Craftsman 917258562 Owner’s Manual

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MODEL NUMBER 917.258562 OWNER'SMANUAL

• Assembly

• Operation

• Customer Responsibilities

• Service and Adjustments

• Repair Parts

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CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALLTHIS TOLL FREE NUMBER: 1-800-659-5917

Safe Operation Practices for Ride-On Mowers u

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS,

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH,

GENERAL OPERATION

Read, understand, and follow all instructions in the manual and on the machine before starting.

Only allow responsible adults, who are familiar with the

instructions, to operate the machine. Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade.

Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

Never carry passengers. Do not mow in reverse unress absolutely necessary. Always

look down and behind before and while backing. Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

Slow down before turning.

Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging

chute. Mow only in daylight or good artificial light.

Do not operate the machine while under the influence of alcohol or drugs.

Watch for traffic when operating near or crossing roadways.

Use extra care when loading or unloading the machine into

a trailer or truck.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back

up the slope or if you feel uneasy on it, do not mow it,

DO:

Mow up and down slopes, not across.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles.

Use slow speed. Choose a low gear so that you will not have

to stop or shift while on the slope.

Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

Use extra care with grass catchers or other attachments. These can change the stability of the machine.

Keep all movement on the slopes slowand gradual Do not make sudden changes in speed or direction.

Avoid starling or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

Do not turn onslopes unless necessary, and then, turnslowly and gradually downhill, if possible.

Do not mow near drep-offs, ditches, or embankments. The mOwer could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in.

Do not mow on wet grass. Reduced traction could cause sliding.

Do not try to stabilize the machine by putting your foot on the ground.

Do not use grass catcher on steep slopes.

SAFETY RULES

Ill. CHILDREN

Tragic accidents can occur ifthe operator is not alert to the

presence of children. Children are often attracted to the machine and the mowing activity. Never assume that

children will remain where you last saw them.

Keep children out ofthe mowing area and under the watchful care of another responsible adult. Be alert and turn machine offif children enter the area.

Before and when backing, look behind and down for small children.

Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

Never allow children to operate the machine. Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE

Use extra care in handling gasoline and other fuels, They are flammable and vapors are explosive,

Use only an approved container, Never remove gas cap or add fuel with the engine

running. AIJow engine to cool before refueling. Do not

smoke. Never refuel the machine indoors.

Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

Never run a machine inside a closed area. Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before

storing.

Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

Never make adjustments or repairs with the engine running.

• Grasscatchercompenentsaresubjecttowear, damage,and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec- essary.

Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as

required.

_ Look for this symbol to point out important

The engine exhaust from this product contains

safety precautions. It means

CAUTION. H BECOME ALERTHf YOUR SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug wire and place wire where it can not contact

spark plug in order to prevent accidental starting when setting up, transporting,

adjusting or making repairs.

WARNING =0=

chemicals known to the State of California to cause cancer, birth defects, or other reproduc-

tive harm.

CONGRATULATIONS on your purchase of a Sears Tractor. it has been designed, engineered and manufac- tured to give you the best possible dependability and

performance. Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized Service Center/Department. We have competent, well-

trainedtechniciansand the proper toolstoserviceor repair

thistractor. Please read and retain this manual. The instructionswill

enableyou to assembleand maintain your tractorproperly. Always observe the "SAFETY RULES".

MODEL NUMBER 917.258562

SERIAL

NUMBER

DATEOFPURCHASE

THEMODELANDSERIALNUMBERSWILLBEFOUND ON A PLATE UNDER THE SEAT.

YOU SHOUL DRECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP INA SAFE PLACE

FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod- uct. Contact your nearest Sears store for details,

CUSTOMER RESPONSIBILITIES

Read and observe the safety rules. Follow a regular schedule inmaintaining,cadngforand

using your tractor. Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internal combustion engine and should not be usedon or near any

unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped

PRODUCT SPECIFICATIONS

HORSEPOWER: 19 GASOLINE CAPACITY 3.5 GALLONS

AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF/SG/SH): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: 3.0 PINTS SPARK PLUG: CHAMPION RJ19LM

GAP: .030")

VALVE CLEARANCE: INTAKE: .004" - .006"

EXHAUST: .007" - .009"

GROUND SPEED (MPH): FORWARD:

1st 1.1 2nd 1.5 3rd 2.3 4th 3.5 5th 4.4 6th 5.7

REVERSE: 1.7

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 30

MIN. CCA: 240

CASE SIZE: U1R

BLADE BOLT TORQUE: 30-35 FT. LBS.

witha sparkarrestermeeting applicablelocal or state laws

(ifany). tta spark arrester isused, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the CaliforniaPublic Resources Code). Other states may have similar laws. Federal laws apply on

federal lands. A spark arrester for the muffler isavailable through your nearest Sears Authorized SeNice Center/

Department (See REPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, ifthisCraftsman RidingEquipmentis maintained, lubricetedand tunedup according tothe instructionsin the owner's manual, Sears willrepair or replace, free ofcharge, any partsfound to be defectivein materialor

workmanship. ThisWarranty does not cover:.

Expendable itemswhich become wornduringnormal use, such as blades, spark plugs,air cleaners,belts, etc.

Tire replacementor repair causedby puncturesfrom outsideobjects,such as nails, thorns,stumps,orglass.

Repairs necessary because ofoperatorabuse, negligence,improperstorage oraccident or the failuretomaintainthe equipmentaccordingto the instructionscontainedinthe owner'smanual. Riding equipmentused for commercial orrentalpurposes.

LIMITED 90 DAY WARRANTY ON BATTERY

FOr ninety (90) days from date of purchase, if any battery includedwith this riding equipment proves defective in material or workmanshipand our testingdeterminesthe batterywill not holda charge, Sears will replacethe batteryat nocharge.

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30

DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS

FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have other rightswhichmay vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 15-19

WARRANTY .................................................................. 3

TABLE OF CONTENTS ................................................ 4

INDEX ............................................................................ 4

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ................................................................ 7-9

INDEX

Accessories........................ :...................5

Adjustments:

Brake........................................... 22

Carburetor................................... 25

Mower:

Front-To-Back........................ 21

Side-To-Side .......................... 21

ThrottleControl Cable ................. 24

Air Filter,Engine................................. 18

AirScreen, Engine ............................. _18

Assembly........................................... 7-9

Battery:

Charging .................................... 7-8

Cleaning...................................... 17

Connecting................................. 7-8

Startingw_thWeak Battery ......... 23

Storage ....................................... 26

Terminals .................................... 17

Belts:

• Motion Drive

Removal/Replacement ........... 22

Mower Blade Drive

Removal/Replacement ........... 22

Blade:

Sharpening .................................. 16

Replacement ............................... 16

Brake Adjustment ............................... 22

Carburetor Adjustment ....................... 25

Controls, Tractor ................................ 11

Customer Responsibilities ............. 15-19

Engine:

Air Filter................................... 18

Air Screen, Engine .................. 18

Battery ..................................... 17

Cooling Fins, Engine ............... 18

Engine Oil ............................... 17

Fuel Filter ................................ 19

Spark Plugs ............................. 19

Tractor:

Blades ..................................... 16

Lubrication Chart ..................... 15

Maintenance Schedule ........... 15

T_reCare ......................... 8,16,23

Cutting Height, Mower., ..................... 12

Electdcal:

Interlocks and Relays ................. 24

Schematic ................................... 29

WiringDiagram ........................... 30

Engine:

Air Filter....................................... 18

Air Screen ................................... 18

CoolingFins,Engine ................... 18

OilChange .................................. t 7

Oil Level................................. 13,17

OilType ....................................... 17

Preparation................................. 13

Repair Parts........................... 48-53

Starting........................................ 14

Storage ....................................... 26

Filters:

Air................................................ 18

Fuel............................................. 19

Fuel:

• Type ............................................ 13

Storage ....................................... 26

Fuse ................................................... 24

Gauge Wheels ..................................... 8

HoodRemoval/Installation................. 24

LevelingMower Deck......................... 21

LubricationChart................................ 15

Maintenance Schedule ...................... t 5

Mower:

Adjustment,Front-to-Back.......... 21

Adjustment,Side-to-Side ............ 21

Blade Sharpening ....................... 16

Blade Replacement..................... 16

CuttingHeight ............................. 12

Installation................................... 20

Operation.................................... 13

Removal ...................................... 20

MowingTips ....................................... 14

Muffler................................................ 19

Spark Arrester .......................... 3,40

MulcherPlate ....................................... 9

OPERAT ON ................ 10-14

MAINTENANCE SCHEDULE ............ 15

SERVICE AND ADJUSTMENTS ............................ 20-25

STORAGE .. . .... 26

TROUBLESHOOTING ................................ 27-28

REPAIR PARTS - TRACTOR ................................. 30..47

REPAIR PARTS - ENGINE .................................... 48-53

PARTS ORDERING/SERVICE .................. BACK PAGE

Oil:

Cold Weather Conditions....... 13,17

Engine......................................... 17

Storage ....................................... 26

Operation ...................................... 11-14

Operating Mower ................................ 13

Options:

Accessories................................... 5

Spark Arrester.......................... 3,40

Parking Brake................................ 11-12

Parts Bag ............................................. 6

Parts, Replacement/Repair ........... 30-47

Product Specifications ........................... 3

Repair Parts .................................. 30-47

Safety Rules......................................... 2

Seat ...................................................... 8

Serviceand Adjustments.............. 20-25

Brake ........................................... 22

Carburetor................................... 25

Fuse............................................ 24

HoodRemoval/Installation.......... 24

MotionDrive Belt

Removal/Replacement........... 22

Mower Blade Drive Belt

Removal/Replacement ........... 22

Mower Adjustment:

Front-to-Back.................. :...... 21

Side-to-Side ........................... 21

Mower Installation....................... 20

Mower Removal .......................... 20

Tire Care ............................. 8,16,23

Slope Guide Sheet ............................. 55

Spark Plugs........................................ 19

Specifications....................................... 3

Startingthe Engine ....................... 13-14

Steering Wheel ................................ 7,23

Stoppingthe Tractor........................... 12

Storage............................................... 26

ThrottleControl Cable Adjustment..... 24

Tires ........................................... 8,16,23

Trouble ShootingChart .................. 27-28

Transaxle Repair Parts................. 46-47

Warranty............................................... 3

Wiring Diagram .................................. 30

Wiring Schematic ............................... 29

ACCESSORIES AND ATTACHMENI"S

These accessoriesand attachmentswere availablethroughmostSearsretailoutletsandservicecenterswhen thetractorwas purchased. Most Sears storescan order these items for you when youprovidethe model number of yourtractor.

!NGINE MAINTENANCE

SPARKPLUG GAS CAN ENGINEOIL FUEL STABILIZER AIRFILTER BLADES BELTS

PERFORMANCE

Sears offersa wide vadety of attachments that fit yourtractor. Many ofthese are listedbelow withbrief explanations of howthey can help

you. This list was current at the time of publication; however, it may change in future years - more attachmentsmay be added, changes may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the

accessories and attachments that are available for your tractor, Most of these attachments do notrequire additionalhitchesor conversionkits (those that do are indicated)and are designed foreasy

attachingand detaching.

AERATOR promotes deep root growth for a healthy lawn. Ta- pered 2.5-inch steel spikes mounted on 10-inch diameter discs

puncture holes in soil at close intervals to let moisturesoak in. Steel weight tray for increased penetration.

BAGGER lets you collect grass clippings and loaves for a healthier, nearer looking lawn. Two Permanex containers hold

30-gallon plasticbags. BUMPER protects front end oftractor from damage.

CARTS make hauling easy. Variety of sizes available plus eccessodes such as side panel kits, tool caddy, cad cover,

protective mat and dolly. CORING AERATOR takes small plugs outof soilto allow mois-

ture and nutrients to reach grass roots. 36-inch swath. 24

hardened steel coring tips. 150 lb. capacityweighttray. EASY OIL DRAIN VALVE makes oil changes easier, faster. FRONT NOSE ROLLER cantersinfront of mowerdecktoreduce

chances of "scalping" on uneven terrain. GANG HITCH letsyou tow2 or3pull-behindattachmentsatonce,

suchas sweepers, dethatchers, aerators (notfor use withrollers,

carts or other heavy attachments).

GAUGE WHEELS on both sides of the mower deck reduce chancesof"scalping" on uneven terrain. For mowerdecks notso

equipped.

MULCH RAKFJD_THATCHER loosens soil andftips thotchand mattedleavesto lawnsurfaceforeasy pickup. Twenty springtine

teeth. Useful topreparebare areas forseeding. Availableforfront or rear mounting. HIGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper. Mounts behind tractor.

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mulch discharge or bag clippings (bagger optional) without changingblades. For models not equipped as 3-in-1 Convert b e

mowers. See "MOWER" in the Repair Parts section of this manual.

RAMP TOPS AND FEET let you load and unload tractor from a

pickuptruck, Use with 2 x 8 or 2 x 10 lumber.

ROLLER for smoother lawn surface. 36-inoh wide, 18-inch diameter water-tight drum holds upto 390 Ibs.of weight. Rounded

edges prevent harm to turf. Adjustable scraper automatically cleans drum.

SNOW BLADE forsnowremevalonly, 14-inchhlgh, 48-inchwide bladeclears42-inch pathwhen angledleftorright.Raises,lowers withside lever. Adjustableskids; replaceable, reversiblescraper

bar. (Use with tire chainsandwheelweights and/orrear drawbar weight.)

SNOWTHROWER has 40-inchswath, Drum-typeauger handles powdery and wet/heavy snow. Mounts easily with simple pin

arrangement. Discharge chuteadjustsfromtractorseat. 6-inch diameter spout dischargessnow 10 to50 feet. Liftcontrolledat

tractor seat. (Use with chains and wheel weights and/or rear

drawbarweight.) SPRAYERS use 12-volt DC electricmotorthat connectsto the

tractor battery or other 12-volt source. Includes booms for

automaticsprayingand handheld wandforspotspraying. Wand has ad ustable spray pattern. For applying herbicides, insecti-

cides,lungc des and liquidfert zers, SPREADER/SEEDERS make seeding,fertilizing,andweed kill-

ing easy. Broadcastspreaders are also usefulfor granular de- icersand sand.

SWEEPERS let youcollectgrassclippingsand leaves. TILLER has 5hp engineand 36-inchswathto prepareseedbeds,

cultivateand compostgarden residue. Tiller has itsown built-in

liftand depthcontrolsystemanddoesNOT requireasleevehitch. Fitsany lawn,yardorgardentractor. Simplyhookuptothetrector

drawbar and go! Optional accessories convert,unit for

dethatching,aerating, hilling...withouttools. TIRE CHAINS are heavyduty; closelyspaced extra-large cross

linksgive smoothride, outstandingtraction. TRACTOR CAB has heavy duty vinyt fab_c over tubular steel

frame, ABS plastictop;clearplasticwindshieldoffers360 degree visibility. Hinged metal doorswithcatch. Keeps operatorwarm

and dry. Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include: tinted/

temperedsolidsafetyglasswindshieldwithhandoperatedwiper;

12-volt ambercaution lightfor mountingon cab top.

VACS forpowerfulcollectionofheavygrassclippingsandleaves. Optional wand attachment to pick up debds in hard-to-reach

places. VAC/CHIPPER includesa chipper-shredder. WEIGHT BRACKET for drswbar for snow removalapplications.

Uses (1) 55 lb.weight.

WHEEL WEIGHTS for rear wheels provideneeded traction for

snowremoval or dozing heavy materials.

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

(1) Hex Bolt

3/8-16 x 1

Seat

(1) Large Flat Washer

(1) Lockwasher 3/8

(1) Hex Bolt 5/16-18x 1-1/4 (1) Locknut 5/16-18

(1) Shoulder (1) Hex Bolt Bolt 5/16-18 1/2-13 x 1

17/32 x 1-3/16.x 12

1)Washer

Gauge

(1) LockWasher 1/2

_"_ (2) Lock _ Washers

| k._ J (2) Washers

_. / 3/16x3/4

x 16 Gauge

#10 x 5/8

(2) Screws

_-] (2) Weld

_ Nuts #10

Manual Parts Bag

Parts bag contents not shown full size

(_(2) Washers 3/8x 7/8 x 14 Gauge

(2) Shoulder

Bolts

Q Wheels

(2) Center-

Steering Wheel

Adapter (2) Keys

_o _ Steering

Assemblys Insert

lock Nuts

k Wheel

(2) Gauge

(2) Hex Bolts 1/4-20 x 3/4

(2) Hex Nuts 1/4-20

:2) Washers 9/32 x 5/8 x 16 Gauge

12}Lock Washers 1/4

Steering Extension

Shaft

Slope Sheet

ASSEMBLY

Yournew tractor hasbeen assembledat thefactorywithexceptionof thoseparts leftunassembledfor shippingpurposes.

To ensure safe and properoperationofyourtractorall partsand hardwareyouassemblemustbetightenedsecurely. Use the correcttools as necessary toinsureproper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socketwrench set will make assemblyeasier. Standard wrenchsizes are listed.

(1) 5/16" wrench (1) 3/4" Socket w/driverachet (2) 7/16" wrenches PhillipsScrewdriver

(2) 112"wrench Tire pressuregauge

(1) 9/16" wrench Utilityknife When right or left hand is mentioned in this manual, it means when you are in the operating position(seated

behindthe steering wheel).

_EX INSERT

BOLT

OCK WASHER

LARGE FLAT

WASHER

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible looseparts and partscartons

from carton (See page 6).

• Cut,from top to bottom,alonglineson allfour comers

ofcarton, and lay panels flat.

• Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slideextension shaft onto lowersteeringshaft. Align

mounting holes in extension and lower shafts and install5/16 hex bolt and Iocknut. Tightensecurely.

IMPORTANT: TIGHTEN BOLTAND NUT SECURELYTO 18-22 FT. LBS TORQUE.

• Placetabs of steeringboot over tab slotsindash and pushdown to secure.

INSTALL STEERING WHEEL

• Positionfront wheelsofthe tractorsotheyare pointing straightforward.

• Slidesteeringwheel adapteronto steeringshaftexten-

sion.

• Positionsteering wheel so cross bars are horizontal (leftto right)and slide insidebootand ontoadapter.

Assemble largeflat washer, 3/8 lockwasher, 3/8 hex boltand tighten securely.

• Snap steering wheel insert into center of steering wheel.

• Remove protective materials from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID,

TO ROLL TRACTOR OFF SKID (See Fig. 8)

• Raise attachment liftlever to itshighestposition•

• Release parking brake by depressing ciutcWbrake

pedal.

• Place gearshiftlever in neutral (N) position.

• Roll tractor backwardsoff skid.

Remove banding holdingdischargeguard upagainst tractor.

STEERING

WHEEL

BOOT

_ TEERING

ADAPTER

EXTENSION SHAFT

5/16 HEX BOLT

FIG. 1

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Fig. 2)

CAUTION: Do not short battery termi- nals by allowing a wrench orany other object to contact both terminals at the

same time. Before connecting battery remove meta bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from acciden-

tal grounding.

• Lifthoodto raisedposition.

• Open terminalaccess doors remove terminalprotec-

tive capsand discard.

• Ifthis batteryis put intoserviceafter monthand year

indicatedon label (label locatedbetween terminals)

chargebatteryfor minimumof one hourat 6-10 amps.

ASSEMBLY

Firstconnect RED battery cable to positive (+) battery

terminalwithhexbolt,flat washer,lockwasherand hex

nut as shown. Tighten securely.

• Connect BLACK greundingcableto negative (-)battery terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely.

• Close terminal access doom.

Use terminal access doors for:

• Inspection for secure connections (to tighten hard-

ware). Inspectionfor corrosion.

• Testing battery.

• Jumping(if required).

• Periodiccharging.

HEX NUT WASHER WASHER

DISCARD TERM|HAL HEX PROTECTIVE CAPS BOLT

TERMINAL "'-: ACCESS

DOOR

INSTALL SEAT (See Fig. 3) Adjustseat before tighteningadjustment bolt.

• Remove cardboard packingon seat pan.

• Placeseat on seat pan and assemble shoulderbolt.

• Assembleadjustmentbolt,lockwasherandflatwasher

loosely. Do not tighten. Tighten shoulderbolt securely.

Lowerseat intooperatingpositionand siton seat.

• Slideseatuntila comfortablepositionisreachedwhich allows you to press clutch/brake pedal all the way

down.

• Get off.seat without moving its adjusted position.

• Raise seat and tighten adjustment bolt securely.

LOCK FLAT

NEGATIVE,

(BLACK) CABLE

FIG. 2

POSITIVE (RED)

CABLE

SEAT

SEAT PAN

SHOULDER

ADJUSTMENT

BOLT

FIG. 3

LOCKWASHER

CHECK TIRE PRESSURE The tiresonyourtractorwereoverinflatedat thefactory for

shippingpurposes. Correct.tire pressure is importantfor

best cuttingperformance.

• Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

Forbestcuttingresults,mowerhousingshouldbeproperly

leveled. See "TO' LEVEL MOWER HOUSING in the

Service and Adjustmentssectionof this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motionand mower blade ddve belts in the Service and Adjustments sectionof this manual_ Verify that the belts are routed correctly,

CHECK BRAKE SYSTEM After you learn how to operate your tractor,check tosee

that the brake is propedy adjusted. See "TO ADJUST

BRAKE"in the Service and Adjustments section of this manual.

ASSEMBLE GAUGE WHEELS TO MOWER DECK (See Fig. 4)

The gaugewheelsare designed to keep the mowerdeck in proper position when operating mower.Be sure they are

properlyadjustedtoensure optimummowerperformance.

• Assemble gauge wheels with tractor on a flat level

surface.

Adjustmower to desiredcuttingheight (See "TO AD- JUST MOWER CU'I-FING HEIGHT"in the Operation

sectionof this manual).

• With mower in desired height of cut position, gauge wheelsshouldbeassembledsotheyare slightlyoffthe

ground.Install gauge wheel in appropriatehole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknutand

tightensecurely.

• Repeat for opposite side installing gauge wheel in same adjustmenth_|e.

ASSEMBLY

GAUGE WHEEL MOUNTING

BRACKET "_

3_*16 LOCKNUT

3/8" WASHER

GAUGE WHEEL

SHOULDER BOLT

FIG. 4

INSTALL MULCHER PLATE

(See Figs. 5 & 6)

Installtwo latch hooksto mulcher plate usingscrew,

washer, lock washer, and weld nutas shown.

NOTE: Pre-assemble weld nut to latch hook by inserting

weld nut from the top with hook pointing down.

Tighten hardware securely.

Raise and hold deflector shield in upright position. Place front of mulcher plate over front of mower deck

opening and slide into place, as shown. Hook front latch into hole on front ofmower deck. Hook rear latch into hole on back of mower deck.

CAUTION: Do not remove discharge

guard from mower. Raise and hold guard when attaching mulcher plate

and allow it to rest on plate while in operation.

WELD NUT FROM THE TOP HOOK POINTS DOWN

LOCK

WELD WASHER

NUT_. LA_CH

HOOK',_.

HOOK

WELD NUT

WASHER

MULCHER

PLATE

LOCK WASHER

WASHER

'_SCREW

FIG. 5

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installationof

optionalgrass catcher accessory.

DEFLECTOR

HOOKS

FIG. 6

,/'CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE

THEBESTPERFORMANCEAND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ All assembtyinstructions have been compteted. / No remaininglooseparts incarton.

,/ Batteryis properlyprepared and charged. (Minimum

1 hourat 6 amps).

,/ Seat is adjusted comfortablyand tightened securely.

•# Alltires are properlyinflated. (For shippingpurposes, the tireswere overinflatedat the factory). .

,/ Be sure mower deck is properlyleveledside-to-side/

front-to-rear for best cutting results. (Tires must be

properlyinflatedfor leveling).

/ Checkmoweranddrivebelts. Besuretheyare routed

properlyaroundpulleysand insideall belt keepers.

,/ Check wiring. See thatallconnectionsare stillsecure

and wires are properlyclamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TOTHE FOLLOWING IMPORTANT

ITEMS:

,,/ Engine oilisat proper level, ,/ Fuel tank is filled with fresh, clean, regularunleaded

gasoline.

,/ Become familiar with all controls - their tocation and

function. Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition.

OPERATION

These symbolsmay appear on yourtractoror inliteraturesuppliedwiththe product. Learn and understandtheirmeaning.

BATI-ERY CAUTION OR REVERSE FORWARD FAST SLOW

.WARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL

R N H L

REVERSE NEUTRAL HIGH LOW PARKING BRAKE

MOWER LIFT

ATTACHMENT

CLUTCH ENGAGED

ATTACHMENT

CLUTCH DISENGAGED

LOCK

PARKING BRAKE UNLOCKED

LOCKED

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

HYDROSTATIC FREE WHEEL

(Hydro Models only)

i i

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Comparetheillustrationswithyourtractortofamiliarize yourselfwiththelocationsofvariouscontrolsandadjustments.Save

thismanual for future reference.

ATTACHMENT IGNITION LIGHT SWITCH CLUTCH LEVER SWITCH POSITION

AMMETER

THROTTLE

CONTROL

CLUTCH/BRAKE PEDAL

HEIGHT ADJUSTMEN1

KNOB

CHOKE ,, PLUNGER

.'" " "- UFT LEVER

(_ ATTACHMENT

EVER

PARKING BRAKE

GEARSHIFt"

LEVER

Our tractorsconformto the safetystandardsofthe AmericanNational Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your

tractor,

LIGHT SWITCH: Turns the headlightson and off. THRO'B'LE CONTROL: Used to controlengine speed.

CHOKE CONTROL: Used when startinga cold engine. CLUTCH/B RAKE PEDAL: Used fordeclutchingand brak-

ingthe tractor and startingthe engine, PARKING BRAKE: Locks clutch/brake pedal into the

brake position.

FIG. 7

GEARSHIFT LEVER: Selectsthe speed and directionof tractor.

ATTACHMENT LIFT LEVER: Usedto raiseand lowerthe mowerdeckorother attachmentsmountedtoyour tractor.

LIFT LEVER PLUNGER: Used to release attachment lift leverwhen changingits position.

IGNITION SWITCH: Used for starting and stoppingthe

engine.

HEIGHTADJUSTMENT KNOB: Usedtoadjustthe mower cuttingheight.

AMMETER: Indicates battery charging (+) or discharging

(-).

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can /

result in severe eye damage. Alwayswear safety g|asses or eye shields while operating your

tractor or performing anyadjustments or repairs. We recommend a wide vision safety mask

over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

Your tractorisequipped withan operator presencesensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

.Depress clutch/brake pedal into full "BRAKE" position

and hold. Place parking brake lever in=ENGAGED"position and

release pressure from clutch/brake pedal. Pedal should

remain in"BRAKE" position. Make sure parkingbrake

will hold tractor secure.

THROTTLE CONTROL

CHOKE "DISENGAGED"

CONTROL POSITION

"BRAKE"

POSITION POSITION

CLUTCH_RAKEPEDAL

"DRtVE"POS|TION

ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION

PARKING BRAKE

GEARSHIFT LEVER

"D_SENGAGED"

POSITION

HEIGHT ADJUSTMENT KNOB

FIG. 8

]

CAUTION: Always stop tractor com- | pletely, as described above,before leav-

ing the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle.

Operating engine at less than full throttle reduces the battery charging rate.

Full throttle offers the best bagging and mower perfor-

mance.

TO USE CHOKE CONTROL (See Fig. 8)

usechoke controlwheneveryouare starting acoldengine. Do not use to starta warm engine.

To engage choke control,puUknob out. Slowly push

knob in to dise{lgage.

TO MOVE FORWARD AND BACKWARD

(See Fig. 8)

The direction and speedof movement iscontrolledby the gearshift lever.

Start tractorwith clutch/brakepedal depressed and

gearshift lever in neutral(N) position.

Move gearshift and range shift levers to desired posi-

tion.

Slowly release clutch/brake pedal to start movement.

IMPORTANT; BRINGTRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DO SOW]LL SHORTEN THE USEFUL LIFEOF YOUR TRANSAXLE,

STOPPING (See Fig. 8)

MOWER BLADES -

Move attachment clutch lever to "DISENGAGED" po-

sition.

GROUND DRIVE -

Depress clutch/brake pedal into full "BRAKE"position. Move gearshift lever to neutral (N) position.

ENGINE -

Move throttle control to slow (.,gll.) position.

NOTE: Failure to move throttle control to slow (,gll.) position and allowing engine to idle before stopping may

cause engine to "backfire".

Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent

unauthorized use. Never use choke to stop engine.

HOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. 12

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 8)

The cuttingheightiscontrolledbyturningtheheightadjust-

ment knob in desireddirection;

Turn knob clockwise(,.r_) toraise cuttingheight.

Turn knob counterclockwise (_) to Iowercutting height.

The cutting height range is approximately 1-1/2" to 4"+The

heights are measured from the ground to the blade tip with

the engine not running. These heights are approximate

and may vary depending upon soil conditions, height of grass and types of grass being mowed.

The average lawn shouldbecut toapproximately 2-1/2

inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut

relatively high; the second to desired height.

OPERATION

TO OPERATE MOWER (See Fig. 9)

Your tractorisequipped withanoperatorpresencesensing switch. Any attempt by the operator to leave the seat with the engine runningand the attachment clutch engaged will shut offthe engine.

Select desired height of cut. Lower mower withattachment liftcontrol.

Start mower blades by engaging attachment clutch

control. TO STOP MOWER BLADES - disengage attachment

clutch control.

without either the entire grass catcher,

CAUTION: Do not operate the mower

on mowers so equipped, or the dis- charge guard in place,

ATTACHMENT CLUTCH LEVER

"DISENGAGED" POSITION "ENGAGED"

POSITION ATTACHMENT •

/ /" LIFT LEVER

_._J!_ HIGH POSITION

• Torestart movement, slowlyrelease parking brake and

clutch,brakepedal. Make all turnsslowly.

TO TRANSPORT

Raise attachment lift to highestpositionwith attach- ment liftcontrol

When pushing Drtowing your tractor, be suregearshift lever is in neutral (N) position.

Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting

yourtractor onatruckoratrailer,besure hoodis closedand

secured to tractor. Useanappropriate meansoftying hood

to tractor (rope, cord, etc.).

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 15)

The engine inyourtractor hasbeen shipped, fromthe

factory, already filled withsummer weightoil.

Check engine oil with tractor on level ground. Remove oil1i_lcap/dipstickandwipeclean, reinsertthe

dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until

FULL mark on dipstick is reached. Do not overfill.

For cold weather operation you should change oil for

easier starting (See OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual).

• To change engine oil, see the Customer Responsibili- ties section in this manual

FiG. 9

TO OPERATE ON HILLS

hills with slopes greater than 15° and

CAUTION: Do not drive up or down I

do not drive across any slope.

Choose the slowestspeed before startingupor down hills.

Avoid stoppingor changing speed on hills.

If slowing is necessary, move throttle control lever to

slowerposition. Ifstepping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking brake.

Move gearshift lever to 1st gear. Be sure you have

allowed room for tractor to roll slightly as you restart

movement.

ADD GASOLINE

Fill fuel tank. Use fresh, clean, regular unleaded

gasoline with a minimum of87 octane. (Useof leaded gasoline will increase carbon and lead oxide deposits

and reduce valve fife). DOnot mix oil with gasoline. Purchase fuel inquantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW32°F(0°C), USE FRESH, CLEANWINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING. WARNING: Experience indicates that alcohol blended

fuels (called gasohot or using ethanol or methanol) can

attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetorare empty. Use fresh fuel nextseason. See Storage Instruc-

tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent damage may occur.

CAUTION: Fill to bottom of gas tank I filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

OPERATION

TO START ENGINE (See Fig. 8) When startingthe engine for the first time or ifthe engine

has runout of fuel, it willtake extra crankingtimeto move fuel from the tank to the engine.

Sit onseat inoperatingposition,depressclutch/brake

pedaland set parking brake. Place gear shift lever in neutral(N) position. Move attachment clutch to"DISENGAGED" position.

Move throttlecontrol to fast (,re) position Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may

not be needed.

Note: Before starting, read the warm and cold starting procedures below.

Insertkeyinto ignitionandturnkey clockwise to"START" position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen sec- onds per minute. If the engine does not start after

several attempts, push choke control in, wait a few

minutes and try again. Ifengine still does not start, pull

the choke control out and retry.

WARM WEATHER STARTING '(50° F and above)

When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts

to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in

slowly. The attachments and ground drive can now be used. If the engine does notaccept the load, restart the engine

and allow it to warm upfor one minute using the choke as described above.

COLD WEATHER STARTING (50° F and below)

When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push

the choke control in small steps allowing the engine to accept small changes in speed and load, until the

choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few

seconds and then continue to push the control in slowly. This may require an engine warm-up period

from several seconds to several minutes, depending on the temperature. The attachments can be used during the engine warm-

up period and may require the choke control be pulled out slightly.

NOTE; if at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted forbest engine performance. See "TO

ADJUST CARBURETOR" in the Service and Adjustments

section o! this manual.

MOWING TIPS

Tirechains can notbe used when the mower housing is attached to tractor.

Mower should be properly leveled for best mowing performance. See"TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual. The left hand side of mower should be used for trim-

ming. Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the rightof the tractor. This willresult in a more even distribution of

clippings and more uniform cutting, When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs,

fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig. 10 ).

If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip-

pings. Makefirst cut relatively high; the second to the desired height.

Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

Always operate engine at full throttle when mowing to assure better mowing performance and proper dis- charge of material. Regulate ground speed by select-

ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.

When operating attachments, select a ground speed that will suit the terrain and give best performance of

the attachment being used.

FIG. 10

MULCHING M(3WING TIPS IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH, CLEAN AFTER EACH USE.

• The special mulching blade will recut the grass clip- pings many times and reduce them in size so that as

they fall onto the awn they w dsperse intothe grass

and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed

as this will provide the best recutting action of the blades.

Avoidcutting your lawn when it iswet. Wet grass tends

to form clumps and interferes with the mulching action,

The best time to mow your lawn isthe early afternoon.

At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

• Forbestresults, adjust the mower cutting height so that themower cuts off only the top one-third of the grass

blades (See Fig. 11). For extremelyheavy mu_ching, reduce your width of cut and mow slowly.

Certain types of grass and grass conditions may re- quire that an area be mulched a second time to com-

pletely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path.

Change yourcuttingpatternfrom week toweek. Mow northtosouthoneweekthenchangeto easttowestthe

nextweek. This willhelpprevent matting and graining

of the lawn.

MAX I/3

14 FIG. 11

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE _,#__/_/._o_ _/_ '*"

ASYOUCOMPLETE

REGULAR SERVICE /_,_.._/¢_'_._ ERViCE

Chack Brake Oparatl°n _ _

Check Tire Pressure

T Check for Loose Fasteners ll/ V"t V #

C Lubrication Chart T Check Battery Level/Recharge

R Sharpen/Replace Mower Blades _4

0 Clean Battery and Terminals I/

g Check Transaxle Cooling

Adjust Blade Belt(s) Tension Vfs Adjust Motion Drive Belt(s) Tension V's

Check Engine,Oil Level _ I_

Change Engine Oi! I_'1.2_

Clean AIr Filter I_:

BE Clean Air Screen

G Inspect Muffler/Spark Arrester V'

I Replace Oil Filter (If equipped) _,2

m ml

DATES

Replace Spark Plug I1 #

N Clean Engine Cooling Fins _i

Replace Air Filter Paper Cartridge

Replace Fuel Filter

1 - Change more often when operadng under a heavy load or in high ambient ternperatums. 5 - If equipped with adjustable JP/stem. 2 - Setv;ce more often when operating Indirty ordusty conditions. 3 - If equipped with oil filter, change oil evePi 50 bourn.

4 - Replace blades more often when mowing tn sandy soil.

GENERAL RECOMMENDATIONS

6 - Not required if equipped wlth rnaintBnance4me benery. 7 - Tighten front axle pivot bblt to 35 ft,-Ibs, maximum.

0o not ovenighten.

LUBRICATION CHART

The warrantyonthistractordoes notcoveritemsthathave

been subjected to operator abuse or negligence. To receivefull valuefromthewarranty,operatormustmaintain

tractoras instructedinthis manual.

Some adjustmentswill need to be made periodicallyto

(_)SPINDLE ZERK_SPINDLE ZERK (_)

® mONT FRO rWHEEL®

BEARING ZERK _ _ [ _ BEARING ZERK

properly maintain your tractor. All adjustments inthe Service and Adjustments sectionof

this manual should becheckedat least once eachseason.

• Once a year you shouldreplace the sparkplug,clean

or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure _'J'/CLUTCN properair-fuelmixtureand helpyourengine runbetter PIVOT(S)

and last longer.

BEFORE EACH USE

• Check engine oil level,

• Check brake operation.

• Check tire pressure,

• Check for loose fasteners.

(_ SAE 30 OR 10W30 MOTOR OIL _) GENERAL PURPOSE GREASE

(_ REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI- CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

15 DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

PIVOTS

i i ,, • iiii •

CUSTOMER RESPONSIBILITIES

TRACTOR

Alwaysobservesafetyruleswhen performingany mainte-

nance.

BRAKE OPERATION

If tractor requires more than six(6) feet stoppingdistance

at high speed in highest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual).

TIRES

Maintain proper air pressure in all tires (See "PROD- UCT SPECIFICATIONS" on page 3 ofthis manual).

Keeptiresfree of gasoline,oil,or insectcontrolchemi- calswhich can harm rubber.

Avoid stumps, stones, deep ruts, sharp objects and otherhazards that may cause tiredamage.

NOTE: To seal tire puncturesand preventflat tiresdue to

slow leaks, tire sealant may be purchasedfrom your local parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

BLADE CARE

For best resultsmower blades must be keptsharp. Re- place bent or damaged blades.

BLADE REMOVAL (See Fig. 12)

Raise mower to highest positionto allow access to blades.

Remove hex bolt, lock washer andflat we€her securing blade.

Install new or resharpened blade with trailing edge up towards deck as shown.

Reassemble hex bolt, lock washer and flat washer in exact order as shown.

Tighten bolt securely (30-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLTISGRADE8 HEATTREATED. NOTE: We do not recommend sharpening blade- but ifyou

do, be sure the blade is balanced.

BLADE _--------_ MANDREL

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIRED BY SIX LINES ON THE BOLT HEAD.

F!G. 12

TO SHARPEN BLADE (See Fig. 13) Care shouldbe taken to keep the blade balanced. An

unbalancedbladewillcauseexcessivevibrationand even-

tual damage to mowerand engine.

The bladecanbe sharpenedwitha file oron agrinding wheel. Do notattempttosharpenwhileonthe mower.

To checkblade balance, youwillneed a 5/8" diameter

steelbolt,pin,ora cone balancer. (Whenusingacone balancer, follow the instructionssupplied with bal-

ancer). Slideblade ontoanunthreadedportionofthesteelbolt

or pinandholdthebolt or pinparallelwiththe ground. If blade is balanced, it shouldremain in a horizontal

position. Ifeither end of the blade moves downward, sharpenthe heavy end untilthe bladeis balanced.

NOTE: Do notusea nailforbalancingblade. Thelobesof thecenter holemay appear to be centered,but are not.

FIG. 13

CUSTOMER RESPONSIBILITIES

BATrERY

Your tractorhas a battery chargingsystemwhichissuffi- cient for normal use. However, periodiccharging of the

battery withan automotivecharger willextend itslife.

• Keep battery and terminalsclean.

• Keep battery boltstight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

TO CLEAN BATTERY AND TERMINALS

Corrosionand dirton thebattery andterminalscancause thebattery to "leak"power.

• Remove terminal guard.

• DisconnectBLACKbatterycable first then RED bat-

terycable and remove batteryfrom tractor.

• Rinse the batterywithplain water and dry.

• Clean terminalsand batterycableendswithwire brush

untilbright.

• Coat terminalswithgrease or petroleumjelly. * Reinstallbattery (See =CONNECT BATTERY" in the

Assemblysectionof thismanual).

VoBELTS

Check V-beltsfor deteriorationandwear after100 hoursof operation and replace if necessary. The belts are not

adjustable. Replace beltsifthey beginto slip from wear, TRANSAXLE COOLING

Keep transaxle free from build-up of dirtand chaff which can restrict cooling,

ENGINE

LUBRICATION

Only use highqualitydetergent oil rated withAPI service classificationSF, SG orSH. Select theoil'sSAE viscosity

gradeaccordingto yourexpected operatingtemperature.

SAE VISCOSITY GRADES

NOTE: Althoughmulti-viscosityoils (5W30, 10W30 etc.) improvestartingin coldweather, these multi-viscosity oils willresultin increasedoil consumptionwhen used above 32°F. Checkyourengineoillevel morefrequently toavoid

possibleengine damage from running lowon oil. Change theoilafter every25 hoursofoperationorat least

onceayear ifthetractorisnotusedfor 25 hoursinoneyear. Check the crankcase oil level before startingthe engine

and after eacheight (8) hoursof operation. Tightenoilfill cap/dipsticksecurelyeach time you check theoil level.

TO CHANGE ENGINE OIL (See Figs. t4 and 15)

Determinetemperature rangeexpected beforeoilchange.

Alloil mustmeet API service classificationSF, SG or SH.

• Be suretractorison level surface.

• Oil willdrain morefreely when warm.

• Catch oil in a suitablecontainer.

• Remove oilfill cap/dipstick. Becarefulnotto allowdirt

to enter the enginewhen changingoil.

• Remove drain plug.

• Afteroilhasdrained completely,replaceoildrainplug

and tightensecurely.

• Refillenginewithoilthroughoilfill dipsticktube. Pour

slowly. Do notoverfill, For approximatecapacitysee

"PRODUCT SPECIFICATIONS" on page 3 of this manual,

• Use gauge on oil fill cap/dipstick for checkinglevel, Be sure dipstick cap is tightened securely for accurate

reading, Keep oil at "FULL" line on dipstick.

AIR SCREEN

ol, f

DRAIN _.,-'j._ _ | PLUG _._t._;_L_ F../_,, ,=

-26* 6* 30"

_6. -20* -10 ° 6* 16. 26* 30" 46*

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG. 14

FIG. 15

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