Craftsman 917258580 Owner’s Manual

MODEL NUMBER 917.258580 OWNER'SMANUAL

oAssembly oOperation

oCustomer Responsibilities oService and Adjustments

oRepair Parts

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

Safe Operation Practices for Ride-On Mowers .,,...,

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS_ FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH

SAFETY RULES

L GENERAL OPERATION

Read, understand, and follow all instructions in the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

Clear the area of obects such as rocks, toys, wire, etc. which could be picked up and thrown by the bade

• Be sure the area is clear of other people before mowing. Stop

machine if anyone enters the area Never carry passengers. Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point

it at anyone Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning

• Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys before dismounting

• Turn off blades when not mowing Stop engine before removing grass catcher or unclogging

chute_

• Mow only in daylight or good artificial light Do not operate the machine while under the influence of

alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into a trailer or truck

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death.

All slopes require extra caution, If you cannot back up the

slope or if you feel uneasy on it, do not mow iL

DO:

Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hlde obstacles.

• Use slowspeed Choose alow gear so that you will not have to stop or shift while on the slope_

• Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. Use extra care with grass catchers or other attachments.

These can change the stability of the machine. Keep all movement on the slopes slowand gradual Do not

make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do not turnonslopes unless necessary, and then, turnslowly

and gradually downhill, if possible

• Do not mow near drop-offs, ditches, or embankments The mower could suddenly turn over if a wheet is over the edge of a cliff or ditch, or if an edge caves in

Do not mow on wet grass. Reduced traction could cause

sliding

• Do not try tostabilize the machine by putting your foot on the ground,

• Do not use grass catcher on steep slopes

III. CHILDREN

Tragic accidents can occur ifthe operator is not alert to the presence of children. Children are often attracted to the

machine and the mowing activity Never assume that children will remain where you last saw them.

Keep children out of the mowing area and under the watchful care of another responsible adult

Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small

children Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation. Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision

IV. SERVICE

Use extra care in handling gasoline and other fuels They are

flammable and vapors are explosive

Use only an approved container Never remove gas cap or add fuel with the engine

running Al!ow engine to cool before refueling Do not

smoke

Never refuel the machine indoors Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

Never run a machine inside a closed area

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

Never tamper with safety devices. Check their proper operation regularly

Keep machine free of grass, leaves, or other debris build-up Clean oil or fuel spillage. Allow machine to cool before storing

Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting

Never make adjustments or repairs with the engine running.

• Grass catcher components are subject towear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and

replace with manufacturer's recommended pads, when nec-

essary

Mower blades are sharp and can cut Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

portant safety precautions. It means Look for this symbol to point out im-

CAUTION!!! BECOME ALERTt!! YOUR

SAFETY IS INVOLVED. ,,

CAUTION: Always disconnect sparkplug ._

wire and place wire where itcannot contact

spark plug in order to prevent accidental starting when setting up, transporting,

adjusting or' making repairs°

A WARNING A

The engine exhaust from this product con- tains chemicals known to the State of Califor-

nia to cause cancer, birth defects, or other reproductive harm.

CONGRATULA'flONS on your purchase of a Sears Tractor, It has been designed, engineered and manufac- tured to give you the best possible dependability and

performance. Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized Service CentedDepartment We have competent, weIF

trained technicians and the proper tools to service or repair this tractor,

Please read and retain this manual The instructions wil! enable you to assemble and maintain your tractor properly_

Always observe the "SAFETY RULES'L

MODEL NUMBER 917_258580

SERIAL NUMBER

DATE OF PURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE,

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod- uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSVBBLaTmES

, Read and observe the safety rules.

Followa regularschedulein maintaining, caringforand using your tractor. Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual

PRODUCT SPEC|F CATIONS

HORSEPOWER: 16.0

GASOLINE CAPACITY 3.5 GALLONS

AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF/SG): SAE 10W30 (above 32°F

SAE 5W-30 (be ow 32°F)

OIL CAPACITY: W/FILTER: 4_0 PINTS

W/O FILTER: 3.5 PINTS

SPARK PLUG: CHAMPION RC12YC (GAP: .040")

VALVE CLEARANCE: NOT ADJUSTABLE GROUND SPEED (MPH): FORWARD:

1st 11

2nd 1_5 3rd 2.3

4th 35 5th 4 4

6th 5.7

REVERSE: 1.7

! TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSi

CHARGING SYSTEM: 15 AMPS @ 3600 RPM

BATTERY: AMP/HR: 30

MIN. CCA: 240

CASE SIZE: U1R

BLADE BOLT TORQUE; 30-35 FT LBS

WARNING: This tractor is equipped with an internal

combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any)_ If a spark arrester is used, it should be maintained in effective working order by the operator

In the state of California the above is required by law (Section 4442 of the California Public Resources Code) Other states may have similar laws Federal laws apply on federal lands, A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section of this manual)

L MITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPS/lENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual. Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship

This Warranty does not cover:

Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc

Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual

Riding equipment used for commercial or renta} purposes

LHMBTED90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or

workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS

FROM THE DATE OF PURCHASE PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE

DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR

NEAREST SEARS SERVICE CENTER, (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM

THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY) THIS WARRANTY APPLIES ONLY WHILE THIS

PRODUCT IS IN THE UNITED STATES

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state,

SEARS, ROEBUCK AND CO, D/817 WA, HOFFMAN ESTATES, IL 60179

"FABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 15-19

WARRANTY .................................................................. 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ................................................................ 7-9

OPERATION ........................................................... 10-14

iNDEX

Accessories .............................................. 5

Adjustments:

Brake .............................................. 22

Carburetor ................................t._.._25

Mower:

Front-To-Back .............................21

Side-To-Side .......................... 21

Throttle Control Cable .....................24

Air Filter, Engine ................................... 18

Air Screen, Engine ..................................18

Assembly ..................................................7-9

Battery:

Charging .................................. 8

Cleaning ......................................... 17

StaRing with Weak Battery ......... 23

Storage ...............................................26

Terminals ..........................................17

Belts:

Motion Drive

Removal/Replacement .......... 22

Mower Blade Drive

Removal/Replacement .............22

Blade:

Sharpening ................................... 16

Replacement .................................. 16

Brake Adjustment ..........:........ :...............22

Carburetor Adjustment ....................... 25

Controls, Tractor .......................................11

Customer Responsibilities ...............15-19

Engine:

Air Filter .................................... 18

Air Screen, Engine .................. 18

Battery ......................................... 17

Cooling Fins, Engine ................ 18

Engine Oil ................................ 17

Fuel Filter .................................. 19

Spark Plugs ............................. 19

Tractor:

Blades ....................................... 16

Lubrication Chart ..................... 15

Maintenance Schedule ........... 16

Tire Dare .......................... 9,16,23

Cutting Height, Mower ............................12

Electrical:

Interlocks and Relays ................. 24

Schematic ...................................... 29

Wiring Diagram .............................. 30

Engine:

Air Filter ................................ 18

Air Screen ................................... 18

Cooling Fins, Engine ................. 18

Oil Change ................................ 17

Oil Level .................................... 13,17

Oil Type ......................................... 17

Preparation ................................ 13

Repair Parts ............................ 48-53

StaRing .......................................... 14

Storage ..................................... 26

Filters:

Air .................................................. 18

Fuel ........................................ 19

Fuel:

Type ............................................ 13

Storage ....................................... 26

Fuse ................................................ 24

Gauge Wheels ....................................... 9

Hood Removal/Installation ................ 24

Leveling Mower Deck ................... 21

Lubrication Char ............................... 15

Maintenance Schedule ......................... 15

Mower:

Adjustment, Front-to-Back ......... 21

Adjustment, Side-to-Side ............. 21

Blade Sharpening ........................ 16

Blade Replacement ........................ 16

Cutting Height ............................. 12

Installation .........;........................ 20

Operation ........................................ t 3

Removal .......................................... 20

Mowing Tips ......................................... 14

Muffler .................................................. 19

Spark Attester ............................. 3,40

Mulcher Plate ........................................ 9

Oil:

Cold Weather Corrditions .........13,17

Engine ........................................... 17

Storage ...................................... 26

MAINTENANCE SCHEDULE ...................................... 15

SERVICE AND ADJUSTMENTS ............................ 20-25

STORAGE ................................................................... 26

TROUBLESHOOTING ............................................ 27-28

REPAIR PARTS - TRACTOR ................................. 30-47

REPAIR PARTS- ENGINE .................................... 48-53

Operation .......................... 10-14

Operating Mower ....................... 13

Options:

Accessories ..................................... 5

Spark Arrester ........................... 3,40

Parking Brake .................................. 11-12

PaRs Bag .......................................... 6

PaRs, Replacement/Repair ........... 30-47

Product Specifications .......................... 3

Repair Parts ............................ 30-47

Safety Rules .............................. 2

Seat ................................................... 8

Service and Adjustments ......... 20-25

Brake ...................................... 22

Carburetor .................................... 25

Fuse ....................................................24

Hood Removal/Installation .......... 24

Motion Drive Belt

Remova!/Replacement ...............22

Mower Blade Drive Belt

Removal/Replacement .......... 22

Mower Adjustment:

Front-to-Back ................... 21

Side-to-Side ...................... 21

Mower Installation ........................ 20

Mower Removal ............................ 20

Tire Care ........................... 9,16,23

Slope Guide Sheet ............................... 55

Spark Plugs ............................................ 19

Specifications .......................................... 3

StaRing the Engine ............................13-14

Steering Wheel ............................... 7,23

Stopping the Tractor ......................... 12

Storage ............................................. 26

Throttle Control Cable Adjustment ,, 24

Tires ............................ 9,16,23

Trouble Shooting Chart ....................27-28

Transaxle Repair Parts ................... 46-47

Warranty .................................................. 3

Wiring Diagram .................................... 30

Wiring Schematic .............................. 29

AOOEIIORIII AI Q AWWAOHMIENTS

These accessories and attachments were avalab]e through most Sears retail outlets and service centers when the tractor was purchased

Most Sears stores can order these items for you when you provide the model number of your tractor

ENGINE MAINTENANCE

SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor Many of these are fsted below with brief explanations of how they can help

you This list was ct,rrent at the time of publication; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be avatable or fit your model Contact your nearest Sears store for the

accessories and attachments that are available for your tractor,

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching

AERATOR promotes deep root growth for a healthy ]awn. Ta- pered 2,5Anch steel spikes mounted on 10Anch diameter discs

puncture holes in soil at close intervals to let moisture soak in Steel weight tray for i_._reased penetration

BAGGER lets you collect grass clippings and leaves for a

healthier, nearer looking lawn. Two Permanex containers hold 30-galon plastic bags

BUMPER protects front end of tractor from damage

CARTS make haulng easy Variety of sizes available, plus accessories such as side panel kits, tool caddy, cad cover, protective mat and doly

CORING AERATOR takes small plugs out of soil to alow mois- ture and nutrients to reach grass roots. 36-inch swath 24

hardened steel coring tips. 150 Ib capacity weight tray.

EASY OIL DRAIN VALVE makes ol changes easier, faster.

FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of "scalping" on uneven terrain

GANG HITCH lets you tow 2 or 3pall-behind attachments at once,

such as sweepers, dethatcbers, aerators (not for use with rollers,

carts or other heavy attachments)

GAUGE WHEELS on both sides of the mower deck reduce

chances ot"scalplng" on uneven terrain For mower decks not so

equipped

MULCH RAKE/DETHATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup Twenty spring line

teeth. Useful to prepare bare areasfor seeding. Available Iorfront

or rear mounting. HIGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATCHER covers 36-inch wide path and

tosses thatch into large hopper Mounts behind tractor

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you

mulch, discharge or bag clippings (bagger optional) without

changing blades. For models not equipped as 3An-1 Convedible

mowers, See "MOWER" in the Repair Parts section of this

manual, RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck. Use with 2 x 8 or 2 x 10 lumber.

ROLLER for smoother _awn surface. 36-inch wide, 18qnch diameterwater-tight drum holds up to 390 Ibs ofweight, Rounded

edges prevent harm to turf. Adjustable scraper automatically cleans drum.

SNOW BLADE for snow removal only. 14-inch high, 48-inch wide blade clears 42Anch path when angled left or right Raises, lowers with side lever Ad ustable skids; replaceable, reversible scraper bar (Use with t re cha ns and wheel weights and/or rear drawbar weight)

SNOWTHROWER has 40-inch swath DrumAype auger handles powdery and wet/heavy snow. Mounts easily with simple pin arrangemenL Discharge chute adjusts from tractor seal 6-inch diameter spout discharges snow 10 to 50 feet Lift controled at

tractor seat. (Use with chains and wheel weights and/or rear drawbar weight )

SPRAYERS use 12-vol DO electric motor that connects to the tractor battery or other 12-volt source Includes booms for

automatic spraying and hand held wand for spot spraying Wand has adjustable spray pattern For applying herbicides, insecti- cides, tung:tides and Iquid fertilizers

SPREADER/SEEDERS make seeding, fedilzing, and weed kill- ing easy. Broadcast spreaders are also useful for granular de-

icers and sand. SWEEPERS let you collect grass clippings and leaves

TILLER has 5 hp engine and 36-inch swath to prepare seed beds, culivate and compost garden residue Tiller has its own built-in

lift and depth control system and does NOT require a sleeve hitch

Fits any lawn, yard or garden tractor Simply hook up to the tractor drawbar and go! Optional accessories convert unit for

dethatching, aerating, hilling .without tools, TIRE CHAINS are heavy duty; closely spaced extra-large cross

links give smooth ride, outstanding traction

TRACTOR CAB has heavy duty vinyl fabric over tubular sloe!

frame, ABS plastic top; clear plastic windshield offers 360 degree visibiity. Hinged metal doors with catch. Keeps operator warm and dry, Remove vinyl sides and windsMelds for use as sun

protector in summer. Optional accessories include: tinted/ tempered solid safety glass windshield with hand operated wiper;

12-volt amber caution Ight for mounting on cab top.

VACS for powerful collection of heavy grass clippings and leaves. Optional wand attachment to pick up debris in hard-to-reach places VAC/CHIPPER includes a chipper-shredder.

WEIGHT BRACKET for drawbar for snow removal applications

Uses (1) 55 Ib weight.

WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

(1) Shoulder Bolt

5/16-18

(1) Knob

(1) Washer 17/32 x 1-3/16 x 12 Ga,

Parts packed separately in carton

Seat

Video

Steering

Wheel

Mulcher ,

Plate i

Cassette

tailner Springs (double loop)

(4) Retainer Springs (single loop)

_ (2)Screws #10x5/8

(2) Lock Washers #10

(2) Weld Nuts #10

° @

(2) Washers 3/16 x 3/4 x 16 Gauge

(2) Hex Bolts 114=20x 3/4

(2) Hex Nuts 1/4-20

Manual Parts Bag

Parts bag contents not shown full size

(2) Shoulder' (2) Center-

Bolts lock Nuts

(_(2) Washers 3/6

_ teering

x 7/8 x 14 Gauge

_(2) Front Link Assemblies

Wheel

Insert

Steering

Sleeve

(2) Keys

Gauge

(2) Washers

9/32 x 5/8 x 16 Ga.

(2) Lock Washers 1/4

Assemblies

Slope Sheet

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely, Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUmRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard

wrench sizes are liste& (2) 7/16" wrenches

(1) 1/2" wrench (1) 9/16" wrench

(1) 3/4" wrench Pliers

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated

behind the steering wheel).

3/4" Socket w/drive ratchet Tire pressure gauge

Phillips Screwdriver Utility knife

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

° Remove all acce:_sible loose parts and parts cartons

from carton (See page 6).

o Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flat.

Remove mower and packing materia_s_

o Check for any additional loose parts or cartons and

remove,

BEFORE ROLUNG TRACTOR OFF SKUD

ATTACH STEERING WHEEL (See Fig. 1)

o Remove tocknut and large fiat washer from steering

shafL

° Position front wheels of the tractor so they are pointing

straight forward

o Slide the steering sleeve over the steering shaft.

• Position steering wheel so cross bars are horizontal (left to right) and slide onto adapter.

° Secure steering wheel to steering shaft with Iocknut

and large flat washer previously remove& Tighten securely_

• Snap steering wheel insert into center of steering wheel

o Remove protective plastic from tractor hood and grill. IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

_NSKiD THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID.

STEERING WHEEL

_ HEX LOONNUT

_FLAT WASHER

WHEEL

STEERING

WHEEL

ADAPTER STEERING

STEERING _:- -._ - ,'"

;:' 1_3_ SHAFT

SLEEVE -- .'/,

/ / / / /

/ I // /

FIG. 1

TO ROLLTRACTOR OFF SKOD (See Operation section for location and function of controls)

o Press lift lever plunger and raise attachment lift lever to

its highest position,

o Release parking brake by depressing clutch/brake

pedal,

o Place gearshift lever in neutra_ (N) position

o Roll tractor backwards off skid. o Remove banding holding discharge guard up against

tractor,

ASSEMBLY

CONNECT BATTERY (See Fig. 2)

CAUTION: Do not short battery termi-

nals. Before connecting battery, re-

• Lift hood to raised position.

• Open terminal access doors, remove terminal pretec_ tive caps and discard.

• If this battery is put into service after month and year' indicated on label ({abe{ located between terminals) charge battery for minimum of one hour at 6-10 amps.

• First connect RED battery cable to positive (+) battery terminal with hex bolt, flat washer, lock washer and hex

nut as shown, Tighten securely.

• Connect BLACK grounding cable to negative (-) bat- tery terminal with remaining flex bolt, flat washer, lock washer and hex nut. Tighten securely.,

• Close terminal access doors. Use terminal access doors for:

• Inspection for secure connections (to tighten hard-

ware).

• Inspection for corrosion_

• Testing battery_

• Jumping (if required).

° Periodic charging_

DISCARD TERMINAL

PROTECTIVE CAPS

move metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden- tal grounding.

HEX NUT

LOCK FLAT WASHER WASHER

HEX BOLT

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob°

o Remove cardboard packing on seat pan_

= Place seat on seat pan and assemble shoulder bolt.

• Assemble adjustment knob and flat washer loosely. Do not tighten_

° Tighten shoulder bolt securely, . Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way

down.

= Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment knob securely_

SEAT

ADJUSTMENT

KNOB

FIG, 3

FIG. 2

NEGATIVE

{BLACK) CABLE

POSITIVE

(RED)

CABLE

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for

shipping purposes_ Correct tire pressure is important for best cutting perforrnanceo

° Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" or] page 3 of this manual.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See 'qO ADJUST

BRAKE" in the Service and Adjustments section of this

manual.

ASSEMBLY

INSTALL MOWER AND DRIVE BELT (See Figs. 4 and 7)

Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control Engage park-

ing brake,

o Cut and remove ties securing anti-sway bar and beits.

Swing anti-sway bar to left side of mower deck.

, Slide mower under tractor with discharge guard to right

side of tractor.

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES. INSTALL BELTtNTO ENGINE PULLEY GROOVE

* Install one front link in top hole of the LH, front mower

bracket and L.H. front suspension brackeL Retain with two single loop retainer springs as shown.

. Instat1second front linkin R.H front suspension bracket

and retain with single loop retainer spring as shown.

° Slide right side of mower back and install link intop hole

of R_H, front mower bracket, Retain with single loop retainer spring as shown

° Turn height adjustment knob counterclockwise until it

stops.

. Lower mower linkage with attachment lift control

Place the suspension arms on outward pointing deck

pin& If necessary, rock and raise front of mower to align deck pins with the holes in suspension arms,

Retain with double loop retainer springs with loops

down as shown,

• Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring.

o Install clutch rod in clutch lever. Secure with retainer

spring. Turn height adjustment knob clockwise to remove

slack from mower suspension.

° Raise deck to highest position.

o Assemble gauge wheels as shown using long shoulder

bolts, 3/8 washers, and 3/8-16 center Iocknuts. Tighten securely.

Adjust gauge wheels before operating mower as shown in the Operation section of this manual

CHECK IVIOWER LEVELNESS For best cutting results, mower should be properly leveled.

See 'q'O LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for reptacing motion, mower drive, and mower blade drive belts in the Service and

Adjustments section of this manuaL Verify that the belts are routed correctly.

CLUTCH

LEVER

CLUTCH ROD

RETAINER SPRING

FRONT

SUSPENSION

BRACKETS

SHOULDER

BOLT

GAUGE

WHEEL

3/8WASHER

USE PL|ERSFOR

RETAINER SPRINGS

DOUBLE LOOP RETAINER SPRING

CHASSIS (outward pointing

BRACKET deck pins)

3/8-16 CENTER

LOCKNUT

DOUBLE LOOP RETAINER ANTI-SWAY

SPR_NG BAR

IDLER PULLEY

SUSPENSION

ARMS

_INGLE

LOOP RETAINER

SPRINGS

MOWER

BRACKET

DISCHARGEGUARD

FIG.4

ASSEMBLY

INSTALL IVlULCHER PLATE (See Figs. 5 and 6) o Install two latch hooks to muicher plate using screw,

washer, lock washer, and weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting

weld nut from the top with hook pointing down.

o Tighten hardware securely.

o Raise and hold deflector shield in upright position. ° Place front of rnulchet plate over front of mower deck

opening and slide into place, as shown

. Hook front latch into hole on front of mower deck_ o Hook rear latch into hole on back of mower deck.

CAUTION: Do not remove discharge

guard from mower. Raise and hold

guard when attaching mulcher plate and allow it to rest on plate while in

operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place, Your mower is now ready for discharging or installation of

optional grass catcher accessory,, NOTE: It is not necessary to change blades. The rrlulcher

blades are designed for discharging and bagging also_

HOOK POINTS

LOCK WASHER

DOWN

HOOK

WELD NUT

WELD NUT FROM THE TOP

LOCI( WASHER

WELD

NUT _ SCREW

LATCH

WASHER

MULCHER PLATE

WASHER

_--SCREW

v _..__.__ DEFLECTOR

SHIELD

LATCH HOOKS

FIG. 6

,7CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TOASSURE THA T YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

/ All assembly instructionshave been completed_

,/ No remaining loose parts in carton.

,/ Battery is properly prepared and charged, (Minimum

1 hour at 6 amps).

,/ Seat is adjusted comfortably and tightened securely_ / All tires are properly inflated. (For shipping purposes,

the tires were ovennflated at the factory).

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results_ (Tires must be

properly inflated for leveling).

€" Checkmoweranddrivebelts. Besuretheyarerouted

properly around pulleys and inside all belt keepers_

/ Check wiring_ See that all connections are still secure

and wires are properly clamped,

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA A TTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

,/ Engine oil is at proper level. ,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,/ Become familiar with all controls - their location and

function, Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition.

FIG. 5

OPSRATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

BATTERY CAUTION OR REVERSE FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

FORWARD

LOCK LOCKED

®SI

REVERSE NEUTRAL HIGH LOW

MOWER LIFT

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH ENGAGED

ATTACHMENT

CLUTCH DISENGAGED

HYDROSTATIC FREE WHEEL

PARKING BRAKE

IGNITION

(Hydro Models only)

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with yourtractorto familiarize yourselfwith the locations of various controlsand adjustments. Save

this manual for future reference.

THROTTL_CHOKE

CONTROL

CLUTCW

BRAKE PEDAL

HEIGHT ADJUSTMENT

KNOB

AMMETER

IGNITION SWITCH SWITCH

LIGHT

LIFT LEVER PLUNGER

A_'ACHMENT

/LIFTLEVER

ATTACHMENT CLUTCH LEVER

GEARSHIFT LEVER

PARKING BRAKE

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your

tractor,

LIGHT SWITCH: Turns the headlights on and off,

THROTTLE/CHOKE CONTROL: Used to control engine

speed.

CLUTCH/BRAKE PEDAL: Used fordeelutching and brak-

ing the tractor and starting tile engine. PARKING BRAKE: Locks clutcl'v'brake pedal into the

brake position_

• =

FIG. 7

GEAR SHIFT LEVER - Selects the speed and direction of

the tracton ATTACHMENT LIFT LEVER: Used to raise and lower the

mower deck or other attachments mounted to yourtractor_

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position.

IGNITION SWITCH: Used for starting and stopping the engine.

HEIGHTADJUSTMENTKNOB: Usedtoadjustthe mower

cutting height,

AMMETER: Indicates battery charging (+) or discharging

(-).

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can

result in severe eye damage. Always wear safety glasses or eye shields while operating your

tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses.

HOW 3"0USE YOUR 3"RAC3"OR

TO SET PARKING BRAKE (See Fig. 8)

Your tractor isequipped with an operator presence sensing switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking brake will shut off the engine.

• Depress clutch/brake pedal into full "BRAKE" position and hold.

o Place parking brake lever in "ENGAGED" position and

release pressure from clutch/brake pedal Pedal should remain in "BRAKE" position. Make sure parking brake

will hold tractor secure,

THROTTLE/ ATTACHMENT CLUTCH

CHOKE LEVER "ENGAGED"

CONTROl POSITION

"DISENGAGED" POSITION

PARKING

"BRAKE" _ BRAKE POSITION LEVER

"DISENGAGED"

CLUTCH/BRAKEPEDAL

"DRIVE"POSITION

"HEIGHT POSITION

ADJUSTMENT

KNOB

FIG. 8

STOPPING (See Fig. 8)

MOWER BLADES -

• Move attachment clutch lever to "DISENGAGED" po- sition,

GROUND DRIVE - , Depress clutch/brake pedal into full "BRAKE" position.

° Move gearshift lever to neutral (N) position

ENGINE -

• Move throttle control to slow (,=_) position,

NOTE: Failure to move throttle control to slow (_) position and allowing engine to idle before stopping may

cause engine to "backfire'L

• Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent

unauthorized use.

o Never use choke to stop engine. NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases may cause "browning" of gras& To eliminate this possibility, always stop engine when stopping tractor on grass areas.

GEARSHIFT

TO USE THROTTLE CONTROL (See Fig. 8) Always operate engine at full throttle,

Operating engine at less than full throttle reduces the battery charging rate.

Full throttle offers the best bagging and mower perfor- manse,

TO MOVE FORWARD AND BACKWARD

(See Fig. 8)

The direction and speed of movement is controlled by the gearshift lever.

o Start tractor with clutch/brake pedal depressed and

gearshift lever in neutral (N) position.

o Move gearshift lever to desired position.

o Slowly release clutch/brake pedal to start movement.

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DO SOWlLL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 8)

The cutting height is controlled byturning the height adjust- ment knob in desired direction,

• Turn knob clockwise (f-'_) to raise cutting height. o Turn knob counterclockwise (_#_-_)to lower cutting

height.

The cutting height range is approximately 1-1/2" to 4'L The heights are measured from the ground to the blade tip with

the engine not running. These heights are approximate and may vary depending upon soil conditions, height of

grass and types of grass being mowed°

The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches

during hot month& For healthier and better looking

lawns, mow often and after moderate growth.

° For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut relatively high; the second to desired height

TO OPERATE MOWER (See Fig. 9A) Your tractor isequipped with an operater presence sensing

switch, Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will

shut off the engine, o Select desired height of cuL

o Lower mower with attachment lift control o Start mower blades by engaging attachment clutch

control.

• TO STOP MOWER BLADES - disengage attachment clutch control

pletely, as described above, before leav-

I CAUTION: Always stop tractor cam- I

ing the operator's position; to empty U grass catcher, etc.

Do not operate the mower

without either the entire grass catcher, on mowers so the dis-

CAUTION: _==.J

charge guard in place.

equipped, or

OPERATION

ATTACHMENT CLUTCH LEVER "DISENGAGED"

"ENGAGED"

POSITION

/ ATTACHMENT

LIFT LEVER

POSITION

POS,TiON

HEIGHT ADJUSTMENT _ 3_

I.','

,'; LOW

=OSITION

KNOS

DISCHARGE GUARD

FIG. 9A

TO ADJUST GAUGE WHEELS (See Fig. 9B)

Adjust gauge wheels with tractor' on a flat level surface.

• Adjust mower to desired cutting height (See 'q'O AD- JUST MOWER CUTTING HEIGHT" in the Operation

section of this manual).

o With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with

shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely.

o Repeat for opposite side installing gauge wheel in

same adjustment hole.

o Avoid stopping or changing speed on hills. o If slowing is necessary, move throttle control lever to

slower position.

° If stopping is absoluteiy necessary, push clutch/brake

pedal quickly to brake position and engage parking brake_

= Move gearshift lever to 1st gear. Be sure you have

allowed room for tractor to roll slightly as you restart movement,

• To restart movement, slowlyrelease parking brake and clutch/brake pedal,

o Make allturns slowly,

TO TRANSPORT

• Raise attachment lift to highest position with attach- ment lift control,

° When pushing or towing your tractor, be sure gearshift

lever is in neutral (N) position

o Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage When transporting

your tractor on a truck or a trailer, be sure hood is closed and

secured to tractor, Use an appropriate means of tying hood

to tractor (rope, cord, etc_).

BEFORE STARTING THE ENGINE

CHECK ENGINE OiL LEVEL (See Fig. 15)

• The engine in your tractor has been shipped, from the factory, already filled with summer weight oil

o Check engine oil with tractor on level ground.

• Unthread and remove oil fill cap/dipstick; wipe oil ell Reinsert the dipstick into the tube and rest oil fill cap on

thetube Donotthreadthecapontothetube. Remove and read oil level If necessary, add oil until "FULL"

mark on dipstick is reached_ Do not overfill,

° For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual).

o To change engine oil, see the Customer Responsibili-

ties section in this manual,

GUAGE WHEEL

MOUNTING

3/8-16 LOCKNUT

SHOULDER BOLT

3/8 WASHER

GAUGE WHEEL

FIG, 9B

TO OPERATE ON HILLS

hills with slopes greater than 15° and

I _ CAUTION: Donotdriveapordown I

do not drive across any slope.

• Choose the slowest speed before starting up or down hills.

ADD GASOLINE

• Fil! fuel tank_ Use fresh, Clean, regular unleaded gasol ne with a minimum of 87 octane. (Use of leaded

gasoline will increase carbon and lead oxide deposits ard reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING_

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of

acids during storage° Acidic gas can damage the fuel system of an engine while in storage_ To avoid engine

problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season_ See Storage Instruc-

tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent

damage may occur.

OPERATION

CAUTION: Fill to bottom of gas tank I

filler neck, Do notoverfilL Wipeoffany

spilled oil or fuel. Do not store, spill or H use gasoline near an open flame.

TO START ENGUNE (See Fig, 9) When starting the engine for the first time or if the engine

has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine o Depress clutch/brake pedal and set parking brake.

o Place gear shift lever in neutral (N) position,

o Move attachment clutch to "DISENGAGED" position

• Move throttle control to choke (l\i) positiOnr Note: Before starting, read the warm and co_d starting

procedures below.

Insert key into ignition and turn keyclockwise to"START" position and re_ease key as soon as engine starts Do

not run starter continuously for more than fifteen sec- onds per minute. If the engine does not start after

several attempts, move throttle control to fast (,&,) position, wait afew minutes and try again Ifengine still

does not slart, move the throttle control back to the choke (1\I) position and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, move the throttle controlto the fast (,€,) position.

o The attachments and ground drive can now be used. If

the engine does not accept the load, restart the engine and allow itto warm up for one minute using the choke

as described above.

COLD WEATHER STARTING ( 50 ° F and below)

° When engine starts, allow engine to run with the

throttle con!rol in the choke (1\1)position untilthe engine runs roughly, then move throttle control to fast (@)

fposition. This may require an engine warm-up period

rom several seconds to several minutes, depending

on the temperature.

o The attachments can also be used during the engine

warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fue! mixture may

need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual.

MOWING TUPS

• Tire chains cannot be used when the mower housing is attached to tractor.

o Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trim- ming.

o Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of

clippings and more uniform cutting

o When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig. 10 ),

o If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the

desired heighL

, Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps. Allow grass to dry before mowing.

o Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis- charge of material° Regulate ground speed by select- ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.

o When operating attachments, select a ground speed

that will suit the terrain and give best performance of the attachment being used.

FIG. 10

fVlULCH_NG MOWING TiPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH CLEAN AFTER EACH USE

The special mulching blade will recut the grass clip-

pings many times and reduce them in size so that as they fall onto the .lawn they will disperse into the grass

and not be noticed, A_so, the mu_ched grass will biodegrade quickly to provide nutrients for the lawn, Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the

blades.

o Avoid cutting your lawn when it iswet. Wet grass tends

to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon.

At this time the gross has dried and the newly cut area

will not be exposed to the direct sun.

o For best results, adjust the mower cutting height so that

the mower cuts off only the top one-third of the grass blades (See Fig. 11). For extremely heavy mulching,

reduce your width of cut and mow slowly.

o Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to com- pletely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path.

• Change your cutting pattern from week to week. Mow north to south one week then change to east to west the

next week. This will help prevent matting and graining

of the lawn.

MAX 1/3

15 FIG, 11

CUSTOMER RESPONSiBILiTiES

IVlAINTENANCE SCHEDULE

FILL IN DATES AS YOU COMPLETE

REGULAR SERVICE

Check Brake Operation 6## Check Tire Pressure

T Check for Loose Fasteners

R Sharpen/Replace Mower R[ades

_ Lubrication Chart

T Check Battery Level/Recharge

0 Clean Battery and Terminals

Check Transaxle Cooltng

SERVICE DATES

v' iJ

Adjust Blade Belt(s) Tension

Ad ust Mot on Or ve Belt(s Tension

Check Engine Oil Level _' Change Engine Oil

Clean Air Filter Clean Air Screen Inspect Muffler/Spark ArresterG

Replace Oil Filter (If equipped)

I . ' ,

Clean Eng ne Cool ng Fins

Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter

I - Change more often when operating under a heavy toad or in high ambient temperatures

2 - Service more ogen when opelaling in dirty ot dusty conditions 3 - If equipped with oil filter, change oil every 50 hours

4 - Replace blades more often when mowing in sandy soll

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence, To receive full value from the warranty, operator must maintain

tractor as instructed in this manual, Some adjustments will need to be made periodically to

properly maintain your tractor, All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season,

Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air' filter' assure proper air-fuel mixture and help your engine run better and last longer.

V'2

e,'

REARING ZERK

"° !

5 - If equipped with adjustable system 6 - Not required ir equipped with maintenance4ree baltery

7 - Tighten Iront axle pivot bolt to35 ft4bs maximum

Do not overtighlen

LUBRICATION CHART

DLE ZERK ®

"FRONT WHEEL®

REARING ZERK

_ ENGINE ®

BEFORE EACH USE

• Check engine oil level. o Checkbrake operation,

o Check tire pressure, , Check for loose fasteners.

PIVOT(S)

® SAE 30 OR 10W30 MOTOR OIL ® GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

_" GEARSHIFT (_

PIVOTS

16 DERED GRAPHITE TYPE LUBRICANT SPARINGLY

CUSTOMER RESPONSUBIL TnES

TRACTOR

Always observe safety rules when performing any mainte- nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual).

TIRES

o Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

• Keep tires free of gasoline, oil, or insect control chemi- cals which can harm rubber.

o Avoid stumps_ stones, deep ruts, sharp objects and

other hazards that may cause tire damage_

BLADE CARE

For best results mower blades must be kept sharp_ Re- place bent or damaged blades.

BLADE REMOVAL (See Fig. 12)

° Raise mower to highest position to allow access to

blades.

o Remove hex bolt, lock washer and fiat washer securing

blade. Install new or resharpened blade with trailing edge up

towards deck as shown,

• Reassemble hex bolt, loci<washer and flat washer in exact order as shown.

• Tighten bolt securely (30-35 Ft. Lbs, torque),

IMPORTANT: BLADE BOLT ISGRADE 8 HEAT TREATED NOTE: We do not recommend sharpening blade- but if you

do, be sure the blade is balanced.

BLADE

FLAT W__

LOCK WASHER,_ HEX BOLT

{GRADE 8)* _,,,.._

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD,

"_ MANDREL _"j ASSEMBLY

i _ TRAILING EDGE

FIG. 12

TO SHARPEN BLADE (See Fig. 13)

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine. o The blade can be sharpened with a fiie or on a grinding

wheel Do not attempt to sharpen while on the mower.

. To check blade balance, you will need a 5/8" diameter

steel bolt, pin, ora cone balancer_ (When using a cone balancer, follow the instructions supplied with bal-

anGer).

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced.

NOTE: Donot use a nail for balancing blade, The lobes of

the center hole may appear to be centered, but are not.

CENTER HOLE

5/8" BOLT OR

FIG. 13

BA'FFERY Your tractor has a battery charging system which is suffi-

cient for normal use, However, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean. o Keep battery bolts tight.

Keep small vent ho_es open. o Recharge at 6-10 amperes for 1 hour. TO CLEAN BA'I-FERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to "leak" power.

• Remove terminal guard.

• Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor.

o Rinse the battery with plain water and dry.

o Clean terminals and battery cable ends with wire brush

until bright. Coat terminals with grease or petroleum jelly.

o Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual)_

BLADE

CUSTOMER LVTMES

V-BELTS TO CHANGE ENGINE OIL (See Fig& 14 and 15)

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary_ The belts are not adjustable. Replace belts if they begin to slip from wear_

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling_

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF or SG. Select the oil's SAE viscosity grade

according to your expected operating temperature_

SAE VISCOSITY GRADES

*20_ 0° 30" 32° 40o

-_oo -2_° -1_o 5° Io" 20" 30.

TEMPERATURE RANGE ANTIOIPATED BEFORE NEXT OIL CHANGE

FIG. 14

Determine temperature range expected before oil change. All oll must meet API service classification SF or SG.

= Be sure tractor is on level surface, o Oil will drain more freely when warm.

o Catch oil in a suitable container,

• Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

o Remove drain plug = After oil has drained completely, replace oil drain plug

and tighten securely,

o Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this

manual.

• Use gauge on oil fill cap/dipstick for checking level insert dipstick into the tube and _estthe oil fill cap on the

tube. Do not thread the cap onto the tube when taking

reading. Keep oil at "FULL" line on dipstick. Tighten cap onto the tube securely when finishe&

AIR CLEANER COVER ,WING NUT

- COVER KNOB

NOTE: Although multFviscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multFviscesity oils wilt result in increased oil consumption when used above

32°F. Check your engine oil leveJ more frequently to avoid possible engine damage from running low on oil,

Change the oil after the first two hours of operation and every 50 hours thereafter or' at least once a year if the

tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after' each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.

FOAM PRE-CLEANER

AIR

SCREEN

PAPER CARTRIDGE

AIR CLEANER

BASE

L FILL

CAP/DIPSTICK

OIL DRAIN PLUG

FIG. 15

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