Craftsman 917258540 Owner’s Manual

[RuFTS
®
MODEL NUMBER 917.258540
=Assembly ®Operation ° Customer Responsibilities
Service and Adjustments ° Repair Parts
OWNER'S MANUAL
CAUTION: Read and follow all safety rules and instructions before operating this equipment.
FOR CONSUMER ASSISTANCE HOT LINE,CALLTHIS TOLLFREE NUMBER: 1-800-659-5917
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS_ FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH°
t. GENERAL OPERATION
Read, understand, and foUowall instructionsinthe manL_l
and on the machine before starting.
= Only allow responsible adults, who are familiar with the
instructions,to operate the machine_
Clear the area of objects such as rocks, toys, wire, etc., whichcould be picked up and thrown bythe blade_
° Besuretheareaisclearofotherpeoptebeforemowingo Stop
machine if anyone enters the area.
= Never carry passengers.
Do not mow inreverse unlessabsolutely necessary., Always look down and behind before and while backing
Be aware ofthe mower discharge directionand do notpoint it at anyone_ Do not operate the mower without either the entire grass catcher or the guard in place.,
Slow down before turning,
Never leave a runningmachine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging
chute.
Mow only in daylight or goodartificial lighL
Do not operate the machine while under the influence of
alcohol or drugs.
Watch for trafficwhen operating near orcrossing roadways,
Use extra care when loading or unloadingthe machine into
a trailer or truck.,
Ii. SLOPE OPERATION Slopes are a major factor related to loss-of-control and
tipover accidents, which can result insevere injury or death. All slopes require extra caution, tf you cannot back up the slope or if you feel uneasy on it, do not mow it.
DO:
Mow up and down slopes, not across_
Remove obstacles such as rocks,tree limbs, etc_ ° Watch for holes, ruts, or bumps. Uneven terrain could
overturnthe machine_ Taft grass can hideobstac/es,
Use slowspeed Choose alowgear sothat youwiltnothave
to stop or shift while on the slope.
Follow the manufacturer's recommendations for wheel weights or counterweights to improve stabUity,
Use extra care with grass catchers or other attachments_
These can change the stabilityof the machine.
Keep all movement on the slopes s/ow and gradual. Do not make sudden changes in speed or direction_
= Avoid starting or stopping on a slope, if tires lose traction,
disengage the blades and proceed slowly straight down the
slope_
DO NOT:
° Donot turnon slopes unlessnecessary,andthen,turnslowly
and gradually downhill,if posstble_
Do not mow near drop-offs,ditches, or embankments_ The mower could suddenly turnover if a wheel is over the edge
of acliff or ditch, or if an edge caves in
° Do not mow on wet grass, Reduced traction could cause
sliding.
° Do not tryto stabilize themachine by puttingyour foot onthe
ground.
° Do notuse grass catcher on steep slopes°
I!!. CHILDREN
Tragic accidents can occur if the operator' is not alert to the
presence of children. Children are often attracted to the machine and the mowing activity, Never assume that
children will remain where you last saw them,
Keep childrenoutofthe mowing area and under the watchful care of another responsible adult.
Be alert and turn machine off ifchildren enter the area°
Before and when backing, look behind and down for small children.
Never carry children. They may fall off and be seriously
injuredorinterfere with safe machine operation_
° Never allow children to operate the machine_
Use extra care when approaching blind comers, shrubs,
trees, or other objects that may obscure vision.,
IV. SERVICE ° Useextra care i_nhandlinggasoline andother fuels..They are
flammable and vapors are explosive_
Use only an approved container_ Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling.. Do not smoke,
Never refuelthe machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater.
° Never run a machine inside a closed area. ° Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment ingood condition_
° Never tamper with safety devices. Check their proper
operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spiUageo Allow machine to cool before
storing..
Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting
Never make adjustments or repairs with the engine running.
, Grass catchercomponents are subject to wear, damage, and
deterioration, which could expose moving parts or aflow
objects to be thrown. Frequently check components and
replace withmanufacturer s recommended parts, when nero
essary.
° Mower blades are sharp and can cut.. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them
Check brake operation frequently_ Adjust and service as
required_
Look for this sy'mbol to P'oin'i'"'OUtira-'"'t
CAUTIONI!I BECOMEALERTt!t YOUR I
portant safety precautions. It means I SAFETY IS INVOLVED. I
i illl ill l , iilll ...........................
CAUTION: Always disconnect spark plug wire and place wire where itcannot contact
spark plug tn order to prevent accidental
I ..................................................I
starting when setting up, transporting,
! adjusting or making repairs. ............
II I II1'1 1,1,1,I iiiiii , I,,H!,II,II,I, I I II1' IIII I
WARNING &
The engine exhaust from this product con- tains ctiemicals known to the State of Califor-
nia to cause cancer, birth defects, or other reproductive harm.
2
............................. ii ii L
CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufac- tured to give you the best possible dependability and
performance. Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized Service CentedDepartmenL We have competent, well-
trained techniciansand the proper tools toservice or repair this tractor_
Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".
MODEL NUMBER 917.258540
SERIAL NUMBER
DATE OF PURCHASE
THE MODEL AND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod- uct. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
, Followaregularschedulein maintaining, caringforand
using your tractor.
o Follow the instructions under"Customer Responsibili-
ties" and "Storage" sections of this owner's manual
PRODUCT SPECIFICATIONS
HORSEPOWER: 15.0 GASOLINE CAPACITY 1.25 GALLONS
AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF/SG): SAE 10W30 (above 32=1=)
SAE 5W-30 (below 32°1=)
OIL CAPACITY: W/FILTER: 4_0PINTS
W/O FILTER: 3.5 PINTS
SPARK PLUG: CHAMPION RC12YC (GAP: .040°)
VALVE CLEARANCE: NOT ADJUSTABLE
GROUND SPEED (MPH): FORWARD:
1st 1.1
2rid 1o5 3rd 2°3
4th 3.5 5th 4.4
6th 5.7
REVERSE: 1,7
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING SYSTEM: 3 AMPS BATTERY
5 AMPS HEADLIGHTS
BATTERY: AMP/HR: 30
MIN. CCA: 240 CASE SIZE: U1R
BLADE BOLT TORQUE: 30-35 FT. LBS.
WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (ifany). If a spark arrester is used, it should '.._emaintained
in effective working order by the operator. In the state of California the above is required by law
(Section 4442 of the California Public Resources Code)_
Other states may have similar laws. Federal laws apply on
federal lands° A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual)_
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
Fortwo (2) years from the date of pumhase, ifthis Craftsman Riding Equipmentismaintained, lubricated and tuned up according to
the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.
Thls Warranty does not cover: ° Expendable items whtch become worn during normal use, such as blades, spark plugs, air cleaners, belts, etco ° Tire replacement or repair caused by puncturesfrom outside objects, such as nails, thorns, stumps, or glass.
° Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained inthe owner's manual
, Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears witl replace the battery at no charge_
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE tS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SERVICE CENTER. (1N-HOME WARRANTY SERVICE WiLL STILL BE AVAILABLE AFTER 30 DAYS FROM
THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY WHILE THIS
PRODUCT 1S IN THE UNITED STATES.
This Warranty gives you specific legal dghts, and you may also have other rights which may vary from state to state.
SEARS, ROEBUCK AND CO.., D/817 WA, HOFFMAN ESTATES, IL 60179
,,,,, ............................................................... ,...........................................
3
TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 15-19
WARRANTY .................................................................. 3
TABLE OF CONTENTS ........................................... +,_..4
ASSEMBLY ................................................................ 7*9
OPERATION ........................................................... 10-14
iNDEX
A
Accessories ............................................................5
Adjustments:
Brake ........................................................22
Carburetor ..............................................25
Mower:
Front-To-Back .............................21
Side.To+Side ............................ 21
Throttle Control Cable .....................25
Air Filter, Engine .......................................18
Air Screen, Engine ...................................18
Assembly.............................................................7-9
B
Battery:
Charging .......................................................7
Cleaning ......................................... 16
Starting with Weak Battery ...........23
Storage .......................................... 26
Terminals ..........................................16
Bolls:
Motion Drive
Removal/Replacement .......... 22
Mower Blade Drive
Removal!Replacement ............22
Blade:
Sharpening ...........................................16
Replacement ..........................................16
Brake Adjustment .........................................22
C
Carburetor Adjustment ...........................25
Controls, Tractor .....................................11
Customer Responsibilities ................15-19
Engine:
Air Filter ...................................... 18
Air Screen, Engine ................... 18
Battery.........................................17
Cooling Fins, Engine ...................t8
Engine Oil .............................................17
Fuel Filter........................................19
Spark Plugs .....................................18
Tractor:
Blades ..........................................16
LubricationChart ...................... 15
Maintenance Schedule .............15
Tire Care ...................................9,16,23
Cutting Height, Mower ............................12
E
Electrical:
Interlocks and Relays ........................24
Schematic ..............................................29
Wiring Diagram ....................................30
Engine:
Air Fitter.................................................18
Air Screen ........................................18
Cooling Fins, Engine .................... 18
Oil Change .............................................17
Oil Level...........................................13,17
Oil Type ......;............._...............................17
Preparation ........................................13
Repair Parts .................................48-53
Starting............................................14
Storage ............................................26
Filters:
Air ......................................................................18
Fuel...................................................................19
Fuel:
Type .....................................................13
Storage ................................................26
Fuse ..............................................................24
Gauge Wheels ....................................................8
Hood Removal/Installation .....................24
Leveling Mower Deck ..............................2t
LubricationChart ..............................................15
Maintenance Schedule ............................15
Mower:
Adjustment, Front-to+Back ................21
Adjustment, S+de+to-Side..............2I
Blade Sharpening .......................... ...... 16
Blade Replacement ..................... 16
Cutting Height ...................................... 12
Installation..............................................20
Operation ............................................................13
Removal ........................................... ........ 20
Mowing Tips ..................................................14
Muffler ......................................................... 18
Spark Arrestor.................................3,40
Mulcher Plate .................................................9
Oil:
Cord Weather Conditions ..........t4,17
Engine ...........................................+i............17
Storage ......................................................26
MAINTENANCE SCHEDULE ...................................... 15
SERVICE AND ADJUSTMENTS ............................ 20-25
STORAGE ................................................................... 26
TROUBLESHOOTING ............................................ 27+28
REPAIR PARTS - TRACTOR ................................. 30.47
REPAIR PARTS - ENGINE .................................... 48-53
PARTS ORDERING/SERVICE .................. BACK PAGE
Operation .............................................. 10+14
Operating Mower ...................................13
Options:
Accessories ........................................5
Spark Arrestor ....................................3,40
P
Parking Brake .............................................t 1-12
Parts Bag .........................................................6
Parts, Replacement/Repair ............ 30+47
Product Specifications......................................3
R
F
Repair Parts .................................... 30+47
S
Safety Rules ............................................ 2
Seat ......................................................... 8
Service and Adjustments ............... 20+25
Brake ...........................................................22
G
H
L
M
O
Carburetor .............................................25
Fuse ................................................... 24
Hood Removal/Installation ........... 24
Motion Drive Belt
RemovaVReplacement ............22
Mower Blade Drive Belt
Removal/Replacement ...............22
Mower Adjustment:
Front-to+Back........................... 21
Side-to+Side ................................. 21
Mower Installation........................ 20
Mower Removal .....................................20
Tire Care .....................................9,16,23
Slope Guide Sheet .........................................55
Spark Plugs ......................................... 18
Specitlcations ......................................... 3
Starting the Engine ............................13-14
Steering Wheel ..................................7,23
Stopping the Tractor .....................................12
Storage ........................................................ 26
T
Throttle Control Cable Adjustment ..... 25
Tires .........................................................9,16,23
Trouble Shooting Chart ......................27-28
Transaxle Repair Parts.....................46-47
W
Warranty ........................................................ 3
Wiring Diagram ...................................... ..... 30
Wiring Schematic ........................................29
4
iilllllllllillll, illll ii i i L .................................. ....
ACCESSORIES ATTACHMENTS
........... i1,111,111i,iii i ii iiiii I I iiiiii iiiiiiii i .......................
These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased.
Most Seam stores can order these items for you when you provide the model number of your tmctor_
ENGINE MAINTENANCE
SPARK PLUG BLADES BELTS
GAS CAN ENGINEOIL
FUELSTABILIZER AIRFILTER
%
PERFORMANCE
Sears offersa wide variety of attachmentsthat fityourtractor., Many of these are listed below withbrief explanations of howthey can help you° This list was current at the time ofpublication;however, itmay change in future years- more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the accessories and attachments that are available for your tractor,
Most of these attachments do not require additional hitches orconversion kits (those that do are indicated) and are designed for easy attaching and detaching.
AERATOR promotes deep root growth for a healthy lawn.. Ta- pered 2.5-inch steel spikes mounted on 10-inch diameter discs
puncture holes in soil at close intervalsto let moisture soak in. Steel weight tray for increased penetration°
BAGGER lets you collect grass clippings and leaves for a healthier, neater looking lawno Two Permanex containers hold
30-gallon plastic bags°
BUMPER protects front end of tractorfrom damage.
CARTS make hauling easy. Variety of sizes available, plus accessories such as side panel kits, too! caddy, cart cover,
protective mat and dolly_ CORING AERATOR takes small plugs out of soil to a!low mois-
ture and nutrients to reach grass roots° 36-inch swath_ 24 hardened steel coring tips, 150 lb. capacity weight trayn
EASY OIL DRAIN VALVE makes oil changes easier, faster. FRONT NOSE ROLLER canters infront ofmower deckto reduce
chances of "scalping" on uneven terrain_ GANG HITCH lets you tow2 or3 puIFbehtndattachmentsat once,
such as sweepers, dethatchers, aerators (not foruse withrollers, carts or other heavy attachments).
GAUGE WHEELS on both sides of the mower deck reduce
chances of "scalping" on uneven terrain° For mower decks notso
equipped. MULCH RAKE/DETHATCHER loosens soil and flips thatch and
matted leaves tolawn surface for easy pickup_Twenty spring line
teeth° Useful toprepare bare areas forseeding. Available for front or rear mounting. HIGH PERFORMANCE REEL-ACTION
SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch intolarge hopper. Mounts behind tractor,
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mulch, discharge or bag clippings (bagger optional) without
changing blades., For models not equipped as 3-in-1 Convertible mowers. See "MOWER" in the Repair Parts section of this
manual° RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck. Usewith2x 8 or2x 10 lumber, ROLLER for smoother lawn surface. 36_inch wide, 18-inch
diameter water.tight drum holds upto 390 Ibsoofweight. Rounded edges prevent harm to turf, Adjustable scraper automatically
cleans drum.
SNOW BLADE forsnow removal only. 14-inch high, 48*inch wide biadeclears42_inch pathwhen angtedleftor right, Raises, lowers
with side lever. Adjustable skids; replaceable, reversible scraper
bar. (Use with tire chains and wheel weights and/or rear drawbar
weight..)
SNOWTHROWER has 40-inch swath Drum-ty'pe auger handles
powdery and wet/heavy snow. Mounts easily with simple pin arrangement. Discharge chute adjusts from tractor seal 6.inch
diameter spout discharges snow 10 to 50 feet. Lilt controlledat tractor seat. (Use with chains and wheel weights and/or rear
drawbar weight_)
SPRAYERS use 12-volt DC electdc motor that _'onnects to lhe tractor battery or other 12*volt source. Includes booms for
automatic sprayingand hand held wand for spotspraying° Wand has adjustable spray pattern° For applying herbicides insecti*
cides, fungicides and tiquidfertilizers° SPREADEPJSEEDERS make seeding, fertilizing, and weed kill-
ing easy. Broadcast spreaders are also useful for granular de-
icers and sand. SWEEPERS let you collect grass clippings and leaves.
TILLER has 5hp engine and 36-inch swath toprepare seed beds,
cultivate and compost garden restdueo Tiller has its own built-in lift and depth control system and does NOT require a sleeve hitch°
Fits any lawn, yard or garden tractor. Simply hook up tothe tractor drawbar and go! Optional accessories convert unit for
dethatching, aerating, hillingooowithout tools.
TIRE CHAINS are heavy duty; closely spaced extra-large cross
tlnks give smooth ride, outstanding tractton.
TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top;clear plastic windshield offers 360 degree visibility, Hinged metal doors with catch. Keeps operator warm
and dry. Remove vinyl sides and windshields for use as sun
protector in summer° Optional accessories include: tinted/ tempered solidsafety"glasswindshield withhand operated wiper;,
12*volt amber caution light for mounting on cab top.
VACS for powerfulcollectionof heavy grassclippingsand leaves° Optional wand attachment to picP,up debris in hard-to-reach
places.. VAC/CHIPPER includes a chipper*shreddero WEIGHT BRACKET fordrawbar for snow removal applications.
Uses (1) 55 ib_weight. WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials
5
CONTENTS OF HARDWARE PACK
Pa_s Bag contents shown full size
Seat
Steering
Wheel
--I,
(1) Large Flat Washer
(1) Lockwasher 3/8
@
(1) Hex Bolt 5/16-18 x 1-I/4
5/16-18
r (1) Shoulder Bolt
17132X 1-3/16 x 12 Gauge
(2) Screws #10 x 5!8 (2) Lock Washers #10
(_ (2)Weld Nuts #10
...................... n i "::::" ...... : : .... - i
shers 3/16 x 3/4 x 16 Gauge _ _
(1) Locknut 5116-18
(1) Hex Bolt
1/2-13 x I
iiiiiiiiii l
IJll|l||illl||
Steering
Boot
Video
Cassette
Manual
Parts bag contents not shown full size
x 7/8 x 14 Gauge
2) Washers 318
(2) Shoulder
Bolts
Steering Wheel
Adapter
1
Assemblys
Mulcher
Plate
I ! | I
j
Parts Bag
(2) Gauge
Wheels
2) Center- lockNuts
SNteering
heel
insert
mr'................_'_5_ * 114-20
(:) Washers "_===,_
9/32 x 518x 16 Gauge (2} Lo£,k,Washers 1/4 ......
Extension
Shaft
t teering
(2) Keys
Slope Sheet
6
BLY
Your new tractor has been assembled at the factory withexception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely° Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBL_
A socket wrench set will make assembly easier° Standard wrench sizes are listed.
(1) 3/4" Socket w/drive rachet (2) 7/16" wrenches (1) Phillips Screwdriver
(2) 1/2" wrenches Tire pressuregauge (1) 9/16" wrench Utility knife
When right or left hand is mentioned in this manual, it means when you are in the operating position (seated
behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
Remove all accessible loose parts and parts cartons from carton (See page 6)_
Cut, from top to bottom, along lines on all tour corners
of carton, and lay panels flat.
= Check for any additional loose parts or cartons and
remove.
BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT ° Slide extension shaft onto lowersteering shaft° Align
mounting holes in extension and iower shafts and instal{ 5/16 hex bolt and locknuL Tighten securely_
IMPORTANT; TIGHTEN BOLT AND NUT SECURELY TO 18_22 FT_ LBSTORQUE.
° Place tabs of steering boot over tab slots in dash and
pushdown to secure.
INSTALL STEERING WHEEL . Position front wheels of the tractor so they are pointing
straight forward°
Slide steering wheel adapter onto steering shaft exten-
slono
Position steering wheel and sleeve assembly so cross bars are horizontal (left to right) and slide onto adapter.
Assemble large flat washer, 3/8 lockwasher, 3/8 hex bolt and tighten securely.
° Snap steering wheel insert into center of steering
wheel
° Remove protective plastic from tractor hood and grill. IMPORTANT; CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERETRACTOR 1STO ROLL OFF SKID_
TO ROLL TRACTOR OFF SKID (See Opera- tion section for location and function of con-
trols) ° Press lift lever plunger and raise attachment lift lever to
its highest position.
Release parking brake by depressing clutch!brake
pedal.
Place gearshift lever in neutral (N) position..
° Roll tractor backwards off skid_ ° Remove banding holding discharge guard up against
tractor°
STEERING
SHAFT
HOW TO SET UP YOUR TRACTOR
CONNECT BATTERY (See Figs, 2 and 3)
CAUTION: Do not short battery termi- move metal bracelets, wristwatch
nals. Before connecting battery, re-
bands, rings, etc. Positive terminal must be connected
first to prevent sparking from acciden- tal grounding.
Remove cardboard packing from seat pan and lift seat pan to raised position.
Open battery"box door_.
Remove terminal protective caps and discard° ° If this battery is put intoservice after month and year
indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps.
Firstconnect RED battery cable to positive (+) terminal with hex bolt, fiat washer, lock washer and hex nut as
shown° Tighten securely.
Connect BLACK grounding cable to negative (-) termi- nal with remaining hex bolt, fiat washer, lock washer
and hex nuL Tighten securely,,
= Close battery box door.
7
STEERING
FIG. 1
MBLY
Open batter,/box door for:
. Inspection for secure connections (to tighten hard-
ware).
= Inspection for corrosion_
= Testing battery° = Jumping (if required),.
° Pedodic charging.
DISCARD
TERMINAL
PROTECTIVE CAPS
LOCK WASHER
t
POSITIVE (RED) CABLE
NUT
NEGATIVE (BLACK) CABLE
FLAT WASHER
HEX
BOLT
FIG. 2
SEAT
SEAT PAN
SHOULDER
BOLT
LARGE FLAT WASHER
ADJUSTMENT BOLT
LOCK WASHER
FIG. 4
CHECK TIRE PRESSURE
The tireson your tractor were overinfiatedat the factory for
shipping purposes. Correct tire pressure is importantfor best cutting performance.
° Reduce tire press?,reto PSI shown in "PRODUCT
SPECIFtCATtONS on page 3 of this manual.
SEAT PAN
BOX DOOR
FIG, 3
INSTALL SEAT (See Fig. 4)
Adjust seat before tighteningadjustment boll
- Remove cardboard packing on seat pan°
Place seat on seat pan and assemble shoulderbolt. ° Assembleadjustmentbolt, lockwasher and flat washer
loosely. Do not tighten,. . Tighten shoulder bolt securely= ° Lower seat into operating position and sit on seat.,
Slide seat untila comfortablepositionisreachedwhich a_lows you to press clutch/brake pedal all the way
down.
Get off seat without moving itsadjusted position,,
° Raise seat and tighten adjustment bolt securely,
CHECK DECK LEVELNESS
For'best cutting results,mower housing should be property leveled. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for' replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is propedy adjusted.. See 'q'O ADJUST BRAKE" in the Service and Adjustments section of this
manual.
ASSEMBLE GAUGE WHEELS TO MOWER DECK (See Fig. 5)
Assemble gauge wheels with tractor on a fiat level surface.
Adjust mower to desired cutting height (See '_TOAD-
JUST MOWER CUTTING HEIGHT" in the Operation
section of this manual).
With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8' washer and 3t8-16 Iocknut and
tighten securely,.
° Repeat for opposite side installing gauge wheel in
same adjustment hole,,
8
......................................... ,,,,,,, ,,,,,
ASSEMBLY
GAUGE WHEEL
MOUNTING
3/8" WASHER BOLT
FIG. 5
INSTALL MULCHER PLATE
(See Figs. 6 & 7)
Install two latch hooksto mulcher plate using screw,
washer, lock washer, and weld nut as shown_
NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down°
Tighten hardware securely.
Raise and hold deflector shield in upright position.
Place front of mulcher plate over front of mower deck opening and slide into place, as shown.
Hook front latch into hole on front of mower deck_
Hook rear latch intohole on back of mower deck,,
iJllill ill i .,,,,,,,,,,,
CAUTION: Do not remove discharge I
guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in
operation.
HOOK POINTS DOWN
WELD WASHER
LATCH
LATCH HOOK
WELD
NUT
WASHER
MULCHER PLATE
LOCK WASHER
FIG. 6
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place.
Your mower isnow ready for discharging or installation of optional grass catcher accessory.
NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging alsoo
DEFLECTOR SHIELD
FIG. 7
v"CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THEBEST PERFORMANCE AND SATISFACTION FROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
v" All assembly instructions have been completed,
/ No remaining loose parts in carton,
I
,/ Battery is properlyprepared and charged,. (Minimum
t hour at 6 amps),
#' Seat isadjusted comfortably and tightened securely. / All tires are properly inflated. (For shipping purposes,
the tires were ovennftated at the factory).
,/ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be properly inflated for leveling).
v" Check mower and drive belts. Be sure they are routed
properly around pulleys and insideall belt keepers.
1/" Check wiring. See that all connections are still secure
and wires are properly clamped°
WHILELEARNING HOW TOUSE YOUR TRACTOR, PAY EXTRA ATTENTtON TO THE FOLLOWING IMPORTANT ITEMS:
,/ Engine oil is at proper level.
,/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
,/ Become familiar with all controls - their location and
function.. Operate them before you start the engine.
/ Be sure brake system is in safe operating condition_
9
LATCH
HOOKS
OPERATION
These symbols may appear on your tractor'or inliterature supplied withthe producL Learnand understand their meaning°
BATTERY
ENGINE ON
FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED
CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF
LOCK LOCKED
R N H
REVERSE NEUTRAL
MOWER LIFT
DANGER, KEEP HANDS AND FEET AWAY
ATTACHMENT
CLUTCH ENGAGED
HIGH LOW PARKING BRAKE
ATTACHMENT
CLUTCH DISENGAGED
HYDROSTATIC FREE WHEEL
(Hydro Models only)
10
IGNITION
Ill IJII'llll'll"
OPERATION
lllll i,,i ii i mlmll
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrationswithyourtractortofamiliarize yourselfwiththe locationsofvariouscontrolsand adjustments_Save this manua! for future referenced
CLUTCW
BRAKE
PEDAL
HEIGHT ADJUSTMENT KNOB
THROTTLE/CHOKE
CONTROL
AMMETER SWITCH SWITCH
IGNITION LIGHT
POSITION
ATTACHMENT LIFT LEVER
ATTACHMENT CLUTCH LEVER
PARKING BRAKE
LIFT LEVER PLUNGER
Our tractors conform to the safety standards of the American National Standards Institute,
ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your
tractor_
LIGHT SWITCH: Turns the headlights on and off.
THROTTLE/CHOKE CONTROL: Used tocontrolengine
speed°
CLUTCHtBRAKE PEDAL: Used fordeclutching andbrak- ingthe tractor and starting the engine,
PARKING BRAKE: Locks clutch/Drake pedal into the
brake position,
GEAR SHIFT LEVER
FIG. 8
GEAR SHIFT LEVER - Selects the speed and direction of
the tractor,, ATTACHMENT LIFT LEVER: Used to raise and lower the
mowerdeckor otherattachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position° IGNITION SWITCH: Used for starting and stoppingthe
engine. HEIGHTADJUSTMENT KNOB: Usedto adjustthe mower
cuttingheight. AMMETER: Indicates battery charging (+) or discharging
'1'I
OP
The operation of any tractor can result in foreign objects thrown into the eyes, which can I result in severe eye damage. Always wear safety glasses or eye shields while operating your |
tractor or performing any adjustments or repairs. We recommend a wide vision safety mask |
over the spectacles or standard safety glasses. |
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 9)
Your tractorisequipped with an operator presence sensing switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking brake will shut off the engine.
Depress clutch/brake pedal into full "BRAKE" position and hold.
Placeparkingbrake lever in"ENGAGED" positionand release pre,ssure fr?m clutch/brake pedal Pedalshould
remain in BRAKE position. Make sure parkingbrake
will hold tractor secure.
ATTACHMENT CLUTCH LEVER
THROTTLE/CHOKE _ /
CONTROL _ fF-_! c_ _ / ....
'*BRAKE" -"k_ ',. % \-_, -+-f'/ _._,n_ .....
POSITI
_.. _ / _ POSITION
CLUTCHIBRAKE HEIGHT ADJUSTMENT PEDAL "DRIVE" KNOB
POSITION
_--,_. /t._ ^_',_, DISENGAGED
| \,, \ _ "_'_ "ENGAGED"
STOPPING (See Fig. 9)
MOWER BLADES -
Move attachment ctutch iever to "DISENGAGED" po-
sition,
GROUND DRIVE -
. Depress clutch/brake pedal into full "BRAKE" position.
° Move gearshift lever to neutral (N) position. ENGINE -
. Move throttle control to slow (,,_lh) position_
NOTE: Failure to move throttle control to slow (,,g_) position and allowing engine to idle before stopping may
cause engine to "backfire".
. Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent unauthorized use+
Never use choke to stop engine.
"ENGAGED" POSITION
FIG. 9
t
NOTE: Under certain conditionswhen tractor is standing idle with the engine running,hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
! _IL" CAUTION: AlwaYs Stop tractor corn- | _ pletely, asdescribedabove, beforeleav- | D mg the operator's position; to empty
,! grass catcher, etc. .....
TO USE THROTTLE CONTROL (See Fig, 9)
Always operate engine at fullthrott{e.
° Operat{ng engine at less than full throttle reduces the
battery charging rate.
. Futtthrottle offers the best bagging and mower perfor-
mance.
TO MOVE FORWARD AND BACKWARD
(See Fig. 9)
The directionand speed of movement is controlledby the gearshift lever.
, Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position.
Move gearshift lever to desired position+
. Slowly release clutch/brake pedal to start movemenL
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE,
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 9)
The cutting height is controlled byturning the height adjust-
ment knob in desired direction. ° Turn knob clockwise (F-_) to raise cutting height.
Turn knob counterciocl_wise (p'-_) to lower cutting height.
The cutting height range is approximately 1-1/2" to 4". The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate and may vary depending upon soil conditions, height of
grass and types of grass being mowed°
+ The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches during hot months. For healthier and better looking
lawns, mow often and after moderate growth+
o For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relativelyhigh; the second to desired height.
!
I
12
iii lll,l,,i,ii,ll IL"_ ..............
ill i,,i,iHI"III'II' rill ...................
OPERATION
IIIl,,llIII 'i'll' I I .......
TO OPERATE MOWER (See Fig. '10)
Your tractor isequipped with an operatorpresencesens-
ingswitch° Any attempt by the operatorto leave the seat
withtheengine running and the attachment clutchengaged
will shut off the engine. ° Select desired height of cuL
= Lower mower with attachment lift control. ° Start mower blades by' engaging attachment clutch
control
TO STOP MOWER BLADES- disengage attachment clutch control
CAUTION: Do not operate the mower
without either the entire grass catcher,
IA............................f
on mowers so equipped, or the dis- charge guard in place.
To restartmovement, slowly release parking brake and clutch!brake pedal
Make all turns slowly°
TO TRANSPORT
° Raise attachment lift to highest position with attach-
ment lift control,
When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position_
Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting yourtractor on atruck or atrailer, be sure hood is closed and
secured to tractor. Usean appropriate means of tying hood to tractor (rope, cord, etco).
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 17)
The engine in yourtractor has been shipped, from the factory, already filled with summer weight oil.,
° Check engine oil withtractor on level ground°
° Unthread and remove oil fill cap/dipstick; wipe oi! off.
Reinsertthe dipstickintothe tube and rest oil fillcapon thetube. Do not thread the cap ontothe tube. Remove
and read oil level If necessary, add oil until "FULL" markon dipstickis reached. Do not overfill
Forcoldweather operation you should change oil for
easier starting(See "OIL VISCOSITY CHART" in the Customer Responsibilitiessection of this manual),.
° To change engine oil,see the Customer Responsibili-
tiessection in this manual.
FIG. 10
TO OPERATE ON HILLS
CAUTION: Do not drive up or down hills with slopes greater than 15° and
do not drive across any slope.
,,,,,,, ,,, ...............
° Choose the slowest speed before starting up or down
hills.
- Avoid stopping or changing speed on hills°
o If slowing is necessary, move throttle control lever to
slower position_
° If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking brake°
o Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart
movement.
ADD GASOLINE
Fitl fue! tank° Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded
gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW32°F(0°0), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.
WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanot or methanol) can
attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season,. See Storage Instruc- tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
filler neck. Do not overfill. Wipe off any CAUTION: Fill to bottom of gas tank
spilled oil or fuel. Do not store, spill or use gasoline near an open flame,
IHIIIIIIIII II II I .........................
13
ATION
TO START ENGINE (See Fig. 9)
When starting the engine for the first time or ifthe engine has run out of fuel, it will take extracrankingtimeto move fuel from the tankto the engine.
, Depress clutch/brake pedal and set parkingbrake.
° Place gear shiftlever in neutral (N) position.
Move attachment clutch to "DISENGAGED" position° ° Move throttlecontrol to choke (N) position. Note: Before starting, read the warm and cold starting
proceduresbelow. ° insertkeyintoignition and turnkeyctockwise to"START"
positionand release key as soonas engine starts. Do not run starter continuouslyfor more than fifteensec-
onds per minute. If the engine does not start after several attempts, move throttle control to fast (,_)
position,waitafewminutesandtryagain, tfenginestill does not start, move the throttle control back to the
choke ([\{) positionand retry_
WARM WEATHER STARTING (50° F and above) ° When engine starts, move thethrottlecontroltothe fast
(,tel) position.
The attachmentsand ground drivecan nowbe used. If the enginedoes not acceptthe load, restartthe engine
and allow ittowarm up for one minuteusingthe choke as described above.
COLD WEATHER STARTING ( 50° F and below) ° When enginestarts,allow engineto runwiththethrottle
controlinthe choke (N) positionunt!ltheengine runs
roughly, then move tt-irottlecontrol to fast (,_) position.
This may require an engine warm-up period from
severalseconds toseveral minutes, depending onthe
temperature.
° The attachments can also be used duringthe engine
warm-up period_
NOTE: ff at a high altitude (above 3000 feet) or in cord temperatures (below 32 F)the carburetor fuel mixture may need to be adjusted for best engine performance, See "TO ADJUST CARBURETOR" in the Serv{ce and Adjustments
section of thismanual,
MOWING TIPS
° Mower should be ,properly leveled for best mow!ng
performance° See q'O LEVEL MOWER HOUSING in the Service and Adjustments section of this manual,
The left hand side of mower should be used for trim- mingo
= Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the rightofthe
machine,. This will result in a more even distribution of
clippings and more uniform cutting,
° When mowing large areas, start by turning to the right
so that clippings wiU discharge away from shrubs, fences, driveways, etc, After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig, 11 )_
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings, Make first cut relatively high; the second to the desired height°
° Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing,
= Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis,- charge of material, Regulate ground speed by select-
ing a low enough gear' to give the mower cutting performanceas welt as the quality of cut desired_
° When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used,
FIG. 11
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH° CLEAN AFTER EACH USE°
The special mulching blade will recut the grass clip- pings many times and reduce them in size so that as
theyfall ontothe lawn they will disperse into the grass
and not be noticed. Also, the mulched grass will biodegrade quickfy to provide nutrients for the lawn. Always mulch with your'highest engine (blade) speed
as this will provide the best recutting action of the blades.
Avoid cutting your lawn when it iswet,, Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon,
At this time the grass has dried and the newly cut area will not be exposed to the direct sun°
° For best results, adjust the mower cutting height sothat
the mower cuts offonly the top one-third of the grass
blades (See Fig. 12). For extremely heavy mulching, reduce your width of cut and mow slowly.
° Certain types of grass and grass conditions may re-
quire that an area be mulched a second time to com-
pletely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path,
o Change your cutting pattern from week to week, Mow
northto south one week then change to east to west the next week. This will help prevent matting and graining
of the lawn,
MAX 1/3
FIG. 12
14
CUSTOMER R TiES
SO.EOO'E
Check Brake Operation if Q,-J Check Tire Pressure i/ V _
Check for Loose Fasteners if ik/7 6/
R sharpeniReplace Mower Blades 6/,=
LUb;i;atto;Cha. .... 6/.... 6/: : ; ; .
C ........................................... = ........
Check Battery Level/Recharge I_ .
0 Clean Battery and Terminals If 6/
R CheckTransaxleCoollng a##
,AdjUSt Blad e Belt(s) Tension ............ Vrs
Adjust Motion Drive Belt(s) Tension VPs Check Engine Oil Level if if
Change Engine O]1 V/' li_t 6/
Clean Air.Fi!ter ... V_2 ..................
NE clean Air Screen I_=
G ""inspect MuffledSpark Attester 6/
= = ...................
NI Replace Oil Fi_ter (if equipped) !_1.2
Clean Engine Cooling Fins .... 6/2
E ................................ReplaceSparkPlug ' ....' ' ' ............ _!6/: .........
Rap,aceA_r'Fl'i'i'e;_'aPerCa,.dgO............................. 6/_...............
Replace Fuel Filter 6/
f - Change more oftenwhen eperaltng under a heavy {oad orin high ambfent temperatures
2 * Service more oftenwhen operating Indirty or dusty condiUans, 3 - If equipped with oil filter, change oil every 50 hours, 4 - Replace biades more often when mowing In sandysoil
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain
tractor as instructedin this manual° Some adjustments will need to be made periodicallyto
properly maintain your tractor.
All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for
wean A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better
and lastlonger°
BEFORE EACH USE
. Check engine oil level
Check brake operation. , Checktire pressure,
Check for loose fasteners.
5 - If equipped with adjustable system,
6 - Not required if equipped with maintenance-free battery 7 - Tighten front axle pivot bolt1o35 ttAbs, maximum,,
Donot overtighlen..
LUBRICATION CHART
(_)SPINDLE ZERK_
"FRONT WHEEL®
BEARING ZERK
._ o
SAE 30 OR 10W30 MOTOR OIL
® GENERAL PURPOSE GREASE
(_) REFER TO CUSTOMER
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-
CANTS WELL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY.
15
RESPONSIBILITIES "ENGINE" SECTION
ZERK(_
TRACTOR
Always observe safety rules when performing any mainte- nanceo
BRAKE OPERATION
If tractor requires more than six (6) feet stoppirtg distance athigh speed in highest gear, then brake must be adjusted.. (See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual)_
TIRES
= Maintain proper' air pressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual).
Keep tires free of gasoline, oil, or insectcontrol chemi- cals which can harm rubber.
. Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.,
BLADE CARE
For best results mower blades must be kept sharp. Re-
place bent or damaged blades.
BLADE REMOVAL (See Fig. 13)
= Raise mower to highest position to allow access to
blades..
° Remove hexbolt, Iockwasher and flat washer securing
blade_
- Install new or resharpened blade with trailing edge up towards deck as shown,
Reassembfe hex bolt, lock washer and fiat washer in exact order as shown°
° Tighten bolt securely (30-35 Ft. Lbs. torque). IMPORTANT: BLADE BOLT ISGRADE8 HEATTREATED..
NOTE: We do not recommend sharpening blade- butifyou do, be sure the blade isbalanced°
BLADE
TRAILING EDGE
LOCK WASHER FLAT WASHER !
HEX BOLT (GRADE
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
FIG. 13
TO SHARPEN BLADE (See Fig. 14)
Care should be taken to keep the blade balanced,. An unbalanced bladewillcause excessive vibrationand even-
tual damage to mower and engine_ ° The blade can be sharpened with a file or on a grinding
wheel, Do not attempt to sharpen while on the mower°
° To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer, (When using acone balancer, follow the instructions supplied with bal-
ancer).
° Slide blade on to an unthreaded portion of the steel bolt
or'pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal
position. Ifeither end of the blade moves downward,
sharpen the heaw end until the blade is balanced.
NOTE: Do not use a nail for balancing blade.. The lobes of the center hole may appear to be centered, but are not.
CENTER HOLE / /
o.
FIG. 14
BATTERY
Your tractor has a battery charging system which is suffi- cient for normal use. However, periodic charging of the battery with an automotive charger' will extend its life.
Keep battery and terminals clean_ ° Keep battery bolts tight.
. Keep small vent holes open, ° Recharge at 6-10 amperes for 1 hour.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause the battery to "leak" power_
Open battery box door. ° Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor'.
Rinse the battery with plain water and dry. ° Clean terminals and battery cable ends with wire brush
until bright.
° Coat terminals with grease or petroleum jelly..
° Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manual).,
16
/i,,,,,,,,,,,,,,,, , ,
CUSTOMER
RESPONSIBiLiTIES
V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not
adjustable,. Replace belts if they begin to slip from wean
TRANSAXLE COOLING
Keep transaxle free from build_upof dirt and chaff which can restrictcooting.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service classification SF orSGo Select theoil's SAE viscosity grade according to your expected operating temperature.
SAE VISCOSITY GRADES
<
_F "2'€)'; 0° 30" 32' 40" 60= 80 = t09" aC _30a _20_ _t0 ° D" 10_ 20' 30" 40"
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OiL CHANGE
FIG. 15
TO CHANGE ENGINE OIL (See Figs. 15 and 16) Determine temperature range expected before oil change°
All oil must meet API service classification SF or SG,
Be sure tractor is on level surface° ° Oil willdrain more freely when warm.
Catch oil in a suitable container° , Remove oil fill cap!dipsticko Be careful not to allow dirt
to enter the engine when changing oil
Remove drain plug. , After oilhas drained completely, replace oil drain plug
and tighten securely.
Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill For approximate capacity see
"PRODUCT SPECIFICATIONS" on page 3 of this manual.
Use gauge on oil fill cap/dipstick for checking level° Insert dipstickinto the tube and rest the oil fill cap onthe
tube. Do not thread the cap onto the tube when taking reading° Keep oil at "FULL" line on dipstick. Tighten
cap onto the tube securely when finished°
AIR CLEANER KNOB COVER , WING NUT
NOTE: Although multi-viscosity oils (5W30, I0W30 etc,) improve starting in cold weather, these muIti-viscosity oils
wil! result in increased oil consumption when used above 32°F, Checkyour engine oil levelmore frequently to avoid possible engine damage from running low on oil
Change the oil after the first two hours of operation and every 50 hours thereafter or at least once a year if the
tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill
capldipstick securely each time you check the oil level.
FOAM PRE-CLEANER
AIR SCREEN
PAPER CARTRIDGE
PLUG
AIR CLEANER BASE
CAP/DIPSTICK
pRAIN
17
FIG. 16
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