Craftsman 917258481 Owner’s Manual

CRDF/'S

MODEL NUMBER 917.258481

oAssembly

- Operation

° Customer Responsibilities ° Service and Adjustments

° Repair Parts

OWNER'S MANUAL

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

/11111.........I

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE iS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS., FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SER1OUS INJURY OR DEATH_

!. GENERAL OPERATION

• Read, understand, and follow all instructionsin the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions,tooperate the machine..

• Clear the area of objects such as rocks, toys, wire, etc.., which could be picked up and thrown by the blade.

• Besure the area is clear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do notmow in reverse unless absolutely necessary.. Always lookdown and behind before and while backing,,

• Be aware of the mower discharge direction and do not point it at anyone° Do not operate the mower without either the entire grass catcher or the guard in place.

,, Slow down before turning..

• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys

before dismounting

• Turn off blades when not mowing

° Stop engine before removing grass catcher or unclogging

chute.

• Mow only in daylight or good artificial light..

• Do not operate the machine while under the influence of alcohol or drugs..

• Watch for traffic when operating near or crossing roadways,

• Use extra care when loading or unloading the machine into a trailer or truck.

II. SLOPE OPERATION SIopes are a major factor related to loss-of-controland tipove[

accidents, which can result insevere injury or death. All slopes requireextracaution. If youcannot back uptheslope or ifyoufeet uneasy on it,do not mow ito

DO:

• Mow up and down slopes, not across..

• Remove obstacles such as rocks, tree limbs, etc_

• Watch for holes, ruts, or bumps, Uneven terrain could overturnthe machine., Tall grass can hide obstacles_

• Use slow speed. Choose a low gear so that you will not have

to stop or shift while on the slopeo

° Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability,.

• Use extra care with grass catchers or other attachments These can change the stability of the machine_

• Keep all movement on the slopes slowand gradual Do not make sudden changes in speed or direction_

° Avoid starting or stopping on a slope, if tires lose traction,

disengage the blades and proceed slowly straight down the slope..

DO NOT:

• Donot turn onslopes unless necessary, and then,turn slowly and gradually downhill, if possible.

• Do not mow near drep-offs, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in.,

• Do not mow on wet grass.. Reduced traction could cause sliding.

• Donot try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes,.

II1. CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children.. Children are often attracted to the machine and the mowing activity. Never assume that children wileremain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another responsible adutt.

• Bealert and turn machine off ifchildren enter the area

• Before and when backing, look behind and down for small chitdren

° Never carry children. They may fa]I off and be seriously

injured orinterfere with safe machine operation.

° Never allow children to operate the machine.,

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Useextra care inhandling gasoline and other fuefs_ They are

flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel with the engine

running.. Allow engine to cool before refueling., Do not smoke°

Never refuel the machine indoors. Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

° Never run a machine inside a dosed area,

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.,

• Never tamper with safety devices_ Check their proper operation regularly..

° Keep machine free ofgrass, leaves, or other'debris build.up..

Clean oil or' fuel spillage.. Allow machine to cool before storing

• Stop and inspect the equipment if you strike an object.

Repair, ifnecessary, before restarting.

° Never make adjustments or repairs with the engine running

• Grass catcher components are subject towear, damage, and

deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and

replace with manufacturer's recommended parts, when nec-

essary.

Mower blades are sharp and can cuL Wrap the blade(s) or wear gloves, and use extra caution when servicing them

Check brake operation frequently., Adjust and service as

required. ...............................................

tant safety precautions. It means

CAUTION!!I BECOMEALERT!H YOUR

Look for' this symbol to point out impor- SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug

spark plug in order to prevent accidental

wire and place wire where it cannot contact

starting when setting up, transporting, adjusting or making repairs.

,& WARNING A

The engine exhaust from this product con- tains chemicals known to the State of Califor,-

nia to cause cancer, birth defects, or other reproductive harm.

ii i iii iu i i i i n_n_JLi

CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufac- tured to give you the best possible dependability and performance..

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center!Department+ We have competent, well- trained technicians and the proper tools toservice or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your unit properly°

Always observe the "SAFETY RULES".

MODEL NUMBER 917 258481

SERIAL NUMBER

DATE OF PURCHASE THEMODEL AND SERIAL NUMBERS WILLBE FOUND

ON A PLATE UNDER THE SEAT.,

YOU SHOULD RECORD BOTH SERIAL NUMBER AN D DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod- uct. Contact your nearest Sears store for details+

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and

using your tractor.

, Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual°

PRODUCT SPECIFICATIONS

HORSEPOWER: 155 GASOLINE CAPACITY 1,25 GALLONS

AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF/SG): SAE 30 (above 32°F)

SAE 5W-30 (below 32=F)

OiL CAPACITY: 3 PINTS SPARK PLUG: CHAMPtON RJI9LM

(GAP: .030") VALVE CLEARANCE: INTAKE: 005"- +007"

EXHAUST: ,+009"+,,011"

GROUND SPEED (MPH): FORWARD: 0..0- 57

REVERSE: 0°0- 2,,7

TIRE PRESSURE: FRONT: 14 PSI

REAR: 12 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 25

MIN, CCA: 190 CASE SIZE: UtR

BLADE BOLT TORQUE: 30+35 FT+LBS.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any

unimproved forest+covered, brush-covered or grass-cov- ered land untess the engine's exhaust system is equipped

with aspark arrester meeting applicable local or state Iaws (if any)+ tfa spark arrester is used, it should be maintained in effective working order by the operator+

In the state of California the above is required by law (Section 4442 of the California Public Resources Code)_+

Other states may have similar laws,,Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section ofthis manual)°

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, ifthisCraftsman Riding Equipment is maintained, lubricated and tuned up according tothe instructionsin the owner's manua!, Sears will repair or replace, free of charge, any parts found to be defective in material

or workmanship.

This Warranty does not cover:.

• Expendabte items which become worn during normal use, such as blades, spark plugs, air cfeaners, belts, etc.+ o Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass..

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the iailure to maintain the

equipment according tothe instructions contained inthe owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanshipand ourtestingdetermines the battery witlnot hold a charge, Sears will replace the battery at no charge,

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT iS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE+ PLEASE CONTACT YOUR NEAREST SERVICE CENTER, AFTER 30 DAYS

FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RID1NG EQUiP- MENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE

AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES.

This Warranty gives you specilic legal dghts, and you may also have other rights which may vary from state to state,.

SEARS, ROEBUCK AND CO+, 13/817 WA, HOFFMAN ESTATES, IL 60179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 16-19

WARRANTY ....... _.......................................................... 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ................................................................ 7-9

OPERATION ........................................................... 10-15

iNDEX

Accessories ..........................................................5

Adjustments:

Brake ..........................................................22

Carburetor ..............................................................25

Mower

Front-To-Back ..................................2I

Side-To-Side ...........................................21

Throttle Control Cable .....................24

Air Filter, Engine ...........................................18

Air Screen, Engine ............................................18

Assembly .....................................................................7-9

Battery:

Charging ..............................................................8

CIeaning .....................................................17

lnstaUation.........................................................9

Levels .................................................8,17

Preparation ................................................8

Stading with Weak Battery ...................23

Storage ................................................26

Terminals ...........................................................17

Belt:

Motion Drive

Removal/Replacement ...............22

Mower Blade(s)

Removal/Replacement ..................22

Blade:

Sharpening .......................................................17

Replacement .........................................!7

Brake Adjustment ..........................................22

Carburetor Adjustment ...........................25

Controls, Tractor o...............................................11

Customer Responsibilities .....................I6-19

Engine:

Air Filter ..........................................................18

Air Screen, Engine ............................18

Cooling Fins, Engine .......................t8

Engine Oil .............................................17

Fuel Filter. ...............................................19

Spark Ptug(s) ......................................19

Tractor':

Batter:/ ...........................................................17

Blade ......................................................17

Lubrication Chart ................................16

Maintenance Schedule ..............16

Tire Care ........................................8,17,23

Transaxle ........................................................17

Cutting Height, Mower ........................................12

Electrical:

interlocks and Relays.........................24

Schematic .......................................................29

Wiring Diagram .........................................30

Engine:

Air Filter .....................................................18

Air Screen ...............................................19

Cooling Fins, Engine ..............................18

Oil Change .............................................17

Oil Level ..............................................13,17

Oil Type ........................................................17

Preparation ...........................................!3

Repair Parts ...........................................48-53

Starting ...........................................................14

Storage ...........................................................26

Filter:

Air Filter ..................................................18

Fuel ...................................................................19

Fuel:

Type ............................................................13

Storage .........................................................26

Fuse .............................................................................24

Hood Removal/Installation ...........................24

Leveling Mower Deck ................................21

Lubrication:

Chart .......................................................16

Maintenance Schedule ................................16

Mower:

Adjustment, Front-to-Back ................2I

Adjustment, Side-to-Side ................21

Blade Sharpening ......................................17

Blade Replacement ..............................17

Cutting Height .............................................12

Installation .........................................20

Operation .....................................................12

Removal ...............................................................20

Mowing Tips .........................................................15

Muffler .................................................................19

Spark Arrester ..........................................3,40

Oil:

Cold Weather Conditions ..........13,17

Engine ...................................................................17

Storage ..........................................................26

MAINTENANCE SCHEDULE ...................................... 16

SERVICE AND ADJUSTMENTS ............................ 20-25

STORAGE ................................................................... 26

TROUBLESHOOTING ............................................ 27-28

REPAIR PARTS - TRACTOR ................................. 30-47

REPAIR PARTS - ENGINE .................................... 48-,53

PARTS ORDERING/SERVICE ................ BACK COVER

Operation ...............................................10-I4

Operating Mower .................................................12

Options:

Accessories ..................................................5

Spark Arrester ......................................3,40

Parking Brake .....................................................11-12

Parts Bag ...............................................................6

Parts, Replacement/Repair ...................30-47

Product Specifications ......................................3

Repair Parts ......................................................30.47

Safety Rules ................................................................2

Seat ...........................................................................8

Service and Adjustments ...................20-25

Carburetor ...............................................25

Fuse ........................................................24

Hood Removal/Installation ................24

Motion Drive Belt

RemovaVReplacement ..................22

Mower Belt(s)

Removal/Replacement ..................22

Mower Adjustment

Front-to-Back .....................................21

Side-to-Side ......................................21

Mower Removal .................................20

Tire Care .............................................8,17,23

Slope Guide Sheet ..............................................55

Spark Plug(s) ....................................................19

Specifications .....................................................3

Starting the Engine ...................................13-14

Steering Wheel ............................................7,23

Stopping the Tractor ....................................12

Storage......................................................................26

Throttle Control Cable Adjustment ........25

Tires................................................................8,17,23

Trouble Shooting Chart ............................27-28

Transaxle ......................................................17

Warranty .......................................................................3

Widng Diagram .................................................30

Widng Schematic ......................................29

RIES AND ATTACHMENTS

...................................... ,, ,,,i ii ill ii illl i,,,,,,,,,,,,,,,,,,,,, Ill llllllll= II I

These accessories and attachments were available throughmost Sears retail outlets and service centers when the tractor was purchased.

Most Sears stores can order these items for you when you provide the modei number of your tractor..

ENGINE MAINTENANCE

SPARKPLUG GAS CAN AIR FILTER BLADES BELTSENGINEOIL FUEL STABlUZER

PERFORMANCE

Sears offers awide variety ofattachments that fityour tractor. Many ofthese are listed below withbrief explanations of how theycan help

you. This list was current at the time ofpublication; however, it may change in future years _more attachments may be added, changes may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the

accessories and attachments that are available for your tractor, Most ofthese attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching.

AERATOR promotes deep root growth for a healthy lawn. Ta-

pered 2..5-inch steel spikes mounted on 10-inch diameter discs

puncture holes in soil at close intervals to let moisture soak in.

Steel weight tray for increased penetration_ BAGGER lets you collect grass clippings and leaves for a

healthier, heater lookinglawn. Two Permanex containers hold

30-gallon plastic bags.

BUMPER protectsfront end of tractor {tom damage.

CARTS make hauling easy.. Variety of sizes available, plus

accessories such as side panei kits, tool caddy, cart cover, protective mat and dolly.

CORING AERATOR takes small plugs out of soil to allow mois- ture and nutrients to reach grass roots_ 36-inch swath_ 24 hardened steel coring tips. 150 lbocapacity weight tray.

EASY OIL DRAIN VALVE makes oil changes easier, faster° FRONT NOSE ROLLER canters infront of mower deck to reduce

chances of "scalping" on uneven terrain.

GANG HITCH lets you low 2 or3pull-behind attachments atonce, such assweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments).

GAUGE WHEELS on both sides of the mower deck reduce chances of"scalping" on uneven terrain. For mower decks not so

equipped.

MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup_ Twenty spring line

teeth_ Useful to prepare bare areas forseeding. Available for front or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TtNE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper_ Mounts behind tractor.

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mulch, discharge or bag clippings (bagger optional) without changing blades.. For models not equipped as 3-in-1 Convertible

mowers. See "MOWER" in the Repair Parts section of this manual°

RAMP TOPS AND FEET let you load and unload tractor from a pickup truck. Use with 2 x8 or 2 x 10 lumber°

ROLLER for smoother lawn surface. 36-inch wide, 18-inch

diameterwater-tight drum holds upto 390 lbs. ofweight.. Rounded edges prevent harm to turf. Adjustable scraper automatically

cleans drum..

SNOW BLADE forsnew removal only. 14-inch high, 48-inch wide

bladeclears42-inchpathwhenangled leftorright. Raises, lowers with side lever. Adjustable skids; repJaceab[e reversible scraper

bar. (Use with tire chains and wheel weights and/or rear drawbar weight.)

SNOW3"HROWER has 40-inch swath. Drum-type auger handles

powdery and wet/heavy snow., Mounts easily with simple pin arrangement, Discharge chute adjusts from tractor seat. 6-inch

diameter spout discharges snow 10 to 50 feet° Lift controEfedat

tractor seat. (Use with chains and wheel weights and/or rear

drawbar weight°) SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source, Includes booms for

automatic spraying and hand held wand for spot spraying Wand

has adjustable spray pattern. For applying herbicides, insecti-

cides, fungicides and liquid fertilizers°

SPREADERISEEDERS make seeding, fertilizing, and weed kiIF ing easy° Broadcast spreaders are also useful for granular de-

icers and sand.. SWEEPERS let you collect grass clippings and leaves.

TILLER has 5 hp engine and 36-inch swath toprepare seed beds, cultivate and compost garden residue.. Tiller has its own built-in

liftand depth control systemand does NOT require a sleeve hitch.. Fitsany lawn, yard orgarden tractor.. Simply hook up tothe tractor

drawbar and got Optional accessories convert unit for

dethatching, aerating, hilling....without tools..

TtRE CHAINS are heavy duty;closely s}Sacedextra4arge cross

linksgive smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastictop; clear plastic windshield offers360 degree

visibility. Hinged metal doors with catch. Keeps operator warm

and dry. Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include: tinted/

temperedsolid safetyglass windshieldwith hand operated wiper; 12-vott amber caution lightfor mounting on cab tep_

VACS for powerfulcollectionofheavygrassclippingsand leaves, Optional wand attachment to pick up debris in hard-to-reach ptaces_VAC/CHIPPER includes a chipper-shredder

WEIGHT BRACKET for drawbar for snow removal applications,

Uses (1) 55 tb, weight.

WHEEL WEIGHTS for rear wheels provide needed traction for

snow removalor dozing heavy materials,

CONTENTS OF HARDWARE PACK

............ : ........ i ,,,,, . ,,,,, m. i i ,ll i i

................................Parts Bag contents shown full size

Metal

O (2) Sheet

(1) Locknut 3/8-24

(1) 2-3/8" Diameter Washer

(1) Shoulder' Bolt (1) Hex Bolt

5/16-18 1/2-t3 x 1

Screws

#10-t6 x 1/2

Parts packed separately in carton

Seat

Video

Cassette

Steering

Wheel

Mulcher

Plate

Steering

Boot

Manua!

Parts bag contents not shown full size

i ii l l_,liuilllllll H

Parts Bag

' Wheel

Steering Insert

Wheel Adapter

Latch Hook

Assemblys

Steering Bushing

Slope Sheet (2) Keys

ASS MBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor altparts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier.. Standard wrench sizes are listed_

(1) 5/16" wrench

(2) 7/16" wrenches

(1) 1/2" wrench

(1) 3/4" wrench When right and left hand are mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel).

TO REMOVETRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons

from carton (See page 6),

• Cut along lines on carton, from top to bottom, all four

corners of carton and tay panels flat.

.: Check for any additional loose parts or cartons and

remove°

(!) 9/16" wrench

Tire pressure gauge

Utility knife Phillip Screwdriver

POSITION)

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

• Slide the steering bushing over the steering shafL ° Raise steering shaft forward until screw holes in dash

line up with steering bushing.. Install two (2) sheet metal screws and tighten securely,.

• Position steering boot over steering shaft°

- Align tabs of steering boot over slots and hole in dash

and push down to secure,.

• Slide steering wheel adapter onto uppersteering shaft. . Position front wheels of the tractor so they arepointing

straight forward..

° Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter.

• Assemble large flat washer and 3/8-24 hex !ocknut and tighten securely.

° Snap insert into center of steering wheel. ° Remove protective plastic from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKIDTHAT MAY PUNCTURE TIRES WHERE

TRACTOR IS TO ROLL OFF SKID.

SLOT

FIG. 1

TO ROLL TRACTOR OFF SKID (See Opera- tion section for location and function of con-

trols)

• Press lift lever plunger and raise attachment lift lever to itshighest position.

• Release parking brake by depressing clutch/brake

pedal.

. Place freewheel control in freewheeling position to

disengage transmission (See "TO TRANSPORT" in

the Operation section ot this manual)°

• Roll tractor backwards off skid°

- Remove banding holding discharge guard up against

tractor.

ASSEMBLY

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Figs. 2A and 2B)

_ i,l_ll illllll iIIIllL ................

• Remove cardboard packing from seat pan and lift seat pan to raised position.

. Open batter,.#box door,

- Remove terminal protective caps and discard.

- If this battery is put into service after month and year indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

. First connect RED battery cable topositive (+) terminal

with hex bolt, fiat washer, lock washer and hex nut as shown. Tighten securely.

• Connect BLACK grounding cable to negative (_)termi-

nal with remaining hex bolt, flat washer, lock washer

and hex nut. Tighten securely.

- Close battery box door.

Open battery box door for: °

inspection for secure connections (to tighten hard- ware)

° Inspectionfor corrosion,

• Testing battery.

• Jumping (if required)°

° Periodiccharging.

CAUTION: Do not short battery termi- nals. Before connecting battery, re-

bands, rings, etc. move metal bracelets, wristwatch

Positive terminal must be connected

first to prevent sparking from acciden- tal grounding.

, jl I IIIII , iiii

DISCARD TERMINAL

WASHER FLAT

i HEX

NUT

WASHER

FIG. 2A

SEAT PAN

NEGATIVE

BLACK)

CABLE

BOLT

INSTALL SEAT (See Fig. 3)

Adjust seat before tighteningadjustment boll , Remove cardboard packing on seat pan.

• Place seat on parr and assemble shoulder bolt.

- Assemble adjustment bolt, lockwasher and flatwasher loosely° Do not tighten.

• Tighten shoulder boil securely,

= Lower seat intooperating position and sit on seal

• Slide seat untila comfortable position is reached which allows you to press clutch/brake pedal allthe way down

(See Fig. 8)

• Get off seat without moving its adjusted position. Raise seat and tighten adjustment bolt securely,

SEAT

SEAT PAN

SHOULDER BOLT 'k

FLAT WASHER

ADJUSTMENT

BOLT

LOCK WASHER

FIG. 3

INSTALL MULCHER PLATE (See Figs. 4A and 4B)

° installtwo latch hooks to mulcher plate using screw,

washer, lock washer', and weld nut as shown°

NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down.

° Tighten hardware securety_

. Raise and hold deflector shield in upright position, = Place front of mulcher plate over front of mower deck

opening and slide lrito place, as shown°

= Hook front latch intohole on front of mower deck.

Hook rear latch intohole on back of mower deck.

WELD NUT HOOK

FROM THE POINTS

TOP DOWN

WELD. WASHER

NUT _\

LOCK

SCREW

BOX DOOR

FIG. 2B 8

WASHER

MULCHER PLATE

WASHER

\_...i SCREW

FIG. 4A

LOCK WASHER

HOOK

WELD

NUT

SHIELD

LATCH HOOKS

FIG. 4B

c,u lo.:oo.or,emovedisohargo!

guard from mower. Raise and hold i

guard when attaching mulcher plate ! and allow it to rest on plate while in |

.... °peratiom .. !

TO CONVERT TO BAGGING OR DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory.

NOTE: It isnot necessary to change blades.. The mulcher blades are designed for discharging and bagging also,

CHECK TIRE PRESSURE

The tires on your tractor were ovednflated at the factory for

shipping purposes.. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS on page 3 of this manual.

CHECK DECK LEVELNESS For best cutting results, mower housing should be properly

leveled° See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual,

BLY

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE THEBEST PERFORMANCE AND SATISFACTION FROM

THIS QUALITY PRODUCT° PLEASE REVIEW THE FOLLOWING CHECKLIST'; ¢" All assembly instructions have been completed_

¢" No remaining loose parts in carton.

V' Battery is properly prepared and charged.. (Minimum

1 hour at 6 amps).

¢" Seat is adjusted comfortably and tightened securely..

,/ Alltires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory)..

v" Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling)_

v" Check mower and drive belts, Be sure they are routed

properly around pulleys and inside all belt keepers

J Check wiring, See that allconnections are still secure

and wires are properly clamped.

,/ Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS;'

,/ Engine oil is at proper level.. J' Fuel tank is filled with fresh, clean, regular unleaded

gasoline..

,/ Become familiar with all controls - their location and

function.. Operate them before you start the engine..

v" Be sure brake system is in safe operating condition. v" tt is important to purge the transmission before ope rat-

ing your tractor for the first time. Follow proper starting and transmission purging instructions (See %O START

ENGINE" and "PURGE TRANSMISSION" in the Op- eration section of this manual)..

CHECK FOR PROPER POSl3rlON OF ALL

BELTS See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed

correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual.

ill

O ERATION

These symbols may appear on yourtractor or in literature supplied with the product., Learn and understand their meaning,,

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

MOWER LIFT

REVERSE NEUTRAL HIGH LOW

ATTACHMENT

CLUTCH ENGAGED

ATTACHMENT

CLUTCH DISENGAGED

PARKING BRAKE

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

HYDROSTATIC FREE WHEEL

(Hydro Models only)

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrationswithyourtractortofamiliarize yourselfwiththe locations ofvariouscontrolsand adjustments,, Save this manual for future reference,

FREEWHEEL CONTROL

THROTTLEJCHOKE

CONTROL

CLUTCH/BRAKE PEDAL

AMMETER

ATTACHMENT CLUTCH LEVER

APPROX, SPEED

3 MPH

IGNITION

SWITCH

LIGHT SWITCH

LIFT LEVER

PLUNGER

o HEIGHT ADJUST-

ATTACHMENT LIFT LEVER

MOWER DECK

MENT POSITIONS

PARKING BRAKE

Our tractors conform to the safety standards of the American National Standards Institute..

AMMETER: Indicates charging (+) or discharging (-) of

battery. ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your tractor.,

LIGHT SWITCH: Turns the headlights on and off°

THROTTLE/CHOKE CONTROL: Used for starting and controlling engine speed..

CLUTCH/BRAKE PEDAL: Used fordeclutching and brak- ingthe tractor and starting the engine,.

PARKING BRAKE: Locks clutch/brake pedal into the brake position.

FIG. 5

MOTION CONTROL LEVER: Seiects the speed and

direction of tractor. ATTACHMENT LIFT LEVER: Used to raise, lower and

adjust the mower deck or other attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position.

IGNITION SWITCH: Used for starting and stopping the engine

FREEWHEEL CONTROL - Disengages transmission for

pushing or slowly towing the tractor with the engine off_

The operation of any tractor can result in foreign objects thrown into the eyes, which

can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide

vision safety mask over the spectacles or standard safety glasses.

............................. ill iil,i ................

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 6)

Your tractor is equipped withanoperator presence sensing

switch_ When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine_

= Depress clutch/brake pedal into full "BRAKE" position

and hold..

= Place parkingbrake lever in"ENGAGED" positionand

release pressure from clutch/brake pedal..Pedal should remain in "BRAKE" position Make sure parking brake

will hold tractor secure.

ATTACHMENT CLUTCH

THROTTLE/CHOKE

POSITION

illlllll i ,ii ......... .....

pletely, asdescribed above, before leav-

_ cAUTIoN: Always Stop tractor c0m_

ing the operator's position; to empty grass catcher, etc.

..................... .............. i ill i HH

TO USE THROTTLE CONTROL (See Fig. 6)

Always operate engine at full throttle_

• Operating engine at less than full throttle reduces the

battery char ging rate.

• Full throttle offers the best bagging and mower perfor-

maRce,.

TO MOVE FORWARD AND BACKWARD

(See Fig. 6)

The direction and speed of movement is controlled by the

motion controi lever. ° Start tractor with motion control lever in neutrai (N)

position..

• Release parking brake and clutch/brake pedal. ° Slowly move motion control lever to desired position..

CLUTCH/BRAKE PEDAL "DRIVE" POSITION

POSITION

FIG. 6

STOPPING (See Fig. 6)

MOWER BLADES -

o Move attachment clutch lever to "DISENGAGED" po-

sition.

GROUND DRIVE -

• Depress clutch/brake pedal into full "BRAKE" position..

° Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED..

ENGINE -

• Move throttle control to slow (,_lh) position

NOTE: Failure to move throttle control to stow (°a_)

position and allowing engine to idle before stopping may

cause engine to "backfire".

• Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent

unauthorized use.

° Never use choke to stop engine. NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 5)

The position of the attachment lift lever determines the

cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired position.

The cutting height range is approximately 1-1/2to 4%The heights are measured from the ground to the blade tip with the engine not running.. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

° The average lawn should be cut toapproximately 2-1/2

inches during the coo! season and to over 3 inches during hot months_ For healthier and better looking

lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut

relatively high; the second to desired heighL

TO OPERATE MOWER (See Fig. 7) Yourtractor is equipped with anoperator presence sensing

switch. Any attempt by the operator to leave the seat with the engine runningand the attachment clutch engaged will shut off the engine..

* Select desired height of cut..

- Start mower blades by engaging attachment clutch control..

o TO STOP MOWER BLADES* disengage attachment

clutch control.

OPERATION

without either the entire grass catcher,

IA cA°T,o,:o0°0,0p°,°,°,h°oow°r

ATTACHMENT CLUTCH LEVER

"DISENGAGED" POSITION

3"O OPERATE ON HILLS

.................... cAUTIoN: Don0tdriVeupord0wnhills !

. Choose the slowest speed before starting upor down

hillso

• Avoid stopping or changing speed on hills.

• if slowing is necessary, move throttle control ]ever to

slower position°

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking

brake.

• Move motion control {everto neutral (N) position° IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED°

° To restart movement, slowly release parking brake and

clutch/brake pedal.

° Slowly move motion control lever to slowest setting,,

• Make all turns slowly.

TO TRANSPORT (See Fig. 8) When pushing or towing your tractor, be sure to disengage

transmission by placing freewheel control infreewheeling

position. Free wheel control is locatedat the rear drawbar of tractor.,

• Raise attachment lift to highest position with attach-

ment lift control.,

• Pull freewheel control knob out and hold inposition by

inserting retainer spring into forward hole of control rod.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure. NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be sure hood is closed and secured totractor° Use an appropriate means of tying

hood to tractor (rope, cord, etc_).

on mowers so equipped, or the dis- charge guard in place.

jji ..................

_ .POSITION ATTACHMENT _/ .,. / LIFT LEVER

, HIGH POSITION

r/ // POSITION

DISCHARGE

GUARD

FIG. 7

with slopes greater than 15°and do not !

..... drive across any slope. I

FIG. 8

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 13)

° The engine inyour tractor has been shipped, from the

factory, already filled with summer weight oil

° Check engine oil with tractor on level ground°

• Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until

"FULL" mark on dipstick isreached,. Do not overfill°

• For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual).

• To change engine oi!, see the Customer Responsibili- ties section in this manual,.

ADD GASOLINE

° Fill fuel tank. Use fresh, dean, regular unleaded

gasoline with a minimum of 87 octane. (Use of leaded gasoline wifl increase carbon and lead oxide deposits

and reduce valve iife)_ Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30 days toassure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of acids during storage° Acidic gas can damage the fuel

system of an engine while in storage,. To avoid engine problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season° See Storage instruc-

tions for additional information_ Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

^ bo"omo,

AII_IL filler neck. Do not overfill. Wipeoffany I

spilled oil or fuel. Do not store, spill or ! use gasoline near an open flame.

........................ I

TO START ENGINE (See Fig. 6)

When starting the engine for the first time or ifthe engine

has runout offuel, it willtake.extra crankingtime to move

fuel from the tank to the engine..

• Depress clutch/brake pedal and set parking brake

• Place motion control lever in neutral (N) position°

• Move attachment clutch to "DISENGAGED" position..

• Move throttle control to choke (N) position° Note: Before starting, read the warm and cold starting

procedures below.. ° Insert key intoignition and turnkeyclockwise to "START"

position and release key as soon as engine starts,. Do not run starter continuously for more than fifteen sec-

onds per minute_ tf tile engine does not start after

several attempts, move throttle control to fast (,_) position,wait a few minutes and try again., Ifengine still

does not start, move the throttle control back to the choke (N) position and retry_

WARM WEATHER STARTING (50° F and above)

• When engine starts, move the throttle control to thefast

(,_) position.,

o The attachments and ground drive can nowbe used. If

the engine does not acceptthe load, restart the engine

and allow it to warm upfor oneminute usingthechoke as described above.

COLD WEATHER STARTING ( 50° F and below) ° When engine starts, allow engine to run withthe throttle

control in the choke (N) position until the engine runs

roughly, then move throttle control to fast (._) position. This may require an engine warm-up period from several seconds to several minutes, depending on the

temperature.

HYDROSTATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the transmis- sion should be warmed up as follows:

= Be sure the tractor is on Ievel ground,. . Place the motion control lever in neutral.

Release the parking brake and letthe crutch/brake slowty return to operating position,.

= Allow one minute for transmission to warm up..

This can be done during the engine warm up period.

o The attachments can also be used during the engine

warm-up periodafter the transmission has beenwarmed

up.,

NOTE." If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F)the carburetor fuel mixture may

need to be adjusted for bestengine performance. See 'q'O

ADJUST CARBURETOR" inthe Service and Adjustments section of this manual,

CAUTION: Never' engage or disengage

freewheel lever while the engine is run-

i lllll ] ii .tulul illll E

ning, ,..................

To ensure proper operation and performance, it is recom-

mended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have devel-

oped during shipping of your tractor.

IMPORTANT: SHOULD YOURTRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT

SHOULD BE PURGED AFTER REINSTALLATION

BEFORE OPERATING THE TRACTOR.

= Place tractor safely onlevelsurface with engine offand

parking brake set,.

° Disengage transmission by placing freewheel control

in freewheeling position (See 'q'O TRANSPORT" in this section of manual).

° Sitting inthe tractor seat, startengine., After the engine

isrunning, move throttle control to slow (-_i) position., With motion control lever inneutral (N) position, slowly disengage clutch/brake pedal..

° Move motion control lever to full forward position and

hold for five (5) seconds.. Move lever to full reverse position and hold for five (5) seconds., Repeat this

procedure three (3) times.

NOTE: During this procedure there will be nomovement of

drive wheels. The air isbeing removed from hydraulic drive

system,

. Move motion control lever toneutral (N) position. Shut-

off engine and set parking brake.

° Engage transmission by placing freewheel control in

driving position (See 'q'O TRANSPORT" inthis section

of manual).

° Sitting inthe tractor seat, start engine, After theengine

is running, move throttle control to half (1/2) speed.

With motion control lever in neutral (N) position, siowly disengage clutch/brake pedal.

• Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move

motion control lever to reverse position. After the tractor moves approximately five (5) feet return the

motion control lever'tothe neutral (N) position, Repeat this procedure with the motion control lever three (3)

times.

= Your tractor is now purged and now ready for normal

operation.

OPERATION

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

° Mower should be properly leveled for best mowing

performance° See'q'O LEVELMOWERHOUSING" in the Service and Adjustments section of this manual.,

° The left hand side of mower should be used for trim_

ming_

. Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the machine,, This will result ina more even distribution of

clippings and more uniform cutting,.

• When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until finished (See Fig_9A)_

o If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings, Make first cut relatively high; the second to the desired height.

° Do not mow grass when it is wet., Wet grass will plug

mower and leave undesirable clumps. Allow grass to dry before mowing,,

• Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis- charge of material,, Regulate ground speed by select-

ing a low enough gear to give the mower cutting performance as well as the quality of cut desired,

° When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the attachment being used.

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH,, CLEAN AFTER EACH USE

The special mulching blade wilt recut the grass clip- pings many times and reduce them in size so that as

they fall onto the lawn they will disperse into the grass and not be noticed,, Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the

blades.

• Avoid cutting your lawn when itis weL Wetgrasstends toform clumps and interferes with the mulching action,

The best time to mow your lawn is the early afternoon,, At this time the grass has dried and the newly cut area

will not be exposed to the direct sun,,

° Forbest results, adjust the mower cutting height so that

the mower cuts off only the top one-third of the grass

blades (See Fig.. 9B)oFor extremely heavy mulching, reduce yourwidth of cut on each pass and mow slowly,,

MAX It3

FIG. 9B

• Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to com- pletely hide the clippings. When doing a second cut,

mow across or perpendicular to the first cut path.

• Change your cutting pattern from week to week. Mow north tosouth oneweek then change to east towest the next week. This will help prevent matting and graining

of the lawn.

FIG_9A

CU RESPONSiBiLiTiES

MAINTENANCE SCHEDULE " /_'___/_o_/"

FILL IN DATES /_.._ _._O_ AS YOU COMPLETE ./'__ .._.'_O_ "

REGULAR SERVICE ......................./_._/_SERVICE DATES

Check Brake Operation 1_ Check Tire Pressure I_ I_

Check for Loose Fasteners _ _7 !_

Sharpen/Replace Mower Blades t4#4 Lubrication Chart _

Check Battery LeveVRecharge i/6

Clean Battery and Terminals _ , I_

......Ciieck Transaxle Cooling if

....... ..................... ,..................... .4 ......... ..... [

Adjust Blade Belt(s) Tension I_s Adjust Motion Drive Belt(s) Tension tb##_

Check Engine Oil Level _4' Change Engine Oil if t_t2.a

E Clean Air Filter _2 ..................

U Clean Air Screen I/2 .............

G Inspect MuffledSparkArreste r ...... V #' .......................

i Replace Oil Filter (If equipped) 64_,=

Clean Engine Cooling Fins , _#z ....

N ....... _.

Replace Spark Plug ........... _, _ :

Replace Air Filter Paper Cadddge ....... 6#42

Replace Fuel Filter

1 - Change more often when operatingunder a heavy toad of Inhigh ambient temperatures

2 - Service mere often when operating in dirty or dustyconditions 3 - Ifequipped with oil lilter_ change oll even/50 hours.

4 - Replace blades more orion when mowing in sandy soil

5 - if equipped withadjustable system. 6 -NOtrequired If equipped with maintenance4ree battery 7 -Tighten trent axle pivot bolt _o35 I1-lbs,, maximum

De not overlighten

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover itemsthat have been subjected to operator abuse or negligence. To receive fullvalue from thewarranty, operator must maintain

tractor as instructed in this manual..

Some adjustments will need to be made periodically to properly maintain your tractor.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

Once a year you should replace the spark plug,clean or replace air filter, and check blades and belts for

wear. A new spark plug and clean air filter assure proper air4uel mixture and hefp your engine run better

and last longer..

BEFORE EACH USE

• Check engine oil level.

• Check brake operation o Checktire pressure°

• Check for loosefasteners.

LUBRICATION CHART

® FRONT

BEARING ZERK

® SAE 30 OR 10W30 MOTOR OIL ® GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

_T WHEEL ®

BEARING ZERK

ENG1NE(_)

ZERK(_)

CUSTOM B|LITI

Ji i lll, ii ii i iiiJll,llllllllllll,,,,, ,,,,,,,,, ....

TRACTOR

Always observe safety rules when performing any mainte- nance.

BRAKE OPERATION

if tractor requires more than six (6) feet stopping distance at high speed inhighest gear, then brake must be adjusted. (See 'q'O ADJUST BRAKE" in the Service and Adjust- ments section of this manual)..

TIRES

• Maintain proper air pressure in all tires (See "PROD- UCT SPECIFICATIONS' on page 3 of this manual).

• Keep tires free of gasoline, oil, or insectcontrol chemi- cals which can harm rubber.

= Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

i ii ii ii/lllllll,i ii

° To check blade balance, you will need a 5/8" diameter

steel belt, pin, or a cone balancer., (When using a cone

balancer, follow the instructions supplied with bal- ancer)_

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal

position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced_

NOTE: Do not use a nail for balancing blade. The lobes of

.hecenter hole may appear to be centered, but are not,

CENTER HOLE / //

BLADE CARE

For best results mower blades must be kept sharp Re- place bent or damaged blades.

BLADE REMOVAL (See Fig. 10)

Raise mower to highest position to allow access to blades.

= Remove hex bott,lock washer and flatwashersecufing

blade.

. Install new or resharpened blade with trailing edge up

towards deck as shown.

• Reassemble hex bolt, lock washer and flat washer in exact order as shown,

, Tighten bolt securely (30-35 Ft° Lbs. torque),

IMPORTANT: BLADE BOLTISGRADE 8HEAT TREATED. NOTE: We do not recommend sharpening blade- but ifyou

do, be sure the blade is balanced°

BLADE

FLATWASHER

LOCK WASHER-_ HEX BOLT

MANDREL

ASSEMBLY

TRAILING EDGE

OR PIN "-_-__ BLADE

FIG. 11

BATTERY

Your tractor has a battery charging system which is suffi- cient for normat use. However, periodic charging of the battery with an automotive charger will extend its life,

° Keep battery and terminals clean° . Keep battery bolts tight.

,, Keep small vent holes open,. ° Recharge at 6-10 amperes for ! hour.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

• Open battery box door. ° Disconnect BLACK battery came first then RED bat-

tery cable and remove battery from tractor.

° Rinse the battery with plain water and dry° ° Clean terminals and battery cable ends with wire brush

until bright.

° Coat terminals with grease or petroleum jelly. ° Reinstall battery (See "CONNECT BATTERY" in the

Assembfy section of this manual)°

V-BELTS

Check V-belts for deterioration and wear after 100hours of operation and replace if necessary° The belts are not

adjustable. Replace belts if they begin to slip from wear.

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG, 10

TO SHARPEN BLADE (See Fig. 11)

Care should be taken to keep the blade balanced,, An unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine,.

• The blade can be sharpened with afile or on agrinding wheel Do not attempt to sharpen while on the mower.

TRANSAXLE COOLING The fan and cooling fins of transmission should be kept

clean to assure proper cooling,

Do not attempt to clean fan ortransmission whileengine is running or while the transmission is hot.

• Inspect cooling fan to be sure fan blades are intact and clean_

Inspectcooling fins for dirt, grass clippings and other materials, To prevent damage to seals, do not use

compressed air or high pressure sprayer to clean

cooling fins°

+ 39 hidden pages