Craftsman 917258530 Owner’s Manual

CR/ FTX

MODEL NUMBER 917.258530 OWNER'S MANUAL

° Assembly ° Operation

° Customer Responsibilities ° Service and Adjustments

oRepair Parts

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THiS TOLL FREE NUMBER: 1-800-659-5917

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS, FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH_

SAFETY RULES

I, GENERAL OPERATION

• Read, understand, and follow all instructionsinthemanual and on the machine before starting

° Only allow responsible adults, who are familiar with the

instructions,tooperate the machine°

• Clear the area of objects such as rocks, toys, wire, etc., whichcould be picked up and thrown by the blade.

° Besurethe area is clear of otherpeoplebefore mowing Stop

machine if anyone enters the area.

• Never carry passengers°

• Do not mow in reverse unless absolutelynecessary Always look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower withouteither the

entire grass catcher or the guard in place.

• Slow down before turn_ng_

• Never leave a running machine unattended. Always turnoff

blades, set parking brake, stop engine, and remove keys

before dismounting

° Turn off blades when not mowing ° Stop engine before removing grass catcher or unclogging

chute°

• Mow only indaylight or good artificial lighL

• Do not operate the machine while under the influence of

alcohol or drugs°

• Watch for trafficwhen operatingnear or crossingroadways.

° Use extra care when loading or unloading the machine into

a trailer ortruck._

I!. SLOPE OPERATION

Slopes are a major' factor related to loss-of-control and tipover accidents, which carl result in severe injury or death° Al! slopes require extra caution. If you cannot back up the

slope or if you feel uneasy on it, do not mow it..

DO: ° Mow up and down slopes, not across.

= Remove obstacles such as rocks, tree limbs, etc. ° Watch .for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles.

= Use slow speed. Choose a low gear so thatyou will not have

to stop or shift while on the slope.,

• Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability,

• Use extra care with grass catchers or other attachments_

These can change the stability of the machine.

• Keep all movement on the slopes slowand gradual. Do not

make sudden changes in speed or direction.

= Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the slope.,

DO NOT;

° Donot turnonslopes unlessnecessary, andthen, turnslowly

and gradually downhill, ifpossible,.

° Do not mow near drop-offs, ditches, or embankments. The

mower could suddenly turn over if a wheel isover the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause

sliding.

• Do not tryto stabilize themachine by puttingyour foo!onthe ground,

. Do not use grass catcher on steep slopesv

Ill. CHILDREN

Tragic accidents can occur ifthe operator is not alert to the

presence of children° Children are often attracted to the machine and the mowing activity_ Never assume that

children will remain where you last saw them.

* Keep children out ofthe mowing area and under the watchful

care of another responsible aduEt.

' Be alert and turn machine off if children enter the area.

. Before and when backing, look behind and down for small

children.

* Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation.

o Never allow children to operate the machine.

- Use extra care when approaching blind corners, shrubs,

trees, or other objectsthat may obscure vision.

IV. SERVICE

• Use extra care inhandlinggasoline and otherfuels_ They are flammable and vapors are explosive,

Use only an approved container, Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do not smoke..

Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an open flame, such as awater heater,.

° Never run a machine inside a closed area. ° Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition,.

= Never tamper with safety devices. Check their proper

operatio n regularly,

° Keep machine free of grass, leaves, or other debris build-up_

Clean oil or fuel spillage, Allow machine to cool before storing.

° Stop and inspect the equipment if you strike an object°

Repair, if necessary, before restarting.

° Never make adjustments or repairs with the engine running_ ° Grass catcher components are subject to wear-,damage, and

deterioration, whtch could expose moving parts or allow objects to be thrown. Frequently check components and

replace with manufacturer's recommended parts, when nec-

essary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

° Check brake operation frequently. Adjust and service as

required.

i iHlll illll

portant safety precautions. It means CAUTION!H BECOME ALERTH! YOUR

Look for this symbol to point out im- SAFETY IS INVOLVED.

.....C'AUTION: Always disconnect spark plug

spark plug in order to prevent accidental wireand placewirewhere it cannot contact

-,starting when setting up, transporting,

adjusting or making repairs,

ILII

WARNING

The engine exhaust from this product con- tains ctiemicals known to the State of Califor-

nia to cause cancer, birth defects, or other reproductive harm.

CONGRATULATIONS on your purchase of a Sears

Tractor° It has been designed, engineered and manufac-

tured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service CentedDepartment. We have competent, well-

trained technicians and the proper tools toservice or repair this tractor.

Please read and retain this manual° The instructions will enable you to assemble and maintain your tractor properly_

Always observe the "SAFETY RULES".

MODEL NUMBER 917°258530

SERIAL NUMBER

DATE OF PURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT°

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE_

PRODUL, SPECIFICATIONS

HORSEPOWER: 15.5 GASOLINE CAPACITY 1.25 GALLONS

AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF/SG): SAE 30 (above 32°F)

OIL CAPACITY: 3.0 PINTS

SPARK PLUG: CHAMPION RJtgLM (GAP: °030")

VALVE CLEARANCE: INTAKE: .005" - ..007"

GROUND SPEED (MPH): FORWARD: 0- 5°5

TIRE PRESSURE: FRONT: 14 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

BATTERY: AMP/HR: 25

BLADE BOLT TORQUE: 30-35 FT. LBS.

SAE 5W-30 (below 32°F)

EXHAUST: .009" - _011"

REVERSE: 0- 2.4

REAR: 10 PSi

5 AMPS HEADLIGHTS

MIN. CCA: 190 CASE SIZE: U1R

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod_ uct. Contact your nearest Sears store for details_

CUSTOMER RESPONSIBILITIES

. Read and observe the safety rules,.

• Follow a regular schedule in maintaining, caring for and using your tractor,

= Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual° WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable local orstate laws (if any)° Ifa spark arrester is used, it should be maintained

in effective working order by the operator.

In the state of California the above is required by law

(Section 4442 of the Caiifornia Public Resources Code)° Other states may have similar laws. Federal laws apply on

federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual)_

LIMITED TwO YEAR WARRAN ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date ofpurchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according

to the instructionsin the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective inmaterial or workmanship. This Warrant,/does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. ° Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual.

° Riding equipment used for commercial or rental purposes_

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or

workmanshipand ourtesting determines the battery willnot hold a charge, Sears witIreplace the battery at no charge,

1N-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT 1S AVAILABLE AT NO-CHARGE FOR 30

DAYS FROM THE DATE OF PURCHASE,. PLEASE CONTACT YOUR NEAREST SERVICE CENTER° AFTER 30 DAYS FROM

THE DATE OF PURCHASE, WARRANTY' SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO

YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY

WHILE THIS PRODUCT IS IN THE UNITED STATES. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

.......................... , H, HHH,HH I IIII I IUl II NNNNII III

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ....................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 16-20

WARRANTY .................................................................. 3

TABLE OF CONTENTS ................................................ 4

INDEX ............................................................................ 4

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ................................................................ 7-9

INDEX

Accessories .....................................................5

Adjustments:

Brake .........................................................23

Carburetor ..........................................26

Mower:

Front-To-Back ................................22

Side-To-Side ....................................22

Throttle Control Cable ........................25

Air Filter, Engine ................................................19

Air Screen, Engine ........................................19

Assembly ............................................................7-9

Battery:

Charging ......................................................7-8

Cleaning .................................................18

Connecting ........................................7-8

Starting with Weak Battery .............24

Storage .............................................27

Tem]inats ................................................18

Belts:

Motion Drive

Removal/Replacement ..............23

Mower Blade Drive

Removal/Replacement .......... 23

Blade:

Sharpening ............................................17

Replacement ......................................17

Brake Adjustment .....................................23

Carburetor Adjustment ..........................26

Controls, Tractor. ...................................11

Customer Responsibilities ............. 16-20

Engine:

Air Filter..........................................19

Air Screen, Engine ......................19

Battery ...........................................................18

Cooling Fins, Engine ..................!9

Engine Oil .......................................18

Fuel Fiiter. ...........................................20

Spark Plugs ..................................20

Tractor:.

Blades ....................................................t7

LubricationChart ..........................i6

Maintenance Schedule ...................t 6

Tire Care ..................................8,t7,24

Cutting Height, Mower ..................................12

Electrical:

Interlocks and ReEays.......................25

Schematic .........................................31

Wiring Diagram ...................................32

Engine:

Air Filter,................................._........................19

Air Screen .........................................19

Cooling Fins, Engine ............................19

Oil Change ........................................18

Oil Level .........................................13,18

Oil Type .............................................18

Preparation ...........................................13

Repair Parts ............................................50-55

Starting .......................................................15

Storage ......................................................27

Filters:

Air..................................................................19

Fuel .............................................................20

Fuel:

Type ....................................................14

Storage ................................................27

Fuse .................................................................25

Gauge Wheels ....................................................8

Hood Removal/Installation .......................25

Leveling Mower Deck .................................22

LubricationChart ................................. 16

Maintenance Schedule ..............................16

Mower:

Adjustment, Front-to-Back ...............22

Adjustment, Side-to-Side ...............22

Blade Sharpening ..............................17

Blade Replacement ...................................17

Cutting Height ...........................................12

Installation................................................21

Operation ..........................................t4

Removal .............................................21

Mowing Tips ...............................................15

Muffler ...................................................:20

Spark Arraster .................................3,42

Mulcher Plate ........................................................9

OPERATION ........................................................... 10-15

MAINTENANCE SCHEDULE ...................................... 16

SERVICE AND ADJUSTMENTS ............................ 2%26

STORAGE ................................................................... 27

TROUBLESHOOTING ............................................ 28-29

REPAIR PARTS - TRACTOR ................................. 32-49

REPAIR PARTS - ENGINE .................................... 50-55

PARTS ORDERING/SERVICE .................. BACK PAGE

Oil:

Cold Weather Conditions .........14,18

Engine ...........................................................18

Storage ................................................27

Operation ................................................10-15

Operating Mower ...............................................13

Options:

Accessories .............................. .......... 5

Spark Arrester _...............................3,42

Parking Brake ........................................11-12

Parts Bag ......................................................6

Parts, Replacement/Repair ...............32-49

Product Specifications ....................................3

Repair Parts ..............................................32-49

Safety Rules ..............................................2

Seat ..................................................................8

Service and Adjuslments .................21-26

Brake ............................. ......................... 23

Carburetor _............................................26

Fuse ....................................................................25

Hood Removal/Installation ............25

Motion Drive Belt

RemovaUReplacement ..............23

Mower Blade Drive Belt

Removal/Replacement .......... 23

Mower Adjustment:

Front-to-Back ...............................22

Side-to-Side...........................................22

Mower Installation ............................... 21

Mower Removal ...................................21

Tire Care ...................................8,17,24

Slope Guide Sheet ................................59

Spark Plugs ..............................................20

Specifications .................................... ................. 3

Starting the Engine ................................... 13-14

Steering Wheel ............................................. 7,24

Stopping the Tractor ......................................12

Storage................................................................27

Throttle Control Cable Adjustment ..... 25

Tires ...........................................................8,17,24

Trouble Shooting Chart ........................28-29

Transaxle Repair Parts.....................48-49

Warranty ..............................................................3

WiringDiagram ..........................................32

Wiring Schematic ............................................31

ACCESSORIES AND ATTACHMENTS

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased,

Most Sears stores can order these items for you when you provide the model number of your tractor,

ENGINE MAINTENANCE

SPARK PLUG BLADESGASCAN ENGINEOIL

FUELSTABILIZER

AIRFILTER

BELTS

PERFORMANCE

Sears offers a wide variety of attachmentsthatfityourtractor_ Many ofthese are listed belowwith briefexplanationsof howthey can help you° This listwas current at the time ofpublication;however, it may change infuture years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the accessories and attachments that are available for your tractor,

Most of these attachments do not require additional hitchesor conversionkits(those that do are indicated) and are designed for easy attaching and detaching,

AERATOR promotes deep root growth for a heafthy lawn. Ta-

pered 25-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervalsto let moisture soak in, Steel weight tray for increased penetration°

BAGGER lets you collect grass clippings and leaves for a healthier, nearer looking lawn. Two Permanex containers hold

30-gallon plastic bags.

BUMPER protects front end of tractor from damage.. CARTS make hauling easy,, Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly, CORING AERATOR takes small plugs out of soil to allow mois-

ture and nutrients to reach grass roots_ 36-inch swath_ 24 hardened steel coring tips,, 150 Ib,,capacity weight tray,

EASY OIL DRAIN VALVE makes oil changes easier, faster. FRONT NOSE ROLLER canters infrontof mower deck to reduce

chances of "scalping" on uneven terrain. GANG HITCH lets you tow2 or3 pul!-behind attachments at once,

such as sweepers, dethatchers, aerators (not for usewith rollers, carts or other heavy attachments),

GAUGE WHEELS on both sides of the mower deck reduce

chances of"scalping" on uneven terrain_ For mower decks not so

equipped,, MULCH RAKE/DETHATCHER loosens soil and flips thatch and

matted leaves tolawn surface for easy pickup,, Twenty spring tine teeth,,Usefulto prepare bare areas forseeding. Available for front or rear mounting. HIGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATOHER covers 36-inch wide path and

tosses thatch into large hopper. Mounts behind tractor_ MULCHING CLOSE-OUT PLATE KIT, once installed, lets you

mulch, d scharge or bag clippings (bagger optional) without changing blades. For models not equipped as 3-in-1 Convertible

mowers. See "MOWER" in the Repair Parts section of this manual,

RAMP TOPS AND FEET let you load and unloadtractor from a pickup truck, Use with 2 x 8 or2 x 10 lumber.

ROLLER for smoother lawn surface. 36_inch wide, 18-inch dameter water*tight drum holds up to 390 tbs, ofweight° Rounded edges prevent harm to furl Adjustable scraper automatically

cleans drum,

SNOWBLADEforsnowremoval only. 14-inch high,48-inch wide blade clears 42-inch path when angled left or right° Raises, lowers

with side lever. Adjustable skids; replaceable, reversible scraper bar, (Use with tire chains and wheel weights and/or rear drawbar

weight.) SNOWTHROWER has 40-inch swath_ Drum-type auger handles

powdery and wet/heavy snow, Mounts easily with simple pin arrangement,. Discharge chute adjusts from tractorseat,, 6cinch

diameter spout discharges snow 10 to 50 feet, Lift controlled at

tractor seat. (Use with chains and wheel weights and/or rear

drawbar weight) SPRAYERS use 12-volt DC electdc motor that connects to the tractor battery or other 12-volt source,, Includes booms for

automatic spray ng and hand heldwand for spot spraying. Wand has adjustable spray pattern,, For applying herbicides, insecth

ctdes, fungfcidesand liquid fertilizers.

SPREADER/SEEDERS make seeding, fertilizing, and weed kilF ing easy° Broadcast spreaders are also useful for granular de-

icers and sand.

SWEEPERS letyou collect grass clippings and leaves. TILLER has 5 hpengine and 36-inch swath to prepare seed beds,

cu tivate and compost garden residue. Tiller has itsown built-in lift and depth controlsystem and does NOT require asleeve hitch., Fits any lawn, yard or garden tractor. Simply hook up tothe tractor drawbar and gol Optional accessories convert unit for

dethatching, aerating, hilling-.without tools, 3"1RECHAINS are heavy duty; c!osely spaced extra-large cross

links give smooth ride, outstanding tractton_ TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree

visibility,. Hinged metal doors with catch. Keeps operator warm and dry,, Remove vinyl sides and windshields for use as sun

protector in summer, Optional accessories include: tinted/ tempered solid safety glass windshield with hand operated wiper;

12-volt amber caution light for mounting on cab top.

VACS for powerful collection of heavy grass clippings and leaves.

Optional wand attachment to pick up debris in hard-to-reach places.. VAO/CHIPPER includes a chipper-shredder_

WEIGHT BRACKET for drawbar for snow removal appticationso Uses (1) 55 lb. weighL WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials,

..............Parts ............... 1.... '.........

Bag contents shown full size

................... i ii IIIIIIIlUlIII I

NTS OF HARDWARE PACK

...................... ,,,,,,,,,,,,,,, .............. ......

Parts packed separately in carton

............ I ..... II i1,1111111111,111111

(1) Hex Bolt

3/8-!6 x I

[1) Large

at Washer

(1) Hex Bolt 5/16-18 x 1-1/4

.................. i i iiii iiii ii I/iiiiiiii

(1) Shoulder (1) Hex Bol

Bolt 5/16-18 1/2-13 x I

(1) Lock

washer 3/8

(1) Locknut

5/16-I 8

Seat

Mulcher

Plate

Steering

Wheel

Video

Cassette

Steering

Manual

iii iiii ii lul

- IIIIIIIH .............. I' I'll '11' '1111" '11'1 I

Boot

Parts Bag

, ,,,,,,,,,,,,

Part s bag contents not,shown ful! size

(1) Washer 17/32 x (1) Lock

1_3/16 x 12 Gauge Washer 1/2

titJ!!!ll!l!ltt!t!l!ltf!l{2) screws #10 x 5/8

'2'L°ckWashers#10 1

| (,_ } (2) Washers ! _ /

- // 3i16x3/4x16Gauge _ I

i]nll ............ I

(2) Hex Bolts 1/4_20 x 3/4 (2) Hex Nuts 1/4-20

9/32 x 5/8 x 16 Gauge

(2) Washers

......... iltul i ..........

(2) Weld Nuts #i0 I_

(2) Lock Washers 1/4

_ (2)Washers 3/8 _ x 7/8 x 14 Gauge

(2) Shoulder / _.. E'A_ (2) Center-

Bolts

f /_zf )] _ lock Nuts

\ _j'//(2) Gauge

Steering

Wheels <:_

Extension Shaft

Steering Wheel

Adapter

(2) Latch Hook

Assemblys

Slope Sheet

........... LII II I I1_1111

(2) Keys

Steering Wheel

Insert

ASSEMBLY

Your new tractorhas been assembled at the factory with exception of those parts left unassembled for shipping purposes,

To ensure safe and proper operation of your tractor all partsand hardware you assemble must be tightened securely Use the correct tools as necessary to insure proper tightness,

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier, Standard wrench sizes are listed.

(2) 7/16" wrenches Phillips Screwdriver (1) 1/2" wrench Tire pressure gauge (1) 9/16" wrench Utility knife (1) 3/4" Socket wldrive rachet

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel),,

TO REMOVETRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton (See page 6).

• Cut, from top to bottom, along tines on all four corners of carton, and lay panels flat.

• Check for any additional loose parts or cartons and remove,,

BEFORE ROLLINGTRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT = Slide extension shaft onto lower steering shaft, Align

mounting bores in extension and tower shafts and install 5116 hex bolt and locknut. Tighten securely.

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT, LBS TORQUE,

• Place tabs of steering boot over tab slots indash and push down to secure,

INSTALL STEERING WHEEL

• Position front wheels of the tractorso theyare pointing straight fow_ardo

,, Slidesteering wheel adapter onto steering shaft exten-

sion.

• Position steering wheel and sleeve assembly so cross

bars are horizontal (felt to right) and slide onto adapter°

• Assemble large fiat washer, 3/8 lock washer, 3/8 hex

bolt and tighten securely.

° Snap steering wheel insert into center of steering

wheel,

° Remove protective plastic from tractor hood and grill IMPORTANT.* CHECK FOR AND REMOVE ANY STAPLES

lNSKIDTHAT MAYPUNCTURE TIRES WHERETRACTOR 1STO ROLL OFF SKID.

TO ROLLTRACTOR OFF SKID (See Operation section for location and function of controls)

• Pressliftleverplungerand raise attachment lift leverto

itshighest position..

• Release parking brake by depressing clutch/brake pedal.,

° Place freewheel control in freewheeling position to

disengage transmission (See q'O TRANSPORT" in the Operation section of this manual).,

° Roll tractor backwards off skid, ° Remove banding holding discharge guard up against

CONNECT BATTERY (See Figs. 2 and 3)

• Remove cardboardpackingfrom seat pan and lift seat

• Open battery box door.

- Remove terminal protective caps and discard,

° If this battery is put intoservice after month and year

• First connect RED battery cable to positive (+)terminal

i .ii_ I [ ............._._....---_" INSERT

'_.....4-_ 3/8 HEX BOLT

:.._ _: _ 3/B LOCK WASHER

',__-..._ LARGEFLAT

STEERING -""-'---_ Z,.... _._"

WHEEL

_ _ STEERING

Ai_APTER '_i_' EXTENSION SHAFT

_,_,!_ /_'_-_,_ 5['16 HEX BOLT

5116 LOOKNUT / _"_,_._'-_._

t" ,

LOWER , j STEERING ". - . /

SHAFT ,_. _- _ , _ .

"l........... '_ WASHER

'_ BOOT

_ ' ?t

I $

pt t

FIG. '1

tractor°

I t III1[I

CAUTION: Do not short battery termi- nals. Before connecting battery, re-

move metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from acciden-

tal grounding.

pan to raised position_

indicated on label (label Jocated between terminals) charge battery for minimum of one hour at 6-10 amps.

with hex bolt, fiat washer, lock washer and hex nut as shown. Tighten securely.

............. ii iiii ii iiii

............... Ulll ..............

ASSEMBLY

............... ,,,,,,.,,

• Connect BLACK grounding cable to negative (-)termi- nal with remaining hex bolt, flat washer, lock washer+

and hex nut+ Tighten securely.

• Close battery box door+

Open battery box door for: = Inspection for secure connections (to tighten hard-

ware).

• Inspection for corrosion.

° Testing battery_ = Jumping (if required).

Periodic charging.

DISCARD

TERMINAL

PROTECTIVE CAPS

RED FUSED IGNITION WIRE

LOCK

WASHER

FLAT WASHER

HEX BOLT

• Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way

down+

• Get off seat without moving its adjusted position.

° Raise seat and tighten adjustment bolt securely+

SEAT

SEAT PAN

SHOULDER

BOLT_+_++

LARGE FLAT WASHER

ADJUSTMENT BOLT

LOCK WASHER

FIG. 4

CHECK TIRE PRESSURE

The tires onyour tractor were overinflated at the factory for shipping purposes+ Correct tire pressure is important for'

best cutting performance,

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual+

POSITIVE NEGATIVE (RED) CABLE (BLACK) CABLE

FIG. 2

SEAT PAN

BATTERY BOX DOOR

FIG. 3

INSTALL SEAT (See Fig. 4)

Adjust seat before tighteningadjustment bolt., ° Remove cardboard packingon seat pan.

. Place seat on seat pan and assemble shoulder bolt,

- Assemble adjustment bolt, lockwasherandflatwasher loosely,, Do not tighten,,

• Tighten shoulder' bolt securely, . Lower-seat into operating position and sit on seat,+

CHECK DECK LEVELNESS

Forbest cutting results, mower+housingshould be properiy

leveled+ See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motLon and mower blade drive belts in the Service and Adjustments

section of this manual+ Verify that the belts are routed correctly+

CHECK BRAKE SYSTEM

After' you learn how to operate your tractor, check to see that the brake is properly adjusted. See 'q'O ADJUST

BRAKE" in the Service and Adjustments section of this manual

ASSEMBLE GAUGE WHEELS TO MOWER DECK (See Fig. 5)

Assemble gaugewheelswithtractorona flat level surface+ ° Adjust mower to desired cuttingheight (See 'q'O AD-

JUST MOWER CUTTING HEIGHT" in the Operation section 'ofthis manual)+

° With mower in desired height of cut position, gauge

whee sshoutd be assembled sothey are slightly off the ground..Installgauge wheel in appropriate hole with

shoulder bolt, 3/8 washer and 3/8-16 Iocknut and tighten securely.

• Repeat for opposite side installing gauge wheel in

same adjustment hole+

ASSEMBLY

GAUGE WHEEL

MOUNTING

BRACKET

FIG. 5

INSTALL MULCHER PLATE (See Figs. 6 & 7)

• Instalt two latch hooks to mulcher plate using screw, washer, lock washer, and weid nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down..

° Tighten hardware securely. ° Raise and hold deflector shield in upright position,

° Place front of mulcher plate over front of mower deck

opening and slide into place, as shown.

° Hook front latch into hole on front of mower deck..

• Hook rear latch into hole on back of mower deck..

guard from mower_ Raise and hold guard when attaching mulcher plate

I & CAUTION: Do not remove discharge

WELD WASHER

NUT .\\.. SCREW

LATCH

WASHER

MULCHER

PLATE

and allow it to rest on plate while in operation.

WELD NUT FROM THE TOP HOOK POINTS DOWN

LOCK

LATCH HOOK

WELD

LOCK

WASHER

NUT

FIG. 6

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installationof optional grass catcher accessory.

DEFLECTOR

SHIELD

LATCH HOOKS

FIG. 7

v" CHECKLIST

BEFORE YOU OPERATE AND ENJOY "fOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THE BESTPERFORMANCEAND SAT/SFACTION FROM THIS QUALITY PRODUCT,

PLEASE REVIEW THE FOLLOWING CHECKLIST:

J" All assembly instructions have been completed

,/ No remaining loose parts in carton. ,z Batten/is properly prepared and charged_ (Minimum

t hour at 6 amps).

,/ Seat is adjusted comfortably and tightened securely. ,I All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory)°

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflatedfor leveling),.

#" Check mower and drive belts. Be sure they are routed

properlyaround pulieys and insideall belt keepers

,/ Check wiring. See that altconnections are stili secure

and wires are properly clamped.

,/ Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

,I Engine oil is at proper level J Fuel tank is _led with fresh, clean, regular unleaded

gasoline.

v" Become familiar with all controls - their location and

function. Operate them before you start the engine.

J" Be sure brake system is in safe operating condition. ,/" It is important to purge the transmission before operat-

ingyour tractor for the first timer Follow proper starting and transmisslon purging instructions (See"TO START ENGINE" and "PURGE TRANSMISSION" inthe Op-

eration section of this manua0

OPERATION

........ . ........ in,ln,i llll,i ii i llll

These symbols may appear' onyour tractor or in literature supplied with the product. Learn and understand their meaning,

BATTERY CAUTION OR

WARNING

REVERSE

FORWARD FAST SLOW

ENGINE ON ENGINE OFF

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

R N H

OIL PRESSURE

CLUTCH LIGHTS ON LIGHTS OFF

LOCK LOCKED

REVERSE NEUTRAL

MOWER LIFT

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH ENGAGED

HIGH LOW

ATTACHMENT

CLUTCH DISENGAGED

HYDROSTATIC FREE WHEEL

(Hydro Models only)

PARKING BRAKE

IGNITION

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrationswithyour tractor to familiarizeyourself withthe locations of various controls and adjustments_ Save

this manual for future reference.

ATTACHMENT IGNITION CLUTCH LEVER SWITCH LIGHT SWITCH

AMMETER POSITION

.. - PLUNGER

THROTTLE/CHOKE CONTROL

\" _-\\.,.\\.,,.\ ~ LIFT LEVER

CLUTCH/BRAKE PEDAL

HEIGHT ADJUSTMENT KNOB

' ©

FIG. 8

Our tractorsconform to the safety standards of the American National Standards Institute,

A'I-I'ACHMENT LIFT LEVER

PARKING BRAKE

GEARSHIFT LEVER

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your tractor.

LIGHT SWITCH: Turns the headlights on and off, THROTTLE/CHOKE CONTROL: Used for starting and

controlling engine speed, CLUTCHIBRAKE PEDAL: Used fordeclutching andbrak- ing the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the brake position°

GEARSHIFT LEVER: Selects the speed and direction of

tractor_

ATTACHMENT LIFT LEVER: Used to raiseand lowerthe mower deckor other attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to re_easeattachment tilt lever when changing its position.

IGNITION SWITCH: Used for starting and stopping the

engine,, HEIGHTADJUSTMENTKNOB: Used toadjustthe mower cutting height.

AMMETER: indicates battery charging (+) or discharging

(-)_

'11

The operation of any tractor can result in foreign objects thrown into the eyes, which can

result in severe eye damage. Always wear safety glasses or eye shields while operating your

tractor or performing any adjustments orrepairs. We recommend a wide vision safety mask

over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 9)

Your tractor isequipped withan operator' presence sensing

switch., When engine is running, any attempt by the operator' to leave the seat without first setting the parking brake will shut off the engine.

= Depress clutch/brake pedal intofull "BRAKE" position

and hofd_ Placeparking brake lever in"ENGAG ED" position and

release pressure fromclutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake

wil! hold tractor secure.

ATTACHMENT CLUTCH LEVER

THROTTLE/

._ / "DISENGAGED"

.BRAKE,_'_-_'_

"'_ _/_ /"ENGAGED

"ENGAGED"POSITION

_J. POSITION

"\\ -t' / POSiT,oN

PO__

, "_\', _ _/_ / GEARSHIFT

"DISENGAGED"

.................. i i i ii ii i i ill,llll,l, IIHI L ,1/

, Never use choke to stop engine.

NOTE: Under certain conditions when tractor is standing

idle with the engirle running, hot engine exhaust gases may cause browning of grass_ To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com- pletely, as described above, before leav-

rng the operator's position; to empty grass catcher, etc.

....................... H ..... •

TO USE THROTTLE CONTROL (See Fig. 9)

Always operate engine atfull throttle.

• Operating engine at less than full throttle ['educes the battery charging rate,

• Full throttle offers the best bagging and mower' perfor- mance.

TO MOVE FORWARD AND BACKWARD (See Fig. 9)

The directionand speed of movement is controlledby the motion control lever_

= Start tractor with motion control lever in neutral (N)

position_

- Release parking brake and clutch/brake pedal.,

• Slowly move motion control lever to desired position.

CLUTCH/RRAKE PEDAL "DRIVE" POSITION

HEIGHT ADJUSTMENT KNOB

FIG. 9

STOPPING (See Fig. 9)

MOWER BLADES -

• Move attachment clutchlever to "DISENGAGED" po- sition.

GROUND DRIVE -

• Depress clutch/brake pedal into fuII"BRAKE" position.

. Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN "1"ONEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED. ENGINE - . Move throttle control to slow (o€_) position. NOTE: Failure to move throttle control to slow (,,ll)

position and allowing engine to idle before stopping may cause engine to "backfire"_

° Turn ignitionkey to "OFF" position and remove key.

Always remove key when leaving tractor to prevent unauthorized use..

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 9)

The cutting height iscontrolled byturning the height adjust- ment knob in desired direction.

• Turn knob clockwise (('-_) to raise cutting height.

• Turn knob counterclockwise (b#'_)to lower cutting height.,

The cutting height range is approximately 1-1/2" to 4". The heights are measured from the ground to the blade tip with

the engine not running. These heights are approximate and may vary depending upon soil conditions, height of

grass and types of grass being mowed_ ° The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches

during hot months° For healthier-and better looking

lawns, mow often and after moderate growth.

° For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut relatively high; the second to desired height

i i, i,,i,iiiii Jllllllll, ii i iii ii iiiii i ii iiiiii illl i illl Hmll ii

OPERATION

TO OPERATE MOWER (See Fig. 10)

Your tractor is equipped withan operator presence sens- ing switch+ Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged

will shut off the engine.

• Select desired height of cuL

• Lower mower with attachment lift control+ ° Start mower blades by engaging attachment clutch

control.

• TO STOP MOWER BLADES - disengage attachment clutch control.

without either the entire grass catcher, CAUTION: Do not operate the mower

on mowers so equipped, or the dis- charge guard in place.

ATTACHMENT CLUTCH LEVER

"DISENGAGED" POSITION

"ENGAGED"

POSITION ATTACHMENT

/ / LIFT LEVER

:_ ._, HIGH POSITION

/, '?-"-"-_--__ LOW

,'_--"_\ POSITION

IMPORTANT: THE MOTfON CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED+ ° To restart movement, slowly release parking brake and

clutch/brake pedal

. Slowly move motion control lever to slowest setting+ ° Make all turns slowly°

TO TRANSPORT (See Figs. 8 and 11)

When pushingortowingyourtractor, besure todisengage transmissionby placingfreewheel controlin freewheeling position. Free wheel controlis locatedat the rear drawbar

of tractor.

• Raise attachment lift to highest position with attach+ ment lift control°

° Putlfreewheel control knob out and hold inposition by

insertingretainer spring intoforward hole of control rod+

° Do not push or tow tractor at more than two (2) MPH

° To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying

hood to tractor (rope, cord, etc.),

RGE

FIG. 10

TO OPERATE ON HILLS

CAUTION: Do not drive up or down

I"A.................................I

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills

• If slowing is necessary, move throttle control lever to

slower position.

• If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking brake+

Move motion control lever to neutral (N) position+

hills with slopes greater than !5 ° and do not drive across any slope.

FIG, 11

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 17)

. The engine inyour tractor has been shipped, from the

factory, already filled with summer weight oilo

° Check engine oil with tractor on level ground.

• Remove oil fillcap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds,

remove and read oil level If necessary, add oil until "FULI_" mark on dipstick is reached. Do not overfiII.

° For cold weather operation you should change oil for

easier starting (See OIL VISCOSITY CHART' inthe Customer Responsibilities section of this manual).

° To change engine oil, see the Customer Responsibili-

ties section in this manual,

OPERATION

ADD GASOLINE - Move motion controlleverto neutral(N) position°Shub

= Fill fuel tank° Use fresh, clean, regular' unleaded off engine and set parkingbrake.

gasolinewitha minimum of87 octane. (Use of leaded ° Engage transmissionby placing freewheel controlin

gasoline will increase carbon and lead oxide deposits driving position(See "TO TRANSPORT' inthis section

and reduce valve life). Do not mix oil with gasoline, of manual). Purchase fuel inquantities that can be used within30 • Sitting in the tractor seat, start engine. After the engine

days to assure fuel freshness_ is running, move throttle control to half (1/2) speed.

IMPORTANT: WHEN OPERATING IN TEMPERATURES With motion control lever inneutral (N) position, slowly BELOW 32_F(0°C), USE FRESH, CLEAN WINTER GRADE disengage clutch/brake pedal.

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING° o Slowly move motion control lever forward, after the

WARNING: Experience indicates that alcohol blended motion control lever to reverse position. After the fuels (called gasohol or using ethanol or methanol) can tractor moves approximately five (5) feet retum the attract moisture which leads to separation andformation of motion control lever to the neutra! (N) position, Repeat

acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor' are

empty. Use fresh fuel next season. See Storage Instruc- tions for additional information. Never use engine or

carburetor cleaner productsin the fuel tank or permanent damage may occur.

illlllll/ nl ............................. .......... .....=

filler neck. Do not overfiU, Wipeoffany

CAUTION: Fill to bottom of gas tank

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

,_,,,,,_,_,,,, , _, _,,,,,, ,,,, ,, ....................... _

PURGE TRANSMISSION

iiiiiiiiiii jill ...........

freewheel lever while the engine is run-

CAUTION: Never engage or disengage

............ i H IIH jllllllll iu. H

To ensure proper operation and performance, itis recom- mended that the transmission be purged before operating tractor for the first time° This procedure will remove any trapped air inside the transmission which may have devel- oped during shipping of your tractor.

IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVtCE OR REPLACEMENT, tT

SHOULD BE PURGED AFTER REtNSTALLATION BEFORE OPERATING THE TRACTOR°

• Place tractor safely on level surface with engine offand parking brake set.

° Disengage transmission by placing freewheel control

in freewheeling position (See 'TO TRANSPORT" in this section of manual).

o Sitting inthe tractor seat, start engine. After the engine

isrunning, move throttle control to slow (.gll_) position_ Wfth motion control leverinneutrai (N) position, slowly

disengage ctutchJbrake pedal.

. Move motion control leverto full forward position and

hotd for five (5) seconds_ Move lever to full reverse position and hold for five (5) seconds. Repeat this

procedure three (3) times..

NOTE: During this procedure there will be no movement of

drive wheels. The air isbeing removed from hydraulic drive

system.

ning.

tractor moves approximately five (5) feet, slowly move

this procedure with the motion contro! lever three (3) times,.

• Your tractor is now purged and now ready for normal operation.

TO START ENGINE (See Fig. 9)

When starting the engine for the first time or if the engine

has run out offuel, itwill take extra cranking time to move

fuel from the tank to the engine.

• Depress clutch/brake pedal and set parkingbrake,

• Place motion controi lever' in neutral (N) position.

• Move attachment clutchto "DISENGAGED" position_

- Move throttle controlto choke (N) position. Note: Before starting, read the warm and cold starting

procedures below.

° Insertkeyintoignitionandturnkeyctockwiseto"START"

positionand release key as soon as engine starts. Do not runstarter continuouslyfor more than fifteen sec-

onds per minute. If the engine does not start after

several attempts, move throttle control to fast (,_,)

position, waita few minutes and try again° Ifenginestill

does not start, move the throttle control back to the

choke (tXI) position and retry'.

WARM WEATHER STARTING (50° F and above)

• When enginestarts, movethethrottlecontroltothefast

(,t_) position_

• The attachments and grounddrivecan now be use& If

the engfne does not accept the load, restarttheengine and allowit to warm upfor one minuteusingthechoke

as described above.

COLD WEATHER STARTING ( 50° F and below) ° When engine starts, allow engine to runwith the throttle

control in the choke (N) position until the engine runs roughly, then move throttle controJto fast (,_) position_

This may require an engine warm-up period from several seconds to several minutes, depending on the

temperature°

HYDROSTATIC TRANSMISSION WARM UP s Before driving the unit in cold weather, the transmis-

sion should be warmed up as foIIows:

° Be sure the tractor ison level ground_ ° Place the motion control lever in neutral

Release the parking brake and let the clutch/brake slowly return to operating position.

OPERATION

• Allow one minute for transmission to warm up.

This can be done during the engine warm up MULCHING MOWING TIPS

period.

• The attachments can also be used during the engine warm-up period after thetransmission hasbeenwarmed

up.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments

section of this manual.

MOWING TIPS

° Tire chains cannot be used when the mower housing

is attached to tractor.

° Mower should be,properly leveled for best mow!ng

performance. See 'TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual,.

• The left hand side of mower should be used for trim-

ming.

• Drive so that clippings are discharged onto the area

thathas been cut. Have the cut area to the right of the

tractor. This will result in a more even distribution of ctippings and more uniform cutting°

= When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etc, After one or two rounds, mow

in the opposite direction making left hand turns until finished (See Fig. 12 )._

° If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the

desired height,

Do not mow grass when it is wet. Wet grass wilt plug mower and leave undesirable clumps. Allow grass to

dry before mowing. Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis- charge of material Regulate ground speed by select-

ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.

When operating attachments, select a ground speed that will suit the terrain and give best performance of

the attachment being used,,

IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BU1LT-UP GRASS AND

TRASH° CLEAN AFTER EACH USE.

• The special mulching blade will recut the grass clip- pings many times and reduce them insize so that as

they fall onto the lawn they will disperse into the grass

and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed as this will provide the best recurring action of the

blades.

• Avoid cutting your lawnwhen it iswet, Wet grass tends to form clumps and interfereswith the mulching action.

The best time to mow your lawn is the early afternoon, At this time the grass has dried and the newly cut area

will not be exposed to the direct sun.

. For best results, adjust the mowercutting height sothat

the mower cuts off only the top one-third of the grass blades (See Fig, 13). For extremely heavy mulching,

reduce your width of cut and mow slowly°

• Certain types of grass and grass conditions may re- quire that an area be mulched a second time to

completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path.

° Change your cutting pattern from week to week. Mow

north tosouth one week then change to east to west the next week, This wili help prevent matting and graining

of the lawn,

MAX 1/3

FIG. 13

FIG. 12

i Replace Oil Filter (If equipped) I

N clean Engine CoolingFIns

1 - Change mere often when operating under a heavy load or in high embtent temperatures 2 - Service mere often when operating in dirty ordustyconditions. 3 - If equipped withoil filter, change oiI every 50 hours., 4 - Replace bIades mole ellen when mowing insandy soil,

................... i

Replace Spark Plug

Replace Air Ffltet Paper Cartridge

Replace Fuet Ftfter .... I

• = : :

5 -ifequipped w_thadjustable system, 8 ,,Net required ifequipped with maintenance-tree battery 7 * 13ghtenfront axle pivot bolt to 35 ftr-lbs maximum

Do not evettighten

GENERAL RECOMMENDATIONS

The warranty onthistractor does notcover itemsthat have

been subjected to operator abuse or negligence, To receive fullvalue from thewarranty,operator mustmaintain

tractor as instructed inthis manual, Some adjustments will need to be made periodically to

properly maintain your tractor.. All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season..

Once a year you should replace the spark plug, clean or replace air' filter, and check blades and belts for

wear'. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine runbetter

andlast longer.

BEFORE EACH USE

• Check engine oil level.

o Check brake operation.

• Check tire pressure..

• Checkfor loose fasteners.

LUBRICATION CHART

(_) BEARING ZERK

CLUTCH PIVOT(S)

(_) SAE 30 OR 10W30 MOTOR OIL (_) GENERAL PURPOSE GREASE

® REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT; DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS LUBRI-

CANTS WILL ATTRACT OUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS, IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

DERED GRAPHITE TYPE LUBRICANT SPARINGLY,

IPINDLE ZERK (_)

"FRONT WHEEL

BEARING ZERK

GEARSHIFT ® PIVOTS

CUSTOMER RESPONSIBI

: .... .... ii ill, llllll

TRACTOR

Always observe safety ruleswhen performing any mainte-

nanceo

BRAKE OPERATION Iftractorrequires more than six(6) feet stopping distance

at high speed {nhighest gear, then brake must be adjusted,

(See 'q_OADJUST BRAKE" in the Service and Adjust-

ments section of this manual).

TIRES

BLADE

MANDREL

TRAILING EDGE

• Maintain proper air pressure in all tires (See "PROD- UCT SPECIFICATIONS' on page 3 of this manual),.

• Keep tires free of gasoline, oil,or insect control chemi-

cals which can harm rubber,

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

BLADE CARE For best results mower blades must be kept sharp. Re-

place bent or damaged blades.

BLADE REMOVAL (See Fig. '14)

• Raise mower to highest position to allow access to blades.

- Remove hex bolt, lock washer and flat washer securing blade.

• Install new or resharpened blade with trailing edge up

towards deck as shown.

° Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

• Tighten bolt securely (30-35 Ft° Lbs, torque)

IMPORTANT: BLADE BOLT ISGRADE 8 HEATTREATED.

NOTE: We do not recommend sharpening blade- but ifyou

do, be sure the blade is balanced°

HEX BOLT (GRADE 8)*

*A GRADE 8 HEATTREATED BOLT CAN BE

IDENTIFIED BYSIXLINES ONTHE BOLT HEADo

FIG. 14

TO SHARPEN BLADE (See Fig. 15)

Care should be taken to keep the blade balanced° An unbalanced blade willcause excessive vibration and even-

tual damage to mower and engine. ° The blade can be sharpened with afile or on a grinding

wheel. Do not attempt to sharpen while on the mower.

° To check blade balance, you will need a 518"diameter

steel bolt, pin, ora cone balancer. (When using acone

balancer, follow the instructions supplied with bal- ancer).

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it shoutd remain in a horizontal position. Ifeither end of the blade moves downward, sharpen the heavy end until the blade is balanced°

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

CENTER HOLE / /

FIG. 15

i i

BA'I'rERY

Your tractor has a battery charging system which is suffi-

cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its life.

• Keep battery and terminals clean_

• Keep battery bolts tighL ° Keep small vent holes open (See "CONNECT BAT-

TERY" in the Assembly section of this manual).

• Recharge at 6-10 amperes for1 hour,. TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to "leak" power,.

• Open battery box door,,

• Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor.

• Wash battery with solution of four tablespoons of baking soda to onegallon ofwater. Be careful not to get

the soda solution into the cells°

° Rinse the battery with plain water and dry. ° Clean terminals and battery cable ends with wire brush

until bright,

° Coat terminals with grease or petroleum jelty,

° Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual)°

V-BELTS

Check V-belts for deteriorationand wear after100 hoursof operation and replace if necessary_ The belts are not

adjustableo Replace belts ifthey begin to slip from wear,,

NOTE: Although multFviscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above

32°F. Check your engine oil level more frequently to avoid possible engine damage from running tow on oil

Change the oil after the first two hours of operation and every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours inone year'.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation, Tighten oil fill cap/dipstick securely each time you check the oil Level

TO CHANGE ENGINE OIL (See Figs. 16 and 17) Determine temperature range expected before oil change.

All oif must meet AP1 sewice classification SFor SG,

• Be sure tractor ison level surface.

- Oil wil! drain more freely when warm,

• Catch oil in a suitable container.

• Remove oil fiil cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil

• Remove drain plug,

• After oil has drained completely, replace oil drain plug

and tighten securely,

° Refillengine with oil through oil fill dipstick tube, Pour

slowly, Do not overfill For approximate capacity see

'PRODUCT SPECIFICATIONS on page 3 of this

manual

- Use gauge onoil lilt cap/dipstick forchecklng level, Be

sure dipstick cap is tightened securely for accurate reading_ Keep oil at "FULL" line on dipstick.

TRANSAXLE COOLING

Keep transaxle free from build_up of dirt and chaff which

can restrict cooling.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF or'SGoSelectthe oil's SAE viscosity grade according to your expected operating temperature,

SAE VISCOSITY' GRADES

.20o 0_

-30° -20_ -10_ 0_ 10_ - _ 20°.... 30=

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OiL CHANGE

FIG. 16

CAP/DIPSTICK

OIL DRAIN

PLUG

FIG. 17

+ 42 hidden pages

Craftsman 917258530 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual