®
MODELNUMBER 917.258553
oAssembly
oOperation
oCustomer Responsibilities
Service and Adjustments
oRepair Parts
OWNER'S MANUAL
CAUTION: Read and follow all safety rules and instructions before operating this equipment.
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917
_- IIIIIIIII
Safe Operation Practices for Ride-On Mowers
SAFETY RULES
IMPORTANT: THIS CUTT_NG MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS°
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS iNJURY OR DEATH
I*
GENERAL OPERATION
I
Read, understand, and follow all instructions in the manual
and on the machine before starting.
Only allow responsible adults, who are familiar with the
instructions, to operate the machine
,e
Clear the area of objects such as rocks, toys, wire, etc,
which could be picked up and thrown by the blade.
Q
Be surethe area is clear of other people before mowing Stop
machine if anyone enters the area
Never carry passengers.
Do not mow in reverse uniess absolutely necessary Nways
look down and behind before and while backing
Be aware of the mower discharge direction and do not point
it at anyone.. Do not operate the mower without either the
entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine unattended Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging
chute
Mow only in daylight or good artificial light..
Do not operate the machine while under the influence of
alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine into
a trailer or truck.
tii. CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children.. Children are often attracted to the
machine and the mowing activity. Never assume that
children wilt remain where you last saw them.
• Keep children out of the mowing area and under the watchful
care of another responsible adult.
• Be alert an_ tUi'nmachine off if children ent_Ftfle area.
• Before and when backing, look behind and down for small
children
• Never carry children. They may fail off and be seriously
injured or interfere with sale machine operation.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
• Use extra care in handling gasoline and other fuels. They are
flammable and vapors are explosive.
Use only an approved container
Never remove gas cap or add fuel with the engine
running Allow engine to cool before refueling.. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
• Never run a machine inside a closed area
,, Keep nuts and bolts, especially blade attachment boits, tight
11. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tipover accidents, which can result in severe injury ordeath.,
All slopes require extra caution, tf you cannot back up the
slope or if you feel uneasy on it, do not mow it.
DO:
• Mow up and down slopes, not across
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps Uneven terrain could
overturn the machine Taft grass can hide obstacles.
• Use slow speed. Choose a tow gear so that you wil! not have
to stop or shift while on the slope.
• Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability°
• Use extra care with grass catchers or other attachments
These can change the stability of the machine.
and keep equipment in good condition..
• Never tamper with safety devices. Check their proper
operation regularly.
. Keep machine free of grass, leaves, or other debris build-up.
Clean oif or fuel spillage Aliow machine to cool before
storing
. Stop and inspect the equipment if you strike an object
Repair, if necessary, before restarting
• Never make adjustments or repairs with the engine running.
• Grass catcher components are subject towear, damage, and
deterioration, which coufd expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when nec_
essary.
• Mower blades are sharp and can cut Wrap the blade(s) or
wear gloves, and use extra caution when servicing them..
• Check brake operation frequently. Adjust and service as
required
• Keep all movement on the slopes slow and gradual Do not
make sudden changes in speed or direction
° Avoid starting or stopping on a stope, if tires [ose traction,
disengage the biades and proceed slowly straight down the
slope,
DO NOT:
• Donot turn on slopes unless necessary, and then, turnsiowly
and gradually downhill, if possible.
• Do not mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or il an edge caves in.
portant safety precautions. It means
CAUTIONt_I BECOMEALERT!!! YOUR
Look for this symbol to point out im-
SAFETY IS INVOLVED.
= HHHHH H'=H'H
CAUTION: Always disconnect spark plug
wire and plac e wire where it cannot contact
spark plug in order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs.
• Do not mow on wet grass Reduced traction coutd cause
sliding.
• Do not try to stabilize the machine by putting your foot on the
" A WARNING A
ground
• Do not use grass catcher on steep slopes
The engine exhaust from this product con-
tains chemicals known to the State of Califor-
nia to cause cancer, birth defects, or other
reproductive harm.
= H ::::::::::::::::::::::::
CONGRATULATIONS on your purchase of a Sears
Tractor° It has been designed, engineered and manufac-
tured to give you the best possible dependability and
performance°
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service CentedDepartmenL We have competent, well-
trained technicians and the proper tools to service or repair
this tractor..
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".
MODEL
NUMBER
9174258553
SERIAL
NUMBER
DATE OF PURCHASE
THEMODELANDSERIALNUMBERSWILLBEFOUND
ON A PLATE UNDER THE SEAT.
YOUSHOULDRECORDBOTHSERIALNUMBERAND
DATE OFPURCHASEAND KEEPtN A SAFE PLACE
FOR FUTURE REFERENCE.
PRODUCT SPECiFICATaONS
HORSEPOWER: 15.0
GASOLINE CAPACITY 125 GALLONS
OIL TYPE (API-SF/SG/SH): SAE 10W30 (above 32°F)
elL CAPACITY: W! FlLTER: 4°0 PINTS
SPARK PLUG: CHAMPION RC12YC
(GAP: °040")
.=
VALVE CLEARANCE:
GROUND SPEED (MPH):
TIRE PRESSURE: FRONT: 14 PSI
C,HARGING SYSTEM: 3 AMPS BATTERY
BATTERY: AMP/HR: 30
BLADE BOLT TORQUE: 30-35 FT. LBS.
AND TYPE: UNLEADED REGULAR
SAE 5W-30 (below 32°F)
W/O FILTER: 35 PINTS
NOT ADJUSTABLE
FORWARD: 0- 5.5
REVERSE: 0-2.4
REAR: 10 PSI
5 AMPS HEADLIGHTS
MIN. CCA: 240
CASE SIZE: UIR
MAINTENANCE AGREEMENT
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
A Sears Maintenance Agreement is available on this prod-
uct. Contact your nearest Sears store for details.
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws
CUSTOMER RESPONSIBILITIES
(if any). Ifa spark arrester is used, itshould be maintained
in effective working order by the operator.
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and
using your tractor°
• Follow the instructions under "Customer Responsibili-
ties" and "Storage" sections of this owner's manual.
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code)°
Other states may have similar laws. Federal laws apply on
federa_ lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual).
r."l='l"l'.' i'1' i1,11 .............= . ..,H.I.,,
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according
to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship.
This Warranty does not cover:.
• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc
• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass,
• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manual.
• Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from _at_6f pi]i-_ha_e_ if any battery inctudeclwith th_s riding eqtJil_rne-nt_p?ovesdeflective in r:nateriai or
workmanship and ou_ testing determines the battery will not hold a charge, Sears will replace the battery at no charge°
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE.. PLEASE CONTACT YOUR NEAREST SERVICE CENTER AFTER 30 DAYS FROM
THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO
YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS
FROM THE DATE OF PURCHASE BUT A STANDARD TRiP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY
WHILE THIS PRODUCT IS IN THE UNITED STATES.
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state°
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179
........... i. , ,.....,., ....................
3
TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 16-19
WARRANTY .................................................................. 3
TABLE OF CONTENTS ................................................ 4
INDEX .................................. ;......................................... 4
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY ................................................................ 7-9
INDEX
A
Accessories ....................................................5
Adjustments:
Brake ......................................................22
Carburetor ............................................ 25
Mower:
Front-To-Back ........................... 21
Side-To-Side .................................21
Throttle Control Cable .....................24
Air Filter, Engine ........................................18
Air Screen, Engine .............................. 18
Assembly ................................................ 7-9
B
Battery:
Charging ........................................... 7-8
Cleaning .......................................... 17
Connecting ......................................7-8
Starting with Weak Battery .............23
Storage .................................................26
Terminals ...........................................17
Belts:
Motion Drive
Remova!/Replacement ............ 22
Mower Blade Drive
Removal/Replacement ............ 22
Blade:
Sharpening ..................................... 17
Replacement .........................................17
Brake Adjustment ................................ 22
C
Carburetor Adjustment ...........................25
ContreIs, Tractor ................................ 11
Customer Responsibilities .............. 16.19
Engine:
Air Filter......................................... 1 8
Air Screen, Engine .................. 19
Battery .......................................... 17
Cooling Fins, Engine ................ 19
Engine Oil ................................. 19
Fuel Filter .................................... 19
Spark Plugs............................... 19
Tractor:
Blades ..................................... 17
Lubrication Chart ..................... 16
Maintenance Schedule ........... t6
Tire Care ......:......................8,17,23
Cutting Height, Mower .............................12
Electrical:
Interlocks and Relays ........................24
Schematic ...................................... 29
Wiring Diagram .............................. 30
Engine:
Air Filter ........................................... 18
Air Screen ....................................... 19
Cooling Fins, Engine .................... !9
Oil Change .........................................18
Oil Level ........................................13,18
Oil Type ...............................................18
Preparation .........................................13
Repair Parts ...............................48-53
Starting ........................................... 14
Storage ............................................28
Fil{ers:
Air ...................................................... 18
Fuel ...................................................19
Fuel:
Type ...................................................13
Storage .................................................26
Fuse .................................................................24
Gauge Wheels ........................................ 8
Hood Removal/Installation ................... 24
Leveling Mower Deck .............................21
Lubrication Chart ....................................16
Maintenance Schedule ...................... 16
Mower:
Adjustment, Front-to-Back ..............2t
Adjustment, Side-to-Side ...............21
Blade Sharpening ................................ 17
Blade Replacement ............................17
Cutting Height ..................................._,,12
Installation ...........................................20
Operation .... ,.:..;...,.......:,°..::,..oo;:...13
Removal ......................................... 20
Mowing Tips ..............................................15
Muffler .......................................................19
Spark Arrestor .......................... 3,40
Mulcher Plate .......................................... 9
OPERATION ........................................................... 10-15
MAINTENANCE SCHEDULE ...................................... 16
SERVICE AND ADJUSTMENTS ............................ 20-25
STORAGE ................................................................... 26
TROUBLESHOOTING ............................................ 27-28
REPAIR PARTS - TRACTOR ................................. 30-47
REPAIR PARTS - ENGINE .................................... 48-53
PARTS ORDERING/SERVICE .................. BACK PAGE
E
Oil:
Cold Weather Conditions ....... 13,18
Engine .......................................................18
Storage ........................................................... 26
Operation ......................................... 1O-t 5
Operating Mower ........................................ 13
Options:
Accessories ............................................5
Spark Arrester ..................................3,40
O
P
Parking Brake .........................................11-12
Parts Bag .........................................................6
Parts, Replacement/Repair ...............30-47
Product Specifications ............................... 3
R
F
Repair Parts ................................... 30-47
S
Safety Rules ............................................... 2
Seat ....................................................................... 8
Service and Adjustments ..................20-25
Brake ....................................................22
G
H
L
M
Carburetor ..........................................25
Fuse .........................................................24
Hood Removal/Installation ..................24
Motion Drive Belt
Removal/Replacement ........... 22
Mower Blade Drive Belt
Removal/Replacement ..............22
Mower Adjustment:
Front-to-Back ..............................21
Side4o*Side .................................21
Mower Installation .................................20
Mower Removal ..............................20
Tire Care ..................................8,17,23
Slope Guide Sheet ..................................55
Spark Plugs .............................................. 19
Specifications ................................................3
Starting the Engine ........................ 13-14
Steering Wheel ......................................7,23
Stopping the Tractor ................................12
Storage ...........................................................26
T
Throttle Control Cable Adjustment ..... 24
Tires .............................................. 8,17,23
Trouble Shooting Chart ....................27-28
Transaxle Repair Parts .................. 46-47
W
Warranty .......................................................3
Wiring Diagram ............................................30
Wiring Schematic .......................................29
H iii1,1i i ..................... I,,IL,,Ii ........ " ,i i,i
ACCESSORIES AND ATTACHMENTS
iiiii ........................... i, i ,i IINIIH,II ...................................
These accessories and attachments were available through most Sears retail outletsand service centers when the tractorwas purchased,
Most Sears stores can order these items for you when you provide the model number of your tractor.
ENGINE MAINTENANCE
SPARK PLUG BLADES BELTSGAS CAN ENGINE OIL FUELSTABILIZER AIR FILTER
%
PERFORMANCE
Sears offers a wide vadety of attachments that fit your tractor_ Many of these are listed below with bdef explanations of how they can help
you. This list was current at the time of publication; however, it may change in future years - more attachments may be added changes
may be made in these attachments, or some may no longer be availab_'e or fit your model. Contact your nearest Sears store for the
accessories and attachments that are available for your tractor.
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching
AERATOR promotes deep root growth for a healthy lawno Ta-
pered 2.5-inch steel spikes mounted on 10-inch diameter discs
puncture holes in soil at ciose intervals to let moisture soak in.
Steel weight tray for increased penetration.
BAGGER lets you collect grass clippings and leaves for a
healthier, heater looking lawn. Two Permanex containers hold
30-gallon plastic bags
BUMPER protects front end of tractor from damage
CARTS make hauling easy. Variety of sizes available, plus
accessories 'such as side panel kits, tool caddy, cart cover,
protective mat and dolly,
CORING AERATOR takes small plugs out of soit to aitow mois-
ture and nutrients to reach grass roots, 36-inch swath. 24
hardened steel coring tips. 150 Ib capacity weight tray_
EASY OIL DRAIN VALVE makes oil changes easier, faster.
FRONT NOSE ROLLER canters infront of mower deck to reduce
chances of "scalping" on uneven terrain,
GANG HITCH ietsyou tow 2 or 3 pull-behind attachments at once,
such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments),
GAUGE WHEELS on both sides of the mower deck reduce
chances of"scalping" on uneven terrain_ For mower decks not so
equipped.
MULCH RAKE/DETHATCHER loosens soil and flips thatch and
matted leaves to lawn surface for easy pickup. Twenty spring line
teeth, Useful to prepare bare areas for seeding. Available for front
or rear mounting, HIGH PERFORMANCE REEL-ACTION
SPRING TINE DETHATCHER covers 36-inch wide path and
tosses thatch into large hopper. Mounts behind tractor,
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you
mulch, discharge or bag clippings (bagger optional) without
changing b_ades_For models not equipped as 3-in-1 Convertible
mowers See "MOWER" in the Repair Parts section of this
!_ anua!_
RAMP TOPS AND FEET Iet you load and unload tractor from a
pickup truck° Use with 2 x 8 or2 x 10 lumber.
ROLLER for smoother lawn surface, 36-inch wide, 18-inch
diameterwater-tightdrum holds upto3g01bs, ofweighL Rounded
edges prevent harm to turf. Adjustable scraper automatically
deans drum
SNOW BLADEforsnowremovalonly. 14-inch high,48-inchwide
blade clears 42-inch path when angted left or right. Raises, lowers
with side {ever Adjustable skids; replaceable, reversible scraper
bar. (Use with tire chains and wheet weights and/or rear drawbar
weight.,)
SNOWTHROWER has 40-inch swath. Drum-type auger handles
powdery and wet/heavy snow., Mounts easily with simple pin
arrangement. Discharge chute adjusts from tractor seat° 6_inch
diameter spout discharges snow 10 to 50 feet. Lift controlled at
tractor seat. (Use with chains and wheel weights and/or rear
drawbar weight,)
SPRAYERS use 12-vo_t DC electric motor that connects to the
tractor battery or other 12-volt source Includes booms for
automatic spraying and hand held wand for spot spraying. Wand
has adjustable spray pattern,, For applying herbicides, insecti-
cides, fungicides and liquid fertilizers,
SPREADEPJSEEDERS make seeding, fertilizing, and weed kill-
ing easy. Broadcast spreaders are also useful for granular de-
icers and sand_
SWEEPERS Iet you collect grass clippings and leaves.
TILLER has 5 hp engine and 36-inch swath toprepare seed beds,
cuItivate and compost garden residue. Tiller has its own built-in
liftand depth control system and does NOT require a sleeve hitch.
Fits any lawn, yard orgarden tractor, Simply hook up to the tractor
drawbar and go! Optional accessories convert unit for
dethatching, aerating, hilling.. ,without tools.
TIRE CHAINS are heavy duty; closely spaced extra-large cross
links give smooth ride, outstanding traction.
TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility, Hinged metal doors with catch. Keeps operator warm
and dry. Remove vinyl sides and windshields for use as sun
protector in summer, Optional accessories include: tinted/
tempered solid safety glass windshield with hand operated wiper;
12-volt amber caution light for mounting on cab top.
VACS for powerfulcollection of heavy grass clippings and leaves.
Optional wand attachment to pick up debris in hard-to-reach
places,, VAC/CHIPPER inctudes a chipper-shredder.
WEIGHT BRACKET for drawbar for snow removal applications,
Uses (1) 55 lb_weight,,
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials.
ii = i
CONTENTS OF HA
, , iiiiiil,l,l,,u ii i,u,i
Parts Bag contents shown full size
ii ,,11,111.... i i , i ,, iii
(t) Large Flat Washer
(1) Lockwasher
O (!) Hex Bolt
3/8-16 x 1
PACK
lu,
i ,u i,,,u,,,,,u
Parts packed separately in carton
Seat
Steering
Wheel
Mulcher
Plate
Vide_ °
Cassette
Shoulder
5/16-'18
(I) Hex Bolt 17132 x 1-3116
I12-13x I x 12 Gauge
_ (2) Lock (2) Screws _
Washers #10 #10 x 518
Washers
(2)
3/16 x 3/4 x
16 Gauge Nuts #10
' iii
(2) Hex Bolts 1/4-20 x 3/4
(1) Lock
Washer
1/2
(I)
iii llUl, i i Ul
(2) Weld _-_1
(2) Hex Nuts !/4-20
(q
-=qj
Steering I',
Boot
Manual
iii u ii ....
Parts bag contents not shown full size
(_ x 7t8 x 14 Gauge
(2) Shoulder
Bolts _ (2) Center-
Extension
Shaft
I Steering _
@2)h2e _ (2) Washers 3/8
uge x_ lock Nuts
Steering Wheel Steering
Adapter Wheel
Parts Bag
lu,
(2) Keys
Insert
@
(2) Washers
9132 x 518 x 16 Gauge
®
{2) kockWashers 1/4
i ii,u,, u ......
Assemblys
Slope Sheet
6
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes,
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely° Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(t) 9/t6" wrench Utility knife
(2) 7/16" wrenches Phillips Screwdriver
(2) t/2" wrenches Tire pressure gauge
(1) 3/4" Socket w/drive rachet
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel)..
_........ 3/8 REX BOLT
_.......--_ 3/8 LOCK WASHER
LARGE
FLAT
WASHER
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
° Remove all accessible loose parts and parts cartons
from carton (See page 6).
, Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.
= Check for any additional loose parts or cartons and
remove,
BEFORE ROLLING TRACTOR OFF SKID
A'I-rACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
• Slide extension shaft onto lower steering shaft. Align
mounting holes in extension and lower shafts and
install 5/I6 hex bolt and locknut. Tighten securely.
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO
18-22 FT. LBS TORQUE..
= Place tabs of steering boot over tab slots in dash and
push down to secure.
INSTALL STEERING WHEEL
• Position front wheels of the tractor so they are pointing
straight forward_
= Slide steering wheel adapter onto steering shaft exten-
sion.
• Position steering wheel so cross bars are horizontal
(left to right) and slide inside boot and onto adapter,
° Assemble large flat washer, 3/8 lock washer, 3/8 hex
bolt and tighten securely,
• Snap steering wheel insert into center of steering
wheel
• Remove protective materials from tractor hood and
grill,
IMPORTANT: CHECK FOR AND REMOVE ANY
STAPLES IN SKID THAT MAY PUNCTURE TIRES
WHERE TRACTOR IS TO ROLL OFF SKID_
TO ROLL_FRAC_rOR OFF SKID (See Opera-
tion section for location and function of con-
trols)
• Press lift lever plunger and raise attachment liftlover to
its highest position,,
• Release parking brake by depressing clutch/brake
pedal
• Place freewheel control in freewheeling position to
disengage transmission (See "TO TRANSPORT' in
the Operation section of this manua0.
• Roll tractor backwards off skid.
• Remove banding holding discharge guard up against
tractor.
STEERING
WHEEL
EXTENSION
ADAPTER
SHAFT
, FIG. I
HOW TO SET UP YOUR TRACTOR
CONNECT BATTERY (See Figs. 2 and 3)
Remove carboard packing from seat pan and liftseat
pan to raised positaono
o
Open battery box door,
0
Be sure battery drain tube is attached to battery box.
°
Remove terminal protective caps and discard,
o
Ifthis battery is put into service after month and year
7
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amp&
,i, i i,ii1,1,1,1111111 ,1111, .i.1[.i.,i,i1.111,, n
CAUTION: DO not short battery termi-
nals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from accidental
grounding. ........
STEERING
BOOT
5116HEX
• First connect RED battery cable to positive (+) terminal
with hex bolt, flat washer, lock washer and hex nut as
shown. Tighten securely.
• Connect BLACK grounding cable to negative (-) termi..
nal with remaining hex bolt, flat washer, lock washer
and hex nut. Tighten securely.
• Close battery boxdoor.
Open battery box door for:
• Inspection for secure connections (to tighten hard-
ware).
• Inspection for corrosion.
• Testing battery.
• Jumping (if required).,
o Periodic charging o
DISCARD
TERMINAL
PROTECTIVE r_"_
POSITIVE NEGATIVE
(RED) CABLE (BLACK) CABLE
HEX
NUT
LOCK
WASHER
FLAT
WASHER
HEX
BOLT
FIG. 2
SEAT
PAN
BATTERY
BOX
DOOR
LY
SEAT
SEAT PAN
SHOULDER
BOLT'
LARGE FLAT
WASHER
ADJUSTMENT
BOLT
RGo 4
CHECK TIRE PRESSURE
The tires on your tractor were ovednflated at the factory for
shipping purposes,, Correct tire pressure is important for
best cutting performance_
• Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See 'qO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
CHECK FOR PROPER POSiTiON OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjuste& See 'q'O ADJUST
BRAKE" in the Service and Adjustments section of this
manual,
FIG, 3
INSTALL SEAT (See Fig. 4)
Adjust seat before tightening adjustment bolt.
• Remove cardboard packing on seat pan.
, Place seat on seat pan and assemble shoulder bolt.
• Assembleadjustmentbolt, Iockwasherandflatwasher
loosely. Do not tighten.
• Tighten shoulder bolt securely_
o Lower seat into operating position and sit on seat_
• Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way
down.
• Get off seat.without moving its adjusted position.
- Raise seat and tighten adjustment bolt securely.
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 5)
The gauge wheels are designed to keep the mower deck in
proper position when operating mower, Be sure they are
properly adjusted to ensure optimum mower performance.
. Assemble gauge wheels with tractor on a flat levei
surface.
• Adjust mower to desi_'ed cutting height (See "TO AD-
JUST MOWER CUTTING HEIGHT" in the Operation
section of this manual).
• With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appropriate hole with
shoulder bolt, 3/8 washer, and 3/8-16 locknut and
tighten securely.
• Repeat for opposite side installing gauge wheel in
same adjustment hole,
1,1,1,,, ,i,,11 ,= , .................. iii iiii i .............
ASSEMBLY
GAUGE WHEEL
MOUNTING
BRACKET
3_-16
LOCKNUT
3!8"WASHER
GAUGE WHEEL
SHOULDER
BOLT
FIG. 5
INSTALL MULCHER PLATE
(See Figs. 6 & 7)
= Install two latch hooks to mulcher plate using screw,
washer, lock washer, and weld nut as shown.
NOTE; Pre-assemble weld nut to latch hook by inserting
weld nut from the top with hook pointing down.
- Tighten hardware securely.
= Raise and hold deflector shield in upright position.
- Place front of mulcher plate over front of mower deck
opening and slide into place, as shown,
• Hook front latch into hole on front of mower deck.
o Hook rear latch into hole on back of mower deck.
CAUTION: Do not remove discharge
guard from mower. Raise and hold
guard when attaching mulcher plate
and allow it to rest on plate while in
operation.
WELD NUT FROM THE TOP HOOK POINTS DOWN
LOCK
WELD WASHER
NUT_x_ SCREW
LATCH
WASHER
MULCHER
PLATE
.............. IHI 'lip IpH ,
FIG. 6
LOCK
WASHER
HOOK
WELD
NUT
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place,
Your mower is now ready for discharging or installation of
optional grass catcher accessory.
DEFLECTOR
SHIELD
LATCH
HOOKS
FIG. 7
,/'CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THEBESTPERFORMANCEAND SA TISFACT!ON FROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
J" All assembly instructions have been completedo
,/ No remaining loose parts in carton_
,I Batteryis properly prepared and charged. (Minimum
1 hour at 6 amps)o
v" Seat isadjusted comfortably and tightened securely.
,/ All tires are properly inflated. (For shipping purposes,
the tires were overinfiated at the factory)°
,/ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling)°
v" Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
,/ Check wiring. See that all connections are still secure
and wires are properly c_ampedo
,/ Before driving tractor, be sure freewheel control is in
drive position_
WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY
EXTRA A TTENTION TO THE FOLLOWING IMPORTANT
ITEMS: ...........
v" Engine oil is at proper level.
,/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
,/ Become familiar with all controls - their location and
function. Operate them before you start the engine.
v" Be sure brake system is in safe operating condition.
,/ It is important to purge the transmission before operat-
ing your tractor for the first time. Follow proper starting
and transmission purging instructions (See'q_O START
ENGINE" and "PURGE TRANSMISSION" in the Op-
9
eration section of this manual).
ml,,
OPERATION
These symbols may appear on your tractor or in literature Supplied with the product. Learn and understand their meaning.
BATTERY CAUTION OR
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE
FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED
FORWARD SI.OW
CLUTCH LIGHTS OFF
LOCK LOCKED
FAST
LIGHTS ON
L
REVERSE NEUTRAL
MOWER LIFT
DANGER, KEEP HANDS AND FEET AWAY
ATTACHMENT
CLUTCH ENGAGED
HIGH LOW
ATTACHMENT
CLUTCH DISENGAGED
HYDROSTATIC FREE WHEEL
10
PARKING BRAKE
IGNITION
(Hydro Models only)
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare iheillustrationswithyour tractor tofamiliadzeyourself withthe locations of various controls and adjustments. Save
this manual for future reference°
ATTACHMENT IGNITION LIGHT SWITCH
AMMETER
CLUTCH LEVER SWITCH POSITION
THROTTLE/CHOKE
CONTROL
CLUTCH/BRAKE
PEDAL
HEIGHT
ADJUSTMENT
KNOB
FRI
CONTROL
. " " 4, LIFT LEVER
., PLUNGER
©
ATTACHMENT
LIFT LEVER
PARKING
BRAKE
MOTION
CONTROL
LEVER
APPROX.
SPEED
3 MPH
2MPH
1MPH
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor.
LIGHT SWITCH: Turns the headlights on and off,
THROTTLE/CHOKE CONTROL: Used for starting and
controlling engine speed,
CLUTCH/BRAKE PEDAL: Used for declutching and brak-
ing the tractor and starting the engine.
PARKING BRAKE: Locks clutch/brake pedal into the
brake position,
FREEWHEEL CONTROL - Disengages transmission for
pushing or slowly towing the tractor with the engine off°
FIG. 8
MOTION CONTROL LEVER: Selects the speed and
direction of tractor.
ATTACHMENT LIFT LEVER: Used to raise and tower the
mower deck or other attachments mounted to your tractor,
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position,
IGNITION SWITCH: Used for starting and stopping the
engine.
HEIGHTADJUSTMENT KNOB: Used to adjust the mower
cutting height,
AMMETER: Indicates battery charging (+) or discharging
'1'1
OPERATION
i , i , i , i i1,, ,1 n, ,,,i =1, i iii . _,,_,, .........
The operation of any tractor can result in foreign objects thrown into the eyes, which can
result in severe eye damage. Always wear safety glasses or eye shields while operating your
tractor or performing any adjustments or repairs. We recommend a wide vision safety mask
over the spectacles or standard safety glasses.
,H, L,_±, ,_ I,L.,,,_,L.. ,.i ,,,11, i,,,,,,,11,,,,i,,, ,, i ,M,II, I,, i,
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 9)
Your tractor isequipped With an operator presence sensing
switch,, When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine,
. Depress clutch/brake pedal intofull "BRAKE" position
and holdo
° Place parking brake lever in"ENGAGED" position and
release pressure from clutch/brake pedal. Pedal should
remain in "BRAKE" position. Make sure parking brake
will hold tractor secure,
ATTACHMENT CLUTCH LEVER
THROTTLE/ "ENGAGED" POSITION IGNITION
CHOKE SWITCH
CONTROL
POSITION
"BRAKE" PARKING BRAKE
POSITION "ENGAGED"
POSITION
MOTION CONTROL
GED"
NOTE: Under certain conditions when tractor isstanding
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass° To eliminate this possibility,
always stop engine when stopping tractor on grass areas,
--_---CAUTi0N: Always---stop tractor com--------]
Jk pletely, as described above, before leav- I
ing the operator s position; to empty !
grass catcher, etc.
TO USE THROTTLE CONTROL (See Fig. 9)
Always operate engine at full throttle
• Operating engine at less than full throttle reduces the
battery charging rater
• Full throttle offers the best bagging and mower perfor-
mance.
TO MOVE FORWARD AND BACKWARD
(See Fig. 9)
The direction and speed of movement is controlled by the
motion control lever,
o Start tractor with motion control lever in neutral (N)
position.
* Release parking brake and clutch/brake pedal.
o Slowly move motion control lever to desired position.
"DISENGAGED"
POSITION
CLUTCH/BRAKE PEDAL
"DRIVE" POSITION
HEIGHT ADJUSTMENT KNOB
FIG. 9
STOPPING (See Fig. 9)
MOWER BLADES -
,' Move attachment clutch lever to "DISENGAGED" po-
sition.
GROUND DRIVE -
• Depress clutch/brake pedal into full "BRAKE" position.
• Move motion control lever to neutral (N) position,,
IM'PORTANTi ` THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
ENGINE -
• Move throttle control to s_ow (,,=_,) position.
NOTE: Failure to move throttle control to slow (,,_.)
position and allowing engine to idle before stopping may
cause engine to "backfire".
. Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
• Never use choke to stop engine.
TO ADJUST MOWER CU'I-riNG HEIGHT
(See Fig. 9)
The cutting height iscontrolled byturning the height adjust-
ment knob in desired direction,
= Turn knob clockwise (('-_) to raise cutting height.
. Turn knob counterclockwise (_)to lower cutting
heighL
The cutting height range is approximately 1-1/2" to 4"° The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
• The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months,r For healthier and better looking
lawns, mow often and after moderate growth_
° For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.
12
OPERATmON
TO OPERATE MOWER (See Fig. 10)
Your tractor isequipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.
• Select desired height of cut.
, Lower mower with attachment lift control
• Start mower blades by engaging attachment clutch
control.
• TO STOP MOWER BLADES- disengage attachment
clutch control.
without either the entire grass catcher,
on mowers so equipped, or the dio-
CAUTION: Do not operate the mower
..............charge guard in, place: ..............
i ATTACHMENT _ EN AG ATTACHMENT
=CLUTCH LEVER _.._:_,_-'_ POSITION LIFT LEVER
DISENGAGED"i_7/_Xx_\ ).)) / ./I HIGH POSITION
" G ED"
.E,G.T °1
AO UST ENTt 1 J# ,it / ,'Z.._.LOW
HARGE
GUAI_D
FIG. 10
TO OPERATE ON HILLS
= ran,,=, =I '1
I _ CAUTION: Do notdrive uP ordown hills !
° Choose the slowest speed before starting up ordown
hills,
• Avoid stopping or changing speed on hills.
° If slowing is necessary, move throttle control lever to
slower position_
° If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake. .......................................
• Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED_
° To restart movement, slowly release parking brakeand
clutch/brake pedal..
= Slowly move motion control lever to slowest setting.
• Make all turns slowly.
TO TRANSPORT (See Figs, 8 and 11)
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel control is located at the rear drawbar
of tractor.
with slopes greater than 15 ° and do not
drive across any slope.
.......... i I I1' I I1'11111111 ii
• Raise attachment lift to highest position with attach-
ment lift control.
° Pull freewheel control knob out and hold in position by
inserting retainer spring into forward hole ofcontrol rod.
o Do not push or tow tractor at more than two (2) MPHo
o To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting
yourtractoron a truck ora trailer, be sure hood is closed and
secured to tractor° Use an appropriate means of tying hood
to tractor (rope, cord, etc.),
FIG. 11
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 16)
• The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil
, Check engine oil with tractor on level ground.
. Unthread and remove oil fill cap!dipstick; wipe oil off.
Reinsert the dipstick into the tube and rest oil fill cap on
the tube. Do not thread the cap onto the tube. Remove
and read oil level If necessary, add oil until "FULL"
mark on dipstick is reached. Do not overfill.
o For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).
• To change engine oil, seethe Customer Responsibili-
ties section in this manual.
ADD GASOLINE
o Fill fuel tank_ Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane. (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life) Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fue! freshness.1
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer, Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instruc-
tions for additional information, Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.
_, fitlerneck. Do not overfilL Wipeoffany |
I ,_:: CAUTION: Fi_
spilled oil or fuel Do not store, spitl or
use gasoline near an open flame.
..... near an open flame. ,,J
13
OPERATION
TO START ENGINE (See Fig, 9)
When starting the engine for the first time or ifthe engine
has run out offuel, it will take extra cranking time to move
fuel from the tank to the engine,
, Be sure freewheel Control is in the transmission en-
gaged position,
° Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.
, Place motion control lever in neutral (N) position.
o Move attachment clutch to "DISENGAGED" position..
= Move throttle control to choke (N) position.
Note: Before starting, read the warm and cold starting
procedures below.
° Insert key into ignition and tum keyclockwise to"START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen sec-
onds per minute. If the engine does not start after
several attempts, move throttle control to fast (,_)
position, wait a few minutes and try again. Ifenginestilt
does not start, move the throttle control back to the
choke (N) position and retry°
WARM WEATHER STARTING (50° F and above)
° When engine starts, move the throttle control to the fast
(,_) position.1
• The attachments and ground drivecan nowbe used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above°
COLD WEATHER STARTING ( 50° F and below)
- When engine starts, allow engine to run with the throttle
control in the choke (N) position until the engine runs
roughly, then move throttle control to fast (,¢_)position.
This may require an engine warm-up period from
several seconds to several minutes, depending on the
temperature.
HYDROSTATIC TRANSMISSION WARM UP
= Before driving the unit in cold weather, the transmis*
sion should be warmed up as follows:
• Be sure the tractor is on level ground.
• Place the motion control lever in neutral
Release the parking brake and letthe clutch/brake
slowly return to operating position.
• Allow one minute for transmission to warm up.
This can be done during the engine warm up
period.
= The attachments can also be used during the engine
warm-up period afterthe transmission has been warmed
up ....
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See "TO
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual.
PURGE TRANSMISSION
CAUTION'_"Never engage Or disengag_q
freewheel lever while the engine is run- |
ning. /
To ensure proper operation and performance, it is recom-
mended that the transmission be purged before operating
tractor for the first time° This procedure wil} remove any
trapped air inside the transmission which may have devel-
oped during shipping of your tractor_
IMPORTANT, SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, iT
SHOULD BE PURGED AFTER REINSTALLAT!ON
BEFORE OPERATING THE TRACTOR°
° Place tractor safely on level surface with engine off and
parking brake seL
• Disengage transmission by placing freewheel control
in freewheeling position (See "TO TRANSPORT" in
this section of manual).
. Sittinginthetractorseat, startengine. Aftertheengine
isrunning, move throttle control to slow (,_) position°
With motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.
. Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this
procedure three (3) times.
NOTE: During this procedure there will be no movement of
drive wheels. The air is being removed from hydraulic drive
system.
° Move motion control lever to neutral (N) position° Shut-
off engine and setparking brake.
° Engage transmission by placing freewheel control in
driving position (See "TO TRANSPORT" in this section
of manual).
o Sittinginthetractor seat, start engine, Afterthe engine
is running move throttle control to half (1/2) speed°
With motion control lever in neutral (N) posit on, s ow y
disengage clutch/brake pedal.
° Slowly move motion control lever forward, after the
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position. After the
tractor moves approximately five (5) feet return the
motion control lever to the neutral (N) position. Repeat
this procedure with the motion control lever three (3)
times.
° Your tractor is now purged and now ready for normal
operati6n,
14
CUSTO
BILmES
MAINTENANCE SCHEDULE
FILLIN DATES
AS YOU COMPLETE
REGULAR SERVICE SERVICE DATES
CheckBrake Operation _
CheckTire Pressure I_ I_
T CheckforLooseFasteners _ @_'7
R Sharpen/RepiaceMower Blade's.......... _4
A
C EUloricaiionchart .................... t_ _ __
T Chec.k BatteryLevettRecharge ..............
0 Clean Batteryand Terminals 6/' .......... _" [
a CheckTransaxle Cooling ...............
Adjust Blade Belt(s)Tension _#'s
Adjust Motion Drive Belt(s) Tension
CheckEngine Oil Level _
ChangeEngineOiE .... _2,a ...... _ _ ._
E Clean Air Filter ............. 6/2 , ._
N CleanAir Screen 6_4'2
G Inspect MuffiedSparkArrester , if ..................
I ReplaceOil Filter (if equipped) _,2
N Ctean EngineCoolingFins ......... 1_2
Replace Spark Plug ................ 6/ ,,,,_ [ __
ReplaceAir Filter Paper Cartridge 6##2
Replace FuelFilter I_
1 - Change more o|ten when operating under a heavy load or in high ambient temperatures
2 - Sewice more often when operating in dirty or dusty conditions
3 _ if equipped with oil filter, change oil every 50 hours
4 _ Replace blades mere often when mowing in sandy soil
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your tractor.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season°
• Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.
BEFORE EACH USE
• Check engine oil level.
• Check brake operation.
• Checktire pressure.
• Check forloose fasteners°
5 - If equipped with adjustable system,
6 - Not required t! equipped with maintenance4ree battery
7 - Tighten front axle pivot belt to 35 ft *ibs, maximum
Do not overttghten
LUBRICATION CHART
(_ SPINDLE 2
@
BEARING ZERK
O
CLUTCH
PIVOT(S)
(_ SAE30OR10W30MOTOROIL
® GENERALPURPOSEGREASE
(_) REFERTOCUSTOMERRESPONSIBILITIES"ENGINE"SECTION
IMPORTANT: DO NOT OIL OR GREASETHE PIVOT POINTS
WHICH HAVESPECIALNYLON BEARINGS. VISCOUS LUBRI-
CANTSWiLLATTRACT DUSTAND DIRTTHAT WILLSHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS, IF YOU
FEELTHEY MUST BE LUBRICATED,USEONLY A DRY, POW-
DEREDGRAPHITETYPE LUBRICANTSPARINGLY
"FRONT WHEEL®
BEARING ZERK
ENGINE®
16
®
.._ .ITI.I i.ii .................... i ............................. i
CUSTOMER RESPONSiBiLITiES
TRACTOR
Always observe safety rules when performing any mainte-
r_ance°
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
(See "TO ADJUST BRAKE" in the Service and Adjust-
ments section of this manual).
TIRES
• Maintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS on page 3 of this manual).
• Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp objects and
ether hazards that may cause tire damage°
NOTE; To seal tire punctures and prevent fiat tires due to
siow leaks, tire sealant may be purchased from your local
parts dealero Tire sea_ant also prevents tire dry rot and
corrosion.
iii1..i.,.., i1.111111.111ii
TO SHARPEN BLADE (See Fig. 14)
Care should be taken to keep the blade balanced. An
unbalanced blade willcause excessive vibration and even-
tual damage to mower and engine_
• The blade can be sharpened with a file oron a grinding
wheel. Do not attempt to sharpen while on the mower.
° To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancero (When using a cone
balancer, follow the instructions supplied with bal-
ancer) o
- Slide btade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin paraIlel with the ground.
if blade is balanced, it shouId remain in a horizontal
position, if either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
CE. ER.OL / /
BLADE CARE
For best results mower blades must be kept sharp. Re-
place bent or damaged blades..
BLADE REMOVAL (See Fig. 13)
- Raise mower to highest position to allow access to
blades.
. Remove hex bo_t,lockwasher and flat washer securing
blade.
° install new or resharpened blade with trailing edge up
towards deck as shown.
. Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
= Tighten bolt securely (30-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT 1SGRADE 8 HEATTREATED.
NOTE: We do not recommend sharpening blade- but ifyou
do, be sure the b_ade is batanced_
BLADE MANDREL
FIG. 14
BATTERY
Your tractor has a battery charging system which is suffi-
cient for normal use. However, periodic charging of the
battery with an automotive charger wilt extend its life.
o Keep battery and terminals clean.
. Keep battery bolts tight.
• Keep small vent holes open.
. Recharge at 6-'10 amperes for I hour°
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
• Open battery box door.
° Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor.
• Rinse the battery with plain water and dry.
• Clean terminals and battery cable ends with wire brush
until bright.
Coat terminals with grease or petroleum jelly.
• Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manual).
V-BELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
FIG. 13
TRANSAXLE COOLING
The fan and cooling fins of transmission should be kept
clean to assure proper cooling.
Do not attempt to clean fan or transmission while engine is
running or while the transmission is hot.
17