Craftsman 917258470 Owner’s Manual

MODEL NUMBER 917.258470

* Assembly

Operation

. Customer Responsibilities

. Service and Adjustments

®Repair Parts

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659,5917

Safe Operation Practices for Ride-On Mowers

iMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS, FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT iN SERIOUS INJURY OR DEATH.

SAFETY RULES

L GENERAL OPERATION

,, Read, understand, and foilow all instructions in the manuai

and on the machine before starting.

o Only allow responsible adults, who are familiar with the

instructions, to operate the machine.

,_ Clear the area of objects such as rocks, toys, wire, etc,,

which could be picked up and thrown by the btade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

,, Never carry passengers. o Do not mow in reverse unless absolutely necessary, Always

look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

o Slow down before turning. ,, Never leave a running machine unattended. A}ways turn off

blades, set parking brake, stop engine, and remove keys before dismounting.

Turn off blades when not mowing.

o Stop engine before removing grass catcher or unclogging

chute.

o Mow only in daylight or good artificial light. ,, Do not operate the machine while under the influence of

alcohol or drugs. ,, Watch for traffic when operating near or crossing roadways. o Use extra care when loading or unloading the machine into

a trailer or truck.

IL SLOPE OPERATION

Slopes are a major factor related to loss-of-control and

tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the

slope or if you feel uneasy on it, do not mow it. DO:

o Mow up and down slopes, not across. ,, Remove obstacles such as rocks, tree limbs, etc.

o Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles.

Use slow speed. Choose a low gear so that you will not have

to stop or shift while on the slope.

Foltow the manufacturer's recommendations for wheel

weights or counterweights to improve stability. o Use extra care with grass catchers or other attachments.

These can change the stability of the machine.

Keep a!! movement on the slopes slowand gradual Do not

make sudden changes in speed or direction. o Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowIy straight down the

slope. DO NOT:

• Donot turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments_ The

mower could suddenly turn over if a wheel is over the edge

of a cfiff or ditch, or if an edge caves in. o Do not mow on wet grass, Reduced traction cou!d cause

sliding.

Donor try tostabilize the machine by putting your foot on the

ground, o Do not use grass catcher on steep stopes.

Ill. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that children wilt remain where you last saw them.

Keep children out of the mowing area and under the watchful care of another responsible adult.

,, Be alert and turn machine off if children enter the area. ,, Before and when backing, look behind and down for small

children. Never carry children. They may falt off and be seriously

injured or interfere with safe machine operation.

o Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

RV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do not smoke.

Never refuel the machine indoors. Never store the machine or fuel container inside where

,, Never run a machine inside a closed area. ,, Keep nuts and bolts, especially blade attachment bolts, tight

• Keep machine free of grass, leaves, or other debris build-up.

• Check brake operation frequently. Adjust and service as

there is an open flame, such as a water heater.

and keep equipment in good condition. Never tamper with safety devices. Check their proper

operation reguIarly.

Clean oil or fuel spillage. Allow machine to cool before storing.

Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec- essary.

Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

required.

portant safety precautions. [t means

Look for this symbol to point out im_ I

CAUT,O.!!!SECOMEALERT!: ¥OURt

SAFETY iS INVOLVE DL_.,._....=..._ J

CAUTION: Always disconnect spark plug

spark plug in order to prevent accideutal

wireandplacewirewhereitcannotcontact

starting when setting up, transporting, adjusting or making repairs.

WARNING

The engine exhaust from this product con* tains chemicals known to the State of Catifor_

nia to cause cancer, birth defects, or other reproductive harm.

CONGRATULATBONS on your purchase of a Sears

Tractor. it has been designed, engineered and manufac-

tured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center/Department. We have competent, well-

trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your unit properly.

Always observe the *'SAFETY RULES".

MODEL NUMBER 9t7.258470

SERIAL NUMBER

DATEOF PURCHASE

THE MODEL AN D,SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT, YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

MAmNTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod- uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBJLITmES

o Read and observe the safety rules.

Follow a regular schedule in maintaining, caring for and using your tractor.

o Folfow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manuaI.

WARNmNG: This tractor is equipped with an internai combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped

PRODUCT SPECIFICATIONS

HORSEPOWER: I5.5 GASOLINE CAPACITY t.25 Gallons

AND TYPE: UNLEADED REGULAR OIL TYPE (API°SFiSG): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: 3 PINTS SPARK PLUG: CHAMPION RJ19LM

(GAP: .030") VALVE CLEARANCE: INTAKE: .005" - .007"

EXHAUST: .009" - .011'*

GROUND SPEED (MPH): FORWARD:

1st 1.0

2nd 1.3 3rd 2,t 4th 3. t

5th 4.0 6th 5.1

REVERSE: t,6

TIRE PRESSURE: FRONT: 14PSI

REAR: 12 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BATTERY: AMPiHR: 25

MIN. CCA: 190 CASE SIZE; U1R

BLADE BOLT TORQUE: 30-35 FT. LBS.

with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained

in effective working order by the operator, tn the state of California the above is required by taw

(Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is ava{lable

through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section of this manual).

LtM TED TWO YEAR WARRANTY ON CRAFTSMAN RID NG EQUmPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or

workmanship. This Warranty does not cover:

Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc. Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual.

o Riding equipment used for commercial or rental purposes,

UMBTED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or

workmanship and our testing determines Ihe battery will not hold a charge, Sears will replace the battery at no charge.

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT tS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM

THE DATE OF PURCHASE, WARRANTY SERVICE tS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO

YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WiLL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY,) THIS WARRANTY APPLIES ONLY

WHILE THIS PRODUCT IS IN THE UNITED STATES. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state,

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSmBILIT_ES ..................... 3, 17-20

WARRANTY .................................................................. 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY .............................................................. 7-10

OPERATION ........................................................... 11-14

mNDEX

Accessories ........................................... 5

Adjustments:

Brake ............................................ 23

Carburetor .................................... 26

Mower

Front-To-Back ......................... 22

Side-To-Side ........................... 22

Throttle Control Cable .................. 26

Air Filter, Engine ............................. I9-20

Air Screen, Engine .............................. 20

Assembly .......................................... 7-!0

Battery:

Charging ........................................ 8

Cleaning ....................................... I8

lnstaliation ...................................... 8

Levels ........................................ 9,18

Preparation .................................... 8

Starting with Weak Battery .......... 24

Storage ........................................ 27

Terminals ..................................... 18

Belt:

Motion Drive

Removal/Replacement ........... 23

Mower Belt(s)

Removal/Replacement ........... 23

Blade:

Sharpening .................................. 18

Replacement ................................ 18

Brake Adjustment ................................ 23

Carburetor Adjustment ........................ 26

Controls, Tractor ................................. 12

Customer Responsibilities ............. 17-20

Engine:

Air Filter .................................... 19

Air Screen ................................ 20

Cooling Fins ............................. 20

Engine Oil ........................... 14,19

Fuel Filter ................................. 20

Spark Plug(s) ........................... 20

Tractor:

Battery ...................................... t 8

Blade ........................................ 18

Lubrication Chart ..................... 17

Maintenance Schedule ............ 17

Tire Care ....................... !0,18, 24

Transaxle ................................. 19

Cutting Height, Mower ........................ t3

Electrical:

Interlocks and Relays .................. 25

Schematic .................................... 31

Wiring Diagram ............................ 32

Engine:

Air Filter ................................... 19-20

Air Screen .................................... 20

Cooling Fins ................................. 20

Oil Change ................................... 19

Oil Level ....................................... 14

Oil Type .................................. t4, ! 9

Preparation .................................. t 3

Repair Parts ............................ 32-49

Starting ......................................... 15

Storage ........................................ 27

Filter:

Air Filter ........................................ t 9

Fuei .............................................. 20

Fuel:

Type ............................................. 15

Storage ........................................ 27

Fuse .................................................... 25

Hood Removali]nstalfation .................. 25

Leveling Mower Deck .......................... 22

Lubrication:

Chart ............................................ 17

Engine .......................................... 19

Maintenance Schedule ....................... 22

Mower:

Adjustment, Front-to-Back ........... 22

Adiustment, Sideqo-Side ............. 22

BIade Replacement ..................... 18

Blade Sharpening ........................ 18

Cutting Height .............................. !3

Installation .................................... 21

Operation ..................................... 14

Removal ....................................... 2t

Mowing Tips ........................................ 15

Muffler ................................................. 20

Spark Arrester ........................... 3,42

MAINTENANCE SCHEDULE ...................................... 17

SERVICE AND ADJUSTMENTS ............................ 21-26

STORAGE ................................................................... 27

TROUBLESHOOT3NG ............................................ 28-29

REPAIR PARTS - TRACTOR ................................. 32-47

REPAIR PARTS - ENGINE .................................... 48-55

PARTS ORDERING/SERViCE ................ BACK COVER

Oil:

Cold Weather Conditions ........ 15,19

Engine .......................................... 19

Storage ........................................ 27

Operation ....................................... 10-14

Operating Mower ................................ 13

Options:

Accessories .................................... 5

Spark Arrester ................................ 3

Parking Brake ................................ 12,13

Parts Bag .............................................. 6

Parts, Replacement/Repair ............ 32-49

Product Specifications .......................... 3

Repair Parts ................................... 32-49

Safety Rules .......................................... 2

Seat ....................................................... 8

Service and Adjustments ............... 21-26

Carburetor .................................... 26

Fuse ............................................. 25

Hood Removal/Installation ........... 25

Motion Drive Belt

Removal/Replacement ........... 23

Mower Belt(s)

Removal/Replacement ........... 23

Mower Adjustment

Front-to-Back .......................... 22

Side-to-Side ............................ 22

Mower RemovalitnstaHation ......... 21

Tire Care ............................ 10,I8,24

Slope Guide Sheet .............................. 57

Spark Ptug(s) ...................................... 20

Specifications ........................................ 3

Starting the Engine ........................ 14-15

Steering Wheel ............................... 7, 24

Stopping the Tractor ........................... 13

Storage ................................................ 27

T ,

Throttle Control Cable Adjustment ...... 26

Tires ........................................ 10, 18, 24

Trouble Shooting Chart .................. 28_29

Transaxle ............................................ 19

Warranty ................................................ 3

Wiring Diagram ................................... 32

Wiring Schematic ................................ 31

ACCESSORIES AN ATTACH NTS

These accessories and attachments were avaHaMe through most Sears retail outlets and service centers when the tractor was purchased.

Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGBNE

SPARK PLUG GAS CAN ENGINEOIL FUEL STABiLiZER

AIR FILTER

MAINTENANCE

BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching.

AERATOR promotes deep root growth for a healthy lawn. Ta- pered 2.5-inch steel spikes mounted on 10-inch diameter discs

puncture holes in soil at close intervals to let moisture soak in. Steel weight tray for increased penetration.

BAGGER lets you collect grass clippings and leaves for a healthier, neater Iooking lawn. Two Permanex containers hold

30-gallon plastic bags. BUMPER protects front end of tractor from damage. CARTS make hauling easy. Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly.

CORING AERATOR takes small plugs out of soil to allow mois- ture and nutrients to reach grass roots. 36-inch swath. 24 hardened steel coring tips. 150 lb. capacity weight tray.

EASY OIL DRAIN VALVE makes oil changes easier, faster. FRONT NOSE ROLLER canters infront of mower deck to reduce

chances of "scalping" on uneven terrain. GANG HITCH lets you tow 2 or 3pull-behind attachments at once,

such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments). GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain. For mower decks not so equipped.

MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves to fawn surface for easy pickup. Twenty spring tine

teeth. Useful to prepare bare areas for seeding. Available forfront

or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36-inch wide path and

tosses thatch into large hopper. Mounts behind tractor. MULCHING CLOSE-OUT PLATE KIT, once installed, lets you

mulch, discharge or bag clippings (bagger optional) without changing blades. For models not equipped as 3-in*1 Convertible mowers. See "MOWER" in the Repair Parts section of this

manual. RAMP TOPS AND FEET let you toad and unload tractor from a

pickup truck. Use with 2 x 8 or 2 x 10 _umber.

ROLLER for smoother lawn surface. 36-inch wide, !8-inch diameter water-tight drum holds up to 390 Ibs. ofweight. Rounded edges prevent harm to turf. Adjustabie scraper automatically

cleans drum.

SNOW BLADE for snow removal only, 14-inch high, 48-inch wide blade clears 42-inch path when angled left orright. Raises, lowers with side lever. Adjustable skids; replaceable, reversible scraper bar. (Use with tire chains and wheel weights and/or rear drawbar

weight.) SNOWTHROWER has 40-inch swath. Drum-type auger handles

powdery and wet/heavy snow. Mounts easily with simple pin arrangement. Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow I0 to 50 feet. Lift controlfed at

tractor seat. (Use with chains and wheel weights and/or rear drawbar weight.) SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source. Includes booms for automatic spraying and hand held wand for spot spraying. Wand

has adjustable spray pattern. For appyng herbicides, insecti- cides, fungicides and liquid fertilizers.

SPREADERISEEDERS make seeding, fertilizing, and weed ki!l_ ing easy. Broadcast spreaders are also usefui for granular de-

icers and sand. SWEEPERS let you collect grass clippings and leaves.

TILLER has 5 hp engine and 36-inch swath to prepare seed beds, cultivate and compost garden residue. Ti_ler has its own built-in liftand depth control system and does NOT require a sleeve hitch. Fits any lawn, yard or garden tractor. Simply hook up to the tractor drawbar and go! Optional accessories convert unit for dethatching, aerating, hilling...without tools.

TIRE CHAINS are heavy duty; closely spaced extraqarge cross links give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; dear plastic windshieId offers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm and dry, Remove vinyl sides and windshields for use as sun protector in summer. Optiona_ accessories include: tinted/ tempered solid safety glass windshield with hand operated wiper;

12-volt amber caution light for mounting on cab top.

VACS for powerful collection of heavy grass clippings and leaves. Optional wand attachment to pick up debris in hard-to-reach

places. VAC/CHIPPER includes a chipper-shredder, WEIGHT BRACKET for drawbar for snow removal applications.

Uses (1) 55 lb. weight. WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials.

CONTENTS OF HARDWARE PACK

Parts Bag contents shown futi size

\ (2) Sheet

Metal

(1) Locknut 3/8_24

(I) Large Fiat Washer

(1) Shoulder Bolt 5/16-t 8 (1) Hex Bolt 1/2-13 x 1

Screws

#I0-16 x 1/2

Parts packed separateWy in carton

Seat

Steering

Wheel

Video

Cassette

Mulcher

Plate

(1) Washer 17/32

x 1_3/16 x 12 Gauge

(2) Lock Washers #10

(2) Washers 3/16 x 3/4 x 16 Gauge

(2) Weld Nuts #t0

(2) Screws #10 x 5/8

(2) Hex Bolts 1/4-20 x 3/4

(2) Washers 9/32 x 5/8 x !6 Gauge

(2) Hex Nuts 1/4-20

(2) Lock Washers 1/4

(t) Lock Washer 1/2

Parts bag contents not shown full size

J \ Steering "_ _ Wheel

'_----_ \ /Insert

Steering Wheel :j ..............

Adapter

_ teering

(2) Latch Hook

Assemblys

Bushing

(2) Keys

Slope Sheet

ASSE BLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor alt parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness,

TOOLS REQUmRED FOR ASSEMBLY

A socket wrench set will make assembly easier, Standard wrench sizes are listed.

(1) 5/16" wrench (2) 7/16" wrenches (1) 1/2" wrench (t) 9/16" wrench

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated

behind the steering wheel).

(t) 3/4" wrench

Tire pressure gauge

Utility knife

(1) phillips screwdriver

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

o Remove aI! accessible loose parts and parts cartons

from carton (See page 6).

o Cut, from top to bottom, along lines on all four corners

of carton, and lay panels fiat.

o Check for any additional loose parts or cartons and

remove.

; ,,Ci LARGE FLAT WASHER

...........t......................... STEERING WHEEL

STEERING WHEEL INSERT

3/8-24 LOCKNUT

SHEET METAL

SCREW

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig, !) , Slide the steering bushing over the steering shaft.

o Raise steering shaft forward until screw holes in dash

line up with steering bushing. Install two (2) sheet metal screws and tighten securely.

o Position steering boot over steering shaft.

o Place tabs of steering boot over tab slots in dash and

push down to secure.

, Slide steering wheel adapter onto upper steering shaft.

Position front wheels of the tractor so they are pointing straight forward.

o Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter.

,, Assemble large flat washer and 3/8-24 locknut and

tighten securely.

o Snap steering wheel insert into center of steering

wheel.

o Remove protective plastic from tractor hood and grill.

IMPORTANT:CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID.

TAB SLOT

STEERING SHAFT (SNIPPING POSITION)

FiG. t

TO ROLL TRACTOR OFF SKaD (See Opera-

tion section for _ocation and function of con°

trows)

o Press lift lever plunger and raise attachment lift lever to

its highest position. Release parking brake by depressing clutch/brake

pedal.

o Place gearshift lever in neutral (N) position. o Roll tractor backwards off skid.

o Remove banding holding discharge guard up against

tractor.

ASSEMBLY

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Figs. 2 and 3)

CAUTION: Do not short battery termi- nals. Before connecting battery, red

_ ove metal bracelets, wristwatch

Remove cardboard packing from seat pan and lift seat pan to raised position.

o Open battery box door.

Remove terminal protective caps and discard.

o Ifthis batter,/is put into service after month and year

indicated on label (label located between terminals)

charge batter/for minimum of one hour at 6-t0 amps. First connect RED battery cable to positive (+) terminal

with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely.

o Connect BLACK grounding cable to negative (-) termi-

nal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely.

o CIose battery box door. Open battery box door for:

Inspection for secure connections (to tighten hard-

ware).

- Inspection for corrosion.

• Testing battery. Jumping (if required).

° Periodic charging.

POSITIVE

(RED) CABLE

bands, rings, etc. Positive termina_ must be connected

first to prevent sparking from acciden- tal grounding.

DISCARD TERMINAL PROTECTIVE CAPS

LOCK

HEX

WASHER

NUT

FLAT

WASHER

SEAT PAN

BOX DOOR

FIG. 3

aNSTALL SEAT (See Fig° 4)

Adjust seat before tightening adjustment bolt. o Remove cardboard packing on seat pan. o Place seat on seat pan and assemble shoulder bolt.

• Assemble adjustment bolt, lock washer and fiat washer loosely. Do not tighten.

o Tighten shoulder bolt securely.

Lower seat into operating position and sit on seat.

o Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way

down.

Get off seat without moving its adjusted position,

° Raise seat and tighten adjustment bolt securely.

SEAT

SEAT PAN

SHOULDER X\

BOLT

F_G, 2

NEGATIVE

(BLACK} CABLE

BOLT

FLAT WASHER

ADJUSTMENT BOLT

LOCK WASHER

F_G. 4

ASSE

iNSTALL MULCHER PLATE

(See Figs, 5 and 6)

o Install two latch hooks to mulcher plate using screw,

washer, tock washer, and weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting

weld nut from the top with hook pointing down. o Tighten hardware securely.

- Raise and hold deflector shield in upright position. o Place front of mulcher plate over front of mower deck

opening and slide into place, as shown.

o Hook front latch into hole on front of mower deck. ® Hook rear tatch into hole on back of mower deck.

_,A, guard from mower, Raise and hotd

_ guard when attaching rnulcher plate

_ and a_ow it to rest on plate while in

operation.

TO CONVERT TO BAGGING OR DISCHARGING

Simply remove mulcher ptate and store in a safe place. Your mower is now ready for discharging or installation of

optional grass catcher accessory. NOTE: tt is not necessary to change blades, The mulcher

blades are designed for discharging and bagging also,

WELD.

NUT

LATCH HOOK

WASHER

MULCHER PLATE

WELD NUT FROM THE TOP\,_,

LOCK

WASHER

SCREW

DEFLECTOR

SHIELD

FIG. 5

LOCK

WASHER

HOOK POINTS DOWN

HOOK

WELD NUT

LATCH

HOOKS

FIG. 6

ASSEM LY

CHECK TRRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for

best cutting performance.

Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properIy leveled, See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual.

,/ CHECKMST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE W!SH TOASSURE THAT YOU RECEIVE

THE BEST PERFORMANCE AND SATfSFA C TION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ All assembly instructions have been completed.

v" No remaining loose parts in carton,

v" Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

¢ Seat is adjusted comfortably and tightened securely. v" All tires are properIy inflated. (For shipping purposes,

the tires were overinflated at the factory).

¢" Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling).

,/ Check mower and drive belts. Be sure they are muted

properly around pulleys and inside all belt keepers.

,/ Check wiring. See that all connections are still secure

and wires are properly clamped,

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLL 0 WING IMPORTANT

ITEMS:

V Engine oil is at proper level. v" Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

¢" Become familiar with all controls - their location and

function. Operate them before you start the engine.

v" Be sure brake system is in safe operating condition.

OPERATION

These symbols may appear on your tractor or in literature supptied with the product, Learn and understand their meaning,

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

MOWER LIFT

REVERSE NEUTRAL

ATTACHMENT

CLUTCH ENGAGED

HIGH

ATTACHMENT

CLUTCH DISENGAGED

LOW PARKING BRAKE

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

HYDROSTATIC FREE WHEEL

(Hydro Models only)

OPERATmO

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to famifiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

IGNITION

THROTTLE/

CHOKE CONTROL

AMMETER ATTACHMENT

X CLUTCH LEVER

SWITCH LIGHT

SWITCH

LIFT LEVER PLUNGER

ATTACHMENT LIFT LEVER

CLUTCH/ BRAKE

PEDAL

GEARSHIFT

LEVER

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor.

LIGHT SWITCH: Turns the headlights on and off. THROTTLE/CHOKE CONTROL: Used for starting and controlling engine speed. CLUTCH/BRAKE PEDAL: Used fordeclutching and brak-

ing the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the

brake position.

MOWER DECK HEIGHT ADJUSTMENT

FIG, 7

GEARSHIFT LEVER: Selects the speed and direction of tractor.

ATTACHMENT LIFlr LEVER: Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor.

LiFT LEVER PLUNGER: Used to release attachment lift lever when changing its position.

iGNiTION SWITCH: Used for starting and stopping the engine.

AtVIMETER: Indicates batter,i charging (+) or discharging

(-).

OPERATIO

operation of any tractor can result in foreign objects thrown into the eyes, which

_ ,,_sEs _ can result in severe eye damage. Always wear safety glasses or eye shields whiie _ operating your tractor or performing any adjustments orrepairs. We recommend a wide

[ __etymaskoverthespectac,esorstandardsafetyg,asses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

Your tractor isequipped with an operator presence sensing switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking brake will shut off the engine.

- Depress clutch/brake pedal into full "BRAKE" position and hold.

, Place parking brake lever in "ENGAGED" position and

release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake

will hold tractor secure.

ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION

IGNITION

KEY

CONTROLLEVER

"BRAKE" POSITION

CLUTCHtBRAKEPEDAL

"DRIVE"POSIT|ON

FIG. 8

STOPPaNG (See Fig, 8)

MOWER BLADES -

• Move attachment clutch lever to "DISENGAGED" po - sition.

GROUND DRIVE - o Depress clutch/brake pedal into full "BRAKE" position. o Move gearshift lever to neutral (N) position.

ENGINE - o Move throttle control to slow (_) position.

NOTE: Failure to move throttle control to slew (_) position and allowing engine to idle before stopping may

cause engine to "backfire". o Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

o Never use choke to stop engine.

PARKING BRAKE

"ENGAGED"

POSIT$ON

GEAR-

LEVER

PARKING BRAKE "DISENGAGED"POSITION

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

pletely, as described above, before leav-

CAUTION: Always stop tractor com-

ing the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle.

- Operating engine at less than full throttle reduces the batten./charging rate.

° Full throttle offers the best bagging and mower perfor-

mance.

TO MOVE FORWARD AND BACKWARD (See Fig. 8)

The direction and speed of movement is controlled by the gearshift lever.

, Start tractor with clutch/brake pedal depressed and

gearshift lever in neutral (N) position. Move gearshift lever to desired position.

• Slowly release clutch/brake pedal to start movement.

IMPORTANT" BRING TRACTOR TO ACOMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE.

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 8)

The position of the attachment lift lever determines the cutting height,

o Grasp lift lever. o Press plunger with thumb and move lever to desired

position.

Thecutting height range is approximately lqi2to 4". The

heights are measured from the ground to the blade tip with

the engine not running. These heights are approximate and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

The average lawn should be cut to approximately 2-1/2

inches during the cool season arid to over 3 inches

during hot months. For healthier and better looking Iawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut

relatively high; the second to desired height.

OPERATION

TO OPERATE MOWER (See Fig. 9)

Your tractor is equipped with an operator presence sens- ing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged

wiII shut off the engine. o Select desired height of cut.

Start mower blades by engaging attachment clutch control.

o TO STOP MOWER BLADES - disengage attachment

clutch control.

ut either the entire grass catcher,

iON: Do not operate the mower

owers so equipped, or the dis-

ATTACHMENT CLUTCH LEVER

"DISENGAGED"POSITION

"ENGAGED" POSITION

ATTACHMENT LIFT LEVER

HiGH POSITION

TO OPERATE ON HILLS

hills with slopes greater than 15° and

CAUTION: Do not drive up or down

do not drive across any stope.

o Choose the slowest speed before starting up or down

hills.

o Avoid stopping or changing speed on hills. o If slowing is necessary, move throttle control lever to

slower position.

o If stopping is absolutely necessary, push clutch/brake

pedal quickly, to brake position and engage parking brake.

• Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart

movement.

o To restart movement, slowly release parking brake and

cIutchfbrake pedal. Make all turns slowly.

TO TRANSPORT

® Raise attachment lift to highest position with attach-

ment lift controt. When pushing or towing your tractor, be sure gearshift

lever is in neutral (N) position.

o Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying

hood to tractor (rope, cord, etc.).

DISCHARGE

GUARD

....... , , ,,, , ,,,, ,, ,,_

F_G. 9

BEFORE STARTnNG THE ENGINE

CHECK ENGRNE OIL LEVEL (See Fig. t4)

- The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

o Check engine oil with tractor on level ground. o Remove oil fill cap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds, remove and read oil level, tf necessary, add oil untit "FULL" mark on dipstick is reached. Do not overfill.

o For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual),

o To change engine oil, see the Customer Responsibili-

ties section in this manual.

OP ATIO

ADD GASOLtNE

o Fill fuel tank. Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life), Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of

acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the

engine and tet it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent

damage may occur.

CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE (See Fig. 8)

When starting the engine for the first time or if the engine has run out of fuel, it wilLtake extra cranking time to move

fuel from the tank to the engine.

Depress clutch/brake pedal and set parking brake.

o Place gear shift lever in neutral (N) position.

,, Move attachment clutch to "DISENGAGED" position.

• Move throttle control to choke (lXl) position. Note: Before starting, read the warm and cold starting

procedures below.

Insert key into ignition and turn keyclockwise to "START"

position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen sec-

onds per minute, ff the engine does not start after

severaI attempts, move throttle control to fast (,99)

position, wait afew minutes and try again, tfengine still does not start, move the throttle control back to the choke (ix.I) position and retry.

WARM WEATHER STARTING (50° F and above)

When engine starts, move the throttle controt to the fast

(_) position.

o The attachments and ground drive can now be used. If

the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke

as described above.

COLD WEATHER STARTING ( 50° F and below) o When engine starts, allow engine to run with the throttle

control in the choke (IX) position until the engine runs roughly, then move throttle control to fast (,_) pos tion.

This may require an engine warm-up period from several seconds to several minutes, depending on the temperature,

o The attachments can also be used during the engine

warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F)the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO

ADJUST CARBURETOR" in the Service and Adjustments section of this manual.

MOWING TiPS

o Tire chains cannot be used when the mower housing is

attached to tractor.

o Mower should be properly leveled for best mowing

performance, See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

- The left hand side of mower should be used for trim- ming.

Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the

machine. This wilt result in a more even distribution of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig. 10).

o If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the

desired height.

Do not mow grass when it is wet. Wet grass wiII plug mower and leave undesirable clumps, Allow grass to

dry before mowing.

• Always operate engine at full throttle when mowing to assure better mowing performance and proper dis-

charge of material. Regulate ground speed by select-

ing a low enough gear to give the mower cutting

performance as well as the quality of cut desired.

o When operating attachments, select a ground speed

that will suit the terrain and give best performance of the attachment being used.

F_Got 0

OPE ATmO

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH. CLEAN AFTER EACH USE.

• The special mulching blade will recut the grass clip- pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass

and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn,

Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the

blades.

,, Avoid cutting your lawn when it is wet. Wet grass tends

to form clumps and interferes with the mulching action. The best time to mow your lawn isthe early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades (See Fig. t 1). For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.

Certain types of grass and grass conditions may re- quire that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path.

,, Change your cutting pattern from week to week. Mow

north to south one week then change to east towest the next week. This wil! help prevent matting and graining

of the lawn.

MAX 113

FIG. 11

CUSTOME ESPO LITIES

MAINTENANCE SCHEDULE

FILL tN DATES AS YOU COMPLETE

REGULAR SERVICE

Check Brake Operation =:_ ....... t@#': : l 1

Check Tire Pressure _ Check for Loose Fasteners _ _#'7

R Sharpen/RePlace Mower Blades _,_

0_ Lub rioa!!ior} iOhar_ ............. . . _" .... _ ......

Check Battery Level/Recharge

0 i/ V'

Clean Battery and Terminals

R J

Check Transaxle Cooling Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s) Tension

Check,Engine,Oil Level V # _ ......

Change Engine Oil _ _t,2,3 _'

E Clean Air Filter _#'2

N Clean Air Screer_ _2 ...........................

G Inspect Muffler/Spark Arrester

Replace Oil Filter {If equipped) .......... I _,2

N Clean Engine Cooling F;n'S.................................. _4_2

Replace Spark Plug ............................................. ...... _ , _ , . , ' , , , "--

Replace Air Filter Paper Cartridge Replace Fuel Filter

1- Change moreoften whenoperating undera heavyloador in high ambienttemperatures. 2 - Service moreoften whenoperating indir[y or dustyconditions. 3 - if equipped with oit filter, changeoil every50 hours.

4- Replaceblades moreoften whenmowing in sandy soil.

GENERAL RECOMMENDATIONS

SERVICE DATES

i 11111

5 - tfequipped withadjustable system. 6 _Nol required if equipped with maintenanceqree battery,

7 - Tightenfront axlepivot bolt to35It,-ibs. maximum,

Do not overtighten,

LUBRICATION CHART

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain

tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for

wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better

and last longer.

BEFORE EACH USE

o Check engine oil level. ,, Check brake operation. o Check tire pressure.

• Check for loose fasteners.

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS LUBRI- CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

DERED GRAPHITE TYPE LUBRICANT SPARINGLY,

CUSTO ES

PONS LINES

TRACTOR

Always observe safety rules when performing any mainte-

nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual).

TRRES

o Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

• Keep tires free of gasoline, oil, or insect control chemi- cals which can harm rubber.

Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp. Re-

place bent or damaged blades.

BLADE REMOVAL {See Fig. 12)

o Raise mower to highest position to allow access to

blades.

o Remove hex bolt, lock washer and flat washer secur-

ing blade.

• Install new or resharpened blade with trailing edge up towards deck as shown.

Reassemble hex bolt, lock washer and flat washer in exact order as shown.

o Tighten bolt securely (30-35 Ft. Lbs. torque). IMPORTANT: BLADE BOLT IS GRADE8HEATTREATED.

NOTE: We do not recommend sharpening blade - but if

_oudo, be sure the blade is baIanced.

BLADE

MANDREL ASSEMBLY

! TRAILING

FLAT

LOCK WASHER __

_'_ HEX BOLT (GRADE 8)*

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

EDGE UP

TO SHARPEN BLADE (See Fig. 13)

Care should be taken to keep the blade balanced. An unbalanced blade wilt cause excessive vibration and even-

tual damage to mower and engine. ,, The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower.

o To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bal- ance r).

o Slide blade onto an unthreaded portion of the steel bolt

or pin and hofd the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position, tf either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

CENTER HOLE

518" BOLT OR PIN

FiG, 13

BATTERY

Your tractor has a batter,/charging system which is suffi- cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its life.

Keep batter,! and terminals clean.

o Keep battery bolts tight. o Keep small vent holes open. o Recharge at 6-t0 amperes for 1 hour. TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the batter,7 to "leak" power.

o Open battery box door,

Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

Rinse the battery with plain water and dry.

o Clean terminals and battery cable ends with wire brush

until bright. o Coat terminals with grease or petroleum jelly. o Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual).

BLADE

FIG. 12

+ 41 hidden pages

Craftsman 917258470 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual