Craftsman 917258531 Owner’s Manual

SWA/_S

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MODEL NUMBER 917.258531

• Assembly

• Operation

• Customer Responsibilities

• Service and Adjustments

• Repair Parts

TSMaN

OWNER'S MANUAL

;AUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSfSTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: t-800-659-5917

F------ IHH...........

& SAFETY RULES

IMPORTANT: TH_S CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY iNSTRUCTIONS COULD RESULT _NSERIOUS INJURY OR DEATH.

Safe Operation Practices for Ride-On Mowers

I. GENERAL OPERATION

= Read, understand, and follow all instructions in the manual

and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

° Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop

machine ifanyone enters the area.

° Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning,

• Never leave a running machine unattended, Always turn off

blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

° Stop engine before removing grass catcher or unclogging

chute.

- Mow only in daylight or good artificial right.

• Do not operate the machine while under the influence of

alcohoi or drUgSr

• Watch for traffic when operating near or crossing roadways,

• Use extra care when loading or unloading the machine into

a trailer or truck.

IL SLOPE OPERATION Slopes are a major factor related to toss-of-control and

tipover accidents, which can result in severe injury ordeath.

All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain couid

overturn the machine. Tafl grass can hide obstacles,

• Use slow speed. Choose a low gear so that you witi not have to stop or shift while on the slope,

• Follow the manufacturer's recommendations for wheet weights or counterweights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

. Keep all movement on the slopes slow and gradual Do net

make sudden changes in speed or direction.

• Avoid starting or stopping on a slope, if tires lose traction, disengage the blades and proceed slowly straight down the

slope.

DO NOT:

• Donottumonslopesunlessnecessary,andthen,turnslowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

Ul. CHILDREN

Tragic accidents can occur ifthe operator is not alert to the

presence of children, Children are often attracted to the machine and the mowing activity. Never assume that

children will remain where you last saw them. . Keep children out of the mowing area and under the watchful

care of another responsible adult.

- Be alert and turn machine off if children enter the area. * Before and when backing, look behind and down for small

children.

- Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

- Never allow children to operate the machine.

. Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision,

IV. SERVICE

• Use extracare inhandling gasoline and other fuels. Theyare

flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel with the engine

running. Al[ow engine to cool before refueling. Do not smoke.

Never refuel the machine indoors. Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

° Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition.

• Never tamper with safety devices. Check their proper

operation regulady.

• Keep machine free of grass, leaves, or other debris build-up.

C_ean oi! or fuel spillage. AlloW machine to cool before storing.

° Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufactureCs recommended parts, when nec-

essary.

• Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

- Check brake operation frequently. Adjust and service as

required.

portant safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR

Look for this symbol to point out im- SAFETY IS INVOLVED.

CAUTION= Always disconnect spark plug

wire and place wire where it cannot contact spark plug in order to prevent accidental

starting when setting up, transporting, adjusting or making repairs.

nn mmH, i H,I,

i,i ,,,H

A WARNING A

The engine exhaust from this product con- tains chemicals Known to the State of Ca=iTor-

nia to cause cancer, birth defects, or other reproductive harm.

ii i i if rllllllH

CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufac-

tured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily

remedy, please contact your nearesl Sears Authorized Service Center/Department. We have competent, we!t- trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly.

Always observe the "SAFETY RULES".

MODEL NUMBER 917.258531

SERIAL NUMBER

DATEOFPURCHASE THE MODEL AND SERIAL NUMBERSWtLL BEFOUND

ON A PLATE UNDER THE SEAT. YOUSHOULD RECORDB©THSER{ALNUMBERAND

DATE OF PURCHASE AND KEEPIN A SAFE PLACE FOR FUTURE REFERENCE.

PRODUCT SPECiFiCATiONS

HORSEPOWER: 15.5 GASOLINE CAPACITY

AND TYPE: O_L TYPE (API-SFiSG/SH):

OiL CAPACITY: 3.0 PINTS SPARK PLUG: CHAMPION RJ19LM

(GAP: .030") VALVE CLEARANCE: INTAKE: _005" - .007"

GROUND SPEED (MPH): FORWARD: 0 - 5.5

TIRE PRESSURE: FRONT: 14 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

BATTERY: AMPiHR: 25

BLADE BOLT TORQUE: 30-35 FT. LBS.

1.25 GALLONS UNLEADED REGULAR

SAE 30 (above 32°F) SAE 5W-30 (below 32°F)

EXHAUST: .009" - .011"

REVERSE: 0-2.4

REAR; 10 PSI

5 AMPS HEADLIGHTS

MtN. CCA: 190 CASE SIZE: U1R

, ,,,, ,,,,,,,,,

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod- uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSiBILiTIES

, Read and observe the safety rules. o Follow a regular schedule in maintaining, caring for and

using your tractor.

, Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass,cov- ered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable Iocat or state laws

(ifany). if a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federallaws apply on

federal lands° A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according

to the instructions in the owner's manuat, Sears wifl repair or replace, free of charge, any parts found to be defective in material or workmanship.

This Warranty does not cover:

• _Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, betts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the , equipment according to the instructions contained in the owner's manual.

, Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90)days from date of purchase, if any battery included with this riding equipment proves defective in material or

workmanship and our testing determines the battery wil! not hold a charge, Sears will replace the battery at no charge.

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT iS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM

THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO

YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WiLL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY

WHILE THIS PRODUCT IS IN THE UNITED STATES. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 6(]179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICAT|ONS ...................................... 3

CUSTOMER RESPONSiBiUTIES ..................... 3, 16-20

WARRANTY .................................................................. 3

TABLE OF CONTENTS ................................................ 4

iNDEX ............................................................................ 4

TRACTOR AGCESSOR}ES .......................................... 5

ASSEMBLY ................................................................ 7-9

INDEX

Accessories ........................ ;................... 5

Adjustments:

Brake ........................................... 23

Carburetor ................................... 26

Mower:

Front_To-Back ........................ 22

Side*To-Side .......................... 22

Throttle Control Cabte ................. 25

Air Filter, Engine ................................. t9

Air Screen, Engine ............................. t9

Assembly ........................................... 7-9

Battery:

Charging .................................... 7-8

Cteaning ...................................... 18

Connecting ................................. 7-8

Starting with Weak Battery ......... 24

Storage ....................................... 27

Terminals .................................... 18

Belts:

Motion Drive

Removal/Replacement .......... 23

Mower Blade Drive

Removal/Replacement .......... 23

Blade:

Sharpening ................................. 17

Replacement ............................... 17

Brake Adjustment ............................... 23

Carburetor Adjustment ....................... 26

Controls, Tractor ................................ t 1

Customer Responsibilities ............ t 6-20

Engine:

Air Filter ................................... 19

Air Screen, Engine .................. !9

Battery ..................................... 18

Cooling Fins, Engine ............... 19

Engine Oil ............................... 18

Fuel Filter ................................ 20

Spark Plugs ............................ 20

Tractor:

Blades ..................................... ! 7

Lubrication Chart .................... 16

Maintenance Schedule ........... 16

Tire Care ......................... 8,17,24

Cutting Height, Mower ....................... t2

EleCtrical:

Interlocks and Relays ................ 25

Schematic ................................... 3t

Wiring Diagram ........................... 32

Engine:

Air Filter: ...................................... t9

Air Screen ................................... t 9

Cooling Fins, Engine ................... !9

Oil Change .................................. t8

Oil Leve_ ................................. 13,18

Oil Type ....................................... 18

Preparation ................................. 13

Repair Parts ........................... 50-55

Starting ........................................ t5

Storage ....................................... 27

Filters:

Air ................................................ 19

Fuel ............................................. 20

Fuel:

Type ............................................ t4

Storage ....................................... 27

Fuse ................................................... 25

Gauge Wheels ..................................... 8

Hood Removal/Installation ................. 25

Leveling Mower Deck ......................... 22

Lubrication Chart ................................ 16

Maintenance Schedule ...................... 16

Mower:

Adjustment, Front-to-Back .......... 22

Adjustment, Side-to-Side ............ 22

Blade Sharpening ....................... 17

Blade Replacement .................... 17

Cutting Height ............................. 12

Installation ................................... 21

Operation .................................... 14

Removai ...................................... 2!

Mowing Tips ....................................... 15

Muffler ................................................ 20

Spark Attester .......................... 3,42

Mulcher Plate ....................................... 9

OPERATION ........................................................... 10-15

MAINTENANCE SCHEDULE ...................................... 16

SERVICE AND ADJUSTMENTS ............................ 21-26

STORAGE .................................................................... 27

TROUBLESHOOTING ............................................ 28-29

REPAIR PARTS -TRACTOR ................................. 32-49

REPAIR PARTS - ENGINE .................................... 50-55

PARTS ORDERING/SERVmCE .................. BACK PAGE

Oi!:

Cold Weather Conditions ....... 14,18

Engine ......................................... 18

Storage ....................................... 27

Ope ration ...................................... 10-15

Operating Mower ................................ 13

Options:

Accessories ................................... 5

Spark Arrester .......................... 3,42

Parking Brake ............................... 11-t2

Pails Bag .............................................. 6

Paris, RepIacementiRepair ........... 32-.4.g

Product Specifications ........................... 3

Repair Parts .................................. 32-49

Safety Rules ......................................... 2

Seat ...................................................... 8

Service and Adjustments .............. 2!_26

Brake ........................................... 23

Carburetor ................................... 26

Fuse ............................................ 25

Hood Removal/Installation .......... 25

Motion Drive Belt

Removal/Replacement .......... 23

Mower Blade Drive Belt

Removal/Replacement .......... 23

Mower Adjustment:

Front-to-Back ......................... 22

Side-to-Side ........................... 22

Mower lnstaIlation ....................... 21

Mower Removal .......................... 21

Tire Care ............................. 8,17,24

Slope Guide Sheet ............................. 59

Spar]< Plugs ....................................... 20

Specifications ....................................... 3

Starting the Engine ....................... 13-14

Steering Wheel ............................... 7,24

Stopping the Tractor. ......................... t2

Storage ............................................... 27

Throttle Control Cable Adjustment ..... 25

Tires ........................................... 8,17,24

Trouble Shooting Chart .................. 28-29

Transaxle Repair Parts ................. 48-49

Warranty ............................................... 3

Wiring Diagram .................................. 32

Wiring Schematic ............................... 31

ACCESSORIES AND ATTACHMENTS

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased.

Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE

SPARK PLUG

GAS CAN AIR FILTER BLADES BELTSENGINE OIL

i FUEL STABILIZER

MAINTENANCE

PERFORMANCE

Sears offers a wide vadety ofattachments that fit your tractor. Many of those are listed below with brief explanations of how they can help you. This list was current at the time Of publication; however, it may change infuture years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the accessories and attachments that are available for your tractor.

Most of those attachments do not require additional hltches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching.

AERATOR promotes deep root growth for a healthy lawn. Ta- pered 2.5-inch steel spikes mounted on 10-inch diameter discs

puncture holes in soif at close intervals to let moisture soak in. Steel weight tray for increased penetration.

BAGGER !ets you collect grass clippings and leaves for a hea{thier, nearer looking lawn. Two Permanex containers hold

30-gallon plastic bags. BUMPER protects front end of tractor from damage. CARTS make haufing easy= Variety of sizes available, plus

accessories such aS side panel kits, tool caddy, cart cover, protective mat and dolly.

CORING AERATOR takes small plugs out of soil to allow mois-

ture and nutrients to reach grass roots. 36-inch swath. 24 hardened steel coring tips. 150 lb. capacity weight tray.

EASY OIL DRAIN VALVE makes oil changes easier, faster. FRONT NOSE ROLLER canters in front of mower deck to reduce chances of "scal_ing" on uneven terrain. GANG HITCH lets you tow 2 or3 pt_tt-behind attachments atonce,

such as sweepers; dethatchers, aerators (not for use with to{lets, carts or other heavy attachments).

GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain. For mower decks not so

equipped. MULCH RAKF_./DETHATCHER loosens solt and flips thatch and

matted Ieaves to lawn surface for easy pickup. Twenty spring tine teeth. Usefulto prepare bare areas for seeding. Available for front

or rear mounting. HiGH PERFORMANCE REEL-ACTiON SPRING'TtNE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper. Mounts behind tractor.

MULCHING CLOSE-OUT PLATE KiT, once installed_ !ets you mulch, discharge or bag clippings (bagger optional) without

changing blades. For models not equipped as 3-in-1 Converfible

mowers. See "MOWER" in the Repair Parts section of this manual,

RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck. Use with 2 x 8 or 2 x 10 lumber.

ROLLER for smoother lawn surface, 36-inch wide, 18-inch diameter water-tight drum holds up to 390 lbs. of weight. Rounded

edges prevent harm to turf. Adjustable scraper automatically cleans drum.

SNOW BLADE for snow removal only. 14-inch high, 48-inch wide blade dears 42-inch path when angled left or right. Raises, lowers

with side lever. Adjustable skids; replaceable, reversible scraper bar, (Use with tire chains and wheel weights and/or rear drawbar weight.)

SNOWTHROWER has 40-inch swath. Drum4ype auger handles powdery and wet/heavy snow. Mounts easily with simple pin arrangement. Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow ! 0 to 50 feet. Lift controlled at tractor seat. (Use with chains and wheel weights and/or rear

drawbar weight.) SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source, includes booms for automatic spraying and hand held wand for spot spraying. Wand

has adjustable spray pattern. For applying herbicides, insecti- cides, fungicides and ti_quidfertilizers.

SPREADER/SEEDERS make seeding, fertilizing, and weed kill- ing easy. Broadcast spreaders are also useful for granular de-

icers and sand. SWEEPERS let you collect grass clippings and leaves.

TILLER has 5 hp engine and 36-inch swath to prepare seed beds,

cultivate and compost garden residue. Tiiler has its own built-in lift and depth cont rol system and does NOT require a sleeve hitch.

Fits any lawn, yard or garden tractor. Simp{y hook up to the tractor drawbar and go! Optional accessories convert unit for dethatching, aerating, hiliing...without tools.

TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS ptastic top; clear plastic windshield offers 360 degree

visibility. Hinged metal doors with catch. Keeps operator warm and dry. Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include: tinted/ tempered solid safety glass windshield with hand operated wiper;

12-vott amber caution light for mounting on cab top. VACS for powerful collection of heavy grass clippings and leaves.

Optional wand attachment to pick up debris in hard-to-reach places+ VAC/CHiPPER includes a chipper-shredder.

WEIGHT BRACKET for drawbar for snow removal applications. Uses (t) 55 lb. weight.

WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heaw materials.

CO NTS OF HA E PACK

Parts Bag contents shown full size

(1) Hex Bolt 5/16-t8 x I-1/4

(1) Hex Bof

1/2-13 x 1

(1) Lock

(1) Locknut

washer 3/8

5/!6-18

Parts packed separately in carton

Seat

Steering

Wheel

Mulcher

Plate

video

_ _ Cassette

(1) Washer 17/32 x (1) Lock

1-3/16 x 12 Gauge Washer 1/2

(2) Washers | i i

3/16 x 3!4 x16 Gauge _ 1

(2) Weld Nuts #10

Steering '

Manual Boot ......

Parts Bag

Parts bag contents not shown full size

(2) Washers 3/8

x 7/8 x 14 Gauge

(2) Shoulder

Bolts

_ Gauge

Steering C

= Extension (2) Keys

Shaft

Wheels

Steering Wheel

Adapter

Q(2) Center-

lock Nuts

Steering Wheel

Insert

(2) Hex Bolts 1/4-20 x 3/4

9/32 x 5/8 x 16 Gauge

(2) Washers

(2) Lock Washers 1/4

(2) Hex Nuts 1/4_20

(2) Latch Hook

Assemblys

Slope Sheet

ASSE _iv.

,_ ................ ,.L.......................

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.

To ensure safe and proper operation of your tractor all parts and: hardware you assemble must be tightened securely, Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(2) 7/16" wrenches Phitlips Screwdriver (1) 1/2" wrench Tire pressure gauge (1) 9/16" wrench Utitity knife

(1) 3/4" Socket w/drive rachet

When right or left hand is mentioned in this manuat, it

means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

Remove all accessible loose parts and parts cartons from carton (See page 6);

• Cut, from top to bottom, along lines on all four corners of carton, and lay panets flat,

Check for any additional loose parts or cartons and remove.

BEFORE ROLLING TRACTOR OFF SKID

WHEEL ............ J....

ADAPTER --_ EXTENSION SHAFT

5/16 HEX BOLT

5116 LOCKNUT

STEERING

BOOT

ATTACH STEERING WHEEL (See Fig. I)

ASSEMBLE EXTENSION SHAFT AND BOOT , Slide extension shaft onto lower steering shaft. Align

mounting holes in extension and lower shafts and install 5/16 hex bolt and locknut. Tighten securely.

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT. LBS TORQUE.

Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL * Position front wheels of the tractor so they are pointing

straight forward.

o Slide steering wheei adapter onto steering shaft exten-

sion;

o Position steering wheel and sleeve assembly so cross

bars are horizontal (ieftto right) and slide onto adapter.

= Assemble large flat washer, 3/8 lock washer, 3/8 hex

bolt and tighten securely.

= Snap steering wheel insert into center of steering

wheel.

, Remove protective plastic from tractor hood and grill IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

TO RO LL TRACTOR OFF SK|D (See Operation

section for location and function of controls)

, Press liftlever plunger and raise attachment lift lever to

its highest position.

, Release parking brake by depressing clutch/brake

pedal.

o Place freewheel control in freewheeling position to

disengage transmission (See "TO TRANSPORT" in the Operation Section of this manual).

LOWER _' STEERING _ . l

SHAFT _ " - __ _ .'_

FIG. 1

- Roll tractor backwards off skid.

• Remove banding holding discharge guard up against tractor.

NOW TO SET UP YOUR TRACOTR

CONNECT BATTERY (See Figs. 2 and 3)

CAUTION: Do not short battery termi- nals. Before connecting battery, re- move metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden-

........ =L= =_

Remove cardboard packing from seat pan and lift seat pan to raised position.

• Open battery box door. Remove terminal protective caps and discard. If this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

, First connect RED battery cabte to positive (+) terminal

with hex bolt, flat washer, lock washer and hex nut as shown, Tighten securely.

tal grounding.

ASSEMBLY

= Connect BLACK grounding cable to negative (-) termi-

nal with remaining hex bolt, fiat washer, lock washer and hex nut. Tighten securely,

, Close battery box door. Open battery box door for:

Inspection for secure connections (to tighten hard-

ware).

• Inspection for corrosion.

• Testing battery,

• Jumping (if required). Periodic charging.

DISCARD TERMINAL

PROTECTIVE CAPS

HEX NUT

HEX

BOLT

, Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjusted position,

• Raise seat and tighten adjustment bolt securely.

SEAT

SEAT PAN

SHOULDER

BOLT _

LARGE FLAT WASHER

ADJUSTMENT BOLT

FiG. 4

"LOCK WASHER

CHECK T_RE PRESSURE

The tires on your tractor were ovefinflated at the factory for

shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual.

POSITIVE NEGATWE

(RED) CABLE (BLACK} CABLE

F_G, 2

SEAT PAN

BATTE BOX DOOR

FiG. 3

INSTALL SEAT (See Fig, 4)

Adjust seat before tightening adjustment bolt.

• Remove cardboard packing on seat pan. , Place seat on seat pan and assemble shoulder bolt.

• Assemble adjustment bolt, lock washer and flat washer

loosely. Do not tighten.

, Tighten shoulder bolt securely.

• Lower seat into operating position and sit on seat.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL

BELTS See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments section of this manual, Verify that the belts are routed

correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual.

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 5)

Assemble gauge wheels with tractor on a flat level surface. , Adjust mower to desired cutting height (See "TO AD-

JUST MOWER CUTRNG HEIGHT" in the Operation section of this manual).

* With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with

shoulder bolt, 3/8" washer and 3/8-16 Iocknut and tighten securely.

Repeat for opposite side installing gauge wheel in

same adjustment hole.

°_ i?i

BLY

GAUGE WHEEL

MOUNTING

BRACKET

3/8-16

LOCKNUT

318"WASHER

GAUGE WHEEL"

SHOULDER BOLT

FIG. 5

iNSTALL MULCHER PLATE

(See Figs. 6 & 7)

, Install two latch hooks to mutcher plate using screw,

washer, lock washer, and weld nut as shown.

NOTE: Pro-assemble weld nut to latch hook by inserting

weld nut from the top with hook pointing down. = Tighten hardware securely.

• Raise and hold deflector shield in upright position.

• Place front of mutcher plate over front of mower deck opening and slide into place, as shown.

• Hook front latch into hole on front of mower deck. Hook rear latch into hole on back of mower deck.

CAUTION: Do not remove discharge guard from mower. Raise and hold

guard when attaching mulcher plate and allow it to rest on plate while in

operation.

WELD NUT FROM THE TOP HOOK POINTS DOWN

LOCK

WELD WASHER

NUT X SCREW

LATCH

HOOK

WELD

NUT

WASHER

MULCHER PLATE

LOCK

I WASHER

WASHER

FIG, 6

TO CONVERT TO BAGGING OR

DiSCHARGiNG

Simply remove mulcher plate and store in a safe place, Your mower is now ready for discharging or installationof

optional grass catcher accessory.

DEFLECTOR

LATCH HOOKS

FiG° 7

,/"CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCEAND SATISFACTION FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ All assembly instructions have been completed. ,/ No remaining loose parts in carton. ¢ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

¢ Seat is adjusted comfortably and tightened securely. / All tires are properly inflated. (For shipping purposes,

the tires were overinfiated at the factory).

¢ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

_" Checkmower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

v" Check wiring. See that all connections are still secure

and wires are properly clamped.

,/ Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

¢" Engine oil is at proper level. ¢" Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,/ Become familiar with all controls - their location and

function. Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition. ¢" It isimportant to purge the transmission before operat-

ing your tractor for the first time: Fo!low proper starting

and transmission purging instructions (See"TO START

ENGINE" and "PURGE TRANSMISSION" in the Op- eration section of this manual).

OPERATION

These symbols may appear on your tractor or in literature supp!ied with the product. Learn and understand their meaning.

,il

BATTERY

ENGINE ON

CAUTION OR

WARNING

ENGINE OFF

REVERSE

OIL PRESSURE

- IIT

FUEL CHOKE MOWER HEIGHT

FORWARD FAST SLOW

CLUTCH LIGHTS ON LIGHTS OFF

DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

REVERSE NEUTRAL

MOWER LIFT

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH ENGAGED

HIGH LOW

ATTACHMENT

CLUTCH DISENGAGED

HYDROSTATIC FREE WHEEL

(Hydro Modets only)

PARKING BRAKE

IGNITION

OPERATION

KNOW YOUR TRACTOR

READ,THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Comparetheiilustrationswithyourtractor tofamiiiarizeyoursetfwiththe{ocations of various controls and adjustments. Save this manUal for future reference,

CLUTCH/BRAKE

PEDAL

HEIGHT ADJUSTMENT

KNOB

ATTACHMENT IGNITION CLUTCH LEVER SWITCH

LIGHT SWITCH POSITION

LiFT LEVER PLUNGER

ATTACHMENT LIFT LEVER

PARKING BRAKE

GEARSHIFT LEVER

• Our tractors conform to the safety standards of the American National Standards institute,

ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your

tractor. LIGHT SWITCH: Turns the headlights on and off.

THROTTLE]CHOKE CONTROL: Used for starting and controlling engine speed.

CLUTCH/BRAKE PEDAL: Used for declutching and brak- ing the tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedal into the brake position.

FIG. 8

GEARSHIFT LEVER: Selects the speed and direction of

tractor. ATTACHMENT LIFT LEVER: Used to raise and lower the

mower deck or other attachments mounted to your tractor, LiFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position.

IGNITION SWITCH: Used for starting and stopping the engine.

HEIGHT ADJUSTMENT KNOB" Used to adjust the mower

cutting height, AMMETER: Indicates battery charging (+) or discharging

(4.

11 •

OPERATION

over the spectacles or standard safety gmasses.

HOW TO USE YOUR TRACTOR o Never use choke to stop engine.

NOTE: Under certain conditions when tractor is standing

TO SET PARKING BRAKE (See Fig. 9) Your tractor is equipped with an operator presence sensing

switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking

brake will shut off the engine.

, Depress clutch/brake pedal into full "BRAKE" position

and hold,

Place parking brake Iever in "ENGAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake

will hold tractor secure,

ATTACHMENTCLUTCHLEVER

THROTTLE/

CHOKE CONTROL

"ENGAGED"POSITION

idle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

pletely, as described above, before leav-

A CAUTION: A_ways stop tractor com-

ing the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 9)

Always operate engine at full throttle, , Operating engine at less than full throttle reduces the

battery Charging rate. Futl throttle offers the best bagging and mower perfor-

mance.

GEARSHIFT LEVER

"D|SENGAGED" POSI]_ON

CLUTCH/BRAKE PEDAL "DRIVE" POSITION

HE|GHT ADJUSTMENT KNOB

FIG. 9

STOPPING (See Fig. 9)

MOWER BLADES-

• Move attachment clutch lever to "DISENGAGED" po- sition,

GROUND DRIVE -

Depress clutch/brake pedal into tuli "BRAKE" position,

Move motion control lever to neutral (N) position,

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED,

ENGINE -

• Move throttle control to slow (,_) position.

NOTE: Failure to move throttle control to slow (,_) position and allowing engine to idle before stopping may

cause engine to "backfire".

Turn ignition key to "OFF" position and remove key. Always remove key when ieaving tractor to prevent

unauthorized use.

TO MOVE FORWARD AND BACKWARD (See

Fig. 9)

The direction and speed of movement is controlled by the motion control lever.

• Start tractor with motion control tever in neutral (N) position.

, Release parking brake and clutch/brake pedal = Slowly move motion control fever to desired position.

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 9)

The cutting height is controlled by turning the height adjust- ment knob in desired direction.

Turn knob clockwise (f_) to raise cutting height. Turn knob counterclockwise (_) to lower cutting

height.

The cutting height range is approximately 1-I/2" to 4". The

heights are measured from the ground to the blade tip with

the engine not running, These heights are approximate and may vary depending upon soif conditions, height of

grass and types of grass being mowed. , The average lawn should be cutto approximately 2-I/2

inches during the cool season and to over 3 inches during hot months. For healthier and better looking

lawns, mow often and after moderate growth. For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut relatively high; the second to desired height.

• ::;7i!¸:I: !iir_!_i7:7!: ,

OPE AT!ON

TO OPERATE ,MOWER (See Fig. 10}

Your tractor isequipped Withan operator presence sens- ing switch. Any attempt by the operator to leave the seat

with the engine running and the attachment clutch engaged will shut off the engine.

, Select desired height of cut. , Lower mower with attachment lift control.

, Start mower blades by engaging attachment clutch

control.

. TO STOP MOWER BLADES - disengage attachment

clutch control;:

i _A w_regrasseatcher, I t_l_ _pad, or the ills-

ATTACHMENT CLUTCH £EVER "DISENGAGED" POSITION

charge guard in place,

charge guard in place. ................-_

,, \ "ENGAGED"

Y _ _--_._ / i LiFT LEVER

POSITION ATTACHMENT

IMPORTANT: THE MOTION CONTROL LEVER DoEs NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL tS DEPRESSED• , To restart movement, slowly release parking brake and

clutch/brake pedal;

* Slowly move motion control lever to slowest setting.

- Make all turns slowly.

TO TRANSPORT (See Figs. 8 and 11)

When pushing or towing your tractor, be sure to disengage

transmission by placing freewheel control in freewheeling

position: Free wheel control is located at the rear drawbar of tractor.

o Raise attachment lift to highest position with attach-

merit lift control.

- Pull freewheel control knob out and hold in position by inserting retainer spring into forward hole of control rod.

, Do not push or tow tractor at more than two (2) MPH.

To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying

hood to tractor (rope, cord, etc.).

/ , ,,;::--__._

DISCHARGE

GUARD

FIG. 10

TO OPERATE ON HILLS

CAUTION: Do not drive up or down

! _ hills with:slopes greater than !5 ° and

• ChQose the slowest speed before starting up or down hills.

• Avo!d stopping or changing speed on hills.

• If slowing iS necessary, move throttle control lever to sl0wer P6sitiom

, If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking brake_

Move motion control lever to neutral (N) position.

FIG. 11

BEFORE STARTING TIlE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 17)

• The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

• Check engine oil with tractor on level ground.

, Remove oil fill cap/dipstick and wipe clean, relnsert the

dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill.

For cold weather operation you should change oil for easier start ng (See OIL VISCOSITY CHART n t e Customer Responsibilities section of this manual).

• To change engine oil, see the Customer Responsibili- ties section in this manual,

l_ _ • h

i i

OPERATION

ADD GASOMNE

o Fill fuel tank. Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instruc- tions for additional information. Never use engine or

carburetor cleaner products in the fue! tank or permanent damage may occur.

PURGE TRANSMISSION

To ensure proper operation and performance, it is recom- mended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have devel-

oped during shipping of your tractor.

IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR.

o Place tractor safely on level surface with engine off and

parking brake set.

• Disengage transmission by placing freewheel control in freewheeling position (See "TO TRANSPORT" in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throttle controi to slow (,4_) position.

With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal,

• Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive

system.

• Move motion control lever to neutral (N) position:-Shut- off engine and set parking brake.

, Engage transmission by placing freewheel control in

driving position (See "TO TRANSPORT" in this section of manual)_

• Sitting inthetractor seat, start engine. Aftertheengine is running, move throttle control to half (1/2) speed.

With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

, Slowly move motion control lever forward, after the

tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the

tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat

this procedure with the motion control lever three (3) times.

Your tractor is now purged and now ready for normal operation.

TO START ENGINE (See Fig. 9}

When starting the engine for the first time or-if the engine

has run out of fuel, it will take extra, cranking time to move

fuel from the tank to the engine. , Be sure freewheel control is in the transmission en-

gaged position. Sit on seat in operating position, depress clutch/brake

pedal and set parking brake.

, Place motion control lever in neutral (N) position.

Move attachment clutch to "DISENGAGED" position.

o Move throttle control to choke (l\l) position

.Note: Before starting; read the warm and cold starting

procedures below.

• lnsertkeyintoignitionandturnkeyclockwiseto"START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen sec- onds per minute, tf the engine does not start after

several attempts, move throttle control to fast (,_) position wait a few minutes and try again. Ifengine still

does not start, move the throttle contro back to the choke (N) position and retry.

WARM WEATHER STARTING (50° F and above)

- When engine starts, move the throttle control to the fast (,f_) position.

The attachments and ground drive can now be used. If the engine does not accept the toad, restart the engine

and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING ( 50° F and below)

When engine starts, allow engine to run with the throttle control in the choke (l\i) position until the engine runs

roughly, then move throttle control to fast 0 position. This may require an engine warm-up period from several seconds to several minutes, depending on the

temperature.

HYDROSTATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the transmis- sion should be warmed up as follows:

OPERATION

............. _ __=-.=

- Place the motion control lever in neutral. Release the parking brake and let the clutch!brake

s]owty return to operating position. Allow one minute for transmission to warm uo.

This can be done during the engine warm up

period.

• Theattachments can also be used during the engine warm_up oeriod after the transmission has been warmed

up.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments

section of this manual.

MOWING TKPS

Tire chains cannot be used when the mower housing

is attached to tractor. Mower should be properly leveled for best mowing

performance. See"TQ LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual.

o The left hand side of mower should be used for trim-

ming.

= Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of

clippings and more uniform cutting.

When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etc. After one or two rounds, mow

in the opposite direction making Ieft hand turns until

finished (See Fig. 12 ).

If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the

desired height.

Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps, Allow grass to dry before mowing,

Always operate engine at full throttle when mowing to assure better mowing performance and proper dis- charge of material. Regulate ground speed by select- ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.

• When Operating attachments, select a ground speed that wilt suit the terrain and give best performance of the attachment being used.

MULCHmNG MOWING TIPS

mMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE,

• The special mulching blade will recut the grass clip- pings many times and reduce them in size so that as

they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass wilt

biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed

as this will provide the best recutting action of the blades.

• Avoid cutting your tawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon.

At this time the grass has dried and the newly cut area

will not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that the mower cuts off only the top one,third of the grass

blades (See Fig. 13). For extremely heavy mulching, reduce your width of cut and mow slowly.

= Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path.

- Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining

of the lawn.

MAX 1./3

FIG. 13

FIG. 12

CUSTOM RESPONSIBILITIES

MAINTENANCE SCHEDULE

FILL tN DATES AS YOU COMPLETE

REGULAR SERVICE

Check Brake Operation

Chec Tire Pressure _ !# #

T I C for Loose Fasteners a f ,,n/Replace Mower Biades

At ....

C l _tionChart

T l Battery Level/Recharge __ 0 t Clean Battery and Terminals R I Check Transaxle Cooling

Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s) Tension

Check Engine Oi[ Level _## _#'

a Engine Oil _ _2,3

_ERVICE DATES

_/7 !J

E 1 Clean Air Filter __ _2 L.

N t Clean f_ir Screen , L_2 ..........

G I InsF t Muffler/Spark Arrester

| I Replace Oil Filter (If equipped) _,2 N t Clean Engine Cooting Fins _f2 E I Re1 ,e Spark Plug _

,oAirF lferPaporCa , dge1 1 I IJ2

-R-eeplaceFuel Filter

1 - Change more often when operating under a heavy _oador in high ambient temperatures.

2 - Service mere often when operating in dirty o[ dusty conditions, 3 - if equipped with oil filter, change oil every 50 hours.

4 - Replace blades more often wl_en mowing in sandy soil,

GENERAL RECOMMENDAT|ONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain

tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

Atl adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure " proper air-fuel mixture and help your engine run better and last longer.

(_ FRONT

BEARING ZERK

C)ATTAC

CLUTCH

PIVOT(S)

5 _tf equipped with adiustabte system. 6 * Not required if equipped with maintenance*free battery,

7 - Tighten front axle pivot belt to 35 fLqbs, max4mum.

Do not overtighten,

LUBRICATION CHART

NDLE ZERK (_)

FRONT WHEEL BEARING ZERK

BEFORE EACH USE

, Check engine oil level. o Check brake operation.

• Checktire pressure.

• Check for loose fasteners.

,_EARSHIFT (_

PIVOTS

SAE 30 OR !0W30 MOTOR OIL

(_) GENERAL PURPOSE GREASE (_) REFER TO CUSTOMER RESPONS_BiLiTIES "ENGINE" SECTION

IMPORTANT: DO NOT OiL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS LUBRI- CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF*LUBRICATiNG BEARINGS, tF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY,

CUSTOMER RESPONSIBILITIES

TRACTOR

Always observe safety rules when performing any mainte-

nance.

BRAKE OPERATION

ff tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manuat)i

TIRES

,, Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS,' on page 3 of this manual).

• Keep tires free of gasoline, oil, or insect control chemi- cals which can harm rubber.

, Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

BLADE CARE For best results mower blades must be kept sharp. Re-

place bent or damaged blades.

BLADE REMOVAL (See Fig. 14)

, Raise mower to highest position to allow access to

blades.

Remove hex bolt. lock washer and flat washer securing blaae.

Install new or resharpened blade with trailing edge up

towards deck as shown.

Reassemble hex bolt. ocK washer and flat washer ir exact order as shown.

- Tighten bolt securely (30-35 Ft. Lbs. torque). IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.

NOTE: We do natrecommend sharpening btade- but ifyou do, be sure the blade is balanced.

......................... _!_h?_< ¸

o.,o, c

GE GE

FLAT WASHER _'_-""'_.z

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 14

TO SHARPEN BLADE (See Fig. 15)

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine. . The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel belt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bai-

anoer).

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced.

NOTE: DOnot use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

CENTER HOLE /

5/8" BOLT OR PIN

BLADE

FIG. 1,5

CUSTO RESPONSIBILITIES

BATTERY

Your tractor has a battery charging system which is suffi- cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its life.

• Keep battery and terminafs clean. , Keep battery bolts tight,

- Keep small vent holes open (See "CONNECT BAT- TERY" in the Assembly section of this manual).

, Recharge at 6-10 amperes for 1 hour. TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and temninals can cause the battery to "leak" power.

Open battery box door.

= Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

• Wash battery with solution of four tablespoons of baking soda to one gallon of water. Be careful ndtto get

the soda solution into the cells,

Rinse the battery with plain water and dry.

Clean terminals and battery cable ends with wire brush until bright.

, Coat terminals with grease or petroleum jelly.

, Reinstall battery (See "CONNECT BATTERY!' in the

Assembly section of this manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear.

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather these multi-viscosity oils

will result in increased oil consu_nption when used above 32°F. Check your engine oil level more frequently to avoid

possible engine damage from running tow on oil. Change the oii after the first two hours of operation and

every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten elf fill

cap/dipstick securely each time you check the oi! level.

TO CHANGE ENGINE OIL (See Figs. 16 and 17)

Determine temperature range expected before oil change. All oil must meet API service classification SF, SG or SH.

o Be sure tractor is on level sudace.

Qit will drain more freely when warm.

, Catch oil in a suitable container.

Remove oil fill cap/dipstick: Be careful not to allow dirt to enter the engine when changing oil.

Remove drain plug. After oil has drained completely, replace oil drain plug

and tighten securely. Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this

manual.

° Use gauge on oil fill cap/dipstick for checking level. Be

sure dipstick cap is tightened securely for accurate

reading. Keep oit at "FULL" line on dipstick.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

ENGINE

LUBRiCAT!ON

Only use high quality detergent oil rated with API service classification SF, SG or SH. Select the oil's SAE viscosity

grade according to your expected operating temperature.

SAE VISCOSITY GRADES

.20 ° 0_ 60 _

_30o _20o .I0o 0_ 10 ° 20 ° 30_ 40 °

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG. 16

FILL

CAP/DIPSTICK

OIL DRA_N

PLUG

FilG. i7

+ 42 hidden pages

Craftsman 917258531 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual