wtth matntenance_free battery

7 - Tighten front axle pivot bolt to 35 ft,Abs, maximum,

Do not overttghten,,

LUBRICATION CHART

(_) SPINDLE ZERK ®

(_ FRONT WHEEL (_)

BEARING ZERK BEARING ZERK

CLUTCH

PIVOT(S)

(_ SAE 30 OR 10W30 MOTOR OIL (_) GENERAL PURPOSE GREASE

® REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS VtSCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS, IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

DERED GRAPHITE TYPE LUBRICANT SPARINGLY,

iilu iiiiiiiiiiiiiiiiiiiiii iiii i ii i i i1,111111,11111u iii i ii i i IIIILIIIIIIIIIIIIIIIII

CUSTOMER RESPONSIBILITIES

TRACTOR

Always observe safety rules when performing any mainte- nance.

BRAKE OPERATION

If tractor'requires more than six (6) feet stopping distance at high speed inhighest gear, then brake must be adjusted. (See 'q'O ADJUST BRAKE" in the Service and Adjust- ments section of this manual).

TIRES

• Maintain proper' air pressure in all tires (See "PROD- UCT SPECIFICATIONS" on page 3 of this manual)_

= Keep tires free ofgasoline, oil, or insectcontrol chemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damager

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and

corrosion_

BLADE CARE

For best results mower' blades must be kept sharp° Re- place bent or damaged blades.,

TO SHARPEN BLADE (See Fig. 14)

Care should be taken to keep the blade balanced° An unbalancedblade willcause excessive vibrationand even-

tual damage tomower and engine.

• The blade can be sharpened witha file oron a grinding wheel° Do not attempt tosharpen while onthe mower.

• To check blade balance, youwill need a 5/8" diameter steel bolt, pin, ora cone balancer. (When using a cone batancer, follow the instructions supplied with bal-

ancer).

• Slidebladeontoanunthreadedportionofthesteelbolt or pinand hold the bolt or pinparallel with the ground.

If blade is balanced, it should remain in a horizontal

position° if eitherend ofthe blade moves downward, sharpen the heavy end untilthe blade isbalanced.

NOTE: Do not use anail for'balancing blade. The lobes of

the center hole may appear to be centered, but are not,,

CENTER HOLE / /

BLADE REMOVAL (See Fig. 13)

° Raise mower' to highest position to allow access to

blades°

- Remove hex bolt, lockwasher and flat washer securing blade.

° Install new or resharpened blade with trailing edge up

towards deck as shown,.

° Reassemble hex bolt, lock washer and flat washer in

exact order as shown_

° Tighten boit securely (30-35 FL Lbs.,torque)_

IMPORTANT: BLADE BOLT ISGRADE 8 HEATTREATED_ NOTE" We do not recommendsharpening blade- but ifyou

do, be sure the blade is balanced_

BLADE MANDREL

TRAILING EDGE

FLAT WASHER

HEX BOLT

FIG. 14

BATTERY

Your tractor has a battery charging system which issuffi- cient for' normal use. However, periodic charging of the

battery with an automotivecharger will extend itslife. ° Keep battery and terminals clean.

° Keep battery bolts tighL

• Keep small vent holes open.

• Recharge at 6-10 amperes for' 1 hour. TO CLEAN BATTERY AND TERMINALS

Corrosion and dirton the battery and terminalscan cause the battery to "leaW' power_

• Remove terminal guard.

• Disconnect BLACK battery cable first then RED

battery cable and remove battery from tractor.

• Rinse the battery with plain water and dry°

• Clean terminals and battery cable ends with wire

brush untilbright.,

° Coat terminals with grease or petroleumjeUy.

• Reinstall battery (See "CONNECT BATTERY" in the Assembly sectionofthis manual).

"A GRADE 8 HEAT TREATED BOLT' CAN BE

IDENTIRED BY SIX LINES ON THE BOLT HEAD,

FIG. 13

+ 42 hidden pages

Craftsman 917258671 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual