Craftsman 917258670 Owner’s Manual

CRI:IFI'ZMIIN+
MODEL NUMBER 917.258670 OWNER'SMANUAL
"Assembly ' Operation
Customer Responsibilities
Service and Adjustments ° Repair Parts
CAUTION: Read and follow all safety rules and instructions before operating this equipment+
I[
'r'll"lI'.......................i,iiilllll' "ll'll"1ii I "111'1 I i
Safe Operation Practices for Ride-On Mowers u
IMPORTANT.' THIS CUTTING MACHINE tS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH
GENERAL OPERATION
,, Read, understand, end follow ell fnstruclions tn the manual
and on fhe machine before elading Only allow responsible adults, who are famtllar wlth Ihe
instructions,Io operate the machine,
Clear the area of objecls such as recks, toys, wire etc, whichcould be p eked up and thrownby the blade
Besure thearea tsclearof olherpeople beforemewing Slop machine Banyone entersthe area
Never carry passengers.
" Donotmow tnreverseunless absolutelynecessary Aiways
lookdown and behindbetore and while backing Beaware ofthe mowerdischarge dlraclton enddo not point
it at anyone Do notoperate the mower wghouleither the
entlre grasscatcher orthe guard in place- , Stowdown before turning. ,, Never leave erunning machine unattended. Always turnoff
blades, set parking 5rake, stop engine, and remove keys
before dismounting. ,. Turn off blades when not mewing
Slop engine before removing grass catcher or unclogging
chule
Mow 0nlyIndaylight or good artificial light , Do nol operate the machine while under the influence of
alcohoior drugs
Watch tot traffic when operating near or crossing roadways
Use extracare when loading or unloadingthe machlne into
a keller or truck.
IL SLOPE OPERATION
Slopes are a major factor related to loss-of-control and ttpover accidents, whlch can result in severe Inlury or
death Al! slopes require extra caution. If you cannot back up the slope or if you leet uneasy on It, do eel mow It.
DO:
Mow up and down slopes,not across
Removeobstacles such as rocks, tree limbs, etc
- Welch lot holes, ruts, or bumps. Uneven terrain could ovedum Ihe machine Taftgreas can hide obstscles,
" Useslowspeed. Choosea low gaarso that you willnot have
to stop or shift wh_e on the slope.
. Follow the manulacturar's recommendations for wheel
weightsor counlerwetghlsto improveslabtllty.
,, Use extra care with grass catchers or other atlachments
These canchange thestability ol the machine.
" Keep a_movement on theslopes slow and gradual. Do not
make suddenchanges Inspeed or direction
Avoid stadtng or stoppingon e stops, If tires lose traction,
disengage the blades and proceed slowly strelghl down the slope
DO NOT: . Do notlureon slopesunlessnecessary,and then,turnslowly
andgradually downhlIl,it posstble De notmow near drep-offs dltehea, or embankments. The
mowercouldsuddenlyturn over If e wheel isover the edge of aoligor dilch, or ifan edge caves in,
Do not mow on wet grass, Reduced traction could cause
SAFETY RULES
Ill CHILDREN
Tragic accidents can occur If the operator ts not alert to the presence of children Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where you last saw Ihem.
Keep eh[tdranout of themowing areaand underthe watehtu care ofanother responsibleadult,,
Be alert and lure machine oil ifchildrenenter the area
Borers and when backing, look behind and down for small
children
" Never carry children They may lall oi! and be seriousy
injuredor tetedere wtlh sate machine operation
Never allow childrento operale lhe machine " Usa extra care when approaching blind comers shrubs,
trees,or other objectsthat may obscure vision.
IV. SERVICE
Use extra tara In handling gassltne end olher fuefs Theyere flammable and vapors are explosive
Use only an approved container+ Never remove gas cap or add fuel with the engine
running, Allow engine to cool before refueling Do not
smoke Never refue_ the machine indoors
Never store the machine or fuel container Inside where there is an open llama, such as a water heeler.
Never tun a machtne insidea closed area
Keep nuts and bolls, especially btade attachment bolls light and keep equipment n good condit on
Never tamper with safety devices Check their proper operalion regularly
Keep machine free ot grass tesves, or other debris build-up, C san o or fuel spillage Mow machine to coat before stodng
Slop and inspect lhe equipment if you sldke an object Repair, if necessary, before restarting.
" Never make adjustmenls or repairs wilh lhe engine running.
GreessatchercomponenlearesubJectlowear damage and deterioration, which could expose moving paris or allow objects [o be thrown+ Frequenlly check components and
replace with manufaclureCs recommended parts, when nec- essary
Mower blades are sharp and can cut, Wrap Ihe blade(s) or
wear gloves, and use extra caution when servlclngIhem.
Check brake operalion lrequently. Adjust and service as
,, requ_red_.........
Look for this symbol to point out important safety precautions, It means
CAUTIONIf! BECOME ALERTIII YOUR SAFETY IS INVOLVED.
n. ,H HHH,,n =
CAUTION: Always disconnect spark plug
wire and place wire where It cannot contact
spark plug In order to prevent acctdenlal starting when setting up, transporting, adjusting or making repairs.
sliding
Denot tryto stabilize themachine by pullingyourfoot onthe ground.
De not usegrass catcher on sleep slopes
The engine exhaust from this product contains chemicals known to the State of California to
cause cancer, birth defects, or other reproduc- tive harm,
WARNING A
CONGRATULATIONS on your purchase of a Sears
Tractor. It has been designed, engineered and manufac-
tured to glve you the best posslbIe dependability and performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized Service CentedDepartment Department We have com- petent, well-trained technicians and the proper tools to
service or repair this tractor_ Please read and retain this manual The Instructions will
enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".
MODEL NUMBER 917 258670
SERIAL NUMBER
DATEOF PURCHASE THE MODEL AND SERtAL NUMBERSWIL LBE FOUND
ON A PLATE UNDER THE SEAT YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
MAINTENANCE AGREEMENT
A Seat's Maintenance Agreement is avaifab_e on this prod- uct Contact your nearest Sears store for details:
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules..
Follow a regularschedule Inmaintaining, ca#ng for and using your tractor,
Follow the instructions under "Customer ResponsibItt* ties" and "Storage" sections of this owner's manual.
WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-coy-
PRODUCT SPECIFICATIONS
HORSEPOWER: 19.5
GASOLINE CAPAC!TY 3.5 GALLONS AND TYPE: UNLEADED REGULAR
OIL TYPE (APfoSFtSG}: SAE 30 (above 32'_F)
OIL CAPACITY: 3 0 PINTS
SPARK PLUG: CHAMPION RJ19LM {GAP: O3O3
VALVE CLEARANCE: INTAKE: 004" - 006"
GROUND SPEED (MPH); FORWARD: 0- 5.5
TiRE PRESSURE: FRONT: 14 PSI
CHARGING SYSTEM: 3 AMPS BATTERY
BATTERY: AMP/HR: 30
BLADE BOLT TORQUE: 30-35 FT. LB&
ered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any) If a spark arrestor is used, it should be maintained in elfective working order by the operator,
In the state of Caitlornia the above is required by law (Section 4442 of the CaIiIornta Pubtic Resources Code). Other states may have simitar laws.. Federal taws apply on
federal lands° A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual).
SAE 5W-30 (be!ow 32°F}
EXHAUST: 007"-.009"
REVERSE: 0-2 4
REAR: 10 PSI
5 AMPS HEADLIGHTS
MIN COA: 240 CASE SIZE: U1R
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the dale o! purshase, {(this Craftsman Riding Equipment Is maintained, lubricated and tuned up according to the {nstrucltonstn the owner'smanual, Sears will repair or replace,free of charge, any pads found to be defective tn material or
workmanship,
This Warranty does not cover:.
Expendable items whichbecome wornduring normal use, suchas blades, spark plugs, air cleaners, belts, etc.
Tire repJacementor repaircaused by punctures from outsideobjecfe, such _s nails, thorns,stumps, or glass.
Repairs necessary because of opereler abuse, negligence, improperstorageor accident or the failure to maintain _he equipment accordingto the Insiructiona containedtn the owner'smanual
, Ridingequipment used forcommercialorrentalpurposes
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, tl any battery incJudedwilh th}s tiding equipment proves defective in materialor workmanship and our testingdetermines _hebattery wttlnot hold a charge,Sears willreplace the battery at no charge
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 80 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 80 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQU|PMENT TO YOU R NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS
FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY) THIS WARRANTY APPLIES ONLY
WHILE THIS PRODUCT iS tN THE UNITED STATES This Warrenty gives you specific ]egel rights, end you may also have other rights which may vary Item state to state.,
SEARS, ROEBUCK AND CO,, D/817 WA, HOFFMAN ESTATES, IL 60179
TABLE OF CONTENTS
SAFETY RULES ...................................... ...................... 2
PRODUCT SPECIFICATIONS ....................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3j 17-20
WARRANTY ............................................................. L,.. 3
TABLE OF CONTENTS ................................................ 4
INDEX ............................................................................ 4
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY ................................................................ 7-10
INDEX
Accessories ................................ ;......... 5
Adjuslmenls:
Brake ................................................24
Carburetor .....................................27
Mower'..
Front*To-Back., ,.........................22
Side-To-Side ...................... 22
Throttle ControlCable ........... 26-27
Air Filler, Engine..................................19
Atr Screen, Engine .................................. 19
Aesembty......................................... 7-10
Baltery:
Charging .........................................18
CIeaning .................................. fB
Starting w]th Weak Battery .............26
Slorage..........................................28
Terminals ................................. 18
Belts:
Mo!ton Drive
RemovaVRep{asemenl............... 24
Mower Drive
RemovaVReplasement ........... 23
Mower Blade Drive
Removaf/Rep_asement .............23
Blade:
Sharpening ......................................18
Replacement.....................................18
Brake Adjustment ............................ 24
CarburetorAdjustment ..................... 27
Controls, Traclor ............................ 13
CustomerResponsibilities .............3,17-20
Engine:
Air Ftlter ........................................19
Atr Screen, Engine ...............19
Battery .................................... 18
Cooling F_ns,Engine............. lg
Engine Oil ............................... 20
Fuel Filter ................................ 20
Spark Plugs .................. 18
Tractor.
Blades ..................................... 1B
LubricationChad.........................17
Maintenance Schedule .........:., 17
Ttre Care ...... .................. 8,18,25
Cutting Helght, Mower ............................13
A
Electr;cal:
Interlocks end Relays.................. 26
Schematic ................................... 31
Wfdng Diagram ............................ 32
Engine:
Air Rilor ................................ t9
Air Screen ................................ 19
Ooot}ng Fins,Engine .................. 20
011Change ......................... 1 9
Oil Levef ................. , .......... 14,19
B
C
Oil Type ...................................... 19
Preparation ..................................14
Repatr Pads ............................46,53
Sladtng ._............................... _....14
Storage ... ................................ 28
Filters:
Air..........................................19
Fuel.....................................20
Fuel:
Type ................................14
Storage ............................... 28
Fuse ................................................... 28
Gauge WheeFs..................................... g,14
Hoed Removat/Instalfetton ..............26
Leveling Mower Deck ................... 21-22
Lubdcalion Chart ...............................17
Maintenance Schedule ;................ 17
Mower,
Adjustment, Front4o-Beck ........... 22
Adjustment, Side-to-Side .............22
Blade Sharpening..........................18
Blade Replacement ................. 18
Cutting Height .................................13
InaIaIlation ................................ g,21
Operation .............................. 11-18
RemovaJ...................................... 21
Mowing Tipe ..................................... 18
Muffler ................................................. 20
Spark Arrasler ......................... 3,40
Muteher Plate ...................................... 10
OPERATION ............................................................ 11-16
MAINTENANCE SCHEDULE ......................................... ! 7
SERVICE AND ADJUSTMENTS ............................ 21-27
STORAGE ..................................................................... 28
TROUBLESHOOTING ............................................ 29-30
REPAIR PARTS o TRACTOR ................................. 32-47
REPAIR PARTS - ENGINE ...................................... 4B-53
PARTS ORDERING!SERVICE ................... BACK PAGE
E
F
G
H
L
M
Oil:
Cold Weather Conditions ...... t4,19
Engine ................................. 19
Storage ....................................... 28
Operallon ................................. 11-t 8
Operaling Mower ................................14
OplJons:
Accessories .....................................5
Spark An'ester ..........................3.40
Parking Brake................................ t2-13
Porte Bag ..........................................................8
Pads, Replacamen_Repetr ........ 32-47
Product Bpeclftcatlons ......................... 3
Repair Pads ...................................32-47
Safety Rules ......................................... 2
Seat .......................................................8
Service and Adjuslmeols ...............21-27
Brake .......................................... 24
Carburetor .......................................27
Fuse ............................................ 28
Hood Removal/Installation....... 28
Motion Odve Belt
Removal/Replacemenf ........... 24
Mower Drive
RemovaIlRep_acement .......... 23
Mower Btade Drive Belt
ReraovaL"Replacement .........23
Mower Adjustment:
FronMo-Back ............................ 22
Side4o-Side........................... 22
Mower Installation ............................21
Mower Removal ............................L21
Tire Care .................................8,18,25
S!ope Guide Sheet ............................. 55
Spark Pluga ......................................... 20
Specifications ............................................3
Starting the Engine ....................... I4.-15
SteeringWheel .............................. 7,25
Stopping the Tractor ...........................13
Slorage................,..................28
Thraltle Oontro_Cable Adjustment ... 28
Tires..................................................... B,I8,25
Trouble ShootingChad .................. 29-30
Transexle Repair Patte ............... 46-47
Warranty ................................................3
Wiring Diagram ...................................32
Wldng Schematic ................................31
O
P
R
S
T
W
ACCESSORIES AND ATTACHMENTS
These accessoriesendattachments were available throughmost Sears retailoutlets and service centers when thetractorwas purchased. Most Sears stores can order these itemstar you whenyou providethe modal number of your Iractor,
ENGINE
SPARKPLUQ
GAS CAN
ENGINEOIL FUELSTABILIZER AIR FILTER
PERFORMANCE
Searsoffersawide varietyof attachmentsthat f_tyourtractor Many of these arelisted belowwithbdel explanationsofhow they can help
you, Thtsftetwas currentatthe time el publication;however, itmay changetn future years - more altaehmenls may beadded, changes
may be made tn theee altachments, orsome may nolongerbe evailable or fit your medel Contsct your nearest Seare store for the
accessories and attachments that ere available for your tractor,
Most of theseeItechments do not require additional hitches or conversionkite (those thai do are Indicated) and are designed for easy
attaching and detaching
MAINTENANCE
BLADES BELTS
AERATOR promotes deep root growthfor a healthy lawn Ta.
pered 2.5-Inch steel spikes mounted on 10-inch d_ameler discs puncture holes in soil at ctoseIntercals to let moisture soak In
Steel weight tray for Increasedpenetration BAGGER lets you collect grass sIIppthgsand ]eaVes for a
healthier, nearer lookinglawn Two Permanex containershem
3e-gallonplasticbags BUMPER protects front end of Iractarfrom damage, CARTS make hauling easy Variety of sizes ava_fable, plus
accessories such as aide panel kIls, tool caddy, cart cover, protective mat and doily
CORING AERATOR takessmelt plugsout of soil to allowmois* lure and nutrients to reach grass mo!s 36-thch swath 24
hardenedsteel coringtips. 150 _b.capacityweighttray EASY OIL DRAIN VALVE makes at| changeseas_er,fasler
FRONT NOSE ROLLER canters In front ofmowerdeck 1oreduce
chancesof =scalping" on uneven terrain.
GANGHITCH letsyou tow2or3 pull-behthdattachments atonce,
such as sweepers, dethetshers,aeralors(net forusewith reltere, cads or other heavy attachmenle)
GAUGE WHEELS on both sides of the mower deck reduce
chancesof"scalpthg" on uneven terrain. Formower decks not so
equipped
MULCH RAKE/DETHATCHER loosens soil end flipsthatchand mattedteaves tolawn sudace for easypickup. Twenty apdeg time teeth Usefuttopreparebareareae!orseedthg. Avatlablelorfront or rear mounting. HIGH PERFORMANCE REEL-ACTION
SPRING 'I"INE DETHATCHER covers 86_]nch wide path and tossesthatch tnte large hopper Mounts behind tractor
MULCHING CLOSEJOUT PLATE KIT, onceInstalled, letsyou
mulch, discharge or bag ct_ppinge (bagger optional) without changing blades. For modefs not equipped as 3.Ira1 Convertible mowers See "MOWER" in the Repair Pads section of this
manual
RAMP TOPS AND FEET let you Ioadand unload tractor from a pickuptnJck. Use with2 x 8 or 2 x 10 lumber
ROLLER tar smoother lawn surface° 38.,inch wide, 18-thch dlametarwater-tightdrumholds upto3gOlbs.ofwetghL Rounded
edges prevent harm to tuff Adjustable scraper automatically otaana drum,
SNOW BLADE forsnow removal oniy. '14-1nchhlgh, 48-Inch wide bladaclears42qnchpathwhenangledleltordght. Raises, fcwere
withside lever. Adjustable skids; replaceable, reversible scraper bar. (Use wl!h tirechainsand wheelweightsand/or rear draw_ar weight ,)
SNOWTHR OWERhas40-thch swath. Drum*type auger handIes powdery and wet/heavy snow Mounts easily with stmp_epin
arrangement D_schargechuteadjusts from tractorseat. 6-Inch diameter spoutdischargessnow 10 to 50 feet. Liftcontrolledat tractorseat. (Use Withchains and wheel weights end/or rear
drawbar welght)
SPRAYERS use 12-volt DC etectdc motor that connects tothe tractor battery or ether 12-vott source. Includes booms tar
automaticspraying end hand heldwand for spot spraying, Wand has adjustable spray I_attern, For applytng herbicides, Insecti-
cides, fungicides and liquid lediltzers. SPREADERISEEDERS make seeding, fartitlztng,and weed kill-
tng easy. Broadcast spreaders are a{souseful forgranular de- Icers and sand.
SWEEPERS let you collect grass clippingsand leaves TILLER has 5 hpengine and36-Inchswath toprepare seed beds,
cultivate and compost garden residue Ttl]er has its own bulll..In lift and depthcontrolsystem and does NOTrequireasleeve hitch.
Fits any lawn yard or gardentractor. Simply hookuptothetractor drawbar and gel Optional accessories convert unit for
dathatchtng, aerating, hitting, without toots TIRE CHAINS ere heavy duty; ctosely spaced extraqarge cross
links give smooth dde, outstandingtraction. TRACTOR CAB has heavy du|y vinyl' fabdc over tubular steel
frame,ASS plastictop; _learptast|c windshield offers 360 degree v[slblllty.Hinged metal doorswith catch. Keeps operator warm and dry. Remove vthyl sides and wthdshiefdsfor use as sun
protector tn summer. Optional accessories Include: tinted! tempered solid safetyglass wtedshie_dwithhandoperatedwtper,
12-voltamber caution light for mounting on cab top
VACS for powerful coltecllon ofheavy grass clippingsandleaves.
Optional wand attachment to pick up debds Inherd-to-reach places. VAC/CHIPPER Includes a chipper-shredder.
WEIGHT BRACKET tar drawbar for snow removal appllcallenso Uses(!) 55 lb weight
WHEEL WEIGHTS lor rear wheels provide needed traction for
snow removalor dozing heavy matedats i
CONTENTS OF HARDWARE PACK
Parts Bag contents shown full size
(1) Large Flat Washer 1) Hex Bolt
i ,i i i
(1) Shoulder (1) Hex Beat 112-13 x 1 Bolt 5/16-18
, Lock
3t8-16 x 1
Loekwasher 3/8
(1) Locknut
(1) Hex Bolt _ \._) y
511648 X Iq14
(1) Washer 17t32 x 1-3116,x 12
Gauge
1/2
(2)Le k{: [ ,..,
Washers #10 _ t(_ (2) Washers _, _ )
(2) Weld I ] I x16Gauge Nuts #10
(4) Retainer Spdn (3) Retainer
[single loop) Springs
I 3116 x 3t4 _ /
(double loop)
Parts packed separately in carton
Seat
Video
Cassette
Steering
Wheel Mulcher
Steering
Manual
Boot
Plate
Paris Bag
Parts bag contents not shown full size
(2) Shoulder
Bolts
(2) Center-
Iock Nuts
_(2) Front Link Assemblies
(_(2) Washers 318x 7t8 x 14 Gauge
(2) Gauge Wheels
Steering Wheel
Adapter
(2) Hex Bolts _L'_j_ 1/4-20
9/32
i
Washer,, Washers 114_w,/
1/4-20 x 3t_, _k_(2) Hex Nuts
(2) Lock _
i in
Assemblys Steering
Slope Sheet
i i
_-_ Steering
(2) Keys Shaft
Extension
Wheel
ASSEMBLY
i u n ii i i u
Your new tractor has been assembled at the factory wtth exception of Ihose parts left unassembted for shipping pu_'poses_
T_ ensure sa_e and pro_er o_erati_n _f y_urtrac_or aI_part_ and hardware yod assembIe mus_ be _igh_ned secure_y_ Use the correct tools as necessary to insure proper tightness,
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes are Hsted
(1) 9t16" wrench (1) 3/4" Socket w/drive rachet (2) 7t16" wrenches Phillips Screwdriver (2) I/2" wrench Tire pressure gauge
(!) 3/4" wrench Utility knife
When right or felt hand is mentioned tn this manual, It
means when you are in Ihe operating posilion (seated
behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
Remove all accessible loose parts and parts cartons from carton (See page 6)_
Cut, from top to bottom, along lines on all four come.re of carton, and ray panels flat
Remove mower end package materials
. Check far any additional loose parts or cartons and
remove,
BEFORE ROLLINGTRACTOR OFF SKID ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
Slide extension shaft onto lower steering shaft. Align mounting holes In extension end lower shafts and
install 5/t6 hex bolt and Iocknut. Tighten securely
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO t8-22FT LBSTORQUE
Place labs of steering boot over tab slots tn dash and
push down to secure
INSTALL STEERING WHEEL
Position front wheels of the tractor so they are polnttng straight forward.
S!Ide steedng wheel adapter onto steering shaft exten- sion.
Position steering wheel and sleeve assembly so cross bars are horizontal (lett to right) and slide onto adaple r.
Assemble targe fiat washer, 318 lock washer, 3/8 hex belt end tighten securely.
Snap steering wheel Insert into center of stee_ing
wheel,
Remove protective plastic from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES {NSKID THAT MAY PUNCTURETIRES WHERE TRACTOR tS TO ROLL OFF SKID
Pliers
5t16 HEX BOLT
5/16 LOCKNU_
FIG. 1
TO ROLL TRACTOR OFF SKID (See Opera-
tion section for location and function of con- trois)
Press !ift fever plunger and ratse attachment lifHever to its highest position
Release parking brake by depressing clutch/brake pedal
PIace freewheel control in freewheeling position to disengage transmission (See "TO TRANSPORT" tn the Operation section of this manual)
,' Rotl tractor backwards off skid.
" Remove banding holding dlscharge guard up against
tractor,
ASSEMBLY
HOW TO SET UP YOUR TRACTOR INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment boll
CONNECT BATTERY (See Fig. 2) Removecardboardpackingon seatpan
nals, Before connecting battery, re,. CAUTION: Do not short battery termi-
move meta! bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected first to prevent sparking from acciden-
tal groundi_qg.
Lilt hood to raised position,
Open terminat access doors, remove terminal protec v tire caps and discar&
If thts battery is put Into service after month and year indicated on label (label located belween terminals)
charge battery for minimum of one hour at 6-t o amp&
First connect RED battery cable lo positive (+) battery terminalwith hex bolt, fiat washer, lock washer and hex
nut as shown_ Tighten securely..
Connect BLACK grounding cable to negative (-) bat- tory teh'n!nal with remaining hex bolt, liar washer, lock washer and hex nut. Tighten securely.
, Close terminal access doors Use terminal access doors for:
Inspection tot secure connections (to tighten hard-
ware).
. inspection for corrosion
Testing battery.
Jumping (if required)
. Pedodic charging.
HEX NUT WASHER
O1SCARD TERMINAL HEX PROTECTIVE CAPS BOLT
TERMINAL
ACCESS
DOOR
i
LOCK FLAT
CABLE
Place seat on seat pan and assemble shoulder bolt.
Assembte adjustment bolt, lock washer and flat washer loosely Do not tighten..
Tighten shoulder boit securely
Lower seat into operating position and sit on seat.
Slide seat until acomfortable position isreached which
allows you to press clutcl',/'orake pedal all the way down,
- Get oft seat without moving its adjusted posltlon.
Raise seat and tighten adjustment bolt securely
SEAT
SEAT PAN
BOLT
FIG, 3
CHECK TIRE PRESSURE
The tires on your tractor were ovednflated at the factory for shipping purposes. Correct tire pressure Is tmpodant tor
best cutting performance.
Reduce tire pressure to PSi shown in "PRODUCT SPECIFICATIONS' on page 3 of !his manual.
CHECK BRAKE SYSTEM
After you learnhowto operale yourtractor,check tosee that the brake Is properlyadjusted. Bee "TO ADJUST
BRAKE" in the Service and Adjustments section of this manual,
=LATWASHER
FIG. 2
NEGATIVE
(aLACK)
CABLE
ASSEMBLY
INSTALL MOWER AND DRIVE BELT (See
Figs° 4 and 7)
Be sure tractor ison leve_ surface and mower suspension
arms are raised with attachment liftcontrol Engage park-
tng brake
Cut and remove Iias securing anti-sway bar and belts.
Swing anti-sway bar to left side of mower deck
Slide mower under tractor with discharge guard to right side of tractor.
IMPORTANT,' CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES INSTALL BELT INTO
ENGINE PULLEY GROOVE.
Instal! one front link in top hole of the L.H, front mower
bracket and L H. front suspension bracket Retain with two singre loop relatner springs as shown
instaiI second fronl tink inR H. front suspension bracket and retain with single loop retainer spring as shown.
SJide right side of mower back and installlink intophole of R,H front mower bracket. Retain wfth single loop retainer spring as shown.
Turn height adjustment knob counterclockwise until it stops.
Lower mower linkage with attachment lift control ,, Place the suspension arms on outward potnting deck
pins. If necessary, rock and raise front of mower to align deck pins with the holes in suspension arms.
Retain with double loop retainer springs with loops down as shown
i,ll i lliNi
Conneot anli-sway bar to chassis bracket under left footrest and retain with double loop retainer spflng.
Install clutch rod in ciutch lever. Secure with relainer
sprtng_
,, Turn height adjustment knob clockwise to remove
slack from mower suspension.
,' Raise deck to highest position.
Assemble gauge whee}s as shown using !ong sh0ulder bolts, 3/8 washers, and3tS-16 centerlocknuts Tighten securely.
Adjustgauge wheefs before operating mower as shown tn the Operation section of this manual.
CHECK MOWER LEVELNESS Forbest cutting results, mower should be properlyleveled,
See "TO LEVEL MOWER HOUSING" Inthe Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion, mower drive, and mower blade drive belts In the Service and
Adiuslmentssec_ionofthismanua_. Verify thai the belts are
routed correctly
CLUTCH LEVER RETAINER
CLUTCH ROD
SPRING FRONT
SUSPENSION
SHOULDER
BOLT
3_ WASHER
USE PLIERS FOR
RETAINER SPRINGS
DOUBLE LOOP
CHASSIS (outward po{nting BRACKET deck pins)
318-16
CENTER
LOCtGNUT
RETAINER SPRING
DOUBLE LOOP RETAINER ANTI,,SWAY
SPRING BAR
iDLER / PULLEY
SUSPENSION ARMS
FIG. 4
iNGLE
LOOP
RETAINER
SPRINGS
FRONT MOWER BRACKET
DtSCHARGE GUARD
= ,,,,,, =,
' ' = i_= = v = == = = i=
ASSEMBLY
INSTALL MULCHER PLATE (See Figs, 5 and 6)
Install two fetch hooks to mulcher plate us{rig screw, washer, lock washer, and weld nut as shown,
NOTE: Pro*assemble weld nut to latch hook by fnseding weld nut from the top with hook pointing down
T_ghten hardware securely,
Raise and hold deflector shield in upright position,
Place front Of mulch er plale over front of mower deck Opening and sTida into place, as shown°
,, Hook front latch into hole on front of mower deck
Hook rear talch into hole on back of mower deck.
guard from mower_ Raise and hold
CAUTION: Do r_0t r_move discharge
guard when attaching muloher plate and allow it to rest on plate while in
operation.
TO CONVERT TO BAGGING OR
DISCHARGING
S_mp_yremove mulcher plate and store tn a safe place. Your mower is now ready for discharging or installationof
optional grass catcher accessory, NOTE: It isnot necassarytochangeblades. The muicher
blades are designedfor discharging and bagging also.
HOOK POINTS
LOCK WASHER
DOWN
HOOK
WELD
NUT
WELD NUT FROM THE TOP
LOCK
WELD_
NUT _ SCREW
WASHER
MULCHER PLATE
WASHER
FIG. 5
DEFLECTOR
SHIELD
_LATCH
HOOK_
FIG. 6
,/CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SA TISFA CTION FROM THIS QUAt.tTY PRODUCT_
PLEASE REVIEW THE FOLLOWING CHECKLIST:
,/ Alt assembly instructions have been completed. v" No remaining loose parts in cation.
,/" Battery is properfy prepared and charged, (Minimum
1 hour at 6 stops), / Seat ls adjusted comfortably and tightened securely, ." All tires are properly inflaled, (For shipping purposes,
the tires were overinflated at the factory)°
/ Be sure mower deck is properly leveled side.to-side/
front-to-rear for best cutting results, (Tires must be properly inflated for leveling).
,z Check mower and drive bells, Be sure they are rouled
properly around pulleys and inside all bait keepers,
/ Check widng, See that all connections are still secure
and wires are properly clamped.
/ Before driving &actor, be sure freewheel control is in
drive position,
WHILE L EARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTtON TO THE FOLLOWING IMPORTANT ITEMS;
,/ Engine olt ls at proper level, ,/ Fuel tank ts _fed with fresh, clean, regular unleaded
gasoline,
,,z Become familiar with all controls - their Tocation and
funcltan. Operate them before you start the engine,
,/ Be sure brake system is in safe operating condition, / it tsimportant to purge the transmissfon before operet-
Ing your traclor for the first time. Follow proper starting andlransmission purging instructions (See "TO START
ENGINE" and "PURGE TRANSMISSION" in the Op-
eration section of this manual).
10
,Lu! ,,,H H i= = = == i=ll= ii
OPERATION
These symbols may appear on your tractor or in literature supplied with the product, Learn and understand their meaning
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH L1GHTS ON UGHTS OFF
FUEL
WARNING
CHOKE MOWER HEIGHT DIFFERENTtAL PARKING BRAKE UNLOCKED
LOCK LOCKED
L
REVERSE NEUTRAL
HIGH LOW
MOWER LIFT
DANGER, KEEP HANDS AND FEET AWAY
ATTACHMENT ATTACHMENT IGNITION
CLUTCH ENGAGED CLUTCH DISENGAGED
m
HYDROSTATIC FREE WHEEL
(Hydro Models only)
11
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the iltustrations with your tractor to familiarize yourseff withthe locations of various controls and adjustments, Save this manual for future reference.
CHOKE ATTACHMENT SWITCH CONTROL AMMETER CLUTCHLEVER POSITION
LIGHT
THROTTLE
CONTROL
CLUTCW BRAKE
PEDAL
HEIGHT ADJUSTMENT
KNOB
FREEWHEEL CONTROL
©
APPROX,
SPEED 3 MPH 2MPH
1MPH
FIG. 7
LIFTLEVER PLUNGER
ATTACHMENT LIFT LEVER
IGNITION
SW_CH
PARKING
BRAKE
MOTION CONTROL LEVER
OUr tractors conform to the safety standards of the Amedcan Nattonat Slandards Instltule,
ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mmmted to your
tractor.
LIGHT SWITCH; Turns the headlights on and ofL
THROTTLE CONTROL; Used to control engine speed, CLUTCHIBRAKE PEDAL: Used fordec_utchtng and brak-
ing the tractor and starting the engine,, PARKING BRAKE: Locks c_utch/brake pedal into the
brake posit}on., FREEWHEEL CONTROL: Disengages transmission for
pushing or slowly towing the tractor with the engine off.,
CHOKE CONTROL; Used when starting a cold engine,
MOTION cOWrROL LEVER: SeIects the speed and direc- tion of the tractor,
ATTACHMENT LIFT LEVER: Used to raise and lower the
mower deck or ether attachments mounted to your traclor, LIFT LEVER PLUNGER: Used to re_ease attachment Hit
lever when changing its position,
IGNITION SWITCH: Used for staffing and stopping the
engine,
HEIGHT ADJUSTMENT KNOB_ Used toadjust the mower cutting height,
AMMETER: Indicates battery charging (+) or dlssharglng
(-),
12
i
OPERATION
,,,,,,,,,,,,,,,,,,,,,i,,,,,,,, i,, , ,,, i, i
In severe eye damage,, Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs° We recommend a wide vision safety mask over the
spectacles or standard safety glasses. ,.......
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig, 8)
Your tractor Is equipped with an operator presence sensing switch. When engine is running, any atlempt by the operator to leave the seat without first setting lhe parking
brake Wlil shut off the engine.
Depress c_utch/brake pedal into full "BRAKE" position
and hold.,
Place parking brake lever in"ENGAGED" position and release pressure from clutch!brake pedal, Pedalshould
remain {n "BRAKE' position. Make sure parking brake
wilI hold tractor secure.
THROTTLE ATTACHMENT CLUTCH CONTROL LEVER"ENGAGe'
CONTROL
CLUTCHfBRAKE
PEDAL"DRWE" POSITION
HEIGHT POSITION ADJUSTMENT
KNOB
STOPPING (See Fig, 8)
MOWER BLADES -
Move attachment clutch Lever to "DISENGAGED" P0sit{0n,
GROUND DRIVE -
Dope"ass clutch/brake pedal into full "BRAKE" position
Move motton control lover to neutral (N) position.
IMPORTANT,' THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (hi) POSITION WHEN THE
CLUTCHIBRAKE PEDAL tS DEPRESSED ENGINE -
Move throltle centre! to stow (,,_h.) position. NOTE: Failure to move throttle control to slow (*_!.)
posttton and allowing engine to {die before stopplng may cause engine to "backfire".
" Turn ignition key to "OFF" posit_on and remove key.
Always remove key when leaving tractor to prevent
unauthorfzed use.
, Never use choke to stop engine
POSfffON
FIG. 8
"DISENGAGE"CHOKE
MOTION CONTROL
PARKSNG BRAKE
"ENGAGED"
POSITION
"DISENGAGED"
,1 ii ii i
NOTE: Under certain conditions when tractor is standing
tdtewlth the engine running, hot engine exhausl gases may
cause "browning" of grass, To eliminate this possibtlffy, always stop engine when stopping tractor on grass areas.
,,,,i J, LI
CAUTION; Always stop tractor com- ! ptetely, as described above, before leav- I
Ing the operator's position; to empty I
, , grass catcher, etc, I
TO USE THROTTLE CONTROL (See Fig° 8)
Always operate engine at fu_l throttle,
Operating an_Ina at less than full throttle reduces the battery charging rate.
Full throttle offers the best bagging and mower perfor_ mance. :'
TO USE CHOKE CONTROL (See Fig. 8)
Use choke controlwhenever you are staritng acold engine
De not use to start a warm engine.
To engage choke control, pull knob duL Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD (See
Fig. 8)
The direction and speed of movement Is controlled by the motion control lever.,
Start tractor with motion control lever In neutral (N)
position,.
,, Release parking brake and clutch/brake pedal,
Slowly move motion control lever to desired position..
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 8)
The cutting height is conlrofled by tuming the height adjust- ment knob in desired direction.
Turn knob clockwise (('_) to ra{ss cutting height.
Turn knob counterclockwise (l#-'_)to tower cutting height.,
The cutting height range Is approximatefy 1-1/2" to 4"., The
hetghls are measured from the ground to the blade tip wlth
the engIRe not running, "These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut toapproximately 2-1/2 inches during the cool season and to over 3 inches
during hot months. For healthier and belier looking lawns, mow often and attar moderate growth.
. For best cutting performance, grass over 6 inches in
height should be mowed twice Make the first cut
relalively high; Ihe second to desired hetghL
TO ADJUST GAUGE WHEELS (See Fig. 9) Adjust gauge wheels with tractor on a fiat levst surface.
Adjust mower to desired cutting height (See "TO AD-
JUST MOWER CUTTING HEIGHT' _nthe Operation section of this manual),
13
,
OPERATION
With mower In desired height of cut position, gauge wheels should be assembled so they are slightly off the
ground, tnstall gauge wheel in apprepdate h_e with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and
tighten secureiyo
. Repeat for opposite side installing gauge wheel In
same ad}ustment hole,
GAUGE WHEEL
MOUNTING BRACKET
SHOULDER
GAUGE WHEEL'
FIG. 9
BOLT
TO OPERATE MOWER (See Fig. 10)
Your tractor is equipped w!th an operatorpresence sensing switch: Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will shut off the engine,
Select desired height of cut, o Lower mower with attachment lift control,
Start mower blades by engaging attachment clutch
control
TO STOP MOWER BLADES. disengage attachment
clutch control.
=
without either the entire grass catcher_
CAUTION: Do not operate the mower
on mowers so equipped, or the dis-
i
ATTACHMENT CLUTCH ATTACHMENT L1FT LEVER "ENGAGED"
POSITION POSITION
POSITION
TO OPERATE ON HILLS
Avoid stopping or changing speed on hiIts,
if s_owtng Is necessary, move throtlte control lever to
charge guard in place.
ADJUSTMENT KNOB GUARD
FIG. 10
i i =l H,=HH
hills with slopes greater than 15 ° and I
CAUTION: Do not drive up or down I do not drive across any slope, I
u,=,, ,u,,, ,,HL ]
Choose the slowest speed before starting up or down hills.
slower position.
If stopping is absolutely necessary push clutch/brake pedalqu_ckly to brake pesilton and engage parking
brake,
Move motion control lever to neutral (N)posltion,
IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED,
To restart movement, slowly release parking brake and
clutch/brake pedal
Slowly move motion control lever to slowest setting,
Make eli rums slowly
TO TRANSPORT (See Fig. 11)
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control In freewheeling
position Free wheel control is located at the rear drawbar
of tractor. o Raise attachment lift to highest position with attach-
ment Ittt control
- PuII freewheel control knob out and hold in position by
inserting retainersprlng intoforward hole of control rod.
', Do not push or tow tractor at more than two (2) MPH.
To reengage transmission, reverse above procedure. NOTE: To protect hood from damage when transporting
yourt raclor on a truckor a trailer, be sure hood is c}esed and secured to tractor_ Use an appropriate means of tying hood
to tractor (rope, cord, etc),
FIG. 11
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL (See Fig. t5)
The engine Inyour tractor has been shipped, from the factory', already titled with summer weight oil.
Check engine oil with tractor on level ground.
Remove oil lilt cap/dipstick and wipe clean, retnsert the dipstick and screw cap tight, wa_t for a few seconds,
remove and read oil level, If necessary add oli until
FULL mark on dipstick Is reached, Do not overfill.
For cold wealher operation you should change oil for
easier starting (Sea OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual),
To change engtne oil, see the Customer Responstbtlt. ties section in this manual
ADD GASOLINE
Fill fuel tank. Use fresh, clean regular unleaded
gasoline w tha m n mum of 87 octane. (Use of leaded gasoline will increase carbon and teed oxide deposits
and reduce valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C) USE FRESH, CLEAN WINTER GRADE
GASOL NE TO HELP INSURE GOOD COLD WEATHER STARTING.
14
OPERATION
WARNING:Experienceindicatesthatalcoholblended
fuels (called gasohol or using ethanol or methanol) can atlract molsture which {cads to separation and {ormalion of
acids during storage. Acidic gas can damage the fuel system of an engine whlle in storage To avoid engine
problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, stad lhe
engine and let it run until the fuel lines and carburetor are
empty, Use fresh fue! next season. See Storage !nslruc- lions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent
damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck,, Do net overfill Wipe off any
lg !
TO START ENGINE (See Fig. 8) When start!ng the engine for the first time or if the engine
has run out of fuel, it wiJt lake extra cranking time tomove fuel from the tank to the engine.
Depress clutch/brake pedal and set parking brake
PFace motion contro{ lever in neutral (N) position
Move attachment clutch _o"DISENGAGED" position , Move lhrottle control fo fast (,_) position
, Pull choke control out for a cold engine start attempt.
For awarm engine sled attempt the choke control may not be needed,
Note: Before starting, read the warm and cold starling procedures below
Insed key tntoignitionandtum key clockwiseto "START" position and release key as soon as engine slads. Do not run starter continuously for more than fifteen sec-
onds per minute, l{ the engine does not start after several attempts, push choke control In. wait a few minutes and try again If engine still does not slart, pull
the choke control out and retry
WARM WEATHER STARTING (50" F and above)
When engine starts, slowly push choke control in until
the engine begins to run smoothly. If the engine starts to run roughly, putl the choke control out slighliy for a
few seconds and then continue lo push the control in slowly,
The attachments and ground drive san now be used, if the engine does not accept the load, restart the engine and ailow it to warm up for one minute using the choke
as described above
COLD WEATHER STARTING (50" F and below)
When engine alerts, slowly push choke centre! in unlil
the engine begins to run smoothly Continue to push the choke contro! In small steps allowing the engine to accepL small changes in speed and load, until the choke control is fuf[y in. If the engine starts to run
roughly, pull the choke conlrol out slightly for a few
seconds and then continue to push the conlrol in slowly This may require an engine warm-up period
from several seconds to severatmtnutes, depending on the temperature.
HYDROSTATIC TRANSMISSION WARM UP
Before driving the unit in cold weather, the transmis- sion should be warmed up as tottows:
Be sure the tractor is on level ground.
spilled oil or fuelo Do not store, spil! or use gasoline near an open flame,
Place the motion control lever in neutral.
Release the parking brake and let the clutch/brake slowly return to operating position.
Allow one minute for Iransmlsston to warm up, Thls can be done during the engine warm up
period,
The attachmentscan be used dudng theenginewarm-
up period after the transmission has been warmed up and may require lhe choke control be putled out slightly
NOTE: If at a high altitude (above 3000 feet) or tn cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for besl engine pedormance, See"TO
ADJUST CARBURETOR" In the Service and Adjustments Section of this manual
PURGE TRANSMISSION
! _ CAUTION: Neverengageordisengage | _ freewheel lever while the engine Is run-
To ensure proper operation end performance, it is recom- mended that the transmission be purged before operating
tractor for the f!rst time This procedure will remove any trapped air Inside the transmission which may have devel-
oped during shipping of your tractor. IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT
SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR.
Place tractor safely on level surface with engine off and parking brake set.
Disengage transmission by plating freewheelconfrol in freewheeling position (See "TO TRANSPORT" in
this seclion of manual).
Sitting in the tracior seal. start engine After the engine
Isrunning, move throttle control to slow (_) position.
With motion control lever in neulra{ (N) posilion, s_owly disengage clutch'brake pedal
Move motion conlrol lever to full forward posilion and hold for five (5) seconds Move lever to full reverse position and hold for five (5) seconds Repeat this
procedure three (3) times NOTE; During thlsprocedure there witibe no movement of drive wheels. The air is being removed from hydraulic drive system.
Move molten control]ever to neutral (N) position Shut-
off engine and set parking brake, . Engage transmission by placing freewheel control in
driving position (See "TOTRANSPORT" inthis section
of manual)
Silttngin the traclor seat, start engine. Afterthe engine
Is running, move throll!e control to half (1/2) speed
With motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal,
Slowly move motion control lever forward, after the
Iractor moves approximately five (5) feet, slowly move
motion control lever to reverse position. After the
tractor moves approximately five(5) feet return the
met!on control Iever to the neutral (N) position. Repeat
this procedure with the motion control lever three (3)
limes.
Your tractor is now purged and now ready for normal operation.
15
OPERATION
MOWING TIPS
Tire chains cannel be used when the mower housing Is
attached Io tractor_
Mower should be properly leveled for best mowing performance° Sea"TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual..
The left hand sfde of mower should be used for trim-
ming.
Drive so that clipp}ngs are discharged onto the area
that has been cut_ Have the cut area to the right of the
traclor, This will resblt in a more even distribution of
clippings and more uniform culting.r
When mowing large areas, start by turning to the right
so that clippings will discharge away Item shrubs,
fences, driveways, etc. Alter one or two rounds, mow in the opposite direction making felt hand rums until finished (Sea Fig. 12A ).
If grass _sextremely tall It shou/d be mowed twice to reduce load and possible fire hazard from dried clip-
pings. Make first cut relalivaly high; the second to the
desired hetght,.
Do not mow grass when I! is wet. Wet grass wil; plug mower and leave undesirable dumps. Allow grass to
dry before mowing,
Always operate engine at furl throttle when mowing to
assure better mowing performance and proper dis- charge of material. Regulate ground speed by select-
ing a low enough gear to give the mower cutting performance as well as the quality of cut desired_
. When operating attachments, select a ground speed
that will suit the terrain end give best performance of the attachment being used.
MULCHING MOWING TIPS
IMPORTANT" FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE.
' The special mulching blade witt recut the grass clip-
pings many times and reduce them in size so that as they falt onto Ihe lawn they wilt disperse Into the grass
and not be noticed. Also, the mutched grass WlJt
biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this wit/ provide the best recutting action of the
blades.
Avoid cutttngyour lawn when it iswet, Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn isthe early afternoon, At this time the grass has dried and the newly cut area
wilt not be exposed to the direct sun.
,, Forbest resuIIs, adjustthe mower cutting height so that
the mower cuts off only the top one-third of the grass blades (See Fig, 12B). For extremely heavy mulching, reduce your width of cut and mow siowty.
,, Certain types of grass and grass conditions may re-
quire that an area be mulched a second time Io com- pletely hide the clippings When doing a second cut, mow across or perpendicular ta the first cut path.
, Change yourcuttlng pattern from weekto week, Mow
nodh to south one week then change to east to west the next week, This will hefp prevent matting and graining
of the fawn,
MAX I/3
FIG, !2A
F|Go 12B
16
CUSTOMER RESPONSIBILITIES
AS YOU COMPLETE __:_._+_e5,.'4_;_-"0_ '_
FIEGU_ FI sERV!CE /_,_/_'TSERVIC E DATES
Check Brake Operation....... if if ..............
Check Tire PressUre _#4 If
T Check for Loose Fastene,'s If _I##_' _ I
s. ,;e.Rop,aoeMowo.R=oo V'. 1
T Check Baiter'/LeveYReeherge _
0 Clean Battery and Terminals .... _/ , , _/
R ,Check Transaxle CeoUng
Adjust Btade Belt(s) Tene_o_ Adjust Motion Drive Beit(e) Tenalon Check Engine OIl Level
Change Engine Oil
E cIeen Air Filter N CleenAtt Screen G Inspect Muffter/Sperk Anester
Replace O11Filler (If equipped} Clean Engine Cooling Fine
ReplaceSparkplug , , , ! _ I/
Replace Air FtlIe r Paper Cadddge ' ._'_
I Rep!ace Fue! F!!!er $/
IChangemoteoflot_whell_potaIi_igunderaIteaw toader_rthighambSenlt_4q_pOt81_tt_ 5,,Ifequipped_el_jut_ioblasystem
It. Sewtcemo_eoflenwhoaopen,uteriInd_y otdusty_d_en_
e -IIequipped_h oi_II_ter,chtmgeo118,vo_50houf_
4",Rep_cobladesmore ellenwI_enm_w_g Inc_ndy_olI
=/
!v'J
T
v'
v'
6, NO1 _t_quI_d'_lequlpp_ wi_ r_'_I_tenanca4ret_l_ailery ?. TI{_f_tenfron__la pivot bell to 35,3 ¸,Ibm m_xlmurlt
De r_olo',*Bil_h[en,
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To
receive lull vafue from the warranty, ope rotor must maintain tractor as instructed In Ibis manual.
Some adjustments wi!] need to be made periodically to
properly maintain your tractor.
All adjustments in the Service and Adjustments section of this manual should be checked at least once each season
Once a year you should replace the spark plug, clean or replace air filter, and check blades and beits for
wear, A new spark pIug and clean air filter assure
proper atr-fue_ mixlure and hetp your engine run better
andlast longer..
BEFORE EACH USE
Check engine oIt level.
Check brake operalion
Checktire pressure,
Cheek for loose fasteners,
LUBRICATION CHART
1_) SPINDLE ZERK _"_ _SPINDLE ZERK (,_) (_) FRONT WNEEL_'_! _]\ :::::::::;:::::::::::=:"".""_FRONT WHEEL (_
SEARINGZERK_ "-.-_z_ aEAR_NGZERK
"_ ENGINE@
1
(_ SAE 30 OR 10W3OMOTOR OIL
(_ GENERAL PURPOSE GREASE
(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRf*
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. tF YOU
FEEL THEY MUST BE LUBR[CATEO_ USE ONLY A DRY, POW_
17 DERED GRAPHITE TYPE LUBRICANT SPARINGLY
_ ,L HIIII I UI,LIII L U
CUSTOMER RESPONSIBILITIES
TRACTOR
A{ways observe safety rules when performing any malnte-
nBrlce,
BRAKE OPERATION
If tractor requires more than six (6)feet stopping distance at high speed in highest gear, then brake must be adjusted.
(See 'q'O ADJUST BRAKE" in the Service and Adjust- ments section of this manual).
TIRES
Maintain proper air pressure in all f_res (See "PROD- UCT SPECIFICATIONS" on page 3 of this manual).
Keep tires free of gasoline, oil, or Insect control chemi- cals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage,
BLADE CARE Forbest results mower blades must be kept sharp. Re-
place bent or damaged blades,,
BLADE REMOVAL (See Fig. 13)
Raise mower to highest position to allow access to
blades.
. Remove hex bolt, {ockwasher and flat washer secudng
blade.
- Install new or rasharpened blade with trailing edge up towards deck as shown-
. Reassemble hex boll, lock washer and flat washer in
exact order as shown.
, Tighten boil securely (30-35 Ft Lbs. torque). IMPORTANT: BLADE BOLT IS GRADE 8HEATTREATED
NOTE: We do not recommend sharpening blade _but ifyou
do, be sure the blade is balanced
MANDREL
TRAILING EDGE
HEX BOLT
*A GRADE S HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LtNES ON THE BOLT HEAD.
FIG. 13
TO SHARPEN BLADE (See Fig, 14)
Care should be taken to keep the blade balanced, An unbalanced blade will cause excessive vibration and even-
tual damage to mower and engine. . The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen white on the mower.
To check blade balance, you will need a 5tB" diameter steel bolt, pin, or a cone balance r. (When using a cone balancer, follow the instructions suppl{ed with bal-
enter),
,, S[fde blade on toan unthraaded portion of the stee] bolt
or pin and hold the bolt or pin parallel with the ground. If blade Is balanced, it should remain in a horizontal position, I( eilher end of the blade moves downward, sharpen the heavy end until the blade isbalanced
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
CENTER HOLE
FIG. 14
BATTERY
Your tractor has a battery charging system which ts suffi- cient for norma} use. However, perlod[c charging of the
battery with an automotive charger wilt extend its lifeo
Keep battery and terminals c_ean,,
Keep battery bolts tight,
Keep small vent holes open
Recharge at 6-10 amperes for 1 hour.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminal_ can cause the battery to "leak" power.
Remove terminal guard,
,, Disconnect BLACK battery cable first then RED
battery cable and remove battery from tractor:
Rinse the battery with plain water and dry.
- Clean terminals and battery cable ends wlth wire brush until bright,
Coat terminals with grease or petroleum jelly.
Reinstall battery (See "CONNECT BATTERY" in the Assembly section of this manual).
I8
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