Craftsman 917258532 Owner’s Manual

/ ROFTZ

MODEL M 917.258532 OWNER'S MANUAL

oAssembly , Operation ° Customer Responsibilities ° Service and Adjustments oRepair Parts

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

I! IIIIIIIIIIIIIIIIIIIII!!!1111111 HIIIIIIIIII ....

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH_

SAFETY RULES

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual

and on the machine before starting

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc.., which could be picked up and thrown by the blade.

• Besure the area isclear ofother people before mowing Stop machine if anyone enters ti_e area.

• Never carry passengers.

• Do not mow tn reverse unless absolutely necessary. Always

look down and behind before and while backing_

• Be aware of the mower' discharge direction and do not point it at anyone.. Do not operate the mower without either the

entire grass catcher or the guard in place.

• Slow down before turning.

,, Never reave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys before dismounting

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging

chute..

• Mow only in daylight or good artificial light.

- Do net operate the machine while under the influence of alcohol or drugs.

- Watch for traffic when operating near or crossing roadways..

° Use extra care when loading or unloading the machine into

a trailer or truck.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipoveraccidents, which can result in severe injury or death,

All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it,

DO:

• Mow up and down slopes, not across,

° Remove obstacles such as rocks, tree limbs, etc ° Watch for ho]es, ruts, or bumps. Uneven terrain could

overturn the machine Tall grass can hide obstacles.

• Use slow speed_ Choose a low gear so that you will not have to stop or shift while on the slop&

• Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.

• Use extra care with grass catchers or other attachments.

These can change the stability of the machine

• Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction.

° Avoid starling or stepping on a slope, if tires lose traction,

disengage the blades and proceed slowly straight down the slope

DO NOT: ° Donot turn on slopes unless necessary, and then, turn s_owly

and gradually downhill, if possible.

• Do not mow near drop-ells, ditches, or embankment& The mower could suddenly turn over if a wheel isover the edge

ofa cliff or ditch, or if an edge caves in,

° Do not mow on wet grass. Reduced traction could cause

sliding

° Do not trytostabilize the machine by puttingyour foot onthe

ground.

• Do not use grass catcher on steep slopes.

!il. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children_ Children are often attracted to the machine and the mowing activity Never' assume that children will remain where you last saw them.

• Keep childrenout ofthe mowing area and under thewatchful

care of another responsible adult.

• Be alert and turnmachine off if children enter the area.

• Before and when backing, took behind and down for small

children.

• Never carry chi_drenoThey may faU off and be seriously injuredor interfere with safe machine operation.

• Never allow children tooperate the machine,

• Use extra care when approaching blind comers, shrubs, trees, or other objectsthat may obscure vision°

IV. SERVICE

• Use extra care inhandiing gasoline and other fuels, They are

flammable and vapors are explosiv&

• Use only an approved container_

- Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling_ Do not smoke

Never refuel the machine indoors,

- Never store the machine or fuel container inside where

there is an open flame, such as awater heater,

° Never run a machine inside a closed area. ° Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition,

° Never tamper with safety devices, Check their proper

operation regularly,

° Keep machine free of grass, leaves, or other debris build_up.

Clean oil or fuel spillage, Allow machine to cool before storing

• Stop "and inspect the equipment if you stdke an objecL Repair, if necessary, before restarting

• Never make adjustments or repairs with the engine running,

° Grass catcher components are subject towear, damage, and

deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nero essary,

° Mower blades are sharp and can cuL Wrap the blade(s) or

wear gloves, and use extra caution when servicing them_

° Check brake operation frequently, Adjust and service as

required,

Look for this symbol to point out im-

porlant safety precautions, it means CAUTION!!! BECOME ALERT!H YOUR

SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug

wire and place wirewhere it cannot contact spark plug in order to prevent accidental

starting when setting up, transporting, adjusting or making repairs°

i ii i ,i i ii ii=ll u= i =l=l=l=l=l=nnu=Hl=u

i ill ,llu ull i/u lull

& WARNING

The engine exhaust from this product con- tains ctiemicals known to the State of Califor-

nia to cause cancer, birth defects, or other reproductive harm.

,Jlu,/,lu

CONGRATULATIONS on your purchase of a Sears Tractor, It has been designed, engineered and manufac- tured to give you the best possible dependability and

performance. Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized Service Center!Department. We have competent, well- trained technicians and the proper tools to service or repair

this tractor_

Please read and retain this manual. The instructions will enable you toassemble and maintain your tractor properly_,

Always observe the "SAFETY RULES".

MODEL NUMBER 917°258532

SERIAL NUMBER

DATEOFPURCHASE

TH EMODEL AND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT,

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE

--ORFUTURE REFERENCE.

PRODUCT SPECIFICATIONS

HORSEPOWER: 15.5 GASOLINE CAPACITY t °25 GALLONS

AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF/SG/SH): SAE 30 (above 32°F)

SAE 5W-30 (below 32"F)

OIL CAPACITY: 30 PINTS

SPARK PLUG: CHAMPION RJ19LM (GAP: .434")

VALVE CLEARANCE: INTAKE: ,1005"-.007"

EXHAUST: ,449" - .Oll"

GROUND SPEED (MPH): FORWARD: 4- 5,5

REVERSE: 4- 2,4

TIRE PRESSURE: FRONT: 14 PSI

REAR: 14 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

5AMPS HEADLIGHTS

BATTERY: AMP/HR: 25

MINoCCA: 190 CASE SIZE: U1R

BLADE BOLT TORQUE: 30-35 FT_LBSo

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod- ucL Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rufes. ° Fo!lowa regular schedule in maintaining, caring for and

using your tractor.,

. Follow the instructions under"Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or nearany

unimproved forest-covered, brush-covered or grass-cov- ered landunless the engine's exhaust system is equipped

with aspark arrester meeting applicable local or state laws

(if any), If a spark arrester is used, itshould be maintained in effective working order by the operator,

In the state of California the above is required by law (Section 4442 of the California Public Resources Code).

Other states may have similar lawso Federal laws apply on

federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of thismanual).

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For twe (2) years from the date ef purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according

to the instructionsin the owners manual, Sears will repair or replace, free of charge, any parts found to be defective in material or

workmanship,

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual.

o Riding equipment used for commercial or rental purposes°

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (94) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold acharge, Sears wilt replace the battery at no charge,.

IN.HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY

WHILE THIS PRODUCT IS IN THE UNITED STATES°

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state te state.

SEARS, ROEBUCK AND CO.,, D/817 WA, HOFFMAN ESTATES, IL 60179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 16-20

WARRANTY .................................................................. 3

TABLE OF CONTENTS ................................................ 4

INDEX ............................................................................ 4

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ................................................................ 7-9

iNDEX

Accessories ...................................................5

Adjustments:

Brake ...............................................23

Carburetor ...................................... 26

Mower:.

Front-To-Back .............................22

Side-To-Side ...............................22

Throttle Control Cable .....................25

Air Filter, Engine .......................................19

Air Screen, Engine ..........................................19

Assembly .........................................................7-9

Battery:

Charging....................................................7-8

Cleaning .....................................................18

Connecting .......................................7-8

Starling with Weak Battery ...........24

Storage .......................................... 27

Terminals ..............................................18

Belts:

Motion Drive

Removal/Replacement .................23

Mower Blade Drive

Removal/Replacement ................23

Blade:

Sharpening ...........................................17

Replacement .......................................17

Brake Adjustment ........................................23

Carburetor Adjustment ..................................26

Controls, Tractor ......................................11

Customer Responsibilities ..................t6-20

Engine:

Air Filter ...............................................19

Air Screen, Engine ........................19

Battery ....................................... 18

Cooling Fins, Engine .......................19

Engine Oil .......................................18

Fuel Filter ...........................................20

Spark Plugs ....................................20

Tractor:

Blades ...........................................17

Lubrication Chad ........................16

Maintenance Schedule ........... 16

Tire Care ..............................8,!7,24

Cutting Height, Mower. ...........................12

Electrical:

Interlocks and Relays .....................25

Schematic ........................................31

Wiring Diagram .................................:.....32

Engine:

Air Filler..............................................19

Air Screen ......................................................19

Cooling Fins, Engine ................................19

Oil Change ...................................................18

Oil Level ................................................13,I8

Oil Type ............................................t8

Preparation ...........................................13

Repair Parts ..............................50-55

Starting ..................................................t5

Storage ..................................................27

Filters:

Air ...................................................................19

Fuel.............................................................20

Fuel:

Type ....................................................................14

Storage ...............................................27

Fuse ..................................................................25

Gauge Wheels ..............................................8

Hood Removal/installatien ....................25

Leveling Mower Deck ..............................22

Lubrication Chad ............................................16

Maintenance Schedule ...............................16

Mower:.

Adjustment, Front-to-Back ...........22

Adjustment, Side-to-Side ............ 22

Blade Sharpening ...........................17

Blade Replacement ........................17

Cutting Height ...................................12

Installation .......................................................21

Operation ................................................14

Removal .......................................................21

Mowing Tips............................................15

Muffler. ......................................................20

Spark Attester ..................................3,42

MulcherPlate....................................................9

OPERATION ........................................................... 1045

MAINTENANCE SCHEDULE ...................................... 16

SERVICE AND ADJUSTMENTS ............................ 2t-26

STORAGE ................................................................... 27

TROUBLESHOOTING ............................................ 28-29

REPAIR PARTS - TRACTOR ................................. 32-49

REPAIR PARTS - ENGINE .................................... 50-55

PARTS ORDERING/SERVICE .................. BACK PAGE

Oil:

Cold Weather Conditions .........14,18

Engine ...................................................18

Storage .................................................27

Operation ............................................10-t5

Operating Mower .....................................13

Options:

Accessories ...........................................5

Spark Arrester _..................................3,42

Parking Brake ...........................................t 1-12

Parts Bag .....................................................6

Parts, Replacement/Repair ...............32-49

Product Specifications ..........................................3

Repair Pads ..............................................32-49

Safety Rules ....................................................2

Seat .................................................................8

Service and Adjustments ...................21-26

Brake ...............................................23

Carburetor ...................................................26

Fuse .................................................................25

Hood Removal/InstaUation..........25

MotionDriveBelt

Removal/Replacement ................23

Mower Blade Drive Belt

Removal/Replacement .......... 23

Mower Adjustment:

Front-to-Back ................................22

Side4o-Side ............................22

Mower installation ...........................21

Mower Removal .................................21

Tire Care .....................................8,17,24

Slope Guide Sheet .....................................59

Spark Plugs .....................................................20

Specifications ........................................... ...... 3

Starling the Engine ..........................13-14

Steering Wheel ......................................7,24

Stopping the Tractor ....................................12

Storage .........................................................27

Throttie Control Cable Adjustment .....25

Tires .............................................................8,17,24

Trouble Shooting Chad ....................28-29

Transaxle Repair Pads ................. 48-49

Warranty...................................................3

Wiring Diagram ........................................32

Wiring Schematic ......................................31

AND ATTACHM

These accessodes and attachments were available throughmost Sears retail outlets and service centers whenthe tractorwas purchased Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGIN E MAINTENANCE

GASCAN ENGINEOIL FUELSTABILIZER

PERFORMANCE

Sears offers a widevariety of attachmentsthat fityour tractor. Many ofthese are listed below with brief explanationsofhow theycan help you This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit yourmodel. Contact your nearest Sears store for the

accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching.

AERATOR promotes deep root growth for a healthy lawn. Ta-

pered 25-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in.

Steel weight tray for increased penetration..

BAGGER lets you collect grass clippings and leaves for a

healthier, nealer looking lawn. Two Permane× containers hold 30-gallon plastic bags.

BUMPER protects front end of tractor from damage. CARTS make hauling easy° Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover,

protective mat and dolly_ CORING AERATOR takes small plugs out of soil to allow mms-

ture and nutrients to reach grass roots. 36-inch swath 24 hardened steel codng tips_ I50 Ibmcapacity weight tray,

EASY OIL DRAIN VALVE makes oil changes easier, faster_.

FRONT NOSE ROLLER canters in front ofmower deck to reduce

chances of "scalping" on uneven terrain,.

GANG HITCH lets you tow 2or3 pull-behindattachments atonce,

such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments)

GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain. For mower decks not so

equipped., MULCH RAKE/DETHATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup, Twenty spdng tine teeth. Useful toprepare bare areas for seeding. Available for front

or rear mounting. HIGH PERFORMANCE REEL-ACTION

SPRING T1NE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper Mounts behind tractor.

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you

mulch, discharge or bag clippings (bagger optional) without changing blades_ For models not equippedas 3-in-1 Convertible

mowers_ Sea "MOWER tn the Repair Parts section of this manual.

RAMP TOPS AND FEET let you load and unload tractor from a pickup truck. Use with 2 x 8 or 2 x 10 lumber.

ROLLER for smoother lawn surface. 36-inch wide, 18-inch dlameter water-tight drum holds up to 390 tbs. ofweight° Rounded

edges prevent harm to turf. Adjustable scraper automatically cleans drum,

SNOW BLADE forsnow removal only. 14-1nchhigh, 48-inch wide blade clears 42-inch path when angled left or right° Raises, lowers

with side lever_ Adjustable skids; replaceable, reversible scraper bar. (Use with lire chains and wheel weights and/or rear drawbar

weight.)

SNOWTHROWER has 40-inch swath° Drum-type auger handles powdery and wet/heavy snow. Mounts easily with simple pin

arrangemenL Discharge chute adjusts from tractor seal 6-inch diameter spout discharges snow 10 to 50 feet. Lift controlled at

tractor seat. (Use with chains and wheel weights and/or rear drawbar weight..) SPRAYERS use 12-vott DC electric motor that connects to the tractor battery or other 12-volt source. Includes booms for

automatic spraying and hand held wand for spot spraying° Wand has adjustable spray pattern For applying herbicides, insecti- cides, lungicides and liquid fertilizers°

SPREADER/SEEDERS make seeding, fertilizing, and weed kill- ing easy. Broadcast spreaders are also useful for granular de-

icers and sand.

SWEEPERS let you collect grass clippings and leaves. TILLER has 5 hpengine and 36*inch swath toprepare seed beds,

cultivate and compost garden residue. Tiller has itsown built-in lilt and depth control system and does NOT require asleeve hitch,

Fitsany lawn, yard orgarden tractor. Simply hook up to the tractor drawbar and go! Optional accessories convert unit for dethatching, aerating, hiliing_..without tools,,

TIRE CHAINS are heavy duty; closely spaced extra-large cross Linksgive smooth ride, outstanding traction,

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastictop; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch, Keeps operator warm

and dry,. Remove vinyl sides and windshields for use as sun. protector in summer, optional accessories include: tinted/ tempered solid safety glass windshield withhand operated wiper;,

12-volt amber caution light for mounting on cab top, VACS for powerfulcollection of heavy grass clippings and leaves°

Optional wand attachment to pick up debris in hard-to-reach ptaceso VACICHIPPER includesa chipper-shredder.

WEIGHT BRACKET for drawbar for snow removalapplications. Uses (1) 55 Ib. weight.

WHEEl,. WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials.

i LIII I,IIlll,I¸ II I

PACK

Parts Bag contents shown full size

(1) Hex Bolt

(1) Hex Bolt 5/16-18 x 1-t/4

(1) Shoulder (1) Hex Bol

Bolt 5/16-18 1/2-13 x I

3/8-16 x 1

(1) Lock

(1) Locknut

washer 3/8

5/16-18

Parts packed separately in carton

Manual

Seat

Steering

Wheel

Steering 1

Boot •

Mulcher

Plate

Video

Cassette

1 I

I I

Parts Bag

(1) Washer 17/32 x (1) Lock

1-3/16 x 12 Gauge Washer 1/2

I i,i, , iii i iiiiiiiiiiiiii,u 11111 i I

| (_ } (2) Washers I ! l

._ 3116X 3/4 X 16 Gauge _ l

H ,J"/'l'l'lJ'/' I I

(2) Weld Nuts #10 1LJ

(2) Hex Bolts 1/4-20 x 3/4

9/32 x 5/8 x 16 Gauge

(2) Washers

, m ,, i imnlnl HHHn,I i i l lll ill

(2) Lock Washers 1/4

(2) Hex Nuts 1/4-20

ii i i

Parts bag contents not shown full size

.......... m lllllllll ill nl i,,lliH,llllll

f/_-_ (2)Washers 3/8

_kJJ x7/8 x 14 Gauge

(2) ShoulderBoltsifz'q'_ _ !_B (2) Center-

(/"_/)) _ lock Nuts \ [_////(2) Gauge

Steering

Extension

Shaft

Slope Sheet

uui

Wheels

,._,[__ (2) Keys

Steering Wheel

Adapter

(2) Latch Hook

Assemblys

Steering Wheel

Insert

i IHH IIH,, I HI Illll i ......................... '" '"'"'

Your new tractor has been assembled at the factory with exception of those parts left unassembied for shipping purposes_. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely_ Use

the correct tools as necessary to insure proper tightness°

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set wilt make assembly easier_ Standard wrench sizes are listed_

(2) 7/16" wrenches Phillips Screwdriver (1) 1/2" wrench Tire pressure gauge (1) 9/16" wrench Utility knife (1) 3/4" Socket w/drive rachet When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel),.

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons

from carton (See page 6).

- Cut, from top to bottom, along lines on all four corners of carton, and lay panels fiat..

- Check for any additional loose parts or cartons and remove.

BEFORE ROLLING TRACTOR OFF SKID

ADAPTER

5/t 6 LOCKNUT

'_'_ EXTENSION SHAFT

STEERING

BOOT

11, 5t16 HEX BOLT

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT o Slide extension shaft onto lower steering shaft. Align

mounting holes in extension and lower shafts and install 5/16 hex bolt and IocknuL Tighten securelyo

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT..LBS TORQUE,.

° Place tabs of steering boot over tab slots in dash and

push down to secure,

INSTALL STEERING WHEEL

• Position front wheels of the tractorsothey are pointing straight forward,

. Slide steering wheel adapter onto steering shaft exten-

sion..

• Position steering wheel so cross bars are horizontal (left to right) and slide insideboot and onto adapter.

° Assemble large flat washer, 3/8 lock washer, 3/8 hex

bolt and tighten securely.

° Snap steering wheel insert into center of steering

wheel

• Remove protective materials from tractor hood and grill

IMPORTANT; CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE T1RESWHERETRACTOR

IS TO ROLL OFF SKID.

TO ROLL TRACTOR OFF SKID (See Operation

section for location and function of controls)

- Press tiftlever plunger and raise attachment lift leverto its highest position°

• Release parking brake by depressing clutch/brake pedal

• Place freewheel control in freewheeling position to disengage transmission (See "TO TRANSPORT" in the Operation section of this manual).

LOWER STEERING

SHAFT

FIG. 1

° Roll tractor backwards off skid_ ° Remove banding holding discharge guard up against

tractor°

HOW TO SET UP YOUR TRACOTR

CONNECT BATTERY (See Figs. 2 and 3)

I I IIIII IIIIII I IIII I II I1'1 III IIIII

CAUTION: Do not short battery termi- object to contact both terminals at the

nals by allowing a wrench or any other

sametime. Before connecting battery, remove metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden- tal grounding.

................................... , ,,,,,,

Remove cardboard packing from seat pan and lift seat pan to raised position,.

Open batter':/box door.

Remove terminal protective caps and discard.

tf this battery is put intoser¢ice after month and year indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps,

iiu iiiJll iii iiii Ill i

. Firstconnect RED battery cable to positive (+) terminal

with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely,

• Connect BLACK grounding cable tonegative (-)termi- nal with remaining hex bolt, flat washer', lock washer

and hex nut, Tighten securely.

° Close batter:/box door: Open battery box door' for:

• Inspection for secure connections (to tighten hard-

ware),,

• Inspection for corrosion,

° Testing battery,,

• Jumping (if required).

° Periodic charging.

DISCARD TERMINAL PROTECTIVE CAPS

_, REX

LOCK WASHER

FLAT WASHER

HEX

BOLT

IBLY

• Slide seat until acomfortable position is reached which allows you to press clutch/brake pedal all the way

down_

Get off seat without moving its a_usted position° Raise seat and tighten adjustment bolt securely,

SEAT

SEAT PAN

FLAT WASHER

ADJUSTMENT BOLT LOCK WASHER

FIG. 4

CHECK TIRE PRESSURE

The tireson yourtractor were overinflatedat the factory for

shippingpurposes_ Correct tire pressure is important for

best cuttingperformance.

• Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual..

POSITIVE NEGATIVE (RED) CABLE (BLACK) CABLE

FIG. 2

SEAT PAN

BOX DOOR

FIG. 3

INSTALL SEAT (See Fig. 4)

Adjust seat before tightening adjustment boll ° Remove cardboard packing on seat pan. ° Place seat on seat pan and assemble shoulder bolto . Assembfeadjustmentboft, lockwasherandflatwasher

loosely. Do not tighten.

° Tighten shoulder bolt securely, ° Lower seat into operating position and sit on seat,,

CHECK DECK LEVELNESS

For best cuttingresults,mower housingshould be properly leveled° See '_TO LEVEL MOWER HOUSING" in the

Service and Adjustments section ofthis manual

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual,,

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 5)

The gauge wheels are designed to keep the mower deck in

proper position when operating mower, Be sure they are properly adjusted to ensure optimum mower performance,

• Adjust mower to desired cutting height (See "TO AD- JUST MOWER CUTTING HEIGHT" in the Operation

section of this manual),

• With mower in desired height of cut position, gauge wheels should be assembled so they are slightly offthe

ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer and 3/8-16 Iocknut and

tighten securely.

° Repeat for opposite side installing gauge wheel in

same adjustment hole.

GAUGE WHEEL MOUNTING

BRACKET

EMBLY

i i lllll i i llllllllll,llllllll,lllll llliHl,,,,J,lll ill illl II/,/,/H,,,J,,,,

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place.

Your mower is now ready for discharging orinstallationof

optional grass catcher accessory'.

DEFLECTOR

SHIELD

_OULDER BOLT

FIG. 5

INSTALL MULCHER PLATE (See Figs. 6 & 7)

• Install two latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown_

NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down.

• Tighten hardware securely.

. Raise and hold deflector shield in upright position. ° Place front of mulcher plate over front of mower deck

opening and slide into place, as shown.

° Hook front latch into hole on front of mower deck.

° Hook rear latch into hole on back of mower deck.

i,l_l,ll,ll,i..................................... ,i

guard from mower. Raise and hold

1_ CAUTION: Do not remove discharge

WELD WASHER

NUT "\'_,t._ _ LATCH

WASHER

MULCHER PLATE

guard when attaching mulcher plate

and allow it to rest on plate while in

operation°

WELD NUT FROM THE TOP HOOK POINTS DOWN

LOCK

HOOK

WELD

LOCK WASHER

NUT

FIG. 6

LATCH

HOOKS

FIG, 7

,/'CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TOASSURE THAT YOU RECEIt/E

THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ All assembly instructions have been completed.

,/ No remaining loose parts in carton # Battery is properly prepared and charged (Minimum

1 hour at 6 amps). ,/ Seat is adjusted comfortably and tightened securely, v" All tires are properly inflated. (For shipping purposes,

the tires were ovednflated at the factory), v" Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properlyinflated for leveling) ,/ Check mower and drive belts, Be surethey are routed

properly around pulleys and inside all belt keepers. #" Check wiring. See that all connections are still secure

and wires are properly clamped. v" Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

#" Engine oil is at proper level. v" Fuel tank isfilled with fresh, clean, regular unleaded

gasoline°

J" Become familiar with all controls - their location and

function, Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition. ,/ ttis important to purge the transmission before operat-

ing your tractor for the first time. Follow proper starting

and transmission purging Instructions(See'TO START

ENGINE" and "PURGE TRANSMISSION" in the Op-

eration section of this manual)

OPERATION

i,,,,,,,....... i,.ll.,uuu , iul,,.,_ , ............ l llll Hn..lll ll,l,llll,lu

These symbols may appear on yourtractor orin literature supplied with the producL Learn and understand their meaning°

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF

Ikl-

FUEL

CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

REVERSE FORWARD FAST SLOW

OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

LOCK LOCKED

REVERSE NEUTRAL

MOWER LIFT

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH ENGAGED

HIGH LOW

ATTACHMENT

CLUTCH DISENGAGED

HYDROSTATIC FREE WHEEL

(Hydro Models only)

PARKING BRAKE

IGNITION

OPERAT!

i i ii i iill

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrationswithyour tractor to familiarize yourself withthelocations of various controls and adjustments. Save this manual for future reference,

LIGHT IGNITION SWITCH SWITCH

AMMETER

THROTTLE/CHOKE CONTROL

PEDAL

POSITION

LIFT LEVER PLUNGER

ATTACHMENT LIFT LEVER

ATTACHMENT CLUTCH LEVER

PARKING BRAKE

HEIGHT

ADJUSTMENT

KNOB

SPEED 3 MPN 2 MPH

1MPH

FREEWHEEL CONTROL

Our tractorsconform to the safety standards of the American National Standards Institute,,

ATTACHMENT CLUTCH LEVER: Used to engage the

mower bIades, or other attachments mounted to your

tractor.

LIGHT SWITCH: Turns the headlights on and off

THROTTLE/CHOKE CONTROL: Used for starting and

controlling engine speed.

CLUTCHIBRAKE PEDAL: Used fordeclutching and brak- ing the tractor and starting the engine_

PARKING BRAKE: Locks clutch/brake pedal into the brake position_

FREEWHEEL CONTROL; Disengages transmission for pushing or slowly towing the tractor with the engine off,

MOTION CONTROL LEVER

FIG. 8

MOTION CONTROL LEVER: Selects the speed and

direction of tractor° ATTACHMENT LIFT LEVER: Used to raise and lowerthe

mower deck or other attachments mounted to your tractor_ LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position, IGNITION SWITCH: Used for starting and stopping the

engine,, HEIGHTADJUSTMENTKNOB: Usedtoadjustthe mower

cutting height,, AMMETER; Indicates charging (+) or discharging (-) of

battery°

The operation of any tractor can result in foreign objects thrown into the eyes, which can

result insevere eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses.

=lii illlllHll Lll I I H=H II IHHlllll

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 9)

Yourtractorisequippedwithan operatorpresence sensing

switch When engine is running, any attempt by the operator to leave the seat without first setting the parking

brake will shut off the engine = Depress clutch/brake pedal intofull 'BRAKE" position

and hold

• Place parking brake tever inENGAGED' position and release pressu refrom clutch/brake pedal Pedalshould

remain in "BRAKE position Make sure parking brake will hold tractor secure

ATTACHMENT CLUTCH LEVER

THROT]'LE/

CHOKE "DISENGAGED" CONTROL POSITION

"BRAKE .... ENGAGED"

POSITION POSITION

CLUTCH/BRAKE PEDAL "DRIVE" POSITION

STOPPING (See Fig. 9)

MOWER BLADES - ° Move attachment clutch lever to"DISENGAGED" po

sition

GROUND DRIVE

• Depress clutch/brake pedal intofull "BRAKE' position

- Move motion control lever to neutral (N) position IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCHIBRAKE PEDAL iS DEPRESSED

ENGINE

• Move throttle control to slow position NOTE: Failure to move throttle control to slow positionand

allowing engine to idle before stopping may cause engine to 'backfire'

• Turn ignition key to OFF" position and remove key Always remove key when leaving tractor to prevent

unauthorized use

"ENGAGED" POSITION

PARKING BRAKE

GEARSHIFT LEVER

"DISENGAGED"

POSITION

HEIGHT ADJUSTMENT KNOB

FIG. 9

, Never use choke to stop engine

NOTE: Under certain conditions when tractor is standing idlewith the engine running, hot engine exhaust gases may

cause 'browning' of grass To eliminate this possibility, always stop engine when stopping tractor on grass areas

CAUTION: Always stop tractor corn- | pletely, asdescribed above, before leav-

ing the operator's position; to empty

grass catcher, etc._..............

TO USE THROTTLE CONTROL (See Fig. 9)

Always operate engine at full throttle = Operating engine at less than full throttle reduces the

battery charging rate

,, Full throttle offers the best bagging and mower perfor

mance

TO MOVE FORWARD AND BACKWARD (See

Fig. 9)

The direction and speed of movement is controlledby the

motion controllever,.

° Start tractor with motion control lever in neutral (N)

position

° Release parking brake and clutch/brake pedal ° SIowly move motion control lever to desired position

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 9)

The cutting height iscontrolled by turning the height adjust_

ment knob in desired direction

= Turn knob clockwise (f-N) to raise cutting height

° Turn knob counterclockwise (_-_)to lower cutting

height

The cutting height range is approximately t 1/2" to 4'L The

heights aremeasured from the ground to the blade tip with the engine not running These heights are approxtmate and may vary depending upon soil conditions, height of

grass and types of grass being mowed

• The average lawn should be cut to approxirnateEy2-1/2 inchesduring the cool season and to over 3 inches

during hot months For heatthier and better looking lawns mow often and after moderate growth

• For best cutting performance, grass over6 inchesin height should be mowed twice Make the first cut

relatively high; the second to desired height

OPERATION

TO OPERATE MOWER (See Fig, 10)

Your tractor isequipped with an operator presence sens- ingswitch. Any attempt by the operator to leave the seat

with the engine running andthe attachment clutch engaged will shut off the engine

o Select desired height of cut.

- Lower mower with attachment lift control.

• Start mower blades by engaging attachment clutch control

• TO STOP MOWER BLADES- disengage attachment clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the dis- charge guard in place.

ATTACHMENT CLUTCH LEVER "DISENGAGED" POSITION

"ENGAGED"

POSITION

ATTACHMENT

LEVER

HIGH POSITION

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED " To restart movement, slowly release parking brake and

clutch/brake pedal

• Slowly move motion control lever to slowest setting.

• Make all turns slowty

TO TRANSPORT (See Figs. 8 and 11) When pushing or towing your tractor, be sure to disengage

transmission by placing freewheel control infreewheeling

position, Free wheel control is located at the rear drawbar

of tractor_

• Raise attachment lift to highest position with attach- ment lift control.

. Put!freewheel control knob outand hold inposition by

inserting retainer spring intoforward hoJeof controt rod

• Do not push or tow tractor at more than two (2) MPH

° To reengage transmission, reverse above procedure°

NOTE: To protect hood from damage when transporting

your tractor on a truck or a traiier, be sure hood is closed

and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc)

DISCHARGE GUARD

FIG. 10

TO OPERATE ON HILLS

Choose the slowest speed before starting up or down hills°

Avoid stopping or changing speed on hills_

If slowing is necessary, move throttle control lever to slower position°

If stopping is absolutely necessary, pushclutch/brake pedal quickly to brake position and engage parking brake°

Move motion control lever to neutral (N) position_

FIG. 11

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. '17)

• The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

• Check engine oil with tractor on level ground_

• Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached_ Do not overfill°

• For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual)

• To change engine oil see the Customer Responsibili- ties section in this manual

H ill IHll Illllllllll I IJI/IIUH,,I,, Illl II ,ll,ll, Ill II' II Illl. I'l

ATION

ii ii, ill , Hll i i,i iHll,ll _ ,,_,,_..................................................................... .............

ADD GASOLINE • Movemottoncontrollevertoneutral(N)position. Shut_

, Fill fuel tank,. Use fresh, clean, regular unleaded

gasoline with a minimum of 87octane. (Use of leaded gasoline will increase carbon and lead oxide deposits

and reduce valve life).. Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30

days to assure fue! freshness..

IMPORTANT: WHEN OPERATING INTEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING_

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation andformation of acids during storage.. Acidic gas can damage the fuel

system of an engine while in storage° To avoid engine problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instruc- tions for additional information._ Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur,,

,,,,,,,,,,,,...... ............

fillerneck, Do not overfill, Wipeoffany

!_ CAUTION: Fill to bottom of gas tank

spilled oil or fuel, Do not store, spill or use gasoline near an open flame,

PURGE TRANSMISSION

freewheel lever while the engine isrun-

........................ iI & CAUTION: Never engage or disengage

ning. ............................

To ensure proper operation and performance, it is recom*

mended that the transmission be purged before operating

tractor for the first time. This procedure wiil remove any

trapped air inside thetransmission which may have deveF

oped during shipping of your tractor..

IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT

SHOULD BE PURGED AFTER REfNSTALLATION

BEFORE OPERATING THE TRACTOR.

° Placetractor' safely on level surface withengine offand

parkingbrake seL

o Disengage transmission by placing freewheel control

in freewheeling position (See q'O TRANSPORT' in this section of manual)..

• Sitting inthe tractor seat, start engine..After the engine is running, move throttle control to slow position_ With

motion control lever in neutral (N) position, slowly disengage clutch/brake pedal

° Move motion control lever to full forward position and

held for five (5) seconds° Move lever to ful_reverse position and hold for five (5) seconds.. Repeat this

procedure three (3) times_

NOTE: Dudng this procedure there will be no movement of

drive wheels.. The air isbeing removed from hydraulic drive

system.

off engine and set parking brake.

• Engage transmission by placing freewheel control in driving position (See'q'O TRANSPORT' inthis section

of manual)_

° Sitting in the tractor seat, start engine. After-the engine

is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

- Slowly move motion control lever' forward, after the tractor moves approximately five (5) feet, slowly move

motion control lever to reverse position. After the tractor moves approximately five (5) feet return the

motion control leverto the neutral (N) position. Repeat this procedure with the motion contro! lever three (3)

times.

° Your tractor' is now purged and now ready for' normal

operation.

TO START ENGINE (See Fig, 9)

When starting the engine for the first time or if the engine has run out of fuel, itwilltake extra cranking time to move fuel fromthe tank tothe engine_

• Be sure freewheel control is in the transmission en-

gaged position.

° Sit on seat in operating position, depress clutch/brake

pedal and set parking brake.

° Place motion control lever in neutral (N) position..

• Move attachment clutch to "DISENGAGED" position_

° Move throttle control to choke position

,Note: Before starting, read the warm and cold starting

procedures below_

• Insert keyinto ignition andturn key clockwise to"START" position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen sec- onds per minute. If the engine does not start after

several attempts, move throttle control to fast position, wait afew minutes and try'again. Ifengine stilt does not start, move the throttle control back to the choke

position and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, move the throttle control tothe fast position..

• The attachments and ground drive can now be used. tf the engine does not accept the load, restart the engine

and allow itto warm up for one minute using the choke as described above.

COLD WEATHER STARTING ( 50° F and below)

° When engine starts, atlowengine to run with thethrottle

control in the choke position until the engine runs

roughly, then move throttle control to fast position, This may require an engine warm-up period from several

seconds to sever'at minutes, depending on the tern- perature.

HYDROSTATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the transmis- sion should be warmed up as follows:

• Be sure the tractor is on level ground.

OPERAT!

..................................... ,,,H' M '"',11",'1""'1'1' Jl I'1'1' ..........................

o Be sure the tractor is on level ground+ ° Place the motion control lever in neutral

Release the parking brake and let the clutch/brake slowly return to operating position.

o Allow one minute for transmission to warm up.

This can be done during the engine warm up period_

- The attachments can also be used during the engine warm-up periodafterthe transmission hasbeen warmed

up.

NOTE; If at a high altitude (above 3000 feet) or in cold tempe ratures (below 32 F)the carburetor fuel mixture may need to be adjusted for best engine performance. See 'q'O ADJUST CARBURETOR" in the Service and Adjustments section of this manual

MOWING TIPS

• Tire chains cannot be used when the mower housing

is attached to tractor+

° Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual

• The left hand side of mower should be used for trim-

ming.

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of

clippings and more uniform cutting+

° When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs, fences, driveways, etc, After one or two rounds, mow

in the opposite direction making left hand turns until finished (See Fig+12 )+

• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the desired height,

° Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps Allow grass to dry before mowing.

- Always operate engine at full throttle when mowing to assure better mowing performance and proper dis-

charge of material. Regulate ground speed byselect- ing a low enough gear to give the mower cutting

performance as welt as the quality of cut desired

• When operating attachments, select a ground speed that will suit the terrain and give best performance of

the attachment being used.

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH CLEAN AFTER EACH USE

• The special mulching blade will recur the grass clip- pings many times and reduce them in size so that as

they fall onto the lawn they will disperse into the grass and not be noticed° Also, the mulched grass will

biodegrade quickly to provide nutrients for the lawn. Always mulchwith your highest engine (blade) speed

as this will provide the best recutting action of the

blades°

• Avoidcuttingyourlawnwhen itiswet Wet grasstends toformclumpsand interfereswiththemulchingaction.

The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

° Forbest resuits, adjust the mower cutting height so that

the mower cuts off only the top one-third of the grass

blades (See Fig. 13)+For extremely heavy muiching, reduce your width of cut and mow slowly+

. Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to

completely hide the clippings. When doing a second

cut, mow across or perpendicular to the first cut path.

o Change your cutting pattern from week to week. Mow

north to south one week then change to east to west the next week. This will help prevent matting and graining

of the lawn.

MAX 1/3

FIG. 13

FIG. 12

CUSTOMER RESPON BILl

MAINTENANCE SCHEDULE /_/_o_-_./_o_J

AS YOU COMPLETE _3_ _" _'_'_' _"_'-' _-' _,_ ._O_'_

REGULAR SERVICE ......... _/_-_.,,__ RVICE DATE S

Check Brake Operation if _#' ....................

Check Tire Pressure .............if ___

T Check for Loose FaSteners _ _7 _/ .....

a Sharpen/Replace Mower Blades

Lubricatioo ha. ....V' .......

C ........... .................

i T Check Battery Level/Recharge" , _ ......

0 Clean 'Battery'a'nd Terminals .............. _/ ....... M #

R Check' Transaxi'e"cooling _ _

Adjus'i"Blade"'Be'it(s)Tension _#'s

Adjust Motion Drive Belt(s) Tension i_#'s Check Engine Oil Levei if =_

Change Engine oil ............................ t_t,2,3 if .............

Clean Air Filter' _#_2

E' Clean Air Screen ........ _#'2 .................... ............

.......... ' ,rl,i,

G Inspect MufflerlSpark Attester t## ......................

I Replace OilFilter(Ifeq'u'i'Pped) VTL2 ......... _=

..... = ...... ..............

.................... ,.... ..., ...........

N Clean Engine Cooling Eins t##'2 _=

Replace Spark Plug ........ ' .......... ,',,,i' _# _ ",',','ii........

Replace Air Filter Paper Cartridge _2 ,,

Replace' Fuel Filter ' , ................... _ ........

1 - Change more often when eperaling _nder a heavy load of in high ambient temperatures 2- Service more oIlen when operating in dirty or dusty condit{ons, 3 * If equipped wittl otIfiller_ change eIl every 50 hours 4 - Repiace blades more often when mowing Insandy soil

GENERAL RECOMMENDATIONS

The warrantyon thistractordoes not cover itemsthat have

been subjected to operator' abuse or negligence. To receive full valuefrom the warranty,operator must maintain

tractor as instructed in this manual,.

Some adjustments will need to be made periodically to properly maintain your tractor°

All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.,

• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for

wear, A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine runbetter

and last longer,

BEFORE EACH USE

• Check engihe oil level

• Checkbrake operation, ° Checktire pressure,

° Check for loose fasteners_

5 _ I! equipped with adjustable system iS- Not required {f equipped withmaintenance-free batle_ 7 - Tighlen front axle pivot belt to35 It, *lba maximum

Do not overtighten

LUBRICATION CHART

(_ SPINDLE ZERK_ (_) FRONT WHEELfl ; r,

BEARING ZERK

CLUTCH ' PIVOT(S)

SAE 30 OR 10W30 MOTOR OIL

(_ GENERAL PURPOSE GREASE (_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECT1ON

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS,, VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBR[CATING BEARINGS, IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW_ DERED GRAPHITE TYPE LUBRICANT SPARINGLY

-FRONT WHEEL _)

BEARING ZERK

ENGINE (_)

CUSTOMER RESPONSIBiLiTiES

TRACTOR

Always observe safety rules when performing any mainte- nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted., (See 'q'O ADJUST BRAKE" in the Service and Adjust- ments section of this manual)_

TIRES

• Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).,

. Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber,,

- Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer.. Tire sealant also prevents tire dry rot and

corrosion,.

BLADE CARE

For best resuits mower blades must be kept sharF Re- place bent or damaged blades.

BLADE REMOVAL (See Fig. 14) = Raise mower to highest position to allow access to

blades..

= Remove hex bolt, lock washer and flat washer securing

blade.

° install new or resharpened blade with trailing edge up

towards deck as shown.

° Reassemble hex bolt, lock washer and flat washer in

exact order as shown..

• Tighten bolt securely (30-35 Ft, Lbs,.torque).

IMPORTANT: BLADE BOLT ISGRADE 8 HEATTREATED. NOTE: We do not recommend sharpening blade- but ifyou

do, be sure the blade is balanced..

BLADE

MANDREL ASSEMBLY

TRAILING EDGE

HEX BOLT

(GRADE

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 14

TO SHARPEN BLADE (See Fig. '15)

Care should be taken to keep the blade balance& An unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine. . The blade can be sharpened with a file or on agrinding

wheel Do not attempt to sharpen while on the mower.

o To check blade balance, you will need a 5/8" diameter

steel bolt, pin, ora cone balancer. (When using a cone batancer, follow the instructions supplied with bal-

anceO.

, Slide blade on to anunthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal

position° If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

CENTER HOLE ///

FIG. 15

CU SIBILITiES

.................................................. ,11111 iii iii iiiii i

BATTERY

Your tractor has a battery charging system which is suffi- cient for normal use+ However, periodiccharging of the battery with an automotive charger will extend its life+

• Keep battery and terminats clean.

- Keep battery bolts tight,

• Keep small vent holes open. o Recharge at 6-10 amperes for 1 hour.

TO CLEAN BATI'ERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power,, ° Open battery box door,

• Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor:

= Rinse the battery with plain water and dry,+ ° Clean terminals and battery cable ends with wire brush

until bright,,

• Coat terminals with grease or petroleum jelly,.

= Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual).

V-BELTS

Check V-beEtsfor deterioration and wear after 100hours of operation and replace if necessary+ The belts are not

adjustable, Replace belts if they begin to slip from wear°

TRANSAXLE COOLING

The fan and cooling fins of transmission shouJd be kept clean to assure proper cooling,.

Do not attempt to clean fan or transmission while engine is running or while the transmission is hot,

° Inspect cooling fan to be sure fan blades are intact and

clean,,

• Inspect cooling fins for' dirt, grass clippings and other materials. To prevent damage to seals, do not use

compressed air+or high pressure sprayer to clean cooling fins,.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte- nance isnot required forthe life of thetransaxle, Should the transaxle ever leak or require servicing, contact you r near- est authorized service center/department,,

ENGINE

LUBRICATION

Only use high quality detergent oil rated with AP! service

classification SF, SG or SH+ Select the oil's SAE viscosity grade according to your expected operating temperature+

SAE VISCOSITY GRADES

•30 '+ +20_ -10" 10" 20+ 30" 40+

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OiL CHANGE

FIG. 16

NOTE: Although multi-viscosity oils (5W30, 10W30 etc,)

improve starting in cold weather, these mufti-viscosity oils will result in increased oil consumption when used above 32°F. Check your-engine oil level more frequently to avoid possible engine damage from running low on oil+

Change the oil after every 25 hours of operation or at least once ayear'if the tractor isnot used for25 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation,, Tighten oil fill cap/dipstick securely each time you check the oil level

TO CHANGE ENGINE OIL (See Figs, 16 and 17)

Determine temperatu rerange expected before oi! change. All oil must meet API service classification SG, SG or SH

• Be sure tractor is on level surface,.

• Oil will drain more freely when warm, ° Catch oil in a suitable container,.

o Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil,,

• Remove drain plug o After oil has drained completely, replace oil drain plug

and tighten secureiy,

• Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this

manual.

° Use gauge onoil fill cap/dipstick for checking level, Be

sure dipstick cap is t+ghtened securely for accurate

reading+ Keep oil at "FULL" line on dipstick.

CAP/DIPSTICK

OIL DRAIN

PLUG

FIG. 17

+ 42 hidden pages

Craftsman 917258532 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual