Craftsman 917258590 Owner’s Manual

8E/ S

CRoFTZHHNO

MODEL NUMBER 917.258590 OWNER'SMANUAL

° Assembly

• Operation

° Customer Responsibilities
oService and Adjustments

oRepair Parts

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659_5917

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE 1SCAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS,.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH+

I, GENERAL OPERATION

• Read,understand,and followallinstructionsinthemanual

andonthemachinebeforestarting+

• Only allowresponsibleadults,who are familiar with the

instructions,tooperatethemachine.

• Clearthearea of objectssuch as rocks,toys,wire,etco,

whichcouldbe pickedupandthrownbytheblade°

• Besuretheareaisclearofo.therpeoplebeforemowing°Stop

machineif anyoneentersthearea.

• Nevercarrypassengers+
° Donotmowinreverseunlessabsolutelynecessary.Always

lookdownand behindbeforeandwhilebacking.

o Beaware ofthe mowerdischargedirectionanddo notpoint

itat anyone..Do not operatethe mowerwithouteitherthe
entiregrasscatcherortheguardinplace.

• Slowdownbeforeturning+

• Neverleavea rurmingmachineunattended°Alwaysturnoff
blades,set parkingbrake,stop engine, and removekeys

beforedismounting°

• Turnoffbladeswhennotmowing+

• Stop enginebefore removinggrasscatcheror unclogging
chute.

• MowonlyIndaylightorgoodartificiallight.

• Do notoperatethemachinewhileunderthe influenceof

alcoholordrugs°

• Watchfortrafficwhenoperatingnearorcrossingroadways°

= Useextracarewhenloadingorunloadingthe machineinto

atrailerortruck°

il. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and

tipover accidents, which can result in severe injury or
death. All slopes require extra caution. If you cannot back

up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

= Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles.

• Use slow speed° Choose alow gear so that you will not have

to stop or shift while on the slope.

• Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

o Use extra care with grass catchers or other attachments.

These can change the stability of the machine.

• Keep all movement on thestopes slow and gradual Do not
make sudden changes in speed or direction.

• Avoid starting or stopping on a slope+. If tires lose traction,
disengage the blades and proceed slowly straight down the

slope+

DO NOT:

° Do not turnonslopes unlessnecessary, andthen, turnslowly

and gradually downhill, if possible+

° Do not mow near drop+offs, ditches, or embankments. The

mower could suddenly turn over ifa wheel is over the edge
of a cliffor ditch, or if an edge caves in°

• Do not mow on wet grass. Reduced traction could cause
sliding.

° Do not try to stabilize the machine by putting your foot on the

ground_

° Do not use grass catcher on steep slopes.

SAFETY RULES

!11.CHILDREN

Tragic accidents can occur ifthe operator isnot alert to the
presence of children. Children are often attracted to the
machine and the mowing activity, Never assume that

children will remain where you last saw them.

• Keep childrenout of themowing area and under the watchful
care of another responsible adult.

° Be alert and turn machine off if children enter the area°

• Before and when backing, look behind and down for small

children.

• Never carry children. They may fall off and be seriousIy

injured or interfere with safe machine operation+

• Never allow chiidren to operate the machine.

• Use extra care when approaching blind comers, shrubs,
trees, or other objects that may obscure vision.

IV. SERVICE
,, Use extracare in handlinggasolineand otherfuels. "Theyare

flammable and vapors are explosive..

Use only anapproved container,

Never remove gas cap or add fuel with the engine
running+ Allow engine tocool before refueling+ Do not

smoke.

Never refuel the machine indoors.
Never store themachine or fuel container inside where

there is an open flame, such as awater heater_

• Never run a machine inside a dosed area.

• Keep nutsand bolts, especially blade attachment bolts, tight
and keep equipment in good condition+

• Never tamper with safety devices° Check their proper

operation regularly°

• Keep machine free of grass, leaves, or otherdebris build-up.
Clean oil or fuel spillage. Allow machine to cool before

storing°

° Stop and inspect the equipment if you strike an object+

Repair, if necessary, before restarting..

• Never make adjustments or repairs with the engine running.

• Grass catchercomponents are subjecttowear, damage, and

deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and

replace withmanufacturer'srecommended parts,when nec-

essary+

° Mower blades are sharp and can cut.. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them_

° Check brake operation frequently. Adjust and service as

required.

_+ starting when setting up, transporting,

!: L] !!' !! ! !] !!'!!]!]!!]!]!!!J!!J!! !!]!!!!!]!'! !!

The engine exhaust from this product contains

safety precautions. It means
Look for this symbol to point out important

CAUTIONfl! BECOME ALERTltf YOUR
SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug

spark plug in order to prevent accidental

wtre and placewtre where itcannot contact

adjusting or making repairs+

A WARNING

chemicals known to the State of California to
cause cancer, birth defects, or other reproduc-

tive harm.

,i

CONGRATULATIONS on your purchase of a Sears
tractor. It has been designed, engineered and manufac-

tured to give you the best possible dependability and
performance_

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Service Cen-

tedDepartment. We have competent, well-trained tech-

nicians and the proper tools to service or repair this trac-

toro

Please read and retain this manual. The instructions witt

enable you to assemble and mahtain your tractor prop-
edy, Always observe the "SAFETY RULES".

MODEL
NUMBER 917.258590

PRODUCT SPECIFICATIONS

HORSEPOWER: 16
GASOLINE CAPACITY 35 GALLONS

AND TYPE: UNLEADED REGULAR
OIL TYPE (API-SF/SG): SAE 10W-30 (above 32'_F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: W/FILTER: 4.0 PINTS

W!O FILTER: 35 PINTS

SPARK PLUG: CHAMPION RC12YC

(GAP: .040")

VALVE CLEARANCE: NOT ADJUSTABLE

SERIAL
NUMBER

GROUND SPEED (MPH): FORWARD: 5_5

REVERSE: 2_4

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSi

DATE OF PURCHASE
THE MODELAND SERIAL NUMBERS WILL BE FOUND

CHARGING SYSTEM: !5 AMPS @ 3600 RPM

ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears maintenance agreement is available on this prod-
uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.
° Follow a regular schedule in maintaining, caring for and

using your tractor.

• Follow the instructions under "Customer Responsibili-
ties" and "Storage" sections of this owner's manual

BATTERY: AMP/HR: 30

MtN CCA: 240
CASE SIZE: UIR

BLADE BOLT TORQUE: 30_35 FT, LBS.

WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-coy -
ered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable local or state laws

(if any)_ If a spark arrester is used, it should be maintained
in effective working order by the operator

In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).

Other states may have similar laws. Federal laws apply on
federal lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center
(See REPAIR PARTS section of this manual).

i Hi lIHllllllIHIHlllllll'llIH,lllllllllllmlll.,,

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years fromthe date ofpurchase, if thisCraftsman Riding Equipment is maintained, lubricated and tuned up according
to the instructions in the owner's manual, Sears witl repair or replace, free of charge, any parts found to be defective in material

or workmanship.
This Warranty does not cover:

• Expendable items which become worn during no_maluse, such as blades, spark plugs, air cleaners, belts, etc
° Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass

• Repairs necessary because of operator abuse, negligence, improperstorage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manual,

• Ridingequipment used for commercial or rental purposes

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or

workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS
FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP*
MENT TO YOUR NEAREST SEARS SERVICE CENTER. (1N-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE

AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY
APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES,

This Warranty gives you specific legal rights,and you may also have other rightswhich may vary from state to state

SEARS, ROEBUCK AND CO, D/817 WA, HOFFMAN ESTATES, IL 60179

3

FABLE OF

lllllllllll llllll,,llll, lllll, lllll i ill J ii i i .................................................................................

SAFETY RULES .........'.......... '....................................... 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 16-19

WARRANTY .................................................................. 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY .............................................................. 7-10

OPERATION ........................................................... 11-16

INDEX

A

Accessories ........................................................5

Adjustments:

Brake ..............................................................24

Carburetor .................................................27

Mower

Front-To-Back ......................... 22

Side-To*Side ...................................22

Throttle Control Cable .........................27

Air Filter, Engine..................................................20

Air Screen, Engine ................................................19

Assembly ......................................................7-10

B

Battery:

Charging ................................................8

Cleaning .............................................18

Starting with Weak Battery .......... 26

Storage ..........................................................28

Terminals ..............................................18

Belt:

Motion Drive

RemovallReplacement ............ 24

Mower Belt(s)

Removal/Replacement .........o.......23

Blade:

Sharpening ....................................................18

Replacement .............................................18

Brake Adjustment .............................................24

C

Carburetor Adjustment ........................................27

Controls, Tractor .................................................!2

Customer Responsibilities ...................17-20

Engine:

Air Filler .........................................................20

Air Screen ....................................19

Cooling Fins ..........................................20

Engine Oil ..........................................15,19

Fuel Filter ........................................20

Spark Plug(s) ..............................20

Tractor:

Battery ..........................................................18

Blade ...............................................18

LubricationChart .............................17

Maintenance Schedule ............ 17

Tire Care .......................................8,18,25

Transaxle ........................................19

Cutting Height, Mower ...............................13

E

Electrical:

Interlocks and Relays .........................26

Schematic ....................................................31

Widng Diagram .............................. 32

Engine:

Air Filter .....................................................20

Air Screen ................................................................19

Cooling Fins ...............................................20

Oil Change ........................................................19

Oil Level ......................................... 19

Oil Type ...................................................15,19

Preparation .................................... 15

Repair Parts ............................ 50-55

Starting ...............................................................15

Storage .....................................................28

Filter:

Air Filter ......................................... 20

Fuel .......................................................................20

Fuel:

Type ......................................................................15

Storage .........................................................28

Fuse ............................................................................26

Hood Removal/Installation ......................26

Maintenance Schedule ...............................17

Mower:

Adjustment, Front-to*Back ................22

Adjustment, Side-to-Side ..............22

Blade Replacement .................................18

Blade Sharpening ................................18

Cutting Height .............................................13

Installation ...................................... 29

Operation .................................................14

Removal ........................................................2!

Mowing Tips .....................................................16

Muffler ..........................................................20

Spark Arrester ....................................3,40

OiI:

Cold Weather Conditions .............15,19

Engine ....................................................19

Storage .....................................................28

MAINTENANCE SCHEDULE ...................................... 17

SERVICE AND ADJUSTMENTS ............................ 21-27

STORAGE ................................................................... 28

TROUBLESHOOTING ............................................ 29-30

REPAIR PARTS - TRACTOR ................................. 32-49

REPAIR PARTS- ENGINE .................................... 50-55

PARTS ORDERINGISERVICE ................ BACK COVER

Operation .......................................................12-16

Operating Mower ..................................................!4

Options:

Accessories ........................................5

Spark Arrestor ..........................................3,40

P

Parking Brake ................................ 12-13

Parts Bag ..............................................................6

Parts, Replacement/Repair ...................32-49

F

Product Specifications ..............................3

R

Repair Parts ................................................32-55

S

Safety Rules .........................................................2

Seat ...............................................................8

H

M

Service and Adjustment_, ......................21-27

Carburetor ..................................................27

Fuse .....................................................26

Hood Remova!/Instaltation ...............26

Motion Drive Belt

Removal/Replacement ............ 24

Mower Belt(s)

Remova!/Replacement ................23

Mower Adjustment

Front-to-Back ...................................22

Side-to-Side ...................................22

Mower Removal/Installation ......... 21

Tire Care ...................................................8,18,25

Slope Guide Sheet ...........................................59

Spark Plug(s) ..............................................................20

Specifications ....................................................3

Starting the Engine .................................15

Steering Wheel .......................................7,25

Stopping the Tractor .....................................t3

Storage ..............................................................28

T

Throttle Control Cable Adjustment ........27

Tires ..........................................................8,18,25

O

Trouble Shooting Chart .......................29-30

Transaxle ........................................................t9

W

Warranty ....................................................................3

Wiring Diagram ..............................................32

Wiring Schematic ...........................................31

4

A Ri AND ATTACHMENTS

These accessories and attachments were available throughmost Sears retail outlets andservice centers whenthe tractorwas purchased..

Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE

SPARKPLUG

GAS CAN

ENGINEOIL FUELSTABILIZER

AIRFILTER

MAINTENANCE

BLADES BELTS

%

PERFORMANCE

Sears offers a wide variety of attachments thatfityour tractor° Many ofthese are listedbelow with brief explanations of how they can help
you. This list was current at the time of publication; however, it may change infuture years - more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fityour model. Contact your nearest Sears store for the
accessories and attachments that are available for' your tractor.

Most of these attachments do not require additional hitches or conversion kits (those thatdo are indicated) and are designed for easy
attaching and detaching.

AERATOR promotes deep root growth for a healthy lawn. Ta-
pered 2.5-inch steel spikes mounted on 10-inch diameter discs

puncture holes in soil at close intervals to let moisture soak in.
Steel weight tray for increased penetration.

BAGGER lets you collect grass clippings and leaves for a
healthier', nearer looking lawn_ Two Permanex containers hold

30-gallon plastic bags.
BUMPER protects front end of tracLor from damage.

CARTS make hauling easy.. Variety of sizes available, plus
accessories such as side panel kits, tool caddy, cart cover,
protective mat and dolly.,

CORING AERATOR takes smal! plugs out of soil to allow mois-
ture and nutrients to reach grass rools. 36-inch swathe 24
hardened steel coring tips 150 Ibl.capacity weight tray_

EASY oIL DRAIN VALVE makes oil changes easier, faster_
FRONT NOSE ROLLER canters infront of mower deck to reduce

chances of "scalping" on uneven terrain_
GANG HITCH letsyou tow 2 or3 pull-behindattachments at once,

such assweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments).

GAUGE WHEELS on both sides of the mower deck reduce
chances of"scalping" on uneven terrain. For mower decks not so

equipped_
MULCH RAKE/DETHATCHER loosens soil and flips thatchand

matted teavestolawnsurface for easy pickup. Twenty springtine

teeth..Usefultoprepare bare areas for seeding. Available for front
or rear mounting. HIGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATCHER covers 36-inch wide path and
tosses thatch intolarge hopper_ Mounts behind tractor'.

MULCHING CLOSE-OUT PLATE KII", once installed, lets you

mulch, discharge or bag clippings (bagger optional) without
changing blades._For models not equipped as 3-in-1 Convertible
mowers.. See "MOWER" in the Repair Parts section of this

manual.

RAMP TOPS AND FEET let you load and unload tractor from a
pickuptruck. Use with 2 x 8 or 2 x 10 lumber,

ROLLER for smoother _awn surface. 36-tnch wide, 18-inch
diameter water-tight drum holds up to 390 Lbs.ofweight. Rounded

edges prevent harm to tuff. Adjustable scraper automatically
cleans drum..

SNOW BLADE forsnow removaLonly, !4-inch high,48-inch wide
blade clears 42-inch pathwhen angled left or right. Raises, lowers

with side lever. Adjustable skids; replaceabIe, reversible scraper
bar.. (Use with tire chains and wheel weights and/or rear drawbar
weight..)

SNOWTHROWER has 40-inch swath.. Drum-type auger handles
powdery and wet/heavy snow. Mounts easily with simple pin

arrangement. Discharge chute adjusts from tractor seat.. 6-inch
diameter spout discharges snow 10 to 50feet, Lift controlled at
tractor seat, (Use with chains and wheel weights and/or rear
drawbar weight.)

SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12-volt source, includes booms for

automatic spraying and hand held wand for spot spraying, Wand
has adjustable spray pattern. For applying herbicides, insecti-

cides, fungicides and liquid fertilizers..

SPREADER/SEEDERS make seeding, fertilizing, and weed kill-
ing easy.. Broadcast spreaders are also useful for granular de-

icers and sand°
SWEEPERS let you collect grass clippings and leaves.

TILLER has 5 hp engine and 36-inch swath to prepare seed beds,

cultivate and compost garden residue... Titier has its own built-in
liftand depth control system and does NOT require asleeve hitch..
Fits any lawn,yard orgarden tractor. Simply hook up tothe tractor
drawbar and go_ Optional accessories convert unit for

dethatching, aerating, hitl[ng._..without too_s.
TIRE CHAINS are heavy duty; closely spaced extra-large cross

links give smooth ride, outstanding traction.
TRACTOR CAB has heavy duty vinyl fabric over tubular steel

frame, ABS plastic top;clear plasticwindshield offers 360 degree
visibility.. Hinged metal doors with catch, Keeps operator warm
and dry. Remove vinyl sides and windshields for use as sun

protector' in summer° Optional accessories include: tinted/
tempered solid safety glass windshield with hand operated wiper;

12-volt amber caution lightfor mounting on cab top.

VACS for powerful collection of heavygrass clippings and reaves.
Optional wand attachment to pick up debris in hard-to-reach
places. VAC/CHIPPER includes a chipper-shredder..

WEIGHT BRACKET for drawbar for snow removal applications.

Uses (t) 55 tb..weight..

WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials.

5

CONTENTS OF HARDWARE PACK

Parts packed separately in carton

(1) ShoulderBolt

5/16-18

Seat

(1) Knob

(1) Washer
17/32 x 1-3/16 x 12 Ga

Steering Mulcher

Wheel Plate

Video

Cassette

lL__tainer Springs (double loop)

(4) Retainer Springs (single loop)

(2) Screws (2) Lock

#10 x 5/8 Washers

#10

(2) Weld Nuts #10

I_ (2) Washers 3/16 x 3/4 x 16 Gauge

(2) Hex Bolts 1/4-20 x3/4

(2) Hex Nuts 1/4_20

(2) Washers

9/32 x 5/8
x 16Ga.

(2) Lock

Washers 1/4

Manual

_ : ii1,11 IIIIIIII

,11111,,,1111111,111ii1,1,1,i, iii

Parts bag contents not shown full size

Parts Bag

iii

!

(2) Shoulder (2) Center- (2) Gauge

Bolts lockNuts Wheels

_k _ (2) Washers 3/8

• x 7/8 x 14 Gauge

_(2) Front Link Assemblies

Wheel

Steering

Insert

(2) Keys

t

Steering

Slope Sheet

Sleeve

6

BLY

Your' new tractor has been assernbled at the factory with excL_ptionof those parts left unassembled for shipping purposes_
To ensure safe and proper' operation of your tractor, all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper' tightness_

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard
wrench sizes are listed_

(1) 3/4" wrench (2) 7/16" wrench
(1) 9/16" wrench Utility knife

(1) 1/2" wrench Tire pressure gauge
(!) 3/4" socket w/drive ratchet

When right and left hand is mentioned in this manual, it

means when you are in the operating position (seated
behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

- Remove all accessible loose parts and parts cartons
from carton (See page 6)_

• Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.

• Remove mower and packing materials_

o Check for any additional loose parts or cartons and

remove_

BEFORE ROLLING TRACTOR OFF
SKID

t f 1/ /

/ 1 t/ /

Fi="-. _ LARGE FLAT

_ WASHER

_ _ _ .._// I /

FIG. 1

ATTACH STEERING WHEEL (See Fig. 1)

• Remove Iocknut and large flat washer from steering
shall

• Positionfront wheels of the tractor so they are pointing
straight forward,,

• Slide the steering sleeve over' the steering shaft.

o Position steering wheel so cross bars are horizontal

(left to right)and slide onto adapter.

• Secure steering wheel to steering shaft with Iocknut
and large flat washer previously removed,, Tighten

securely,

° Snap steering wheel insert into center of steering

wheel°

° Remove protective plastic from tractor hood and grill
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID,

TO ROLL TRACTOR OFF SKID (See Opera-
tion section for location and function of con-

trols)

• Press lift lever plungerand raise attachment lift leve_to
its highest position.

• Release parking brake by depressing clutch/brake
pedal°

• Place freewheel control in freewheeling position to
disengage transmission (See 'q'O TRANSPORT" in

the Operation section of this manual),.

• Roll tractor backwards off skid,,

7

illll iill illlllll i Ill Ill I Illlll I IIIIl,I III IIII Illll Illllll

CONNECT BATTERY(See Fig. 2)

nals. Before connecting battery, re-
move metal bracelets, wristwatch

CAUTION: Do not short battery termi-
bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden-
tal grounding.

• Lifthood to raised position,i
. Open terminal access doors, remove terminal protec-

tive caps and discard_

• If this battery is put into service after month and year
indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps,.

• First connect RED battery cable to positive (+) battery

terminal with hex bolt, flat washer, lockwasher and hex

nut as shown. Tighten securely.

• Connect BLACK grounding cable to negative (-)battery
terminal with remaining hex bolt, flat washer, lock
washer and hex nuL Tighten securely°

• Close terminal access doors.

Use terminal access doorsfor:

° Inspection for secure connections (to tighten hard-

ware).

• Inspection for corrosion.

• Testing battery,

- Jumping (if required).

• Periodic charging,

HEX NUT WASHER WASHER

DISCARD TERMINAL _ _ HEX
PROTECTIVE CAPS \ _ '_ BOLT

.....f._-.o oo. . .......

IIIIIII IIIIIIIII I IIIIIIIIIIII III IIIIIIIIIIIIII I II IIIII IIIII IIIIII II IL

LOCK FLAT

BLY

J_

INSTALL SEAT (See Fig. 3)

Adjust seat before tighteningadjustment knob°

• Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble shoulder bolt.

- Assemble adjustment knob and flat washer loosely.,
Do not tighten.

• Tighten shoulder bolt securely..

° Lower seat into operating position and sit on seal

• Slide seat until a comfortable position is reached which

allows you to press clutchlbrake pedal all the way
down.

• Get off seat without moving its adjusted position_

• Raise seat and tighten adjustment knob securely.

SHOULDER _ _ \_ _,' \\ \

BOLT . _-_ o \\"\_="'-_'_-\ \ " \\\

AD,UST EN,

KNOB

FIG. 3

CHECK TIRE PRESSURE

The tiresonyour tractorwere overinflatedat the factory for

shipping purposes° Correct tire pressure is important for
best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual

TERMI'hAI_"'! i_ = •

ACCESS

DOOR ', "!;>_'_"_]_ _,_lll!l_--_ POSITIVE

; 1 °ABLE

FIG. 2

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see
that the brake is properly adjusted,, See "TO ADJUST
BRAKE" in the Service and Adjustments section of this

manual..

8

BLY

INSTALL MOWER AND DRIVE BELT (See
Figs. 4 and 7)

Be sure tractor ison level surface and mower suspension

arms are raised with attachment lift control. Engage park-

ingbrake.

• Cut and remove ties securing anti-sway bar and belts.
Swing anti-sway bar to left side of mower deck.

- Slide mower'under tractorwith discharge guardto right
side of tractor..

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN

ALL MOWER PULLEY GROOVES. INSTALL BELT INTO

ENGINE PULLEY GROOVE.

• Install one front link in top hole of the Loll. front mower
bracket and L.H. front suspension brackeL Retainwith
two single loop retainer springs as shown.

• Installsecond front linkin R.Hofront suspension bracket
and retain with singEeloop retainer spring as shown.,

- Slide rightside of mower back and install link intop hole
of RH_ front mower bracket. Retain with single loop

retainerspring as shown.

• Turn height adjustment knob counterclockwise until it

stops°

o Lower mower linkage with attachment lift control.

• Place the suspension arms on outward pointing deck

pins, If necessary, rock and raise front of mower to
align deck pins with the holes in suspension arms,
Retain with double loop retainer springs with loops
down as shown.

. Connect anti-sway bar to chassis bracket under left

footrest and retain with double loop retainer spring°

• Install clutch rod inclutch lever-. Secure with retainer
spdng

. Turn height adjustment knob clockwise to remove

slack from mower' suspension.

o Raise deck to highest position..

- Assemble gaugewheels as shown using Iongshoulder
bolts, 3/8 washers, and 3/8-16 centerlocknuts_ Tighten

securely_

° Adjust gauge wheels before operatihg mower asshown

inthe Operation section of this manual.

CHECK MOWER LEVELNESS

Forbest cutting results, mower should beproperly leveled.

See "TO LEVEL MOWER HOUSING" in the Service and
Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL
BELTS

See the figures that are shown for replacing motion, mower
drive, and mower blade drive belts in the Service and
Adjustments section ofthis manual Verify that the beftsare
routed correctly.

CLUTCH
LEVER

CLUTCH
ROD

RETAINER

SPRING FRONT

SUSPENSION
BRACKETS

SHOULDER
BOLT

GAUGE
WHEEL

3/8WASHER

USE PLIERS FOR

RETAINER SPRINGS

DOUBLE LOOP

CHASSIS (outward pointing
BRACKET deck pins)

318-16
CENTER
LOCKNUT

DOUBLE LOOP
RETAINER
SPRING

RETAINER SPRING

ANTI-SWAY
BAR

IDLER

PULLEY

SUSPENSION
ARMS

ENGINE
PULLEY

FRONT
LINK

SINGLE
LOOP
RETAINER

SPRINGS

MOWER
BRACKET

DISCHARGE GUARD

FIG. 4

9

ASSEMBLY

INSTALL MULCHER PLATE (See Figs. 5 and

6)

• Install two latch hooks to mulcher plate using screw,
washer, lock washer, and weld nut as shown.

NOTE; Pre-assemble weld nut to latch hook by inserting

weld nut from the top with hook pointing down.

• Tighten hardware securely.

° Raise and hold deflector shield inupright position..

• Place front of mulcher plate over front of mower deck
opening and slide into place, as shown..

° Hook front latch into hole on front of mower deck.

• Hook rear latch into hole on back of mower deck.

CAUTION: Do not remove discharge

guard from mower. Raise and hold
guard when attaching mulcher plate

i, .................................................!

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place.

Your mower is now ready for discharging or installation of

optional grass catcher accessory.
NOTE; It is not necessary to change blades° The mulcher

blades are designed for discharging and bagging also.

WELD. SCREW
NUT "_

LATCH

WASHER

MULCHER
PLATE

and allow it to rest on plate while in
operation.

HOOK POINTS

LOCK
WASHER

DOWN

WELD

NUT

WELD NUT
FROM THE TOP

LOCK
WASHER

WASHER

_'_-SCREW

FIG. 5

HOOK

DEFLECTOR
SHIELD

LATCH
HOOKS

FIG. 6

v"CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WEWISH TOASSURE THAT YOU RECEIVE
THE BESTPERFORMANCEAND SATISFACTION FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:
¢" All assembly instructions have been completed..

,/ No remaining loose parts in carton.

v" Battery is properly prepared andcharged (Minimum

1 hour at 6 amps).

v" Seat isadjusted comfortably and tightened securely.
,," All tires are properly inflated. (For shipping purposes,

the tires were ovednflated at the factory).

,./ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).

v" Check mower anddrive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

#" Check wiring. See that all connections are still secure

and wires are properly clamped.

v" Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THEFOLLOWING IMPORTANT
ITEMS:

,/ Engine oil is at proper Ievel.
,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,/ Become familiar with all controls - their location and

function. Operate them before you start the engine.

_" Be sure brake system is in safe operating condition,
,z It is imtdortant to purge the transmission before you

operate your new tractor for the first time. Follow

roper starting and transmission purging instructions

See "TOSTART ENGINE" and "PURGE TRANSMIS-

SION" in Operation section of this manual).

10

OPERATION

HJlIH,

These symbols may appear on your tractor or'in literature supplied with the prodi]ct Learn and understand their meaning,.

+

BATTERY CAUTION OR REVERSE

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

FORWAR D FAST SLOW

CLUTCH LIGHTS ON LIGHTS OFF

LOCK LOCKED

REVERSE NEUTRAL

MOWER LIFT

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH ENGAGED

HIGH

ATTACHMENT

CLUTCH DISENGAGED

HYDROSTATIC FREE WHEEL

11

LOW PARKING BRAKE

IGNITION

(Hydro Models only)

OPERATION

i lUl ill i i,i1_,,,_,,,_.... _,,

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Comparethe illustrationswithyourtractortofamiliarizeyourselfwiththe locationsofvadouscontrolsand adjustments. Save
this manual forfuture reference.

ATTACHMENT CLUTCH LEVER

THROTTLE/CHOKE
CONTROL

CLUTCH/BRAKE PEDAL

HEIGHT ADJUSTMENT KNOB

FREEWHEEL 2 MPH
CONTROL 1

IGNITION SWITCH

SPEED
3 MPH

LIGHT SWITCH

LIFT LEVER
PLUNGER

ATTACHMENT LIFT
LEVER

PARKING BRAKE
LEVER

MOTION CONTROL
LEVER

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your

tractor.

LIGHT SWITCH: Turns the headlightson and off_

THROTTLE/CHOKE CONTROL: Used for starting and
controllingengine speed.

CLUTCH/BRAKE PEDAL: Usedfordeclutchingand brak-
ingthe tractor and startingthe engine.

PARKING BRAKE LEVER: Locksclutch/brakepedalinto

the brake position,

AMMETER - Indicates charging (.÷)or discharging(-) of

battery.

FIG. 7

HEIGHT ADJUSTMENT KNOB: Used to release attach-
merit liftlever when changingits position,
MOTION CONTROL LEVER: Selects the speed and

directionof tractor,

LIFT LEVER PLUNGER: Used to release attachment lift
lever when changingits position.

ATTACHMENT LIFT LEVER: Used toraise and lower the
mowerdeck orother attachments mountedto yourtractor.
IGNITION SWITCH: Used for starting and stopping the

engine,
FREEWHEEL CONTROL: Disengages transmissionfor
pushingor slowlytowing the tractorwith the engine off,

12

OPERATION

i Ill III IIIIIII Illlll illlllll I ii I ii Illl II I Ill II ,I,,,,,,IIH,H,,,,I'

nm, I I II

The operation of any tractor can result in foreign objects thrown into the eyes, which carl
result in severe eye damage. Always wear'safety glasses or eye shields while operating your

tractor or performing any adjustments or repairs. We recommend a wide vision safety mask
over the spectacles or standard safety glasses,

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

Your tractor isequipped with an operator presence sensing

switch, When engine is running, any attempt by the

operator to leave the seat without first setting the parking

brake will shut off the engine.

- Depress clutchforake pedal into full "BRAKE" position
and hold.

. Place parking brake lever in"ENGAGED" position and

release pressure fromclutch/brake pedal Pedalshould
remain in"BRAKE" position. Make sure parking brake
will hold tractor secure.

ATTACHMENT CLUTCH LEVER

"DISENGAGED" POSITION

IGNITION

KEY

THROTTLE/

CHOKE
CONTROL

LEVER

CLUTCH/BRAKE HEIGHT
PEDAL "DRIVE" ADJUSTMENT

POSITION KNOB

FIG. 8

STOPPING (See Fig, 8)

MOWER BLADES -
. Move attachment clutch lever to "DISENGAGED" po-

sition_

GROUND DRIVE -

o Depress clutch/brake pedal into full "BRAKE" position,

- Move motion control lever to neutral (N) position,

IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED,
ENGINE -

• Move throttle control to slow (,,_) position.
NOTE: Failure to move throttle control to slow (,,t_)

position and allowing engine to idle before stopping may
cause engine to "backfire",

ATTACHMENT CLUTCH
LEVER "ENGAGED"

POSITION

PARKING BRAKE

POSITION

MOTION CONTROL
LEVER

PARKING BRAKE

"DISENGAGED" POSITION

• Turn ignition key to "OFF" position and remove key,
Always remove key when leaving tractor to prevent

unauthorized use,.

• Never use choke to stop engine.
NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases may

cause "browning" of grass,. To eliminate this possibility,

always stop engine when stopping tractor on grass areas°

CAUTION: Always stop tractor com-
pletely, asdescribed above, before leaw

ing the operator's position; to empty
grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 8)

Afways operate engine at full throttle,

• Operating engine at less than full throttle reduces the
battery charging rate,,

• Full throttle offers the best mower performance,,

TO MOVE FORWARD AND BACKWARD
(See Fig, 8)

The direction and speed of rnovement is controlled by the
motion control lever,

= Start tractor with motion control lever in neutral (N)

position,

° Release parking brake and clutchlbrake pedal

• Slowly move motion control lever to desired position,

TO ADJUST MOWER CUTt'ING HEIGHT

(See Fig, 8)

The cutting height iscontrolled byturningthe height adjust-

rnent knob in desired direction.
° Turn knob clockwise ((",l) to raise cutting height.

- Turn knob counterclockwise (_"_,)to lower cutting
height.

The cutting height range is approximately 1-1/2" to 4"° The

heights are measured from the ground to the blade tip with
the engine not running_ These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed,.

. The average lawn should becutto approximately2-1/2

inches during the cool season and to over 3 inches

during hot months. For healthier and better looking

lawns, mow often and after moderate growth°

o For best cutting performance, grass over 6 inches in

height should be mowed twice_ Make the first cut
relatively high; the second to desired heighL

13

OPERATION

TO ADJUST GAUGE WHEELS (See Fig, 9)

Adjust gauge wheels with tractor on a flat levelsurface.
° Adjust mower to desired cutting height (See "TO

ADJUST MOWER CUTTING HEIGHT' in the Opera-
tion section of this manual).

• With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off
the ground° Install gauge wheel in appropriate hole

with shoulder bolt, 3/8 washer, and 3/8-16 locknutand
tighten securely_

• Repeat for opposite side installing gauge wheel in
same adjustment hole.

GUAGE
WHEEL
MOUNTING _

BRACKET. ._/_,

318WASHER --.._

GAUGE

SHOULDER BOLT

FIG. 9

TO OPERATE MOWER (See Fig. 10)

Your tractor is equipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.

• Select desired height of cut.
° Lower mower with attachment lift control

. Start mower blades by engaging attachment clutch

control.

• TO STOP MOWER BLADES - disengage attachment
clutch controt.

TO OPERATE ON HILLS

=NllIHllHllllu/=/l/ = =u/ = / =J / Ill J / l=UIUI/=

hills with slopes greater than 15° and

CAUTION: Do not drive up or down
do not drive across any slope,

o

Choose the slowest speed before starting up ordown
hills,

°

Avoid stopping or changing speed on hills.

°

If slowing is necessary, move throttle control lever to
slower position°

i

If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking

braker

• Move motion control lever to neutral (N) position
IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCHtBRAKE PEDAL tS DEPRESSED

- To restart movement, slowly release parking brake and
clutch/brake pedal

• Slowly move motion control lever to slowest setting_

• Make all turns slowly°

TO TRANSPORT (See Figs, 7 and 111)
When pushingor towing you rtractor, be sure to disengage

transmission by placing freewheel control in freewheeling
position. Free wheel control is located at the rear drawbar
of tractor.

• Raise attachment lift to highest position with attach-

ment liftcontrol

° Pull freewheel control knob out and hold in position by

inserting retainer spring into forward hole ofcontrol rod,

= Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting

your tractor on atruck oratrailer, be sure hood isclosed and
secured to tracton Usean appropriate means oftying hood

to tractor (rope, cord, etc).

IA

ATTACHMENT CLUTCH
LEVER "ENGAGED"

POSITION

"DISENGAGED"

POSITION

FIG. 10

ATTACHMENT

LEVER

HIGH POSITION

.'j

.'," LOW

.'..L-----_POSfflON

DISCHARGE

FIG. 11

14

OPERATION

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 16)

• The engine inyourtractor has been shipped, from the

factory, already filled with summer weight oil,.

° Check engine oil with tractor on level ground_
° Unthread and remove oil fill cap/dipstick; wipe oil off.

Reinsert the dipstick intothe tube and rest oilfill cap on

the tube. Do not thread the cap onto the tube. Remove
and read oil level If necessary, add oil until "FULU'

mark on dipstick is reached.. Do not overfill

° For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual).

o To change engine oil, see the Customer' Responsibili-

ties section in this manual..

ADD GASOLINE

° Fill fue! tank. Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane., (Use of leaded
gasoline will increase carbon and lead oxide deposits

and reduce valve life),. Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30

days to assure fuel freshness,.

IMPORTANT; WHEN OPERATING INTEMPERATURES
BELOW32_F(0aC), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.

WARNING: Experience indicates that alcohol blended
fuels (called gasohot or using ethanol or' methanol) can

attract moisture which leads to separation and formation of
acids during storage.. Acidic gas can damage the fuel

system of an engine while in storage° To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instruc-
tions for additional information. Never use engine or
carburetor cleaner products in the fuel tank or pemlanent
damage may occur°

WARM WEATHER STARTING (50° F and above)

• When engine starts, move the throttle control tothe fast
(,te_)position.

° The attachments and ground drive can nowbe used. if

the engine does not accept the load, restart the engine
and allow itto warm upfor one minute using the choke
as described above.

COLD WEATHER STARTING ( 50° F and below)
° When engine starts, allow engine to run withthe throttle

control in the choke (\]) position until the engine runs

roughly, then move thrott econtrol to fast (,¢_)position.,

This may require an engine warm-up period from
several seconds to several minutes, depending on the

temperature.

HYDROSTATIC TRANSMISSION WARM UP
= Before driving the unit in cold weather, the transmis-

sion should be warmed up as follows:

° Be sure the tractor is on level ground.

o Place the motion control lever' in neutraL.

Release the parking brake and letthe clutch!brake
slowly return to operating position.

= Allow one minute for transmission to warm up..

This can be done during the engine warm up
period.

o The attachments can also be used duringthe engine

warm-upperiod afterthe transmission hasbeen warmed

up.

NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F)the carburetor fuel mixture may

need to beadjusted for best engine performance. See "TO
ADJUST CARBURETOR" inthe Service and Adjustments

section of this manual..

PURGE TRANSMISSION

CAUTION: Never engage ordisengage
freewheel lever while the engine is run-

ning.

filler' neck, Do not overfill. Wipe off any
spilled oil or fuel Do not store, spill or

CAUTION: Fill to bottom of gas tank

use gasoline near an open flame,

TO START ENGINE (See Fig. 8)

When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine..

• Depress clutch/brake pedal and set parking brake.
. Place motion control lever in neutral (N) position_

• Move attachment clutch to "DISENGAGED" position°
o Move.throttle control to choke (N) position.,

Note: Before starting, read the warm and cold starting
procedures below.

• Insert keyinto ignitionandturn keyclockwise to"START"
position and release key as soon as engine starts, Do

not run starter continuousfy for more than fifteen sec-
onds per minute_ If the engine does not start after

several attempts, move throttle control to fast (,,_)
position, wait afew minutes and try again_ Ifengine still

does not start, move the throttle control back to the
choke (1\1)position and retry,.

To ensure proper operation and performance, it is recom-

mended that the transmission be purged before operating
tractor for' the first tirne_ This procedure wil{ remove any
trapped air'insidethe transmission which may have devel-

oped during shipping of your tractor,.

IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT

SHOULD BE PURGED AFTER REINSTALLATION

BEFORE OPERATIN'G THE TRACTOR.

° Place tractor safely on Ievelsurface with engine off and

parking brake seL

o Disengage transmission by placing freewheel control

in freewheeling position (See "TO TRANSPORT" in

this section of manual).

° Sitting inthe tractor seat, start engine° After the engine

is running, move throttlecontrol to slow (.e!,) position.
With motion control leverinneutral (N) position, slowly
disengage clutch/brake pedal

o Move motion control lever to full forward position and

hold for five (5) seconds, Move lever to full reverse
position and hold for five (5) seconds° Repeat this

procedure three (3) times.

15

OPERATION

NOTE: Dudng thisprocedure there willbe no movement of
drive wheels. The air isbeing removed from hydraulic dnve
system

= Move motion control leverto neutral (N) position_ Shut-

off engine and set parking brake°

° Engage transmission by placing freewheel control in

driving position (See "TO TRANSPORT" inthis section
of manual).

• Sitting in thetractor seat, start engine. After the engine
is running, move throttle control to half (1/2) speed.

With motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.

• Slowly move motion control lever forward, after the

tractor moves approximately five (5) feet, slowly move

motion control lever to reverse position° After the

tractor moves approximately five (5) feet return the

motion control leverto the neutral (N) position, Repeat

this procedure with the motion control lever three (3)
times.

• Your tractor is now purged and now ready for normal

operation,.

MOWING TIPS

° Tire chains cannot be used when the mower housing

is attached to tractor.

• Mower should be propedy leveled for best mowing

performance,. See 'q"OLEVEL MOWER HOUSING"in

the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trim-
ming.

° Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the

machine,. This will result in a more even distribution of
clippings and more uniform cutting.

• When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,

fences, driveways, etc. After one ortwo rounds, mow

in the opposite direction making left hand turns until
finished (See Fig. 12),.

• If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-

dPings.Make first cut relatively high; the second to the

esired height..

- Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing°

° Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis-
charge of material Regulate ground speed byselect-

ing a low enough gear to give the mower cutting
performance as well as the quality of cut desired°

° When operating attachments, select a ground speed

that willsuit the terrain and give best performance of
the attachment being used.

F

1

¢:....

J]

FIG. 12

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH° CLEAN AFTER EACH USE.
° The special mulching blade will recut the grass clip-

pings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the _rass

and not be noticed.,Also, the mulched grass will bode-
grade quickly to provide nutrients for the lawm Always
mulch with your highest engine (blade) speed as this

will provide the best recutting action of the blades..

° Avoid cutting your lawn when itiswet.. Wet grass tends

to form clumps and interferes with the mulching action,.

The best time to mow your lawn is the early afternoom

At this time the grass has dried and the newly cut area
will not be exposed to the direct sun,.

° For best results, adjust the mowercutting height sothat

the mower cuts off only the top one4hird of the grass
blades (See Fig. 13)o For extremely heavy mulching,
reduce your width of cut on each pass and mow slowly.

° Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to com-
pletely hide the clipping& When doing a second Cut,

mow across or perpendicular to the first cut path..

° Change your cutting pattern from week to week. Mow

north to south one week then change to east to west the
next week. This willhelp prevent matting and graining

of the lawno

MAX 1/3

FIG. 13

16

CU

AS YOU COMPLETE

REGULARSERVtOE /_._"S ERVtCE DATES

Check Brake Operation ............V _' . . V # .......

Check Tire Pressure _ V v . V _ . . .

iT Check for Loose Fasteners I1_ !1_7

A ShatpenJReplace Mower Blades !_4

, ii i,o Cha ii............i........ v' v' , ,

T Check BatteryLevel/Recharge : _ : _ .............

0 Clean Battery and Terminals V e t_

R Check Transaxle Cooling I_

Adjust Blade Belt(s) Tension _5

Adjust Motion Drive Belt(s) Tension _/_
Check Engine Oil Level _ tf

Change Engine Oil 6#4 , ]_1,2,3......... 6#4 .....

'iF Clean Air Fillet' . . $/'2 ....................

N Clean Air Screen _2 ..................

_,G Inspect Muffler!spark Arrester _#'

| Replace Oil Filter (if equipped) $,'_1,2

=

IBILITIES

NE €!eanEngineC°oilngFlns i I i i i¢Ii "

Replace Spark Plug 11/ t_ /
Replace Air Filler Paper' Cartridge 6#_'_
Replace Fuel Filter

1 - Change more oftenwhen operatingunder a heavy load or in htgh ambient temperatures

2 - Service mere often when operating In dirty ordusty conditions,,

3 - If equipped withoilfilter, change oil every 50 hours
4 - Replace blades more oftenwhen mowing in sandy sell.

5 - If equipped with adjustable system,,
6 - Not required if equipped with mainlenance-free batlety

7 - Tighten front axle pivot boil to 35 tt.qbs maximum.

Do net overtighten

GENERAL RECOMMENDATIONS

The warranty on this tractor' does notcover items that have
been subjected to operator abuse or negligence° To

receive full value from thewarranty, operator must maintain
tractor as instructed in this manual.

Some adjustments will need to be made periodically to
properly maintain your tractor.

All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.

Once a year you should replacethe spark plug, clean
or replace air filter, and check blades and belts for
wear'.. A new spark plug and clean air filter-assure

proper air4uel mixture and helpyour engine run better
andlast Ionger,

BEFORE EACH USE

= Check engine oil level.

• Check blake operation°

• Check tire pressure,
° Check for loose fasteners,

LUBRICATION CHART

(_SPINDLE ZERK_ _ -- SPINDLE ZERK(_)

I_--FRONTWHEEL®

-_ BEARINGZERK

LI

®SAE 30 MOTOR OIL
®GENERAL PURPOSE GREASE

®REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OiL OR GREASE THE PIVOT POINTS,
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF_LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-
DERED GRAPHITE TYPE LUBRICANT SPARINGLY

17

ME SIBILITIES

TRACTOR

AIways observe safety rules when performingany mainte-
nance,

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must beadjusted.
(See "TO ADJUST BRAKE" in the Service and Adjust-
ments section of this manual).

TIRES

• Maintain proper air pressure in all tiros (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual),

• Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber,

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp. Re-

place bent or damaged blades.

BLADE REMOVAL (See Fig. 14)

. Raise mower to highest position to allow access to

blades.

° Remove hex bolt,lockwasher andflat washersecuring

blade.

• Install new or resharpened blade with trailing edge up

towards deck as shown.

° Reassemble hex bolt, lockwasher and fiat washer in

exact order as shown.

° Tighten bolt securely (30-35 Ft. Lbs..torque).

IMPORTANT: BLADE BOLT IS GRADE8 HEATTREATED.
NOTE: We do not recommend sharpening blade -but ifyou

do, be sure the blade is balanced.

BLADE ASSEMBLY

__ MANDREL

FLAT WASHER ,_ _,_'_,,,_ I
LOCK WASH ER-,..,,._

*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIRED BY SIX LINES ON THE BOLT HEAD.

FIG. 14

TRAILING

EDGE UP

HEX BOLT (GRADE 8)*

TO SHARPEN BLADE (See Fig. '15)

Care should be taken to keep the blade balanced. An
unbalanced bladewill cause excessive vibration and even-

tual damage to mower and engine.

• The blade can besharpened with a file or ona grinding
wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When using acone
balancer, follow the instructions supplied with bal-

anGer)°

• Slide blade onto an unthreaded portion ofthe steel bolt
or pin and hold the bolt or pin parallel withthe ground.

If blade is balanced, it should remain in a horizontal
position, I[ either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.

NOTE: Donot usea nail for balancing blade. The lobesof

the center hole may appear to be centered, but are not°

CENTER HOLE /

FIG. 15

BATTERY

Your tractor has a batterycharging system which issuffi-
cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its lifeo

• Keep battery and terminals clean,,

• Keep battery bolts tight°

, Keep small vent holes open.

• Recharge at 6-10 amperes for i hour
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery' and terminals can cause

the battery to "leak" power.

• Remove terminal guard.

• Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor.

° Rinse the battery with plain water and dry_

- Clean terminals and battery cable endswith wire brush

until bright°

° Coat terminals with grease or petroleum jelly.

- Reinstall battery (see "CONNECT BATTERY" in the

Assembly section of this manual).

18