Craftsman 917258524 Owner’s Manual

ODEL BER 917.258524 OWNER'S MANUAL

®Assembly ®Operation ®Customer Responsibilities

oService and Adjustments ®Repair Parts

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LIN E, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

ib_l m

SAFETY RULES

_ Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWtNG OBJECTS_

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

• Read, understand, and followall instructionstnthe manual and on the machlne before starting.

• Only allow responsible adults, who are familiar with the instructions,to operate the machine..

• Clear the area of objects such as rocks, toys, wire, etc., whichcould be picked up and thrown by the blade.

- Be sursthe area isclear of otherpeoplebefore mowingo Stop machine if anyone enters the area.

• Never carrypassengers,.

• Do not mow inreverse unlessabsolutely necessary, Always

look down and behind before and while backing..

• Be aware ofthe mower discharge directionand do notpoint

it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a runningmachine unattended. Always turnoff

blades, set parking brake, stop engine, and remove keys before dtsmounting_

o Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging

chute,

• Mow only in daylight or good artificial llghL

• Do not operate the machine while under the Influence of

alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

° Use extra care when loading or unloading the machine into

a trailer or truck..

ii. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and

tipover accidents, which can result insevere injury or death. All slopes require extra caution, if you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

o Mow up and down slopes, not across.

° Remove obstacles such as rocks, tree limbs, etco

• Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have

to stop or shift while on the slope.

o Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability..

• Use extra care with grass catchers or other- attachments. These can change the stability of the machine,.

• Keep all movement on the slopes slowand gradual,. Do not make sudden changes [n speed or direction.

° Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the slope_

DO NOT:

• Donot turnonslopes unlessnecessary, andthen turnslowly and gradually downhill,if poss bleo

• Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge

of a cliffor ditch, or if an edge caves in_

• Do not mow on wet grass, Reduced traction could cause

slidtng.

° Do not tryto stabilize the machine by putting yourfooton the

ground.

• Do not use grass catcher on steep slopes,

I!1. CHILDREN

Tragic accidents can occur ifthe operator is not alert to the

presence of children. Children are often attracted to the machine and the mowing activity. Never assume that

children will remain where you last saw them° ° Keep childrenout of the mowingarea and under the watchful

care of another responsible adult..

* Be alert and turnmachine off if children enter the area..

° Before and when backing, look behind and down for sinai(

children.

o Never cam] children. They may fail off and be seriously

injuredor interferewith safe machine operation.

, Never allow childrento operate the machine. ° Use extra care when approaching blind comers, shrubs,

trees, or other objects that may obscure vision,

IV. SERVICE = Use extracare inhandlinggasolineand otherfuels, They are

flammable and vapors are explosive_

Use onfyan approved container° Never remove gas cap or add fuel with the engine

running. Aliow engine to cool before refueltng_ Do not

smoke.

- Never refuel the machine indoors_

- Never store the machine or fuel container inside where

= Never runa machine inside a closed area,

• Keep nutsand bolts, especially blade attachment botts,tight

• Never tamper with safety devices. Check their proper

° Keepmachine free of grass, leaves, orother debris bu[Id-upo

= Stop and inspect the equipment if you strike an object.

• Never make adjustments or repairs with the engine running.

• Grass catchercomponents are subjectto wear, damage, and

° Mower bladesaresharpand can cut.Wrap theblade(s)or

• Check brake operationfrequently.Adjustand serviceas

1 _ Look for thls symbol to POint out im'

I - CAUTION: Always disconnect spark plug | _ wire and placewlre whereit cannot contact

I _ spark plug in order to prevent accidental | i,m starting when setting up, transporting,

| adjusting or making repairs.

m'H • ' HH,{ II IIHHl{ '1 , II ...........

there is an open flame, such as a water heater.

and keep equipment tn good condition,

operation regularly. Clean oil or fuel spiIlage_ Allow machine to cool before

stodng.

Repair, if necessary, before restarting.

deterioration, which could expose moving parts or allow

objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec-

essary.

wear gloves,and use extracautionwhen servicingthem.

required,

portant safety precautions. It means CAUTIONII! BECOME ALERT!!! YOUR

SAFETY IS INVOLVED. ...............

WARNING A

The engine exhaust from this product con- tains cliemicals known to the State of Califor-

nia to cause cancer, birth defects, or other reproductive harm.

........................................ II

CONGRATULATIONS on your purchase of a Sears Tractor, It has been designed, engineered and manufac- tured to give you the best possible dependability and performance.

Should you experience any problem you cannot easity remedy, please contact your nearest Sears Authorized

Service Center/Departmento We have competent, well- trained technicians and the proper tools to service or repair

this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properlyo

Always observe the "SAFETY RULES".

MODEL NUMBER 917_258524

SERIAL NUMBER

DATE OF PURCHASE THE MODELAND SERIAL NUMBERS WILL BEFOUND

ON A PLATE UNDER THE SEAT. YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE°

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement isavailable on this prod_ ucto Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

= Read and observe the safety rules.

. Followa regularschedule in maintaining,caring forand

using your tractor.

° Follow the instructions under "Customer Responsibili-

ties and Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust systemisequipped

PRODUCT SPECIFICATIONS

HORSEPOWER: 15.5 GASOLINE CAPACITY 1.25 GALLONS

AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF/SG/SH): SAE 30 (above 32°F)

SAE 5W_30 (below 32°F)

OIL CAPACITY: 3,0 PINTS SPARK PLUG: CHAMPION RJ19LM

(GAP: .030")

VALVE CLEARANCE: INTAKE: °005" - .007"

EXHAUST: .009" - .011"

GROUND SPEED (MPH): FORWARD:

1st 1.1 2rid 1.5 3rd 2.3 4th 345 5th 4.4 6th 5,7

REVERSE: 1.7

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSi

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 25

MINo CCA: 190 CASE SIZE: U1R

BLADE BOLT TORQUE: 30-35 FT. LBS.

witha spark arrester meeting applicable local or state laws

(ifany)_ If a spark arrester isused, it should be maintained

in effective working order by the operator.

In the state of California the above is required by law

(Section4442 of the California Public Resources Code)_ Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase,if this Craftsman Riding Equipment is maintained, lubricatedand tuned up according to the instructionsin the owner's manual, Sears will repairor replace, free of charge, any parts found to be defective in material or

workmanship. ThisWarranty does not cover:

• Expendable items which become worn duringnormal use, such as blades, spark plugs, air cleaners, belts, etc,. ° Tire replacement or repaircaused by puncturesfrom outsideobjects,such as nails, thorns,stumps, or glass,

• Repairs necessary because ofoperator abuse, negligence, improper storage or accident orthe failure to maintain the equipmentaccordingto the Instructions contained in the owner's manual°

, Riding equipment used for commercialor rentalpurposes°

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanshipand our testing determinesthe battery willnot hold a charge, Sears will replace the battery at no charge°

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO*CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOLIR NEAREST SERVICE CENTER. AFTER 2,0DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMEkFI" TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS

FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES..

This Warranty gives you specific legal rights, and you may also have other rightswhich may vary from state to state_

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

i ii ii iiiiii .....................................

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 15-19

WARRANTY .................................................................. 3

TABLE OF CONTENTS ................................................ 4

INDEX ............................................................................ 4

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ................................................................ 7-9

INDEX

Accessories ..................................................5

Adjustments:

Brake ....................................................22

Carburetor .......................................25

Mower:.

Front-To-Back ..............................2t

Side-To-Side .................................21

Throttle Control Cable ....................24

Air Filter, Engine .........................................t8

Air Screen, Engtne ....................................18

Assembly ......................................................7-9

Battery:

Charging .........................................7-8

Cleaning .......................................... 17

Connecting .................................. 7-8

Starting with Weak Battery ...........23

Storage .............................................26

Terminals ....................................... 17

Belts:

Motion Drive

Removal/Replacement ........... 22

Mower Blade Drive

Removal/Replacement ..............22

Blade:

Sharpening .........................................16

Replacement ................................ 16

Brake Adjustment .....................................22

Carburetor Adjustment ..........................25

Controls, Tractor ................................. 1t

Customer Responsibilities ................15-19

Engine:

Air Filter ..................................... 18

Alr Screen, Engine .................. 18

Battery........................................ 17

Cooling Fins, Engine ............... 18

Engine Oll ....................................17

Fuel Filter ....................................19

Spark Plugs ................................19

Tractor:.

Blades ..............................................16

LubricationChart ....................... i5

Maintenance Schedule ........... 15

Tire Care ........................... 8,16,23

Cutting Height, Mower ........................ 12

Electrical:

Interlocks and Relays .....................24

Schematic .......................................29

Wiring Diagram ..............................30

Engine:

Air Filter............................................18

Air Screen ........................................18

Cooling Fins, Engine ......................18

Oil Change .................................... 17

Oil Level .......................................t3,17

Oil Type ...........................................17

Preparation .........................................t3

Repair Parts ................................48-53

Starting.............................................14

Storage .......................................... 26

Filters:

Air ........................................................18

Fuel ................................................. 19

Fuel:

Type ..................................................13

Storage ............................................26

Fuse ....................................................... 24

Gauge Wheels ........................................8

Hood Remova!iInstallation .................. 24

LevelingMower Deck .......................... 21

LubricationChart ................................ 15

Maintenance Schedule ........................ 15

Mower:

Adjustment, Front-to-Back .......... 21

Adjustment, Side-to-Side ................21

Blade Sharpening ....................... 16

Blade Replacement ...................... 16

Cutting Height .............................. 12

Installation .......................................20

Operation ...................................... 13

Removal ...........................................20

Mowing Tips ............................................14

Muffler.................................................. 19

Spark Attester ........................... 3,40

Mulcher Plate ...............................................9

OPERATION ........................................................... 10-14

MAINTENANCE SCHEDULE ...................................... 15

SERVICE AND ADJUSTMENTS ............................ 20-25

STORAGE ................................................................... 26

TROUBLESHOOTING ............................................ 27-28

REPAIR PARTS - TRACTOR ................................. 30-47

REPAIR PARTS- ENGINE .................................... 48-53

PARTS ORDERING/SERVICE .................. BACK PAGE

Oil:

Cold Weather Conditions .........13,17

Engine ..............................................17

Storage ......................................... 26

Operation ..............................................11-14

Operating Mower ................................. 13

Options:

Accessories ..........................................5

Spark Arrester ............................3,40

Parking Brake .................................. 11-12

Parts Bag ................................................ 6

Parts, Replacement/Repair ........... 30-47

Product Specifications............................ 3

Repair Parts .................................... 30-47

Safety Rules .......................................... 2

Seat ...................................................... 8

Service and Adjustments .............. 20-25

Brake ............................................. 22

Carburetor ..................................... 25

Fuse .............................................. 24

Hood Removal/Installation .......... 24

Motion Drive Belt

RemovaL/Replacement .............22

Mower Blade Drive Belt

Removal/Replacement ........... 22

Mower Adjustment:

Front-to-Back .......................... 21

Side-to-Side ............................ 2t

Mower fnstaflatlon ........................ 20

Mower Removal .......................... 20

Tire Care ............................. 8,16,23

Slope Guide Sheet .............................. 55

Spark Ptugs........................................... 19

Specifications ........................................ 3

Starting the Engine ........................ 13-14

Steering Wheel ................................. 7,23

Stoppingthe Tractor........................... 12

Storage ................................................... 26

Throttle Control Cable Adjustment ..... 24

Tires ............................................ 8,16,23

Trouble Shooting Chart ...................27-28

Transaxle Repair Parts .................. 46-47

Warranty .................................................. 3

Wiring Diagram ..................................... 30

Widng Schematic ....................................29

ACCESSORI A ATTACHMENTS

These accessories and attachments were available throughmost Sears retailoutletsandservice centers when thetractorwas purchased. Most Sears stores can order these itemsfor you when you providethe model number of your tractor°

ENGINE

SPARKPLUG GAS CAN ENGINEOIL

MAINTENANCE

BLADES BELTS

PERFORMANCE

Sears offers a wide variety ofattachments that fit your tractor. Many ofthese are listed below with brief explanations of how theycan help

your This list was current at the time ofpublication;however, itmay change in future years - more attachments may be added, changes

may be made in these attachments, orsome may no longer be available or fit your model. Contact your nearest Sears store for the

accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversionkits (those that do are indicated) and are designed for easy

attaching and detaching,

AERATOR promotes deep root growth for a healthy lawn,, Ta-

pered 2,5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in.

Steel weight tray for increased penetration.

BAGGER lets you collect grass clippings and leaves for a

healthier, nearer looking lawn_ Two Permanex containers hold 30-gallon plastic bags°

BUMPER protects front end of tractor from damage, CARTS make hauling easy° Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly,,

CORING AERATOR takes small plugs out of soil to allow mois- ture and nutrients to reach grass roots, 36-inch swath_ 24 hardened steel coring tips. 150 lb.,capacity weight tray,

EASY OIL DRAIN VALVE makes oil changes easier, faster,, FRONT NOSE ROLLER canters infront of mower deck to reduce chances of "scalping" on uneven terrain.

GANG HITCH lets you tow 2 or3 pull-behind attachments at once, such as sweepers, dethatchers, aerators (not for use with rollers,

carts or other heavy attachments)° GAUGE WHEELS on both sldes of the mower deck reduce chances of "scalping" on uneven terrain. For mower decks not so

equipped.

MULCH RAKE/DETHATCHER loosenssoil and flips thatchand matted leavesto lawn surface for easypickup_Twenty springline

teeth. Usefulto prepare bare areasforseeding, Available for front or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper_ Mounts behind tractor.

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mulch, discharge or bag clippings (bagger optional) without changingblades. For models not equipped as 3-1n-1Convertible mowers, See "MOWER" in the Repair Parts section of this

manual. RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck. Use with 2 x 8 or 2 x 10 lumber_ ROLLER for smoother lawn surface. 36-Inch wide, 18-tnch

diameterwater-tight drum holds upto390 Ibs. ofweight. Rounded edges prevent harm to tuff. Adjustable scraper automatically

cleans drum.

SNOW BLADE forsnow removal only. 14-inch high, 48-inch wide blade clears42-inchpathwhen angled leftorright, Raises, lowers

withsidelever° Adjustable skids; replaceable, reversible scraper bar. (Use withtire chainsand wheet welghts and/or rear drawbar

weight.) SNOWTHROWER has40-inch swath. Drum-type auger handles

powdery and wet/heavy snow. Mounts easily with simple pin arrangement, Discharge chute adjusts from tractor seat, 6*inch

diameter spoutdischarges snow 10 to 50 feet. Liftcontrolledat tractor seat. (Use with chains and wheel weights and/or rear

drawbar weight.) SPRAYERS use 12-volt DC electric motor that connects tothe

tractor battery or other 12.volt soumeo Includes booms for automaticsprayingand hand held wand for spot sl_raying. Wand

has adjustable spray pattemo For applying herbicides, insecti- cides, fungicides and liquid fertilizers.

SPREADER/SEEDERS make seeding, fertilizing, and weed kill- ing easy. Broadcast spreaders are also useful for granular de-

icersand sand. SWEEPERS let you collect grass clippings and leaves,

TILLER has 5 hpengineand 36-inch swath toprepare seed beds,

cultivateand compost garden residue, Tiller has its own bullFln liftand depth controlsystem anddoes NOT requirea sleeve hitch,

Fitsany lawn, yardorgarden tractor. Simplyhookup tothe tractor drawbar and gol Optional accessories convert unit for dethatching,aerating, htlllng_oowithouttools,

TIRE CHAINS are heavy duty; closely spaced extra-large cross

links give smooth ride, outstanding traction°

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastictop;clear plasticwindshield offers 360 degree

visibility° Hinged metal doors with catch. Keeps operator warm and dry. Remove vinyl sides and windshields for use as sun

protector in summer_ Optional accessories include: tinted/

tempered solidsafety glass windshield with hand operated wiper;

12_volt amber caution lightfor mounting on cab top. VACS for powerfulcollectionof heavy grassclippingsand leaves,

Optional wand attachment to pick up debris in hard-to-reach places. VACtCHIPPER includes a chipper-shredder.

WEIGHT BRACKET for drawbar for snow removal applications.

Uses (1) 55 Ib,,weight°

WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials,,

CONTENTS OF

...................................... i,illllllll i , ii ,111

Parts Bag contents shown full size

PACK

Parts packed separately in carton

III I1'1'1'111111111 iljllll iiiiii, iii '1' II II _ ....

(1) Locknut

5/16-18

(1) Hex Bolt 5/16-18 x 1-1/4

iii1,11111111 I" I i , I i II i1,1111'11,1'1'1'1 .......... L::

(1) Shoulder Bolt 5/16-18

1) Lock Washer

(1) Hex Bolt

1/2-13 x 1

(1) Washer

17/32 x 1-3/16

x 12 Gauge

1/2

Seat

Steedng

Wheel

Mulcher

Plate

Video

Cassette

• ,,,,

Parts Bag

iiiiiiii I1'11'1' Illll IHll[ "111'1111111111 , i,i III LlJlJ'IIII III

Parts bag contents not shown full size

I J[I I I 1/11 IIIUILI JJlJ/lllll '1111111111111

x 7/8 x 14 Gauge

(2) Washers 3t8

(2) Shoulder'

Bolts (2) Gauge @ (2) Center-

Wheels lock Nuts

_Jl_lillltlliillll|qlf (2) Lock Washers #t0

-/'_-_, (2) Washers j'_

( O )3116x314xt6Gauge _ I

_,%1,.__,,./ (2) Weld Nuts #10

...... ........@

(2) Hex Bolts 1/4-20 x 3/4

(2) Hex Nuts 1/4-20

(2) Washers

9/32 x 5/8 x 16 Gauge _.

(2) Lock Washers 1/4

Steering

Extension Shaft

Steering Wheel

Slope Sheet

I1' iii

Steering

Boot

(2) Keys Wheel

Adapter

Steering

Insert

Assemblys

ASSEMBLY

Your new tractor has been assembled at the factory with exceptionof those parts left unassembledfor shipping purposes,

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness°

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set willmake assembly easier° Standard wrench sizes are listed.

(1) 3/4" Socket w/drive rachet (2) 7/'16" wrenches Phillips Screwdriver (2) 1/2" wrench Tire pressure gauge (1) 9/16" wrench Utilibj knife

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton (See page 6).

= Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flaL

• Check for any additional loose parts or cartons and

remove.

BEFORE ROLLUNG TRACTOR OFF SKID

WHEEL

STEERING BOOT

ADAPTER

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT ° Slide extension shaft onto lowersteering shaft. Align

mounting holes in extension and lower shafts and install5/16 hex bolt and locknuL Tighten securely°

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO t8-22 FT. LBS TORQUE,

° Place tabsof steering boot over tab slots indash and

push down to secure°

INSTALL STEERING WHEEL

• Positionfront wheels ofthe tractorso they are pointing straight forward.

• Slide steeringwheel adapter ontosteering shaft exten- slono

• Position steering wheel so cross bars are horizontal (left to right) andslide inside boot and onto adapter.

° Assemble large flat washer, 3/8 lock washer, 3/8 hex

bolt and tighten securely.

° Snap steering wheel insert into center of steering

wheel.

° Remove protective materials from tractor hood and

grill.

IMPORTANT: CHECK FORAND REMOVE ANY STAPLES

INSKID THAT MAY PUNCTURE TIRES WHERETRACTOR IS TO ROLLOFF SKIDo

TO ROLL TRACTOR OFF SKID (See Fig. 8)

, Raise attachment lift lever to its highest positionr ° Release parking brake by depressing clutch!brake

pedal°

° Place gearshift lever in neutral (N) position_ ° Roll tractor backwards off skid°

° Remove banding holding discharge guard up against

tractor.

..I EXTENSION SHAFT

5/16 HEX BOLT

5/16 LOCKNUT "_ /._'_ _-_ _..

I !

STEERING "_ _._., \ /_/ SHAFT _1 _I_i r _ /

FIG. 1

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Figs. 2 and 3)

I I I I I III I iii1,11'1'1IIIUIL_L i

CAUTION: Do not short battery termi- object to contact both terminals at the

nals by allowing a wrench or any other

same time. Before connecting battery, remove metal bracelets, wristwatch

bands, rings, etc. Positive terminal must be connected

first to prevent sparking from acciden- tal grounding.

° Remove carboard packing from seat pan and liftseat

pan to raised position. ° Open battery box door. ° Be sure battery drain tube is attached to battery box_

° Remove terminal protective caps and discard_

_jl,/llljllll ii iii i,, ,ll, ii illll 1,1,1,11 ,i ii iiilllllll i ........

ASSEMBLY

i iill ii

• If this battery is put into service after month and year

indicated on label (label located between terminals) chargebattery for minimum ofone hour at 6-10 amps.

• FirstconnectRED battery cableto positive(+) temfinal with hex bolt,flat washer, lockwasher and hex nut as

shown. Tighten securely.

• Connect BLACK grounding cable tonegative (-) termi- nal with remaining hex bolt, flat washer, lock washer

and hex nut. Tighten securely.

• Close battery boxdoor.

Open battery box door for:

• Inspection for secure connections (to tighten hard- ware).

• Inspectionfor corrosion,

• Testing battery.

• Jumping (if required)_

° Periodic charging

,_oTDISCARD TERMINAL

! FLAT ! WASHER

ECTIVE CAPS

NEX LOCK NUT WASHER

HEX BOL_r

i i i i Ill I I ,I, lllllL lull,H,I

SEAT PAN _ _- Y'_, tl {

ME,T=' _ LOCKWAS.E.

FIG. 4

CHECK TIRE PRESSURE

The tireson your tractor'wereoverinflated at thefactoryfor

shipping purposes. Correct tire pressure is importantfor best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS on page 3 of this manual,

CHECK DECK LEVELNESS

Forbest cuttingresults, mower housing should be properly

leveled. See "TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual.

POSITIVE NEGATIVE

(RED) CABLE (BLACK) CABLE

FIG, 2

SEAT

PAN

BATTERY BOX DOOR

FIG. 3

INSTALL SEAT (See Fig. 4)

Adjust seat before tightening adjustment bolto

• Remove cardboard packing on seat pan_

• Place seat on seat pan and assemble shoulder bolt.

• Assembleadjustment bolt,{ockwasherandfiatwasher

loosely. Do not tighten.

° Tighten shoulder bolt securely,,

° Lower seat intooperating position and sit on seat. ° Slide seat until a comfortable position isreached which

allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjusted position_ ° Raise seat and tighten adjustment bolt securely_

CHECK FOR PROPER POSITION OF ALL

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed

correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual.

ASSEMBLE GAUGE WHEELS TO MOWER DECK (See Fig. 5)

The gauge wheels are designed to keep the mower deck in proper position when operating mower, Be sure they are

properly adjusted to ensure optimum mower performance,

• Adjust mower to desired cutting height (See "TO AD- JUST MOWER CUTTING HEIGHT' in the Operation

section of this manual)°

° With mower in desired height of cut position, gauge

wheels should be assembled sothey are slightly off the ground. Instatt gauge wheel in appropriate hole with

shoulder bolt, 3/8' washer and 3/8-16 Iocknut and tighten securely.

° _Repeat for opposite side installing gauge wheel in

same adjustment hole.

ASS

BLY

GAUGE WHEEL MOUNTING

BRACKET

3/8-16

LOCKNUT

3/8" WASHER

GAUGE WHEEL'

FIG. 5

INSTALL MULCHER PLATE (See Figs. 6 & 7)

. Install two latch hooks to mulcher plate using screw,

washer, lock washer, and weld nut as shown,,

NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointingdown.

• Tighten hardware securely. = Raise and hold deflector shield in upright position_

. Place front of mulcher plate over front of mower deck

opening and slide into place, as shown_

= Hook front latch into hole on front of mower deck°

° Hook rear latch into holeon back ofmower deck.

guard from mower. Raise and hold guard when attaching mulcher plate

CAUTION: Do not remove discharge and allow it to rest on plate while in

operation.

i ,11,,i....................

WELD NUT FROM THE TOP HOOK POINTS DOWN

LOCK

WELD WASHER

NUT_\ SCREW LATCH

WASHER

MULCHER PLATE

'_'_SCREW

FIG. 6

SHOULDER BOLT

LATCH HOOK

WELD

LOCK

WASHER

NUT

TO CONVERT TO BAGGING OR DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory°

DEFLECTOR

LATCH HOOKS

FIG. 7

•/ CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TOASSURE THAT YOURECEIVE THEBESTPERFORMANCEAND SATISFA CTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ A!l assembly instructions have been completed. ,/ No remaining loose parts in carton.

/ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

,/ Seat is adjusted comfortably and tightened securely. J All tires are propedy inflated. (For shipping purposes,

the tires were overinflated at the factory).

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling)_

,/ Check mower and drive belts. Be surethey are routed

properly around pulleys and inside all belt keepers.

/ Check widng_ See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

,/ Engine oil is at proper level. #" Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,/ Become familiar with all controls - their location and

function. Operate them before you start the engine.

#' Be sure brake system is in safe operating condition.

.................................................................. • ....................... ,LI" I

OPERATION

................................. , ,,,,H ,H,HH, ..................................

These symbols may appear on your tractor or inliterature supplied withthe product. Learn and understand their meaning_

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF

FUEL CHOKE

REVERSE FORWARD FAST SLOW

OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

MOWER HEIGHT

DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

N H L c®:>

REVERSE

NEUTRAL HIGH LOW PARKING BRAKE

MOWER LIFT

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH ENGAGED

ATTACHMENT

CLUTCH DISENGAGED

HYDROSTATIC FREE WHEEL

(Hydro Models only)

IGNITION

OPERATION

i...................... ::::1,1,, ,

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Comparethe illustrationswithyourtractortofamiliarize yourselfwiththe locationsofvariouscontroisandadjustments_Save

this manual for future reference°

THROTTLE/CHOKE CONTROL

CLUTCH/BRAKE

PEDAL

HEIGHT

ADJUSTMENT

KNOB

AMMETER

ATTACHMENT IGNITION CLUTCH LEVER SWITCH

LIGHT SWITCH POSITION

LIFT LEVER PLUNGER

ATTACHMENT LIFT LEVER

PARKING BRAKE

GEARSHIFT

LEVER

Our tractorsconform to the safety standards of the American National Standards ]nstitute_

ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your

tractor° LIGHT SWITCH: Turns the headlights on and off,

THROTTLE/CHOKE CONTROL: Used for starting and controllingengine speed.

CLUTCH/BRAKE PEDAL: Used for declutching and brak-

ingthe tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the

brake position.

FIG. 8

GEARSHIFT LEVER: Selects the speed and direction of tractor,

ATTACHMENT LIFT LEVER: Used to raise and lower the mower deckor otherattachments mountedto yourtractor,

LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position°

IGNITION SWITCH: Used for starting and stopping the engine.

HEIGHTADJUSTMENT KNOB: Usedto adjustthe mower cutting height.

AMMETER: Indicates battery charging (÷) or discharging

(-).

'11

ill ..................... i i ill IUUlll ......................................

OPERATION

....... i.................................................. [111111111 IIIIII [

The operation of any tractor can result in foreign objects thrown into the eyes, which can

result insevere eye damage. Always wear safety glasses or eye shields while operating your

tractor or performing any adjustments or repairs. We recommend a wide vision safety mask

over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 9)

Your tractor is equipped with an operatorpresence sensing switch, When engine is running, any attempt by the

operator' to leave the seat without first setting the parking brake will shut off the engine_

• Depress clutch/brake pedal into full "BRAKE" position and hold,

Place parking brake lever in"ENGAGED" position and releasepressurefrom clutctvbrakepedal. Pedalshould remain in"BRAKE" position. Make sure parkingbrake

willhold tractor secure.

ATTACHMENT CLUTCH LEVER

THROTTLE/ "ENGAGED" POSITION CHOKE / , ,,

r_n_T=nl _ / 'DISENGAGED

' ENGAGED

-I V /

',-\\\ / GEARS.,

_GED"

/ .osmoN

CLUTC. .AKEPEDAL

"DRIVE"POSmON HEIG.TADJUSTMENTKNOB

FIG. 9

STOPPING (See Fig. 9)

MOWER BLADES -

• Move attachment clutch lever to "DISENGAGED" po-

sition.

GROUND DRIVE -

° Depress clutch/brakepedal intofuII"BRAKE" position.

• Move gearshift lever to neutral (N) position.

ENGINE - = Move throttlecontrol to slow position.

NOTE: Failureto movethrottlecontroltoslowpositionand allowing engine to idle before stopping may cause engine

to "backfire"° ° Turn ignition key to "OFF" position and remove key,

Always remove key when leaving tractor to prevent

unauthorized use.

° Never use choke to stop engine.

NOTE: Under certain conditionswhen tractor is standing idlewiththe enginerunning,hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop enginewhen stopping tractor'on grass areas.

'"'__II L CAUTION: Always stop tractor €0m-

• pletely, as describedabove, beforeleav-

a ing the operator s position; to empty

grass catcher, etc. . .

TO USE THROTTLE CONTROL (See Fig. 9)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the

battery charging rate.

° Fullthrottleoffersthe best bagging and mower perfor-

mance,

TO MOVE FORWARD AND BACKWARD

(See Fig. 9)

The directionand speed of movement iscontrolled by the

gearshift Ievero ° Start tractor' with clutch/brake pedal depressed and

gearshift lever in neutral (N) position.

° Move gearshift and range shift levers to desired posi-

tion_,

, Slowly release clutch/brake pedal to start movemenL

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE_

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 9)

The cuttingheight iscontrolledby turningthe height adjust-

ment knob in desired direction,

• Turn knob clockwise (fN) to raise cutting height.

• Turn knob counterclockwise(_)to lower cutting

height,

The cuttingheightrange isapproximately t-1/2" to 4". The

heightsare measured from the groundtothe blade tipwith

the engine not running. These heights are approximate and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

• The average lawnshouldbe cutto approximately 2-i t2 inches during the cool season and to over 3 inches

during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut

relativelyhigh; the second to desired height.

OPERAON

TO OPERATE MOWER (See Fig. 10)

Your tractor is equipped with an operator presence sens- ing switch° Any attempt by the operator to leave the seat

with the engine running and the attachment clutch engaged will shut off the engine°

. Select desired height of cut. . Lower mower with attachment lift control,

• Start mower blades by engaging attachment clutch control°

• TO STOP MOWER BLADES _disengage attachment clutch control°

! _I_ ..............CAUTION: DO not operatethe mower .......!

A • without either the entire grass catcher, I

ATTACHMENT CLUTCH LEVER

"DISENGAGED" POSITION

on mowers So equipped, or the dis- |

charge guard in place _............................. I

"ENGAGED"

POSITION

ATTACHMENT

LEVER

HIGH POSI_ON

POSITION

° To restart movement, slowly release parking brake and

clutchforake pedal

° Make all turns slowly°

TO TRANSPORT

° Raise attachment liftto highest position with attach-

ment lift control°

° When pushingor towing your tractor, be sure gearshift

lever is in neutral (N) position°

° Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting yourtractor on a truck ora trailer, be sure hood isclosed and

secured to tractoro Usean appropriate meansoftying hood

to tractor (rope, cord, etc.)o

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 16)

• The engine tnyour tractor hasbeen shipped, from the

factor..,,already filled with summer weight oil.

° Check engine oil with tractor on level ground.

• Remove oil fillcap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds, remove and read oil level [f necessary, add oil until

"FULL" mark on dipstick is reached. Do not overfill.

° For cold weather operation you should change oil for

easier starting (See "OiL VISCOSITY CHART" in the Customer Responsibilities section of this manual).

° To change engine oil, see the Customer Responsibili-

ties section in this manual.

DISCHARGE

GUARD

FIG. 10

TO OPERATE ON HILLS

CAUTION: Do not drive up or down hills with slopes greater than 15° and

do not drive across any slope.

• Choose the slowest speed before starting upor down hills.

• Avoid stopping or changing speed on hitls_

° If slowing is necessary, move throttlecontrol lever to

slower position.

o If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking brake_

• Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart

movemenL

ADD GASOLINE

° Fill fuel tank. Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane° (Use of leaded gasoline will increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30

days to assure fuel freshness°

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW32=F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING_

WARNING: Experience indicates that alcohol blended

fuels (called gasohol or using ethanol or methanol) can attract moisture which leadsto separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season_ See Storage Instruc- tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

........................ iiiiiiiiiiiiiiiiiiii LL LII II II[IIIIIIIIIII

OPERATION

i m,,,,,,,,,,,,,,,,,, iii tNI : " ....................... ' '"'"' ............. NNI

TO START ENGINE (See Fig, 9)

When starting the engine for the firsttime or ifthe engine

has runout of fuel, itwilltake extra crankingtime to move

fuel from the tank to the engine,

• Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

. Place gear shift lever in neutral (N) position.

• Move attachment" clutch to "DISENGAGED" position.

• Move throttle control to choke position. Note: Before starting, read the warm and cold starting

procedures below.

• lnsert keyinto ignitionand rumkeyclockwise to"START" position and release key as soon as engine starts. Do

not runstarter continuously for more than fifteen sec-

onds per minute° if the engine does not start after several attempts, move throttle control to fast position,

wait afew minutes and try again. Ifengine still does not start, move the throttle control back to the choke

position and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, movethe throttle control to the fast

position.

. The attachments and ground drive can now be used. if

the engine does not accept the load, restart the engine and allow itto warm up for one minute using the cf}oke

as described above.

COLD WEATHER STARTING ( 50° F and below)

• When engine starts, allow engine to runwith thethrottle

control in the choke position until the en_lne runs

rougtfly, then move throttle control tofast position. This

may require an engine warm-up period from several seconds to several minutes, depending on the tem- perature.

• The attachments can also be used dudng the engine

warm-up period°

NOTE: if at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments

section of this manual+

MOWINGTIPS

. Tire chains cannot be used when the mower housing is

attached to tractor.

. Mower should be properly leveled for best mow!,n.,g

performance, See 'TO I.EVELMOWER HOUSING in the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trim-

ming.

° Ddve so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of

clippings and more uniform cutting.

• When mowin_ large areas, start by tuming to the right

so that clipplngs will discnarge away from shrubs, fences, driveways, etc. After one or'two rounds, mow

in the opposite direction making left hand turns until finished (See Fig, 11 ).

• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the

desired heighL

• Do not mow grass when it is wet. Wet grass will plug mower and leave urldesirableclumps, Allow grass to

dry before mowing.

• Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis- charge of material. Regulate ground speed by select-

ing a low enough gear to give the mower cutting performance as welt as the quality of cut desired.

• When operating attachments, select a ground speed

that will suit the terrain and give best performance of the attachment being used.

[

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH+ CLEAN AFTER EACH USE.

• The special mulching blade will recut the grass clip- pingsmany times and reduce them in size so that as

they fall onto the lawn they will disperse into the grass

and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed

as this will provide the best recurring action of the blades+

• Avoid cutting yourlawn when itiswet. Wet grass tends

to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon.

Atthis time the grass has dried arid the newly cut area will riot be exposed to the direct sun+

° For bestresults, adjust the mower cutting height sothat

the mower cuts offonly the top one-third of the grass

blades (See Fig. 12). For extremely heavy mulching, reduce your width of cut and mow slowly+

• Certain types of grass and grass conditions may re- quire that an area be mulched a second time to com+

pletely hide the clippings. Wt_en doing a second cut, mow across or perpendicular to the first cut path.

• Change your cutting pattern from week to week. Mow north to south one week then change to east towest the

next week. This will help prevent matting and graining of the lawn.

14 FIG. 12

.... ",- "JJ

FIG. 11

MAX1/3

CUSTOM ESPO L ES

MAINTENANCE SCHEDULE .,f___ _._o__

FILL IN DATES /_X_'_._<p_"_. _'_07

AS YOU COMPLETE /_-_,_/_O_ REGULAR SERV!CE /_/_'_ERVICE DATES

Check Brake Operation _/ _/ Check Tire Pressure _ $/

= , .... , ,_

T Check_er"Le'ose'Fasteners t_/ _, V' ..................................

C .............

T Cheek Ba}},e,ry 'Leve!/Recharge .....

0 Clean Battery and Terminals Q## _/

R Check Transaxle Cooling _ '

.....A ju tB deBeit(s)Tens o" ......... KS' , ,

Adjust Motion Drive Belt(e) Tension _#'s

Check Engine Oil Level _/ _#' Change Engine OIl _,,3

E Clean Air Filter _/'2

N Clean Air Screen _ _f2 i : .

G JInspect MuffledSparkArrester

ReplaceOil Filter(ifequipped)

Clean Engine Cooling Fins

Replace Spark Plug Replace Air Filter Paper Cartridge _V#'2

,,,, .................................. , ,,, , , ,

Replace Fuet Filter

t -Change mote often when operatingunder a heavy toad orin high ambienttemperatures

2 - Sen/Ice more often when operatingin dirty or dusty conditions, 3 _If equipped wiih oil filter,change of!every 50 hours.

4 - Repbce blades more often when mowing In sandy soil,,

GENERAL RECOMMENDATIONS

The warranty on thistractor does notcoveritemsthat have

been subjected to operator abuse or negligence,_ To receive fullvalue from the warranty, operator must maintain

tractor as instructed inthis manual

Some adjustments will need to be made periodically to properly maintain your tractor.

All adjustments inthe Service and Adjustments section of this manual should be checked at least once each season.

Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for

wear° A new spark plug and clean air filter assure

proper air-fue! mixture and help your engine run better and last longer.

....... _ | _ i i ! i ;: ; ; ........ ; .........................

5 - tf equipped wi_hadjustable system,

6 -Net required Ifequipped with maintenance-free battery. 7 - Tighten front axle pivotbolt to 35 ft.*lbs m_lxlmum_

Do not ovedJghten.

LUBRICATION CHART

(_SPINDLE ZERK--_ .__F_---SPINDLE ZERK (_)

(_) FRONT WHEEl;, "=;'_:;'_ FRONT WHEEL (_)

BEARING ZERK _ _ I _ BEARING ZERK

CLUTCH PIVOT(S)

BEFORE EACH USE

o Check engine oillevel

• Check brake operation,

• Check tire pressure.

• Check for loose fasteners..

PIVOTS

(_ SAE 30 OR 10W30 MOTOR OIL

® GENERAL PURPOSE GREASE

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS° VISCOUS LUBRI* CANTS WILL ATTRACT DUST AND DiRT THAT WILL SHORTEN THE LiFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

DERED GRAPHITE TYPE LUBRICANT SPARINGLY,,

SECTION® REFER TO CUSTOMER RESPONSIBILITIES ENGINE

............................. ,,,,,,,,, ,,,, ......................... ill llllll,lUUll iiiill i,iiiiilll,i

CUSTOMER RESPONSIBILITIES

TRACTOR

Always observe safety rules when performingany mainte_

nance,

BRAKE OPERATION

if tractor requires more than six (6) feet stopping distance athigh speed inhighest gear, then brake must be adjusted° (See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual).

BLADE

FLAT __\

MANDREL,

TRAIUNG EDGE

TIRES

• Maintain proper air pressure in all tires (See =PROD- UCT SPECIFICATIONS" on page 3 of this manuaf)o

• Keep tiresfree ofgasoline, oil,or insectcontrolchemi-

cals which can harm rubber.

° Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE; To seal tire punctures and prevent flat tiresdue to slow leaks, tire sealant may be purchasedfrom your local

parts dealer_ Tire sealant also prevents tire dryrot and corrosion.

BLADE CARE

For best results mower blades must be kept sharp° Re- place bent or damaged blades.

BLADE REMOVAL (See Fig. 13)

• Raise mower to highest positionto allow access to

blades,

° Remove hex bolt, iockwasherandflatwashersecudng

blade,

° Install new or resharpened blade with trailing edge up

towards deck as shown,

° Reassemble hex bolt, lock washer and flat washer in

exact order as shown°

o Tighten bolt securely (30-35 Ft. Lbs. torque), IMPORTANT: BLADE BOLT ISGRADE8 HEATTREATED.

NOTE: We do not recommend sharpening blade- but ifyou do, be sure the blade is balanced.

LOCK WASHER

HEX BOLT

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIRED BY SIX LINES ON THE BOLT HEAD.

FIG. 13

TO SHARPEN BLADE (See Fig. 14)

Care should be taken to keep the blade balanced. An unbalancedbladewillcause excessivevibrationand even-

tual damage to mower and engine. ° The bladecan be sharpenedwith a file or ona gdnding

wheel Donotattemptto sharpen while on the mower.

° Tocheck blade balance, you willneed a 5/8" diameter

steelbolt,pin,oracone balancer. (When usinga cone balancer, follow the instructions supplied with bal-

ancer)..

- Slide blade on toan unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal

position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced,

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

CENTER HOLE / /

FIG. 14

BATTERY

Your tractor has a battery charging system which issuffi- cient for normal use, However, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean_

• Keep battery bolts tight. o Keep small vent holes open,

• Recharge at 6o10 amperes for I hour°

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power_

- Open battery box door. o Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor. ° Rinse the battery with plain water and dry° . Clean terminals and battery cable ends with wire brush

until bright°

• Coat terminals with grease or petroleum jelly. ° Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual)oV-BELTS Check V-belts for deterioration and wear after 100 hours of

operation and replace if necessary. The belts are not adjustabTeoReplace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling,

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils

wilt result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid

possible engine damage from running low on clio Change the oil after every 25 hours of operation or at least

once ayear ifthe tractor isnot used for25 hours inone year° Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation. Tighten oil fill

cap/dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL (See Figs° 15 and 16)

Determine temperature range expected before oil change,

All oil must meet API service classification SF, SG or SH. ° Be sure tractor is on level surface.

° Oil will drain more freely when warm.

• Catch oil in a suitable container. = Remove oil fill cap/dipstick, Be careful not to allow dirt

to enter the engine when changing oil,

= Remove drain plug.

° After oil has drained completely, replace oil drain plug

and tighten securely.

° Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this

manual.

° Use gauge on oil fill cap/dipstick for checking level° Be

sure dipstick cap is t=ghtenedsecurely for accurate reading. Keep oil at "FULL" line on dipstick.

ENGINE

LUBRICATION

Only use high quality detergent oil rated withAPI service classification SF, SG or SH. Select the oil's SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

°F .SO" o° '........3o° _" 40°.........._o eo• Ioo.

i°c -3oo -20_...........-loo, oo Ioo 2o° 3o° 40•

i!EMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG. 15

FILL

CAP/DIPSTICK

OIL DRAIN

PLUG

FIG. 16

+ 39 hidden pages