Craftsman 917258534 Owner’s Manual

MODEL

Assembly

_Operation _Customer Responsibilities oService and Adjustments _Repair Parts

OWNER'S MANUAL

G_L_T_O!_:Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

Safe Operation Practices for Ride-On Mowers

iMPORTANT: THiS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

SAFETY RULES

L GENERAL OPERATION o Read, understand, and follow all instructions in the manual

and on the machine before starting.

, Only allow responsible adults, who are familiar with the

instructions, to operate the machine.

Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

Be sure the area isclear of other people before mowing. Stop machine ifanyone enters the area.

Never carry passengers.

Do not mow in reverse unless absolutely necessary. Always took down and behind before and while backing.

, Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

Slow down before turning. Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys before dismounting.

Turn off blades when not mowing.

, Stop engine before removing grass catcher or unclogging

chute. Mow only in daylight or good artificial light.

Do not operate the machine while under the influence of alcohol or drugs.

* Watch for traffic when operating near or crossing roadways.

Use extra care when loading or unloading the machine into a trailer or truck.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipove r accidents, which can result in severe injury or death. AI! slopes require extra caution. If you cannot back up the

slope or if you feel uneasy on it, do not mow it, DO:

, Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

o Use slow speed. Choose a lowgear so that you wilt not have

to stop or shift while on the slope. Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual Do not

make sudden changes in speed or direction.

Avoid starting or stopping on a slope, if tires lose traction, disengage the blades and proceed slowly straight down the

slope.

DO NOT:

, Do not turn on slopes unless necessary, and then,turn slowly

and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

, Do not mow on wet grass. Reduced traction could cause

sliding.

o Do not try to stabilize the machine by putting your foot on the

ground.

Do not use grass catcher on steep slopes.

ill CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children wit! remain where you last saw them.

Keep children out of the mowing area and under the watchfuI

care of another responsible adult.

Be alert and turn machine off if children enter the area.

= Before and when backing, took behind and down for small

children. Never carry children. They may fall off and be seriously

iniured or interfere with safe machine operation. Never allow children to operate the machine.

Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

iV. SERVICE

o Useextra care in handling gasoline and other fuels. Theyare

flammable and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not

smoke. Never refuel the machine indoors.

Never store the machine or fue! container inside where there is an open flame, such as a water heater.

- Never run a machine inside a ciosed area.

- Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

° Never tamper with safety devices. Check their proper

operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

o Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufactureCs recommended parts, when nec- essary.

- Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

° Check brake operation frequently. Adjust and service as

required.

Look for this symbo! to point out im- portant safety precautions. It means CAUTION!!t BECOME ALERT!!! YOUR

SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug

_ wire and place wire where it cannot contact

spark plug in order to prevent accidental starting when setting up, transporting,

adjusting or making repairs.

A WARNING A

The engine exhaust from this product con- tainsc_emicals known to the State of Califor-

nia to cause cancer, birth defects, or other reproductive harm.

CONGRATULATIONS on your purchase of a Sears

Tractor. it has been designed, engineered and manufac- tured to give you the best possibfe dependability and

performance. Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized Service Center/Department. We have competent, wetF

trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly.

Always observe the °'SAFETY RULES".

MODEL NUMBER 917.258534

SERIAL NUMBER

DATEOFPURCHASE THE MODELAND SERIAL NUMBERS W!LL BE FOUND

ON A PLATE UNDER THE SEAT.

YOUSHOULDRECORDBOTHSER1ALNUMBERAND

DATE OF PURCHASEAND KEEPtN A SAFE PLACE FOR FUTURE REFERENCE,

PRODUCT ¢ ,ore °° .... c,

i HORSEPQWFR: 15.5

GASOLINE CAPACFt'Y 1.25 GALLONS

tANDTYPE: UNLEADEDREGU .AR

P--'--lOlLTYT'E ('APi-S FiSGiSH):' SAE 30 (above 32°F) [ SAE 5W-30 (below 32°F}

OIL CAPACITY: 3,0 PINTS SPARK PLUG: CHAMPION RJ19LM

(GAP: ,030") VALVE CLEARANCE: INTAKE: ,005" _ .007"

EXHAUST: ,009 '_- ,011"

GROUND SPEED (MPH): FORWARD: 0 - 5,5

TIRE PRESSURE: FRONT: 14 PSi

CHARGING SYSTEM: 3 AMPS BATTERY,

BATTERY: AMP/HR: 25

BLADE BOLT TORQUE: 30,,35 FT. LBS.

REVERSE: 0-2,4

REAR: !0 PSI

5 AMPS HEADLIGHTS

M_N. CCA: I90

CASE SIZE: U1R

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod- uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSBJLmES

o Read and observe the safety rules.

- FoJlow a regularschedule in maintaining, caring for and using your tractor.

Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or neat any

unimproved foresbcovered, brush--covered or grass-cov- ered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable local or state iaws

(if any). tf a spark arrester is used, it shoutd be maintained in effective working order by the operator.

In the state of California the above is required by taw (Section 4442 of the California Pubiic Resources Code).

Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according

to the instructions in the owner's manual, Sears will repair or replace, free of charge, any pads found to be defective in material or workmanship. This Warranty does not cover:

. Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc. o Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

- Repairs necessary because of operator abuse, negligence, improper storage oraccident or ti_e failure to maintain the equipment according to the instructions contained in the owner's manual.

Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in rnatedal or

workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO*CFtARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER, AFTER 30 DAYS FROM

THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFI'-ER 30 DAYS

FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY,) THIS WAF_RANTY APPLIES ONLY

WHILE THiS PRODUCT IS IN THE UNH-ED STATES, This Warranty gives you specific legal rights, and you may atso have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

TABLE OF CONTENTS

SAFE'_"Y RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, !6-20

WARRANTY .................................................................. 3

TABLE OF CONTENTS ................................................ 4

_NDEX ............................................................................ 4

TRACTOR ACCESSOR!ES .......................................... 5

ASSEMBLY ................................................................ 7-9

INDEX

Accessories ............................................ 5

Adjustments:

Brake ........................................... 23

Carburetor ................................... 26

Mower:

Front-To-Back ........................ 22

Side-To-Side .......................... 22

Throttie Control Cable ................. 25

Air Filter, Engine .................................. 19

Air Screen, Engine ............................. 19

Assembly ........................................... 7-9

Batte_:

Charging .................................... 7°8

Cleaning ...................................... t8

Connecting ................................. 7-8

Starting with Weak Batte[y .......... 24

Storage ....................................... 27

Terminals .................................... !8

Belts:

Motion Drive

Removal/Replacement .......... 23

Mower Blade Drive

Removal/Replacement .......... 23

Blade:

Sharpening ................................. 17

Rep_acernent ............................... 17

Brake Adjustment ............................... 23

Carburetor Ad}ustment ....................... 26

Controls, Tractor. ............................... 11

Customer Responsibilities ............ 16-20

Engine:

Air Filter ................................... 19

Air Screen, Engine .................. 19

Battery ..................................... 18

Cooling Fins_ Engine ............... t9

Engine Oil ............................... !8

Fuel Fitter. ............................... 20

Spark Piugs ............................ 20

Tractor:

Bfades ..................................... 17

Lubrication Chart .................... 16

Maintenance Schedule ........... t6

Tire Care ......................... 8,1_,24

Cutting Height, Mower ....................... t2

Electrical:

Interlocks and Relays ................. 25

Schematic ................................... 31

Wiring Diagram ........................... 32

Engine:

Air Filter ....................................... 19

Air Screen ................................... 19

Cooling Fins, Engine ................... 19

Oil Change .................................. ! 8

Oil Level ................................. 13,18

Oil Type ....................................... t 8

Preparation ................................. ! 3

Repair Parts ........................... 50_55

Starting ........................................ 15

Storage ....................................... 27

Filters:

Air ................................................ 19

Fuel ............................................. 20

Fue!:

Type ............................................ 14

Storage ....................................... 27

Fuse ................................................... 25

Gauge Wheels ..................................... 8

Hood Removal/Installation ................. 25

Leveling Mower Deck ......................... 22

Lubrication Chart ................................ 16

Maintenance Schedule ...................... ! 6

Mower:

Adjustment, Front-to-Back .......... 22

Adjustment, Side-to-Side ............ 22

Blade Sharpening ....................... 17

Blade Replacement .................... t 7

Cutting Height ............................. 12

Installation ................................... 21

Operation .................................... 14

Removat ...................................... 2t

Mowing Tips ....................................... 15

Muffler, ............................................... 20

Spark Arrester. ......................... 3,42

Mulcher Plate ....................................... 9

OPERATION ................... :........................................ I0_t5

MAINTENANCE SCHEDULE ...................................... t6

SERVICE AND ADJUST_o_ENTS .............................. 2I .2_:_

STORAGE ................................................................... 2'7

TROUBLES['{OOTING ............................................. 28.-29

REPAIR PARTS - TRACTO.R ................................. 32--4_

REPAIR PARTS - ENGINE ........................................ 50-55

PARTS ORDERSNG!SERV_CE .................. BACK PAGE

Oil:

Cold Weather Conditions ....... 14,18

Engine .......................................... t 8

Storage ....................................... 27

Operation ...................................... I0of5

Operating Mower ................................ 13

Options:

Accessories ................................... 5

Spark Arrester .......................... 3,42

Parking Brake ............................... 11-12

Parts Bag ............................................. 6

Parts, Replacement/Repair. .......... 32..49

Product Specifications ........................... 3

Repair Parts .................................. 32_49

Safety Rules ......................................... 2

Seat ...................................................... 8

Service and Adjustments .............. 21-26

Brake ........................................... 23

Carburetor ................................... 26

Fuse ............................................ 25

Hood Removal/Installation .......... 25

Motion Drive Belt

Removal/Replacement .......... 2:_

Mower Blade Drive Belt

Remova!/Replacement .......... 23

Mower Adjustment:

Front-to-Back ......................... 22

Side_to_Side ........................... 22

Mower Installation ....................... 21

Mower Removal ........................... 2!

Tire Care ............................. 8,17,24

Slope Guide Sheet ............................. 59

Spark Plugs ........................................ 20

Specifications ....................................... 3

Starting the Engine ....................... 13-1_

Steering Wheel ............................... 7,24

Stopping the Tractor .......................... t_-

Storage ............................................... 27

Throttle Control Cable Adjustrner_t ..... 25

[ires ........................................... 8, I 7,24

Trouble Shoetinq Chart __' __'*

Transaxle Repair Parts ................. 48..4!)

Warranty ............................................. s

Wiring Diagram ................................. 3;[:

Wiring Schematic ............................... 31

ACCE

These accessories and attachments were available through_most Sears retaiI outlet-oo,_d _',o6rv.,.e_.,"_en_ei_'"_',.when the tractor was purchased. Most Sears stores can order these items for you when you provide the mode_ number of your tractoL

D AT AC

MEN

ENGINE

SPARK PLUG

GAS CAN ENGINEO_L

]

FUEL STABILIZER A_R Ffi,.TEF_

PERFORMANCE

Sears offers a wide variety of attachrnents that fit your tractor. Many of these are listed below with brief explanations of how they can help you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes may be made in these attachments, or some may no longer be available or fit your mode!. Contact your neares{ Sears store for the

accessories and attachments that are available for your tractor. Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching,

AERATOR promotes deep root growth for a healthy fawn_ Ta- pered 2.5oinch steel spikes mounted on 10-inch diameter discs

puncture holes in soil at close intervals to tet moisture soak in. Steel weight tray for increased penetration.

BAGGER lets you collect grass clippings and leaves for a heattl3ier, neater looking lawn. Two Permanex containers hold 30*gallon plastic bags.

BUMPER protects front end of tractor from damage. CARTS make hauling easy. Variety of sizes available, plus

accessories such as side panel kits, too! caddy, cart cover, protective mat and dolly.

CORING AERATOR takes small plugs out of soil to allow mois- ture and nutrients to reach grass roots. 36-inch swath. 24

hardened steel coring tips. !50 Ib. capacity weight tray. EASY O_L DRAIN VALVE makes oil changes easier, faster.

FRONT NOSE ROLLER canters in front of mower deck to reduce chances of "scalping" on uneven terrain.

GANG HITCH lets you tow2 or 3 pull-behind attachments at once, such as sweepers, dethatchers, aerators (not for use with rollers,

carts or other heavy attachments).

GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain. For mower decks not so equipped.

MULCH RAKEiDETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup. Twenty spring tine teeth. Usefultoprepare bareareasforseeding. Availableforfront

or rear mounting, HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36-inch wide path and

tosses thatch into large hopper. Mounts behind tractor, MULCHING CLOSE-OUT PLATE KiT, once installed, lets you

mulch, discharge or bag clippings (bagger optional) without changing b_ades. For models not equipped as 3-in-1 Convertible

mowers. See "MOWER" in the Repair Parts section of this manuat.

RAMP TOPS AND FEET let you load and unload tractor from, a pickup truck. Use with 2 x 8 or 2 x 10 lumber.

ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameter ware r-tight drum holds up to 390 Ibs. of weight. Rounded

edges prevent harm to turf, Adjustable scraper automatically cleans drum.

SNOW BLADE for snow removat only. !4-inch high, 48-inch wide blade clears 42qnch path when angled left or right. Raises, lowers with side lever. Adjustable skids; replaceable, reversible scraper bar. (Use with tire chains and wheeI weights and/or rear drawbar weight.)

SNOWTHROWER has 40qnch swath. Drum*type auger handles powdery and wet/heavy snow, Mounts easily with simple pin arrangement. Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow 10 to 50 feet. Lift controlled at

tractor seat. (Use with chains and wheel weights and/or rear drawbar weight.)

SPRAYERS use 12-volt DC electric motor fi_at connects to the tractor battery or other 12-volt source. Includes booms for

automatic spraying and hand held wand for spot spraying. Wand has adjustable spray pattern. For applying herbicides, insecti- cides, l"ungicides and liquid fertilizers.

SPREADER/SEEDERS make seeding, fertilizing, and weed kilt- ing easy. Broadcast spreaders are also useful for granular de-

icers and sand. SWEEPERS let you collect grass ciippfngs and leaves.

TILLER has 5 hp engine and 364nch swath to prepare seed beds, cultivate and compost garden residue. Tiller has its own built-in

lift and depth control system and does NOT require a sleeve hitch.

Fits any lawn, yard or garden tractor. Simply hook up to the tractor drawbar and go! Optiona$ accessories convert unit for dethatching, aerating, hi!ling...without toots,

TIRE CHAINS are heavy duty; closely spaced extraqarge cross links give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree

visibility. Hinged metal doors with catch. Keeps operator _arm

and dry. Remove vinyl sides and windsMelds for use as sun

protector in summer, Optional accessories inctude: tinted/ tempered solid safety glass windshield with hand operated wiper;

12-volt amber caution light for mounting on cab top.

VAOS for powerful collection of heavy grass clippings and leaves. Optional wand attachment te pick up debns in hard-to-reach places. VACiOHIPPER includes a chipper_shreddeL

WEIGHT BRACKET for drawbar for snow removal applications. Uses (1) 55 lb. weighL

WHEEL WERGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials.

CONTENTS OF HARDWA £ PACK

Parts Bag contents shown full size

-/1 (t) Hex Bolt

,-" " 3/8-16 x 1

Flat Washer _/

(1) Hex Bolt 5/16-18 x 1-1/4

11 (t) Shoulder ----

,_l _it 5/t6N8 ]

_' 5/16-18

(t) Hex Boi

(1) Lock

%}} washer 3/8

(t) Locknut

1/2-13 x t

Parts packed separately in carton

l/ //

/'/ /t/ 'I

Seat

Steering

Wheel

Mulcher

Plate

--m

Video

Cassette

i '!i

(I) Washer 17/32 x (1) Lock

1-3/16 x 12 Gauge Washer t/2

-- (2) Lock Washers #I0 _;_z' --]

O " (2) Washers i ..... ': i

3/16 x 3/4 x 16 Gauge _ i

(2) Wetd Nuts #t0 _./

............ Steering

Manua! Boot

Parts bag contents not shown full size

(2) Shoulder .

Bolts /'

Steering Extension

i_j Shaft

/ .. _ 'ti

,i 4 J"/ /_'

j k , / /

t.... (2) Gauge

.....Wheels

Steering Wheel

Adapter

Pads Bag

(2) Washers 3/8

x 7/8 x 14 Gauge

(2) Center-

lock Nuts

(2) Keys

.\ ,'

Steering Wheel

Insert

(2) Latch Hook

Assembiys

Slope Sheet

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts loft unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary' to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set wil! make assembly easier. Standard

wrench sizes are listed.

(2) 7/16" wrenches PhiIlips Screwdriver (t) I/2" wrench Tire pressure gauge

(1) 9/t6" wrench Utility knife

(t) 3/4" Socket w/drive rachet When right or left hand is mentioned in this manual, it means when you are in the operating position (seated

behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

o Remove alt accessible loose parts and parts car[ons

from carton (See page 6).

* Cut, from top to bottom, along lines on a!l four corners

of carton, and tay panels flat.

, Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFF SKID

STEERING

WHEEL

ADAPTER

5116 LOCKNUT J_;_' I"': ,t/'f

_,,__,-.---_ INSERT

'-,i:___._...-.; 3/8 HEX BOLT

_--_--*_ 3/8 LOCK WASHER

.... _ LARGE FLAT

i WASHER

STEERING BOOT

EXTENSION SHAFT

i l 5116 HEX BOLT

ATTACH STEERING WHEEL (See Fig. t)

ASSEMBLE EXTENSION SHAFT AND BOOT * Slide extension shaft onto lower steering shaft. Align

mounting holes in extension and lower shafts and install 5/16 hex bolt and locknut. Tighten securely.

IMPORTANT; TIGHTEN BOLT AND NUT SECURELY "IO 18-22 FT. LBS TORQUE.

, Place tabs of steering boot over tab slots in dash and

push down to secure.

INSTALL STEERING WHEEL

o Position front wheels of the tractor so they are pointing

straight forward.

o Slide steering wheel adapter onto steering shaft exten-

sion. Position steering wheel so cross bars are horizontal

(left to right) and slide inside boot and onto adapter.

• Assemble large fiat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.

Snap steering wheel insert into center of steering wheet.

, Remove protective materials from tractor hood and

griN.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURETIRES WHERETRACTOR

IS TO ROLL OFF SKID. TO ROLL TRACTOR OFF S KID (See Operatior_

section for location and function of controls)

• Press lift lever plunger and raise attachment lift lever to its highest position.

• Release parking brake by depressing clutch/brake pedat.

o Place freewheel control in freewheeling position to

disengage transrnission (See "TO TRANSPORT" in

the Operation section of this manual).

ir!! ",

LOWER '/ _

STEERING _ ....... /

SHAFT _,, .. .

\, t "-z

"- L..L, _,i'/"

FIG, 1

,, Roll tractor backwards off skid. o Remove banding holding discharge guard up against

tractor.

FIOW TO SET UP YOUR TRACOTR

CONNECT BATTERY (See Figs. 2 and 3)

CAUTION: Do not short battery fermi° rials by allowing a wrench or any other

object to contact both terminals at the same time, Before connecting battery,

remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected

first to prever_t sparking f_'orn acciden- tal grounding.

Remove cardboard packing from seat pan and lift seat pan to raised position.

Open battery box door.

Remove termir]al protective caps and discard. If this battery is put into service after month and year

indicated on label (label located between terminals) charge battery for mmirnurn of one ttour at 6-10 arnps.

ASSEMBLY

o First connect RED battery cable to positive (+) terminal

with hex bolt, fiat washer, lock washer and hex nut as shown, Tighten securely.

Connect BLACK grounding cable to negative (-) termi- nal with remaining hex bolt, fiat washer, lock washer

and hex nut, Tigr_ten secure!y.

o Close batteBr box door. Open battery box door for:

° Inspection for secure connections (to tighten hard-

ware).

* inspection for corrosion.

Testing battery. o ,Jumping (if requii'ed). * Periodic charging.

DISCARD TERMINAL

PROTECTIVE CAPS

LOCI(

WASHER

FLAT WASHER

HEX BOLT

Slide seat until a comfortable position is reached which al!ows you to press clutch/brake pedal all the way

down.

, Get off seat without moving its adjusted position,

• Raise seat and tighten adjustment bolt securely°

SEAT'

BEAT PAN

SHOULDER

BOLT

LARGE FLAT WASHER

ADJUSTMENT

BOLT

"LOCK WASHER

FIG. 4

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for

best cutting performance.

- Reduce tire pressure to PSt shown in "PRODUCT SPECIFICATIONS" on page 3 of this" manual.

POSITIVE NEGATIVE (RED) CABLE (BLACK) CABLE

FIG,, 2

SEAT PAN

BATTERY BOX DOOR

F_G. 3

INSTALL SEAT (See Fig, 4)

Adjust seat before tightening adjustment bolt. o Remove cardboard packing 6n seat pan.

o Place seat on seat pan and assemble shoulder bolt. o Assemble adjustment bolt, lock washer and fiat washer

loosely. Do not tighten_

, Tighten shoulder bolt securely. o Lower sea! into operating position and sit on seat.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly

ieveted. See "TO LEVEL MOWER HOUSING" in the Sen'ice and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see

that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual.

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 5}

The gauge wheels are designed to keep the mower deck in

proper position when operating mower. Be sure they are

properly adjusted to ensure optimum mower performance.

• Adjust mower to desired cutting height (See "TO AD_ JUST MOWER CUTTING HEIGHT" in the Operation

section ofthis manual).

• With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the

ground, install gauge wheel in appropriate hole with shoulder bolt, 3/8" washer and 3/8-!6 Iocknut and

tighten securely.

Repeat for opposite side installing gauge wheel in

same adjustment hole.

ASSE BLY

GAUGE WHEEL MOUNTING

,f" /.

3/8-I 6 /' LOCKNUT

3/8" WASHER !!

GAUGE WHEEL.

FIG. 5

INSTALL MULCHER PLATE

(See Figs. 6 & 7)

, tnstai! two latch hooks to mutcher plate using screw,

washer, lock washer, and weld nut as shown.

NOTE: Pre-assembte wetd nut to latch hook by inserting

weld nut from the top with hook pointing down. . Tighten hardware securely.

- Raise and hold deflector shield in upright position. o Place front of mulcher ptate over front of mower deck

opening and slide into place, as shown.

° Hook front latch into hole on front of mower deck.

- Hook rear latch into hole on back of mower deck.

WELD NUT FROM THE TOP HOOK POINTS DOWN

LOCK

WELD NUT.

LATCH

WASHER

MULCHER PLATE

WASHER

SCREW \\\_'_-.

FIG. 6

LOCK

WASHER

LATCH HOOK

WELD NUT

TO CONVERT TO BAGGING O!:) D_SCHARG_NG

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of

optional grass catcher accessory..

DEFLECTOR ................. ',

FiG. 7

,/ CHECKMST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE

THEBES TPERFORMANCE AND SA TISFA C TION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ All assembly instructions have been completed.

¢" No remaining loose parts in carton.

v" Battery is properly prepared and charged. (Minimum

1 hour at 6 arnps).

v" Seat is adjusted comfortably and tightened securely. ,/ All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

v" Be sure mower deck is properly leveled side-to-side/

front4o-rear for best cutting resuits. (Tires must be properly inflated for leveling).

v" Check rnower and drive belts. Be sure they are routed

properly around pulleys and inside alt belt keepers.

,/ Check wiring. See that at1connections are still secure

and wires are properly clamped.

,/ Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PA Y

EXTRA A7_ENTtON TO THE FOLLO WfNG IMPORTANT ITEMS:

,/ Engine oi! is at proper level. / Fuel tank is filled with fresh, clean, regular unleaded

gasoiine.

v" Become famitiar with all controls - their location and

function. Operate them before you start the engine.

v" Be sure brake system is in safe operating condition. ,/ It is important to purge the transmission before operat-

ing your tractor for the first time. Follow proper starting and transmission purging instructions (See "TO START ENGINE" and "PURGE TRANSMISSION" in the Op- eration section of this manual).

OPERATION

These symbob may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

BATTERY

ENGINE ON

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

LOCK LOCKED

REVERSE NEUTRAL

MOWER LIFT

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH ENGAGED

HIGH

ATTACHMENT

CLUTCH DISENGAGED

HYDROSTATIC FREE WHEEL

LOW PARKING BRAKE

IGNITION

(Hydro Models only)

OPERAT O

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrationswith your tractor to familiarize yourself with the locations of various controls and adiustment& Save

this manual for future reference.

LIGHT IGN_TiON SWITCH SWITCH

AMMETER

THROTTLE/CHOKE CONTROL

POSITION

UFT LEVER PLUNGER

ATTACHMENT LEFT LEVER

CLUTCH/BF PEDAL

HEIGHT

ADJUSTMENT

KNOB

FREEWHEEL CONTROL

Our tractors conform to the safety standards of the American National Standards lnstkute.

ATTACHMENT CLUTCH LEVER

PARKING BRAKE

MOTION

CONTROL

LEVER

' i

APPROX, SPEED

3 MPH 2 MPH

1 MPH

FIG=8

ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your

tractor.

LIGHT SWITCH: Turns the headlights on and off.

THROTTLE/CHOKE CONTROL: Used for starting and

controlling engine speed, CLUTCHIBRAKE PEDAL: Used for declutching and brak-

ing the tractor and starting the engine, PARKING BRAKE: Locks clutch/brake pedal into the

brake position, FREEWHEEL CONTROL: Disengages transmission for

pushing or slowly towing the tractor with the engine off.

MOTION CONTROL LEVER: Selects the speed and

direction of tractor. ATTACHMENT LIFT LEVER: Used to raise and lower the

mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position. tGNmON SWITCH: Used for starting and stopping the

engine.

HEIGHTADJUSTMENT KNOB: Used to adjust the mower

cutting height. AMMETER: Indicates charging (+) or discharging (-) of

battery.

OPERATION

__ over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 9)

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking brake will shut off the engine.

° Depress clutch/brake pedal into full "BRAKE" position

and hold.

Place parking br_.kelever in "ENGAGED" position and

release pressure from clutch!brake pedal. Pedal shouid

remain in "BRAKE" position. Make sure parking brake

wifi hold tractor secure.

ATTACHMENT CLUTCH LEVER

THROTTLE/ CHOKE

CONTROL

"BRAKE" POSITION

CLUTCNIBRAKE PEDAL "DRIVE" POSITtON

STOPPING (See Fig. 9)

MOWER BLADES -

Move attachment clutch lever to "DISENGAGED" po-

sition, GROUND DRIVE - , Depress clutch/brake pedal into full "BRAKE" position.

, Move motion control lever to neutral (N) position. IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL tS DEPRESSED.

ENGINE -

• Move throttle control to slow [Josition. NOTE: Failure to move throttle control to slow position and

allowing engine to idle before stopping may cause engine

to "backfire".

o Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

"ENGAGED'POSITION

"DISENGAGED" POSITION

PARKING BRAKE "ENGAGED"

POSITION

GEARSHIFT LEVER

"DISENGAGED" POSITION

HEIGHT ADJUSTMENT KNOB

F_G. 9

, Never use choke to stop engine. NOTE: Under certain conditions when tractor is standing

idle withthe engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

p|etely, as described above, before Jeav- CAUTION: Aiways stop tractor com-

ing the operator's position; to empty

Ca ...... _etc,

grass ,,-h__,,

TO USE THROTTLE CONTROL (See Fig. 9)

Always operate engine at full throttle,

- Operating engine at less than full throttle reduces the battery charging rate.

• Fuli throttle offers the best bagging and mower perfor- mance.

TO MOVE FORWARD AND BACKWARD (See Fig. 9)

The direction and speed of movement is controlled by the motion control lever.

• Start tractor with motion control lever in neutral (N) position.

= Release parking brake and clutch/brake pedal.

o Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 9)

The cutting height is controlled by turning the height adjust- ment knob in desired direction.

• Turn knob clockwise (/"_) to raise cutting height.

• Turn knob counterclockwise (p:-"_.)to lower cutting height.

The cutting height range is approximately 1N/2" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate

and may vary depending upon soil conditions, height of grass and types of grass being mowed.

o The average lawn should be cut to approximately 2-1/2

inches during the cooI season and to over 3 inches during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut

relatively high; the second to desired height.

OPERATION

TO OPERATE MOWER (See Fig° 10)

Your tractor is equipped with an operator presence sens- ing switch. Any attempt by the operator to leave the seat

with the engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachment lift control,

• Start mower blades by engaging attachment clutch controt.

o TO STOP MOWER BLADES - disengage attachment

clutch control.

without either the entire grass catcher, CAUTION: Do not operate the mower

on mowers so equipped, or the dis_ charge guard in place,

ATTACHMENT CLUTCH LEVER "D_SENGAGED" POSITION

"ENGAGED" POSiTiON

ATTACHMENT LIFT LEVER

HiGH POSITION

I_PORTAN'_': THE MOTION COHTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCHIBRAKE PEDAL I,.:<_DEPRESSED,

o To resta,_ movement, slowly release parking brake and

clutch/brake pedal.

- Slowly move motion control lever to slowest setting,

• Make all turns slowty.

TO TRANSPORT (See Figs. 8 _nd 11)

When pushingortowingyour_ractor,be sur'etodisengage transmissionby placingfreewheelcontro!infreewheeling

position. Free wheel contro! is located atthe rear drawbar

of tractor. o Raise attachment lift to highest positk)n with attach-

ment lift control

Puit freewheel contro_ knob out and hold in position by

inse_ting retainer spring into forward hole of control rod.

= Do not push or tow tractor a_ more than two (2) MPH. o To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is ciosed

and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

.",'_ LOW

POSITION

DISCHARGE

GUARD

FiG. ! 0

TO OPERATE ON HILLS

Choose the slowest speed before starting up or down hills.

= Avoid stopping or changing speed on hills.

If slowing is necessary, move throttle control lever to

slower position.

- tf stopping is absolutely necessary, push clutchlbrake pedal quickly to brake position and engage parking

brake.

o Move motion control lever to neutral (N) position.

F_G. t t

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig,, 17)

, The engine in your tractor has been shipped, from the

factory, already filled with summer weight oil. Check engine oil with tractor on level ground.

o Remove oil fill cap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds,

remove and read oil level, it necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill.

o For cold weather operation you should change oil for

easier starting (See "O!L V!SCOSITY CHART" in the Customer Responsibilities section of this manual),

To change engine oil, see 1heCustomer Responsibili _

ties section in this manuat.

OPERATIO

ADD GASOMN£

o Fill fuel tank. Use fresh, clean, regular unleaded

gasotine with a minimum oi 87 octane. (Use of ieaded gasoline wii_increase carbon and tead oxide deposits

and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30

days to assure fuel freshness.

_.aPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0_C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

WARNING; Experience indicates that alcohol blended fuels (ca!led gasohol or using ethanol or methanol) can

attract rnoisture wifich leads to separation and formation of acids during storage° Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine problems, the fl!el system shoutd be emptied before stor-

age of S0 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are

empty. Use fresh fue! next season. See Storage Instruc- tions for additional information. Never use engine or

carburetor cleaner products in the fuet tank or permanent

damage may occur.

fillet Reck. Do not overfill. Wipe off any

CAUTION: FiJ_to bottom of gas tank

spilled oi_ or fuel, Do not store, spill or

' use gasoline near an open flame.

PURGE TRANS_'_SSJON

To ensure proper operation and performance, it is recom- mended that the transmission be purged before operating tractor for the first time. This procedure will remove any

trapped air reside the transmission which may have devel- oped during shipping of your tractor.

IB,IPORTANT: SHOULD YOURTRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT

SHOULD BE PURGED AFTER REINSTALLATION

BEFORE OPERATING THE TRACTOR.

• Place tractor safely on level surface with engine off and parking brake set.

• Disengage transmission by placing freewheel controt in freewheeling position (See "TO TRANSPORT" in

this section of manual).

o Sitting in the tractor seat, start engine. After the engine

is running, move throttte control to slow position. With motion control lever in neutral (N) position, sIowty

disengage clutch/brake pedal.

, Move motion control lever to full forward position and

hold for five (5) seconds. Move lever to futl reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedure there wilt be no movement of drive wheels. The air is being removed from hydraulic drive

system.

Move motion control lever to neutral (N) position. Shut-

off engine and set parking brake,

Engage transmission bv placing freewheel control in driving position (See "TO TRANSPORT" in this section of manual).

Sitting in the tractor seat, start engine. After the engine

is running move throtde control to half (t/2) speed. With motion control lever i_lneutraf £q) position, slow y

disengage clutch/brake pedal.

Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move

motion control lever to reverse position. After the tractor moves approximately five (5) feet return the

motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3)

times.

• You; tractor is now purged and now ready for normal operation.

TO START ENGINE (See Fig. 9)

When starting the engine for the first time or if the engine

has run out of fuel, it wili take extra cranking time to move

fuel from the tank to the engine. * Be sure freewheel control is in the transmission en-

gaged position. Sit on seat in operating position, depress clutch/brake

pedal and set parking brake.

, Place motion control lever in neutral (N) position.

* Move attachment clutch to "DISENGAGED" position.

Move throttle controI to choke position

Note: Before starting, read the warm and cold starting procedures below.

* Insert key into ignition and turn key clockwise to"START"

position and release key as soon as engine starts. Do not run starter continuously for more than fifteen sec-

onds per minute. If the engine does not start after several attempts, move throttle control to fast position,

wait afew minutes and try again. If engine still does not start, move the throttle control back to the choke

position and retry.

WARM WEATHER STARTING (50'_F and above) , When engine starts, move the throttle control to the fast

position.

° The attachments and ground drive can now be used. If

the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke

as described above.

COLD WEATHER STARTING ( 50° F and below)

When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from severai

seconds to severai minutes, depending on the tern_ perature.

HYDROSTATIC TRANSMISSION WARM UP

o Before driving the unit in cold weather, the transmis -.

sign should be warmed up as follows:

® Be sure the tractor is on level ground

OPERATION

Be sure the tractor is on level ground. Place the motion control lever in neutral. Release the parking brake and let the clutch/brake

slowly return to operating position. Allow one minute for transmission to warm up.

This can be done during the engine warm up

period.

The attachments can also be used during the engine warm-up period after the transmission has been warmed up.

NOTE: tf at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO

ADJUST CARBURETOR" in the Service and Adjustments section ofthis manual.

MOWR G TraPS

Tire chains cannot be used when the mower housing is attached to tractor.

, Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual. The teft hand side of mower should be used for trim-

ming. Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of

clippings and more uniform cutting. When mowing large areas, start by turning to the right

so that clippings wiiI discharge away from shrubs,

fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig. 12 ).

= If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the

desired height.

• Do not mow grass when it is wet. Wet grass wili plug mower and leave undesirable clumps. Allow grass to dry before mowing.

Always operate engine at full throttle when mowing to assure better mowing performance and proper dis_ charge of material. Regulate ground speed by select_ ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.

- When operating attachments, select a ground speed that wilI suit the terrain and give best performance of

the attachment being used.

MULCHBNG MOWtNG TiPS

iMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT--UP GRASS AND TRASH. CLEAN AFTER EACH USE.

The special mulching blade will recur the grass clip_

pings many times and reduce them in size so that as

they fall onto the lawn they wilt disperse into the grass and not be noticed. Also, the mulched grass wilt

biodegrade quickly to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed as this wilt provide the best recutting action of the

blades.

Avoid cutting your lawn when it iswet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon_ At this time the grass has dried and the newly cut area wi!! not be exposed to the direct sun.

® For best results, adjust the mower cutting height sothat

the mower cuts off only the top one-third of the grass blades (See Fig. !3). For extremely heavy mulching, reduce your width of cut and mow slowly.

Certain types of grass and grass conditions may re_ quire that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path.

Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining

of the lawn.

F_G. ! 3

FiG. 12

CUSTO ESPONSl mLITIES

MAINTENANCE SCHEDULE

FiLL IN DATES AS YOU COMPLETE REGULAR SERVICE

Check Brake Operation Check Tire Pressure

Check for Loose Fasteners sharpeniRepiace Mower Blades _'4

Check Bat!erY Lev!!iRecharge ...... ]........ t_1 ....... 1.......... l._._

Check Transaxle Cooling t_ Adjust Blade Belt(s) Tension _5

Adiust Motion Drive Belt(s) Tension _##_,

Check Engine Oil Level ....._#' if I

Change Engine Oil............... _it, z,s .... _'

Ciean Air Filter ................_i/_ ................................

Ctean Air Screen _#'_

inspect MuffiedSpark Arrester ....

Reptace Oil Filter (if equipped)

Ciean Engine Cooling Fins

Replace Spark Pfug

SERVICE DATES

Replace Air Filter Paper Cartridge _

, Repla Fuel Filter

1 - Change more often whe_ operating under a heavy load or in high ambient temperatures, 2 - Service more often when operating in dirty or dust,/conditions.

3 - t{ equipped witi_ oil filler, ct_ange oit every 50 hours. 4 _ Reptace blades more o,'ten when mowing in sandy soil.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain

tractor as instructed in this manual. Some adjustments will need to be made periodically to

properly maintain your tractor. All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation. Check tire pressure.

° Check for loose fasteners.

5- ttequipped with adjustable system,

6 - Notrequired it equippedwith maintenance-freebattery'.

7oTighten front axie pivot bolt to 35 ft,-ibs, maximum,

Do not overtighte_,

LUBRICATION CHART

(_ SPINDLE ZERK _ =INDLE ZERK(_)

@ ®

BEARING ZERK BEARING ZERK

ENGINE (_)

CLUTCH PIVOT(S)

(_ SAE 30 OR 10W30 MOTOR OiL (_) GENERAL PURPOSE GREASE (_) REFER TO _:;USTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LiFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL "]'HEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY,

TRACTOR

CUSTO ER ESPONS B ! ES

Always observe safety rules when performing any mainte_ nance,

BRAKE OPERATION

tf tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual).

TIRES

o Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

o Keep tires free of gasoline, oil, or insect control chemi _

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your locaI parts dealer. Tire sealant also prevents tire dry rot and

corrosior_. BLADE CARE

For best results mower blades must be kept sharp. Re_

place bent or damaged blades.

BLADE REMOVAL (See Fig. !4)

Raise mower to highest position to allow access to blades.

• Remove hex bolt, lockwasher and flat washer securing blade.

Install new or"resharpened blade with trailing edge up

towards deck as shown. Reassemble hex bolt, lock washer and flat washer in

exact order as shown,

o Tighten bolt securely (30-35 Ft. Lbs. torque). IMPORTANT: BLADE BOLT lS GRADE 8 HEATTREATED,

NOTE: We do not recommend sharpening blade- but ifyou do, be sure the blade is balanced.

BLADE MANDREL

FLAT WASHER

LOCK WASHER

HEX BOLT

(GRADE 8}* "_,,---..,_..,_,...___...__._

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTiFiED BY SIX LINES ON THE BOLT HEAD.

ASSEMBLY

TRA_LING EDGE

FIG, 14

TO SHARPEN BLADE (See Fig, 15) Care should be taken to keep the blade balanced. An

unbalanced blade will cause excessive vibration and even- tual damage to mower and engine.

The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower,

To check blade balance, you win need a 5/8" diameter steel bolt, pin, ora cone batancer. (When using a cone balancer, follow the instructions supplied with ba!-

ancer).

= Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal

position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

CENTER HOLE /

/" /

//:

f , ,/

BLADE

F_Go 15

CUSTO ER ESPONSJ JLWT ES

BATTERY

Your tractor has a battery charging system which is suffF

cient for normal use. However, periodic charging of the

battery with an automotive charger wilt extend its tifeo

o Keep battery and terminals clean.

,, Keep battery bolts tight.

o Keep small vent holes open°

o Recharge at 8-10 amperes for 1 hour.

TO CLEAN BAT'fERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power. ,, Open battery box door.

Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor.

Rinse the battery with piahqwater and dry.

, Ctean ter.minaIs and battery cable ends with wire brush

until bright.

o Coat terminals with grease or petroleum jelly.

Reinstall bat!.ery (See "CONNECT BATTERY" in the Assembly section of this manual).

V-BIELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOUNG

The fan and cooting fins of transmission should be kept clean to assure proper cooling.

Do net attempt to clean fan or transmission while engine is

running or while the transmission is hot. o Inspect cooling fan to be sure fan blades are intact and

clean.

Inspect cooling fins for did, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte _ nance isnot required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your near_

est authorized service center/department.

ENGINE

LUBR_CATmON

Only use high quality detergent oi! rated with API service classification SF, SG or SH, Seiect the oil's SAE viscosity

grade according to your expected operating temperature.

SAE VISCOSITY G[_,ADES

°F _20_' 0_ 30" 32 40': 6C" 80 _ 100 _

°c .30" -2'0" 4O" U" _0" 2O_ 30" 40°

TEMPERATURE RANGE ANTICtPA3ED BEFORE ,NEXT OIL CHANGE_

F_G. 16

NOTE: Although multi-viscosity oils (5W30, IOW30 etc.) improve starting in cold weather, ttlese mukl-viscosity oils

wilt result in increased oi! consumption when used above 32°F. Check your engine oil level more frequently to avoid

possible engine damage from running low on oi!. Change the oil after every 25 hours of operation or at least

once a year if the tractor is not used for 25 hours in one year. Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation. Tighten oil fill capldipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs. 16 and t7) Determine temperature range expected before oil change.

All oil must meet API service classification SG, SG or SH.

Be sure tractor is on level surface.

• Oil will drain more freely when warm. o Catch ell in a suitable container.

Remove oil fill cap/dipstick. Be careful notto allow dirt

to enter the engine when changing oil.

Remove drain plug.

• After oit has drained completely, replace oil drain plug and tighten securely.

Refill engine with oil through oii fill dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this

manual.

• Use gauge on oil filI cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate

reading. Keep oil at "FULL" line on dipstick.

OIL F_LL CAPIDIPSTICK

FiG, t7

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